CN107876924A - A kind of new type auto Soldering machine - Google Patents
A kind of new type auto Soldering machine Download PDFInfo
- Publication number
- CN107876924A CN107876924A CN201711136758.8A CN201711136758A CN107876924A CN 107876924 A CN107876924 A CN 107876924A CN 201711136758 A CN201711136758 A CN 201711136758A CN 107876924 A CN107876924 A CN 107876924A
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- CN
- China
- Prior art keywords
- angle adjustment
- adjustment block
- new type
- tin
- type auto
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The new type auto Soldering machine that the process difficulties of antenna for base station phase shifter and cable welding in the wireless base station antenna production that the present invention is directed in communication apparatus are designed, including：Four shaft mechanical arms, carrier, electronic box, thermometric module, heating module and wire feeder, thermometric module, heating module and wire feeder are arranged on four shaft mechanical arms, for there is the cable of particular/special requirement to weld, the phase shifter of such as antenna for base station and the welding of oscillator cable, have the advantages that it is efficient, stably, can streamlined processing, and it is lower compared to external welding robot cost, market value is high.
Description
Technical field
The present invention relates to welded for the antenna for base station phase shifter in the wireless base station antenna production in communication apparatus with cable
The process difficulties connect, design a kind of new type auto Soldering machine.
Background technology
Electronic information manufacturing is traditional labour intensive profession, even if SMT, wave-soldering, Reflow Soldering etc. automate
The large-scale application of technique, the automatization level of electronic manufacture is improved, but in discharge, shaped piece scolding tin, cable scolding tin etc.
There is still a need for substantial amounts of manpower in process.With the development of domestic economy, labor cost is increasingly high, but in wireless telecommunications
Antenna for base station, communication cable, communication terminal scolding tin etc. manufacture field, are still manual operations, are manufactured in antenna for base station
Cheng Zhong, the welding requirements of phase shifter and oscillator cable is particularly strict, and the welding of phase shifter and oscillator cable will ensure tin amount and weldering
Tin temperature will control could guaranteed quality in setting：
1）The tin amount control of welding：The tin amount of welding can influence the effect of antenna transmission signal more, tin amount not prison welding at least
Gu cable easily comes off with phase shifter pad.
2）The temperature control of scolding tin：Scolding tin temperature is high, the too high effect that can influence antenna transmission signal of cable heated, weldering
Jointing temp is too low, and scolding tin is ineffective to easily cause rosin joint, dry joint.
Phase shifter requires higher with the requirement of oscillator cable welding process to worker's skill level, and labor strength is larger,
And this process needs more than the three months time of training to can be only achieved qualification to new worker.Home communications antenna for base station manufacture enterprise
Ye You Huawei, in emerging, Wuhan rainbow letter, the communication of letter dimension, large shellfish Deco skill, credit step on electricity and lead to science and technology, Jie Shengkang communications, great Fu science and technology etc.
Tens of enterprises, at present welding of the domestic each manufacturing enterprise to phase shifter and oscillator cable rely primarily on manually, human weld
It is primarily present following shortcoming：
1）Welding quality is difficult to ensure that repair rate is high；
2）In welding process, the control of tin amount is difficult to ensure that；
3）The temperature of scolding tin is difficult to ensure that；
4）Worker needs to carry out pre-job training, spends a large amount of human and material resources of company, financial resources；
5）Working environment is severe, and mobility of people is big；
6）Production capacity is low.
It is ripe for the technology of the worker of traditional-handwork operation with the miniaturization of communication base station, the development of multifrequency, wideband
Practice degree and propose higher requirement, be the key and bottleneck process for restricting production, enterprise uses this process and automated at present
Equipment replaces manually having very urgent demand.
The content of the invention
It is an object of the invention to provide a kind of new type auto Soldering machine, is asked with solve to propose in above-mentioned background technology
Topic.
To achieve the above object, the present invention provides following technical scheme：
A kind of new type auto Soldering machine, including：Four shaft mechanical arms, carrier, electronic box, thermometric module, heating module and wire feeder,
Thermometric module, heating module and wire feeder are arranged on four shaft mechanical arms, and the carrier is arranged in work above electronic box
Make on platform；
Thermometric module include upper limit temperature controller, mobile cylinder, probe fixed block, non-contact temperature measuring probe, spring guide pillar and under
Temperature controller is limited, the non-contact temperature measuring probe is fixedly mounted on probe fixed block, and the probe fixed block connects with spring guide pillar
Connect, the spring guide pillar is fixedly connected with mobile cylinder, and the upper limit temperature controller is electric with control main frame respectively with lower limit temperature controller
Even；
The heating module includes：Heat generating core fixes sleeve, heat generating core, Xi Zui, angle adjustment block, guide rail and spring guide are sent,
The heat generating core is combined closely by heating bar and solder horn, and is arranged in heat generating core fixes sleeve, heat generating core fixes sleeve and
Angle adjustment block is by screwed lock on angle adjustment block, and on the angle adjustment block, angle adjustment block is arc, and angle is adjusted
Monoblock is screwed on guide rail, and angle adjustment block is also connected with spring guide；
The wire feeder includes：Solder roller, block tin, tin outputting tube, microswitch, stepper motor, tin feeding wheel and broken tin wheel are led,
The motor axis connection of the tin feeding wheel and stepper motor, the controller of the microswitch and stepper motor are electrically connected.
As the further scheme of the present invention：Safety guard is also set up on the electronic box.
As the further scheme of the present invention：Guidance panel is also set up on the electronic box, behaviour is set on the guidance panel
Make button.
As the further scheme of the present invention：Touch-screen, the touch-screen and control main frame are additionally provided with the electronic box
Connection.
Compared with prior art, the beneficial effects of the invention are as follows：The present invention is directed to the wireless base station antenna in communication apparatus
The new type auto Soldering machine that the process difficulties of antenna for base station phase shifter and cable welding in production are designed, for there is special want
In the cable welding asked, the phase shifter of such as antenna for base station and the welding of oscillator cable, have efficiently, stably, being capable of streamlined
The advantages that processing, and it is lower compared to external welding robot cost, market value is high.
Brief description of the drawings
Fig. 1 is a kind of new type auto Soldering machine structural representation.
Fig. 2 is a kind of structural representation of thermometric module in new type auto Soldering machine.
Fig. 3 is a kind of structural representation of heating module in new type auto Soldering machine.
Fig. 4 is a kind of structural representation of wire feeder in new type auto Soldering machine.
Fig. 5 is the partial structural diagram at A in Fig. 4.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
Refer to Fig. 1~5, in the embodiment of the present invention, a kind of new type auto Soldering machine, including：Four shaft mechanical arms 1, carrier
2nd, electronic box 4, thermometric module 6, heating module 7 and wire feeder 8, thermometric module 6, heating module 7 and wire feeder 8 are arranged at
On four shaft mechanical arms 1, the carrier 2 is arranged on the top workbench of electronic box 4；
Thermometric module 6, which includes upper limit temperature controller 61, mobile cylinder 62, probe fixed block 64, non-contact temperature measuring probe 63, spring, leads
Post 65 and lower limit temperature controller 66, the non-contact temperature measuring probe 63 are fixedly mounted on probe fixed block 64, and the probe is solid
Determine block 64 to be connected with spring guide pillar 65, the spring guide pillar 65 is fixedly connected with mobile cylinder 62, the upper limit temperature controller 61 with
Lower limit temperature controller 62 is electrically connected with control main frame respectively, and during work, mobile cylinder 62 drives non-contact temperature measuring probe 63 to move down,
The measurement scolding tin temperature of non-contact temperature measuring probe 63, upper limit temperature controller 61 judge the actual temperature of workpiece with setting with lower limit temperature controller 62
Control main frame is fed back signal to after whether point temperatures are qualified, spring guide pillar 65 plays cushioning effect, avoids non-contact temperature measuring from visiting
First 63 cross senior general's non-contact temperature measuring probe 63 because of the active force of mobile cylinder 62 damages or phenomena such as service life is short；
The heating module 7 includes：Heat generating core fixes sleeve 71, heat generating core 72, send tin nozzle 73, angle adjustment block 74, guide rail 75
With spring guide 76, the heat generating core 72 is combined closely by heating bar and solder horn, and is arranged in heat generating core fixes sleeve 71,
Solder horn is connected with heating bar, helps to increase the contact area of heating bar and solder horn, so can guarantee that solder horn is fast
Speed is heated；Heat generating core 72 is inserted in heat generating core fixes sleeve 71, realizes that heat generating core 72 is not easy to loosen, dropped by elastic close-fitting,
Heat generating core fixes sleeve 71 and angle adjustment block 74 by screwed lock on angle adjustment block 74, the angle adjustment block 74
On, angle adjustment block 74 is arc, and the angle adjustment that conveniently heat generating core welds during welding, angle adjustment block 74 is screwed
On guide rail 75, and angle adjustment block 74 is also connected with spring guide 76, utilizes the cushioning effect of spring guide 76 so that heat generating core
There is upper and lower cushioning effect when welding, the extruding of effectively protection solder horn and workpiece causes wounding for heat generating core and workpiece；
The wire feeder 8 includes：Solder roller 81, lead block tin 82, tin outputting tube 83, microswitch 84, stepper motor 85, send tin
Wheel 86 and broken tin wheel 87, the motor axis connection of the tin feeding wheel 86 and stepper motor 85, the microswitch 84 and stepper motor
85 controller is electrically connected, and stepper motor 85 drives the rotating of tin feeding wheel 86, controls silk feeding quantity and wire feed rate, realizes according to each
The soldering tin amount requirement of position, and the temperature control during scolding tin, control system feedback adjustment silk feeding quantity at any time, to ensure to weld
Tin amount reaches requirement.
Safety guard 9 is also set up on the electronic box 4, thermometric module 6, heating module 7 and wire feeder 8 are covered in it,
Play security protection effect.
Guidance panel 3 is also set up on the electronic box 4, operation button is set on the guidance panel 3.
Touch-screen 5 is additionally provided with the electronic box 3, the touch-screen 5 is connected with control main frame.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit requires rather than described above limits, it is intended that all in the implication and scope of the equivalency of claim by falling
Change is included in the present invention.Any reference in claim should not be considered as to the involved claim of limitation.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped
Containing an independent technical scheme, this narrating mode of specification is only that those skilled in the art should for clarity
Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
It is appreciated that other embodiment.
Claims (4)
1. a kind of new type auto Soldering machine, including：Four shaft mechanical arms（1）, carrier（2）, electronic box（4）, thermometric module（6）, heating
Module（7）And wire feeder（8）, thermometric module（6）, heating module（7）And wire feeder（8）It is arranged at four shaft mechanical arms
（1）On, the carrier（2）It is arranged in electronic box（4）On the workbench of top；
It is characterized in that：Thermometric module（6）Including upper limit temperature controller（61）, mobile cylinder（62）, probe fixed block（64）, non-connect
Touch temperature probe（63）, spring guide pillar（65）And lower limit temperature controller（66）, the non-contact temperature measuring probe（63）It is fixedly mounted
In probe fixed block（64）On, the probe fixed block（64）With spring guide pillar（65）Connection, the spring guide pillar（65）With shifting
Take offence cylinder（62）It is fixedly connected, the upper limit temperature controller（61）With lower limit temperature controller（62）It is electrically connected respectively with control main frame；
The heating module（7）Including：Heat generating core fixes sleeve（71）, heat generating core（72）, send Xi Zui（73）, angle adjustment block
（74）, guide rail（75）And spring guide（76）, the heat generating core（72）Combined closely by heating bar and solder horn, and be arranged on hair
Hot core fixes sleeve（71）On, heat generating core fixes sleeve（71）With angle adjustment block（74）By screwed lock in angle adjustment block
（74）On, the angle adjustment block（74）On, angle adjustment block（74）For arc, angle adjustment block（74）It is screwed in
Guide rail（75）On, and angle adjustment block（74）It is also connected with spring guide（76）；
The wire feeder（8）Including：Solder roller（81）, lead block tin（82）, tin outputting tube（83）, microswitch（84）, stepping
Motor（85）, tin feeding wheel（86）With broken tin wheel（87）, the tin feeding wheel（86）With stepper motor（85）Motor axis connection, it is described
Microswitch（84）With stepper motor（85）Controller be electrically connected.
A kind of 2. new type auto Soldering machine according to claim 1, it is characterised in that：The electronic box（4）On also set up peace
Full shield（9）.
A kind of 3. new type auto Soldering machine according to claim 2, it is characterised in that：The electronic box（4）On also set up behaviour
Make panel（3）, the guidance panel（3）Upper setting operation button.
A kind of 4. new type auto Soldering machine according to claim 3, it is characterised in that：The electronic box（3）On be additionally provided with
Touch-screen（5）, the touch-screen（5）It is connected with control main frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711136758.8A CN107876924A (en) | 2017-11-16 | 2017-11-16 | A kind of new type auto Soldering machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711136758.8A CN107876924A (en) | 2017-11-16 | 2017-11-16 | A kind of new type auto Soldering machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107876924A true CN107876924A (en) | 2018-04-06 |
Family
ID=61777013
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711136758.8A Pending CN107876924A (en) | 2017-11-16 | 2017-11-16 | A kind of new type auto Soldering machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107876924A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112536495A (en) * | 2020-11-27 | 2021-03-23 | 陈志� | Tin soldering machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2792687Y (en) * | 2005-04-18 | 2006-07-05 | 丁泽林 | Big-power welder with infrared adjustment butt |
| CN203541791U (en) * | 2013-09-30 | 2014-04-16 | 深圳市迈威测控技术有限公司 | Novel tin conveying device of tin soldering machine |
| CN105269108A (en) * | 2015-10-22 | 2016-01-27 | 深圳市炫硕光电科技有限公司 | Tin soldering machine |
| CN205614153U (en) * | 2015-11-02 | 2016-10-05 | 苏州威兹泰克自动化科技有限公司 | Automatic tin soldering machine |
| JP2017159341A (en) * | 2016-03-11 | 2017-09-14 | 株式会社アンド | Soldering device |
-
2017
- 2017-11-16 CN CN201711136758.8A patent/CN107876924A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2792687Y (en) * | 2005-04-18 | 2006-07-05 | 丁泽林 | Big-power welder with infrared adjustment butt |
| CN203541791U (en) * | 2013-09-30 | 2014-04-16 | 深圳市迈威测控技术有限公司 | Novel tin conveying device of tin soldering machine |
| CN105269108A (en) * | 2015-10-22 | 2016-01-27 | 深圳市炫硕光电科技有限公司 | Tin soldering machine |
| CN205614153U (en) * | 2015-11-02 | 2016-10-05 | 苏州威兹泰克自动化科技有限公司 | Automatic tin soldering machine |
| JP2017159341A (en) * | 2016-03-11 | 2017-09-14 | 株式会社アンド | Soldering device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112536495A (en) * | 2020-11-27 | 2021-03-23 | 陈志� | Tin soldering machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180406 |
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| RJ01 | Rejection of invention patent application after publication |