CN107876879A - Modified form band sawing machine is used in a kind of mould production - Google Patents

Modified form band sawing machine is used in a kind of mould production Download PDF

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Publication number
CN107876879A
CN107876879A CN201711061472.8A CN201711061472A CN107876879A CN 107876879 A CN107876879 A CN 107876879A CN 201711061472 A CN201711061472 A CN 201711061472A CN 107876879 A CN107876879 A CN 107876879A
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China
Prior art keywords
slide
gear
bearing
axis body
connection
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Granted
Application number
CN201711061472.8A
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Chinese (zh)
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CN107876879B (en
Inventor
朱建华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foshan Huayue Intellectual Property Operation Co ltd
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Sea Salt Huaxin Standard Parts Mould Factory
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Priority to CN201711061472.8A priority Critical patent/CN107876879B/en
Publication of CN107876879A publication Critical patent/CN107876879A/en
Application granted granted Critical
Publication of CN107876879B publication Critical patent/CN107876879B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D55/00Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts
    • B23D55/04Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of devices for feeding or clamping work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D59/00Accessories specially designed for sawing machines or sawing devices
    • B23D59/006Accessories specially designed for sawing machines or sawing devices for removing or collecting chips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D61/00Tools for sawing machines or sawing devices; Clamping devices for these tools
    • B23D61/12Straight saw blades; Strap saw blades

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Sawing (AREA)

Abstract

The invention discloses a kind of mould production modified form band sawing machine,Including board,Bar clamping device,Smear removal device,Tension-adjusting gear,Two columns,Driving wheel,Driven pulley,Motor,Saw band,Drive cylinder and knife rest,The board is provided with former and later two columns,Described two columns are provided with knife rest,The board is provided with the drive cylinder that driving knife rest moves up and down,The motor that the front end of the knife rest is provided with driving wheel and drives driving wheel to rotate,The rear end of the knife rest is provided with tension-adjusting gear,The tension-adjusting gear is provided with driven pulley,The driving wheel and driven pulley are provided with saw band,The knife rest is provided with the chip on the sawtooth point for removing saw band,The board is provided with bar clamping device,Compared with prior art,Bar good reliability can be fixed,It is easy to use,Smear removal effect is good,Hairbrush service life is grown,Automatically saw band is tensioned.

Description

Modified form band sawing machine is used in a kind of mould production
【Technical field】
The present invention relates to a kind of technical field of band sawing machine, particularly a kind of technology of mould production modified form band sawing machine Field.
【Background technology】
Mould in process of production, generally requires and mould production is carried out with metal bar material by band sawing machine to cut into one Measured length, of the prior art, the clamping device of band sawing machine is fixed to metal bar material to be press respectively against by two grip slippers Realize and grip on the front and rear sides of metal bar material, and hold-down mechanism is not provided with the upside of metal bar material, work as metal Bar material it is remaining to it is a certain amount of when, the position of grip slipper clamping metal bar material is reduced, in the cutting force by saw blade from band Skidded off in the stationary fixture of blade saw machine tool, particularly hollow bar material, clamping is tightly easily deformed very much.
When using band saw cutter cut-out metal material, the tooth top in the sawtooth of band saw cutter is attached with chip and produces product sometimes Consider knurl to be worth doing.If producing the built-up edge, it is thicker to occur cutting plane repeatedly, and built-up edge comes off from tooth top, according to circumstances sometimes Hinder sword because impact produces in tooth top.Therefore, entered by the rotating brush rotated up in the side orthogonal with band saw cutter direct of travel Row is attached to the removing of the chip on band saw cutter.
However, the high size of tooth of multiple sawtooth of band saw cutter and the tooth pitch of each sawtooth are not necessarily constant, and straight-tooth And the configuration relation of the side set of left and right is nor constant, thus the abrasion of above-mentioned rotating brush also not necessarily becomes constant, sometimes Such as partial wear and form shape as polygon.Thus, in the chip for using rotating brush be attached on band saw cutter During removal, rotating brush sometimes relative to band saw cutter close to or away from direction on (rotating brush relative to band saw cutter lap Become direction that is big or diminishing) vibration is produced, so as to sometimes because the interference of rotating brush and band saw cutter causes rotating brush to away from band saw Significantly bounce in the direction of knife.So as to which smear removal effect is poor, hairbrush service life is short.
At present, in general horizontal band sawing machine, saw band tightening is to make to open by screw mandrel, slide using saw band tightening handwheel Tight saw wheel is moved to realize.The saw band tightening device of prior art when in use, will first unclamp the locking of fixed tensioning saw wheel Nut, saw band tightening handwheel is then rotated, tensioning saw wheel movement is adjusted by screw mandrel, slide, it is number in operation It is tired, and it is unable to auto-tensioning.And determining whether saw band tightening is appropriate, operator is mainly carried out to saw band tightening by rule of thumb Regulation is random big.And the operator's regulation saw band tightening appropriateness lacked experience is general more difficult.
【The content of the invention】
The purpose of the present invention is exactly to solve the problems of the prior art, proposes a kind of mould production modified form band sawing machine, Bar good reliability can be fixed, easy to use, smear removal effect is good, hairbrush service life length, saw band is opened automatically Tightly.
To achieve the above object, the present invention proposes a kind of mould production modified form band sawing machine, including board, bar folder Hold device, smear removal device, tension-adjusting gear, two columns, driving wheel, driven pulley, motor, saw band, drive cylinder and Knife rest, the board are provided with former and later two columns, and described two columns are provided with knife rest, and the board is provided with driving knife rest The drive cylinder of up and down motion, the motor that the front end of the knife rest is provided with driving wheel and drives driving wheel to rotate, the knife rest Rear end is provided with tension-adjusting gear, and the tension-adjusting gear is provided with driven pulley, and the driving wheel and driven pulley are provided with saw Band, the knife rest are provided with the chip on the sawtooth point for removing saw band, and the board is provided with bar clamping device, the bar Clamping device includes two support bases, framework, the first axle body, the first clamping device, two first gears, transmission mechanism, three Gear, regulation rotating disk, the second clamping device, screw body, pedestal, two supporters, two the first slide openings and two the second slide openings, The framework is fixedly mounted on board by support base, is equipped with the first slide opening on the support base, the screw body it is upper The lower end with framework is held to be rotatably connected, the lower end of the screw body is provided with the 3rd gear, and being equipped with the support base in front can The first axle body of rotation connection, the rear end of the first axle body is provided with the first gear that connection is engaged with the 3rd gear, described The front end of the first axle body is provided with regulation rotating disk, and the first axle body between the regulation rotating disk and the support base in front is provided with one the One gear, the second slide opening is equipped with the front body and back body of the framework, the first clamping is provided with second slide opening in front Mechanism, second slide opening at rear is interior to be provided with the second clamping device, and the first gear in front passes through transmission mechanism and the first clamping machine Structure connects, and the pedestal of threaded connection is arranged with the screw body, the both ends of the pedestal are each passed through two the first slide openings, institute The front end for stating pedestal is connected by a supporter with the first clamping device, and the rear end of the pedestal is pressed from both sides by a supporter and second Mechanism connection is held, the smear removal device includes the first bearing, track, sliding seat, the first pneumatic linear actuator and debris removal mechanism, described The upper side of first bearing is provided with track, coordinates on the track and is provided with sliding seat, the sliding seat is provided with fine bagasse separator Structure, the front end of the track are provided with the first pneumatic linear actuator for promoting sliding seat to move backward, the debris removal mechanism include the second bearing, Three abutments, the second pneumatic linear actuator, fastening body, the first spring, the first grafting body, grafting set, the 4th bearing, support bar, hairbrush and Support wheel, the sliding seat are provided with the second bearing, and the upper end of second bearing is provided with three abutments, on the three abutments Provided with the second pneumatic linear actuator, the lower end of the piston rod of second pneumatic linear actuator is provided with the 4th bearing, and the lower end of the 4th bearing is set There is grafting set, be provided with the first grafting body in the grafting set, the lower end of the first grafting body is provided with fastening body, the grafting set On be arranged with the first spring that both ends are fixedly connected with the 4th bearing and fastening body respectively, the rear end of the 4th bearing is provided with branch Strut, the lower end of the vertical body of the support bar are provided with hairbrush, are arranged right below supporting in fastening body on second bearing The support wheel of the epipelagic zone body of saw band, the 4th bearing are provided with the positioning body being located on three abutments, and the tension force is adjusted Regulating device includes frame body, hollow axis body, regulation rotating disk, constant force spring, two slotted eyes, two the first block seats, slide rail, sliding seats Body, bindiny mechanism, the first connection axis body, the second connection axis body, the second block seat and clamp nut, the front end of the frame body are provided with The slide rail being fixedly connected with knife rest, coordinate on the slide rail and slip pedestal is installed, the rear end for sliding pedestal is provided with second Connect axis body, be equipped with hollow axis body on the back body of the frame body, the hollow axis body frame body back body it is outer Side is provided with the regulation rotating disk of threaded connection, and the front end outer ring face of the hollow axis body is provided with the second block seat, the hollow axis body Upper and lower ends be all provided with grooved hole, the first connection axis body in the hollow shaft body provided with front end through the front body of frame body, The first connection axis body is equipped with the first block seat, the hollow shaft between second block seat and the first block seat on the outside of slotted eye Constant force spring is arranged with body, the first connection axis body is provided with clamp nut, first connecting shaft in the front of frame body The rear end that the front end of body is connected axis body by bindiny mechanism with second is fixedly connected.
Preferably, first clamping device includes first slide, some three-axis bodies, some clutch shaft bearings, second Axis body, body, first base, some first cramping body, second gear and locating rods, second slide opening in front is interior to be provided with the first cunning Seat, the rear and front end of the first slide are equipped with two three-axis bodies, and the both ends of the three-axis body are equipped with conflict in frame Clutch shaft bearing on the front body of body, the second axle body being rotatably connected, the second axle body are equipped with the first slide Front end be provided with second gear, the body of threaded connection is arranged with the rear end of the second axle body, the rear end of the body is set There is first base, the rear end of the first base, which is provided with, is spaced the first evenly distributed cramping body, first cramping body Rear end is provided with V-groove, and the front end of the first base is provided with the locating rod being located in first slide, and the first slide is with before The supporter of side is fixedly connected.
Preferably, second clamping device includes second slide, some 4th axis bodies, some second bearings, first Connector, second base and some second cramping bodies, are provided with second slide in second slide opening at rear, before the second slide Both ends are equipped with two the 4th axis bodies afterwards, and the both ends of the 4th axis body are equipped with the second axle contradicted on the back body of framework To hold, the front end of the second slide is provided with the first connector, and the front end of first connector is provided with second base, and described second The front end of base is provided with the second cramping body being staggered with the first cramping body, and the front end of second cramping body is provided with V-groove, The second slide is fixedly connected with the supporter at rear.
Preferably, the transmission mechanism include the 5th axis body, two the 4th gears, the second connector, the 3rd connector, It is raised to connect body, groove and anti-rotation, the outside of the front body of the framework is provided with the second connector, second connector Front end is provided with the 5th axis body being rotatably connected, and the lower end of the 5th axis body, which is provided with, engages connection with the first gear in front One the 4th gear, the upper end of the 5th axis body are arranged with connection body, and the lower end of the connection body is provided with groove, and described the Five axis bodies are provided with anti-rotation projection in groove, and the upper end of the connection body is provided with one the 4th tooth that connection is engaged with second gear Wheel, the front end of the supporter in front are provided with the 3rd connector, and the front end of the 3rd connector is rotatably connected with being connected body.
Preferably, the first gear and the tooth ratio of the 4th gear are:1:1, the first gear and the 3rd gear Tooth ratio is:1:1, the tooth ratio of the 4th gear and second gear is:1:1, the screw body, which rotates, drives what pedestal was moved for one week Distance is the half that the second axle body rotates the distance for driving body to be moved for one week, and the screw body, which rotates, drives pedestal to transport upwards When dynamic, the second axle body, which rotates, drives body to travel forward.
Preferably, first pneumatic linear actuator and the second pneumatic linear actuator are high-speed cylinder, the piston of first pneumatic linear actuator Bar can retract under the promotion of sliding seat.
Preferably, the rear end of the track is provided with baffle element, the baffle element is provided with the inductor of sensing sliding seat.
Preferably, the lower end of the vertical body of the support bar is provided with the 5th bearing, the front end of the 5th bearing is provided with 6th bearing, the rear end of the 5th bearing are provided with the 7th bearing, slide mass, the slide mass are equipped with the 7th bearing Rear end be provided with handle, the front end of the slide mass is provided with block body, and the front end of the block body is provided with the woollen brush base of insertion hairbrush Second grafting body, second spring is arranged with the slide mass between the block body and the 7th bearing, the woollen brush base of the hairbrush Upper end is bonded with the lower end of the 5th bearing, and the lower end of the fastening body is slightly above the lower end of hairbrush, the pieces length of the hairbrush Spend for 4~7 millimeters.
Preferably, the bindiny mechanism includes two rotation seats, the 3rd connection axis body, two slotted holes, hand lever, cards Seat and two the 4th connection axis bodies, the front end of the first connection axis body are equipped with the 3rd connection axis body, the 3rd connecting shaft The upper and lower ends of body are equipped with rotation seat, slotted hole are equipped with the rotation seat, the rear end of the second connection axis body is two The 4th connection axis body is equipped with individual slotted hole, the front end of the hand lever and the rotation seat of top make that connection can be rotated upwardly and downwardly, The first connection axis body is provided with the deck of fixed manual bar, when the 4th connecting shaft body is located at the lower end of slotted hole, institute It is vertical state to state slotted hole, and the deck is provided with the neck being engaged with hand lever, and the width of rebate of neck is slightly smaller than hand The diameter of lever.
Preferably, on first block seat integrally formed with through slotted hole and insert the first connecting shaft body in the 5th Axis body is connected, the 5th connection axis body is connected axis body with first and is welded to connect.
Beneficial effects of the present invention:First cramping body of the invention is staggered with the second cramping body, before the second cramping body End is provided with V-groove, becomes the clamping of four sides by traditional two sides, and put on bin when the bar of different-diameter is placed on When, it is not necessary to the height of bin is put in adjustment, can also realize that four sides clamp;During the piston rod of second pneumatic linear actuator stretches out, First fastening body is pressed in saw band, now, saw band is compacted body and support wheel clamps, and saw band drives debris removal mechanism to move together, Then hairbrush is pressed to the sawtooth of saw band again, chip on sawtooth is brushed off, then the piston rod of the second pneumatic linear actuator is retracted, Ran Houtong Crossing the first pneumatic linear actuator promotes sliding seat to drive debris removal mechanism return, prepares task again, the hairbrush of the application is when removing chip It is synchronized with the movement with saw band, friction and rotating brush tripping problems in the absence of traditional rotating brush and saw band;Rotate regulation rotating disk band Move hollow axis body to move backward, hollow axis body drives the second block seat compression constant force spring, the work that the first block seat passes through constant force spring With driving the first connection axis body to move backward, the first connection axis body drives the second connection axis body to move backward by bindiny mechanism, Second connection axis body, which drives, slides pedestal motion, is moved backward installed in the band saw wheel slided on pedestal, realizes and saw band is opened Tightly, and by the cooperation of clamp nut and bindiny mechanism, the disassembly and installation of saw band is facilitated, compared with prior art, can Fixed bar good reliability, easy to use, smear removal effect is good, hairbrush service life length, saw band is tensioned automatically.
The feature and advantage of the present invention will be described in detail by embodiment combination accompanying drawing.
【Brief description of the drawings】
Fig. 1 is a kind of structural representation of mould production modified form band sawing machine of the present invention;
Fig. 2 is the structural representation of smear removal device;
Fig. 3 is the structural representation of debris removal mechanism;
Fig. 4 is the structural representation of bar clamping device;
Fig. 5 is the structural representation that the first cramping body is arranged in first base;
Fig. 6 is the structural representation of tension-adjusting gear;
Fig. 7 is the top view that slotted hole is located on rotation seat.
In figure:20- boards, 21- bars clamping device, 22- smear removals device, 23- tension-adjusting gears, 24- columns, 25- driving wheels, 26- driven pulleys, 27- motors, 28- saw bands, 29- drive cylinders, 210- knife rests, 211- support bases, 212- frameworks, 213- the first axle bodies, the clamping devices of 214- first, 215- first gears, 216- transmission mechanisms, the gears of 217- the 3rd, 218- regulations Rotating disk, the clamping devices of 219- second, 2110- screw bodies, 2111- pedestals, 2112- supporters, the slide openings of 2113- first, 2114- Two slide openings, 2141- first slides, 2142- three-axis bodies, 2143- clutch shaft bearings, 2144- the second axle bodies, 2145- bodies, 2146- first bases, the cramping bodies of 2147- first, 2148- second gears, 2149- locating rods, the axis bodies of 2161- the 5th, 2162- Four gears, the connectors of 2163- second, the connectors of 2164- the 3rd, 2165- connections body, 2166- grooves, 2167- anti-rotations be raised, 2191- second slides, the axis bodies of 2192- the 4th, 2193- second bearings, the connectors of 2194- first, 2195- second bases, 2196- Second cramping body, the bearings of 221- first, 222- tracks, 223- sliding seats, the pneumatic linear actuators of 224- first, 225- debris removals mechanism, 226- Baffle element, 227- inductors, the bearings of 2251- second, 2252- three abutments, the pneumatic linear actuators of 2253- second, 2254- fastening bodies, The springs of 2255- first, the first grafting of 2256- body, 2257- grafting set, the bearings of 2258- the 4th, 2259- support bars, 22510- hairs Brush, 22511- support wheels, 22512- positioning bodies, the bearings of 22591- the 5th, the bearings of 22592- the 6th, the bearings of 22593- the 7th, 22594- slide masses, 22595- handles, 22596- block bodies, the second grafting of 22597- body, 22598- second springs, 231- frameworks The hollow axis body of body, 232-, 233- regulations rotating disk, 234- constant force springs, 235- slotted eyes, the block seats of 236- first, 237- slide rails, 238- Slide pedestal, 239- bindiny mechanisms, the connections of 2310- first axis body, the connections of 2311- second axis body, the block seats of 2312- second, 2313- Clamp nut, 2391- rotation seats, the connections of 2392- the 3rd axis body, 2393- slotted holes, 2394- hand levers, 2395- decks, The connections of 2396- the 4th axis body, the connection axis bodies of 2361- the 5th.
【Embodiment】
Refering to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6 and Fig. 7, modified form band sawing machine is used in a kind of mould production of the present invention, is wrapped Include board 20, bar clamping device 21, smear removal device 22,23, two columns 24 of tension-adjusting gear, driving wheel 25, from Driving wheel 26, motor 27, saw band 28, drive cylinder 29 and knife rest 210, the board 20 is provided with former and later two columns 24, described Two columns 24 are provided with knife rest 210, and the board 20 is provided with the drive cylinder 29 that driving knife rest 210 moves up and down, described The motor 27 that the front end of knife rest 210 is provided with driving wheel 25 and drives driving wheel 25 to rotate, the rear end of the knife rest 210 is provided with tension force Adjusting means 23, the tension-adjusting gear 23 are provided with driven pulley 26, and the driving wheel 25 and driven pulley 26 are provided with saw band 28, the knife rest 210 is provided with the chip on the sawtooth point for removing saw band 28, and the board 20 is provided with bar clamping device 21, the bar clamping device 21 includes two support bases 211, framework 212, the first axle body 213, the first clamping device 214, two Individual first gear 215, transmission mechanism 216, the 3rd gear 217, regulation rotating disk 218, the second clamping device 219, screw body 2110, The first slide opening 2113 of the supporter 2112, two of pedestal 2111, two and two the second slide openings 2114, the framework 212 pass through branch Support seat 211 is fixedly mounted on board 20, and the first slide opening 2113 is equipped with the support base 211, the screw body 2110 Upper end and the lower end of framework 212 are rotatably connected, and the lower end of the screw body 2110 is provided with the 3rd gear 217, the support in front The first axle body 213 being rotatably connected is equipped with seat 211, the rear end of the first axle body 213 is provided with nibbles with the 3rd gear 217 Close a first gear 215 of connection, the front end of the first axle body 213 is provided with regulation rotating disk 218, the regulation rotating disk 218 with The first axle body 213 between the support base 211 in front is provided with a first gear 215, the front body of the framework 212 and back The second slide opening 2114 is equipped with body, the first clamping device 214, second slide opening at rear are provided with second slide opening 2114 in front The second clamping device 219 is provided with 2114, the first gear 215 in front is connected by transmission mechanism 216 and the first clamping device 214 Connect, the pedestal 2111 of threaded connection is arranged with the screw body 2110, the both ends of the pedestal 2111 are each passed through two One slide opening 2113, the front end of the pedestal 2111 are connected by a supporter 2112 with the first clamping device 214, the pedestal 2111 rear end is connected by a supporter 2112 with the second clamping device 219, and the smear removal device 22 includes first Seat 221, track 222, sliding seat 223, the first pneumatic linear actuator 224 and debris removal mechanism 225, the upper side of first bearing 221 Coordinating provided with track 222, on the track 222 and sliding seat 223 is installed, the sliding seat 223 is provided with debris removal mechanism 225, The front end of the track 222 is provided with the first pneumatic linear actuator 224 for promoting sliding seat 223 to move backward, and the debris removal mechanism 225 includes Second bearing 2251, three abutments 2252, the second pneumatic linear actuator 2253, fastening body 2254, the first spring 2255, the first grafting body 2256th, grafting covers the 2257, the 4th bearing 2258, support bar 2259, hairbrush 22510 and support wheel 22511, the sliding seat 223 It is provided with the second bearing 2251, the upper end of second bearing 2251 is provided with three abutments 2252, on the three abutments 2252 Provided with the second pneumatic linear actuator 2253, the lower end of the piston rod of second pneumatic linear actuator 2253 is provided with the 4th bearing 2258, and the described 4th The lower end of bearing 2258 is provided with grafting set 2257, and the first grafting body 2256, first grafting are provided with the grafting set 2257 The lower end of body 2256 is provided with fastening body 2254, and both ends are arranged with the grafting set 2257 respectively with the 4th bearing 2258 and compressing The first spring 2255 that body 2254 is fixedly connected, the rear end of the 4th bearing 2258 are provided with support bar 2259, the support bar The lower end of 2259 vertical body is provided with hairbrush 22510, is arranged right below propping up in fastening body 2254 on second bearing 2251 The support wheel 22511 of the epipelagic zone body of saw band 28 is supportted, the 4th bearing 2258 is provided with and is located on three abutments 2252 Positioning body 22512, the tension-adjusting gear 23 include frame body 231, hollow axis body 232, regulation rotating disk 233, constant force spring 234th, two slotted eyes, 235, two the first block seats 236, slide rail 237, slip pedestal 238, bindiny mechanism 239, first connect axis body 2310th, the second connection axis body 2311, the second block seat 2312 and clamp nut 2313, the front end of the frame body 231 is provided with and knife The slide rail 237 that frame 210 is fixedly connected, coordinate on the slide rail 237 to be provided with and slide pedestal 238, after the slip pedestal 238 End is provided with the second connection axis body 2311, and hollow axis body 232, the hollow axis body are equipped with the back body of the frame body 231 232 outside regulation rotating disk 233 of the outside of the back body of frame body 231 provided with threaded connection, the front end of the hollow axis body 232 Circle face is provided with the second block seat 2312, and the upper and lower ends of the hollow axis body 232 are all provided with grooved hole 235, the hollow axis body 232 Interior the first connection axis body 2310 provided with front end through the front body of frame body 231, the first connection axis body 2310 is in slotted eye 235 outside is equipped with the first block seat 236, is covered on the hollow axis body 232 between the block seat 236 of the second block seat 2312 and first Provided with constant force spring 234, the first connection axis body 2310 is provided with clamp nut 2313 in the front of frame body 231, and described the The rear end that the front end of one connection axis body 2310 is connected axis body 2311 by bindiny mechanism 239 with second is fixedly connected, and described first Clamping device 214 includes first slide 2141, some three-axis bodies 2142, some clutch shaft bearings 2143, the second axle body 2144, set Body 2145, first base 2146, some first cramping bodies 2147, second gear 2148 and locating rod 2149, the second of front slides First slide 2141 is provided with hole 2114, the rear and front end of the first slide 2141 is equipped with two three-axis bodies 2142, institute The both ends for stating three-axis body 2142 are equipped with the clutch shaft bearing 2143 contradicted on the front body of framework 212, the first slide The second axle body 2144 being rotatably connected is equipped with 2141, the front end of the second axle body 2144 is provided with second gear 2148, The body 2145 of threaded connection is arranged with the rear end of the second axle body 2144, the rear end of the body 2145 is provided with the first bottom Seat 2146, the rear end of the first base 2146, which is provided with, is spaced the first evenly distributed cramping body 2147, first clamping The rear end of body 2147 is provided with V-groove, and the front end of the first base 2146 is provided with the locating rod being located in first slide 2141 2149, the first slide 2141 is fixedly connected with the supporter 2112 in front, and second clamping device 219 includes second and slided Seat 2191, some 4th axis bodies 2192, some second bearings 2193, the first connector 2194, second base 2195 and some the Two cramping bodies 2196, second slide 2191, the rear and front end of the second slide 2191 are provided with second slide opening 2114 at rear Two the 4th axis bodies 2192 are equipped with, the both ends of the 4th axis body 2192 are equipped with conflict on the back body of framework 212 Second bearing 2193, the front end of the second slide 2191 are provided with the first connector 2194, before first connector 2194 End is provided with second base 2195, and the front end of the second base 2195 is provided with the second folder being staggered with the first cramping body 2147 Body 2196 is held, the front end of second cramping body 2196 is provided with V-groove, the second slide 2191 and the supporter 2112 at rear It is fixedly connected, the transmission mechanism 216 includes 2161, two the 4th gears 2162 of the 5th axis body, the second connector the 2163, the 3rd Connector 2164, connection body 2165, groove 2166 and anti-rotation projection 2167, the outside of the front body of the framework 212 are provided with Second connector 2163, the front end of second connector 2163 are provided with the 5th axis body 2161 being rotatably connected, and the described 5th The lower end of axis body 2161 is provided with one the 4th gear 2162 that connection is engaged with the first gear 215 in front, the 5th axis body 2161 upper end is arranged with connection body 2165, and the lower end of the connection body 2165 is provided with groove 2166, the 5th axis body 2161 are provided with anti-rotation projection 2167 in groove 2166, and the upper end of the connection body 2165 is provided with engages with second gear 2148 One the 4th gear 2162 of connection, the front end of the supporter 2112 in front is provided with the 3rd connector 2164, the 3rd connector 2164 front end is rotatably connected with being connected body 2165, and the first gear 215 and the tooth ratio of the 4th gear 2162 are:1:1, The first gear 215 and the tooth ratio of the 3rd gear 217 are:1:1, the 4th gear 2162 and the tooth ratio of second gear 2148 are: 1:1, it is that the second axle body 2144 rotates drive in one week that the screw body 2110, which rotates one week distance for driving pedestal 2111 to be moved, The half for the distance that body 2145 is moved, when the rotation of the screw body 2110 drive pedestal 2111 moves upwards, the second axle body 2144, which rotate drive body 2145, travels forward, and the pneumatic linear actuator 2253 of the first pneumatic linear actuator 224 and second is high-speed cylinder, institute Stating the piston rod of the first pneumatic linear actuator 224 can retract under the promotion of sliding seat 223, and the rear end of the track 222, which is provided with, to stop Body 226, the baffle element 226 is provided with the inductor 227 of sensing sliding seat 223, under the vertical body of the support bar 2259 End is provided with the 5th bearing 22591, and the front end of the 5th bearing 22591 is provided with the 6th bearing 22592, the 5th bearing 22591 rear end is provided with the 7th bearing 22593, and slide mass 22594, the slide mass are equipped with the 7th bearing 22593 22594 rear end is provided with handle 22595, and the front end of the slide mass 22594 is provided with block body 22596, before the block body 22596 End is provided with the second grafting body 22597 of the woollen brush base of insertion hairbrush 22510, between the bearing 22593 of block body 22596 and the 7th Slide mass 22594 on be arranged with second spring 22598, upper end and the 5th bearing 22591 of the woollen brush base of the hairbrush 22510 Lower end fitting, the lower end of the fastening body 2254 is slightly above the lower end of hairbrush 22510, the pieces length of the hairbrush 22510 Spend for 4~7 millimeters, the bindiny mechanism 239 includes two rotation seats the 2391, the 3rd and connects 2392, two slotted holes of axis body 2393rd, hand lever 2394, deck 2395 and two the 4th connection axis bodies 2396, the front end of the first connection axis body 2310 are worn There is the 3rd connection axis body 2392, the upper and lower ends of the 3rd connection axis body 2392 are equipped with rotation seat 2391, the rotation seat Slotted hole 2393 is equipped with 2391, the rear end of the second connection axis body 2311 is equipped with the 4th in two slotted holes 2393 Connecting axis body 2396, the rotation seat 2391 of the front end of the hand lever 2394 and top makees to rotate upwardly and downwardly connection, and described first The deck 2395 that axis body 2310 is provided with fixed manual bar 2394 is connected, the 4th connection axis body 2396 is located at slotted hole 2393 Lower end when, the slotted hole 2393 is vertical state, and the deck 2395 is provided with the neck being engaged with hand lever 2394, The width of rebate of neck is slightly smaller than the diameter of hand lever 2394, integrally formed with through slotted hole on first block seat 236 2393 and insert first connection axis body 2310 in the 5th connection axis body 2361, it is described 5th connection axis body 2361 is connected with first Axis body 2310 is welded to connect.
The course of work of the present invention:
A kind of mould production of the present invention in the course of the work, rotates clockwise the regulation band of rotating disk 218 with modified form band sawing machine Dynamic the first axle body 213 rotates, and the first axle body 213 drives two first gears 215 to rotate, and the first gear 215 at rear passes through the Three gears 217 drive screw body 2110 to rotate, and screw body 2110 drives pedestal 2111 to move downward, and pedestal 2111 passes through two branch Support body 2112 drives the first clamping device 214 and the second clamping device 219 to move downward respectively, and the first gear 215 in front The 5th axis body 2161 is driven to rotate by the 4th gear 2162 of lower section, the 5th axis body 2161 passes through the company of drive of anti-rotation projection 2167 Female connector body 2165 rotates, and connection body 2165 drives second by the 4th gear 2162 and the cooperation of second gear 2148 of top Axis body 2144 rotates, and the second axle body 2144 drives body 2145 to move backward, and body 2145 drives the by first base 2146 One cramping body 2147 moves backward, until pressure bar material;Starting motor 27 drives driving wheel 25 to rotate and drive saw band 28 to transport Dynamic, the piston rod retraction band movable knife rack 23 for restarting drive cylinder 29 moves downward, and knife rest 23 passes through driving wheel 25 and driven pulley 26 drive saw bands 28 move downward cuts to bar.
In the course of the work, the piston rod for starting the second pneumatic linear actuator 2253 stretches out the 4th bearing of drive to smear removal device 2258 move downward, and the 4th bearing 2258 drives fastening body 2254 and hairbrush respectively by the first spring 2255 and support bar 2259 22510 are moved downward, and saw band is pressed on support wheel 22511 by fastening body 2254, when saw band is pressed in support wheel 22511 When, debris removal mechanism 225 will move through sliding seat 223 together with saw band makes the piston rod of the first pneumatic linear actuator 224 retract, And the piston rod of the second pneumatic linear actuator 2253 continues to stretch out, the 4th bearing 2258 is drawn close to fastening body 2254 and moves and compress the first bullet Spring 2255, meanwhile, the 4th bearing 2258 continues to press to the sawtooth of saw band by support bar 2259 with electric brush 22510, hairbrush Chip brushes on 22510 pairs of sawtooth, and then the piston rod of the second pneumatic linear actuator 2253 is retracted, band electric brush 22510 and compression After the return of body 2254, the piston rod of the first pneumatic linear actuator 224 protrudes through sliding seat 223 and drives debris removal mechanism 225 to move backward, when When inductor 227 senses sliding seat 223, the first pneumatic linear actuator 224 stops piston rod and stretched out, while is again started up the second pneumatic linear actuator 2253 piston rod stretches out progress chip and brushed, and in order to avoid there is leakage brush, to control the smear removal device of the application The length of operating rate and hairbrush 22510.
Tension-adjusting gear in the course of the work, rotates regulation rotating disk 233 and drives hollow axis body 232 to move backward, hollow Axis body 232 drives the second block seat 2312 compression constant force spring 234, and the constant force spring 234 after compression is made backward to the first block seat 236 The first block seat 236 is firmly set to move backward, the first block seat 236 drives the first connection axis body 2310 to move backward, the first connecting shaft Body 2310 drives the second connection axis body 2311 to move backward by bindiny mechanism 239, and the second connection axis body 2311 drives sliding seat Body 238 moves, and is moved backward installed in the driven pulley 26 slided on pedestal 238, realizes the tensioning to saw band.
When saw band needs dismounting, rotate clamp nut 2313 and move backward until contradicting on the front body of framework 231, Hand lever 2394 is pulled then up to remove until in the neck from deck 2395, is then pulling the band of hand lever 2394 counterclockwise Dynamic rotation seat 2391 rotates, and rotation seat 2391 drives the second connection by slotted hole 2393 with the 4th cooperation for being connected axis body 2396 Axis body 2311 travels forward, and the second connection axis body 2311 drives slip pedestal 238 to travel forward, on slip pedestal 238 Driven pulley 26 travel forward, release the tensioning to saw band, then can remove saw band;When saw band is installed, saw band is enclosed on saw On belt wheel, then pull clockwise hand lever 2394 drive rotation seat 2391 rotate, rotation seat 2391 by slotted hole 2393 with The cooperation of 4th connection axis body 2396 drives the second connection axis body 2311 to move backward, and the second connection axis body 2311 drives sliding seat Body 238 moves backward, is moved backward installed in the driven pulley 26 slided on pedestal 238, until the 4th connection axis body 2396 is located at The lower end of slotted hole 2393, hand lever 2394 is then pulled downwards and is caught in the neck of deck 2395, then rotates clamp nut 2313 travel forward a certain distance.
Compared with prior art, bar good reliability can be fixed, easy to use, smear removal effect is good, and hairbrush uses Long lifespan, saw band is tensioned automatically.
Above-described embodiment is the description of the invention, is not limitation of the invention, it is any to simple transformation of the present invention after Scheme belong to protection scope of the present invention.

Claims (10)

1. modified form band sawing machine is used in a kind of mould production, it is characterised in that:Including board (20), bar clamping device (21), cut Consider to be worth doing removal device (22), tension-adjusting gear (23), two columns (24), driving wheel (25), driven pulley (26), motor (27), Saw band (28), drive cylinder (29) and knife rest (210), the board (20) is provided with former and later two columns (24), described two Column (24) is provided with knife rest (210), and the board (20) is provided with the drive cylinder that driving knife rest (210) moves up and down (29) motor (27) that, the front end of the knife rest (210) is provided with driving wheel (25) and drives driving wheel (25) to rotate, the knife rest (210) rear end is provided with tension-adjusting gear (23), and the tension-adjusting gear (23) is provided with driven pulley (26), the active Wheel (25) and driven pulley (26) are provided with saw band (28), and the knife rest (210) is provided with the sawtooth point for removing saw band (28) Chip, the board (20) are provided with bar clamping device (21), and the bar clamping device (21) includes two support bases (211), framework (212), the first axle body (213), the first clamping device (214), two first gears (215), transmission mechanisms (216), the 3rd gear (217), regulation rotating disk (218), the second clamping device (219), screw body (2110), pedestal (2111), Two supporters (2112), two the first slide openings (2113) and two the second slide openings (2114), the framework (212) pass through support Seat (211) is fixedly mounted on board (20), and the first slide opening (2113), the screw body are equipped with the support base (211) (2110) lower end of upper end and framework (212) is rotatably connected, and the lower end of the screw body (2110) is provided with the 3rd gear (217) the first axle body (213) being rotatably connected, is equipped with the support base (211) in front, the first axle body (213) Rear end is provided with the first gear (215) that connection is engaged with the 3rd gear (217), and the front end of the first axle body (213) is provided with Rotating disk (218) is adjusted, the first axle body (213) between the regulation rotating disk (218) and the support base (211) in front is provided with one First gear (215), is equipped with the second slide opening (2114) on the front body and back body of the framework (212), and the second of front The first clamping device (214) is provided with slide opening (2114), the second clamping device is provided with second slide opening (2114) at rear (219), the first gear (215) in front is connected by transmission mechanism (216) with the first clamping device (214), the screw body (2110) pedestal (2111) of threaded connection is arranged with, the both ends of the pedestal (2111) are each passed through two the first slide openings (2113), the front end of the pedestal (2111) is connected by a supporter (2112) with the first clamping device (214), the pedestal (2111) rear end is connected by a supporter (2112) with the second clamping device (219), smear removal device (22) bag Include the first bearing (221), track (222), sliding seat (223), the first pneumatic linear actuator (224) and debris removal mechanism (225), described first The upper side of bearing (221) is provided with track (222), coordinates on the track (222) and is provided with sliding seat (223), the cunning Dynamic seat (223) is provided with debris removal mechanism (225), and the front end of the track (222), which is provided with, promotes what sliding seat (223) moved backward First pneumatic linear actuator (224), the debris removal mechanism (225) include the second bearing (2251), three abutments (2252), the second pneumatic linear actuator (2253), fastening body (2254), the first spring (2255), the first grafting body (2256), grafting set (2257), the 4th bearing (2258), support bar (2259), hairbrush (22510) and support wheel (22511), the sliding seat (223) are provided with the second bearing (2251), the upper end of second bearing (2251) is provided with three abutments (2252), and the three abutments (2252) are provided with the Two pneumatic linear actuators (2253), the lower end of the piston rod of second pneumatic linear actuator (2253) are provided with the 4th bearing (2258), and the described 4th The lower end of bearing (2258) is provided with grafting set (2257), and the first grafting body (2256) is provided with the grafting set (2257), described The lower end of first grafting body (2256) is provided with fastening body (2254), and both ends are arranged with the grafting set (2257) respectively with the 4th The first spring (2255) that bearing (2258) is fixedly connected with fastening body (2254), the rear end of the 4th bearing (2258) are provided with Support bar (2259), the lower end of the vertical body of the support bar (2259) are provided with hairbrush (22510), second bearing (2251) On fastening body (2254) be arranged right below support saw band (28) epipelagic zone body support wheel (22511), described 4th Seat (2258) is provided with the positioning body (22512) being located on three abutments (2252), and the tension-adjusting gear (23) includes Frame body (231), hollow axis body (232), regulation rotating disk (233), constant force spring (234), two slotted eyes (235), two first Block seat (236), slide rail (237), slide pedestal (238), bindiny mechanism (239), the first connection axis body (2310), the second connecting shaft Body (2311), the second block seat (2312) and clamp nut (2313), the front end of the frame body (231) are provided with and knife rest (210) The slide rail (237) being fixedly connected, coordinate on the slide rail (237) to be provided with and slide pedestal (238), the slip pedestal (238) Rear end be provided with the second connection axis body (2311), be equipped with hollow axis body (232), institute on the back body of the frame body (231) State hollow axis body (232) and be provided with the regulation rotating disk (233) of threaded connection, the sky in the outside of the back body of frame body (231) The front end outer ring face of spindle body (232) is provided with the second block seat (2312), and the upper and lower ends of the hollow axis body (232) are equipped with Slotted eye (235), interior the first connection axis body provided with front end through the front body of frame body (231) of the hollow axis body (232) (2310), the first connection axis body (2310) is equipped with the first block seat (236), the second gear on the outside of slotted eye (235) Constant force spring (234), first connection are arranged with hollow axis body (232) between seat (2312) and the first block seat (236) Axis body (2310) is provided with clamp nut (2313), the front end of the first connection axis body (2310) in the front of frame body (231) The rear end for being connected axis body (2311) with second by bindiny mechanism (239) is fixedly connected.
2. modified form band sawing machine is used in a kind of mould production as claimed in claim 1, it is characterised in that:First clamping device (214) include first slide (2141), some three-axis bodies (2142), some clutch shaft bearings (2143), the second axle body (2144), Body (2145), first base (2146), some first cramping bodies (2147), second gear (2148) and locating rod (2149), First slide (2141) is provided with second slide opening (2114) in front, the rear and front end of the first slide (2141) is equipped with two Individual three-axis body (2142), the both ends of the three-axis body (2142) are equipped with the contradicted on the front body of framework (212) One bearing (2143), the second axle body (2144) being rotatably connected, second axle are equipped with the first slide (2141) The front end of body (2144) is provided with second gear (2148), and the set of threaded connection is arranged with the rear end of the second axle body (2144) Body (2145), the rear end of the body (2145) are provided with first base (2146), set on the rear end of the first base (2146) Having and be spaced evenly distributed the first cramping body (2147), the rear end of first cramping body (2147) is provided with V-groove, and described first The front end of base (2146), which is provided with, is located in locating rod (2149) in first slide (2141), the first slide (2141) with The supporter (2112) in front is fixedly connected.
3. modified form band sawing machine is used in a kind of mould production as claimed in claim 1, it is characterised in that:Second clamping device (219) second slide (2191), some 4th axis bodies (2192), some second bearings (2193), the first connector are included (2194), second base (2195) and some second cramping bodies (2196), second slide opening (2114) at rear is interior to be provided with the second cunning Seat (2191), the rear and front end of the second slide (2191) is equipped with two the 4th axis bodies (2192), the 4th axis body (2192) both ends are equipped with the second bearing (2193) contradicted on the back body of framework (212), the second slide (2191) front end is provided with the first connector (2194), and the front end of first connector (2194) is provided with second base (2195), the front end of the second base (2195) is provided with the second cramping body being staggered with the first cramping body (2147) (2196), the front end of second cramping body (2196) is provided with V-groove, the second slide (2191) and the supporter at rear (2112) it is fixedly connected.
4. modified form band sawing machine is used in a kind of mould production as claimed in claim 1, it is characterised in that:The transmission mechanism (216) include the 5th axis body (2161), two the 4th gears (2162), the second connector (2163), the 3rd connector (2164), Body (2165), groove (2166) and anti-rotation projection (2167) are connected, the outside of the front body of the framework (212) is provided with second Connector (2163), the front end of second connector (2163) are provided with the 5th axis body (2161) being rotatably connected, and described the The lower end of five axis bodies (2161) is provided with one the 4th gear (2162) for engage and connecting with the first gear (215) in front, and described the The upper end of five axis bodies (2161) is arranged with connection body (2165), and the lower end of the connection body (2165) is provided with groove (2166), the 5th axis body (2161) is provided with anti-rotation projection (2167), the connection body (2165) in groove (2166) Upper end be provided with engage with second gear (2148) connect one the 4th gear (2162), the front end of the supporter (2112) in front Provided with the 3rd connector (2164), the front end of the 3rd connector (2164) is rotatably connected with being connected body (2165).
5. modified form band sawing machine is used in a kind of mould production as claimed in claim 1, it is characterised in that:The first gear (215) the tooth ratio with the 4th gear (2162) is:1:1, the first gear (215) and the tooth ratio of the 3rd gear (217) are:1: 1, the 4th gear (2162) and the tooth ratio of second gear (2148) are:1:1, the screw body (2110) rotates one week and drives pedestal (2111) distance moved is that the second axle body (2144) rotates one week drive body (2145) half of distance for being moved, institute State screw body (2110) and rotate and drive pedestal (2111) when moving upwards, the second axle body (2144) rotate drive body (2145) to Preceding motion.
6. modified form band sawing machine is used in a kind of mould production as claimed in claim 1, it is characterised in that:First pneumatic linear actuator (224) and the second pneumatic linear actuator (2253) is high-speed cylinder, and the piston rod of first pneumatic linear actuator (224) is in sliding seat (223) Promotion under can retract.
7. modified form band sawing machine is used in a kind of mould production as claimed in claim 1, it is characterised in that:The track (222) Rear end is provided with baffle element (226), and the baffle element (226) is provided with the inductor (227) of sensing sliding seat (223).
8. modified form band sawing machine is used in a kind of mould production as claimed in claim 1, it is characterised in that:The support bar (2259) The lower end of vertical body be provided with the 5th bearing (22591), the front end of the 5th bearing (22591) is provided with the 6th bearing (22592), the rear end of the 5th bearing (22591) is provided with the 7th bearing (22593), is worn on the 7th bearing (22593) Provided with slide mass (22594), the rear end of the slide mass (22594) is provided with handle (22595), the slide mass (22594) Front end is provided with block body (22596), and the front end of the block body (22596) is provided with the second of the woollen brush base for inserting hairbrush (22510) and inserted Junctor (22597), the second bullet is arranged with the slide mass (22594) between the block body (22596) and the 7th bearing (22593) Spring (22598), the upper end of the woollen brush base of the hairbrush (22510) are bonded with the lower end of the 5th bearing (22591), the fastening body (2254) slightly above the lower end of hairbrush (22510), the pieces length of the hairbrush (22510) is 4~7 millimeters for lower end.
9. modified form band sawing machine is used in a kind of mould production as claimed in claim 1, it is characterised in that:The bindiny mechanism (239) two rotation seats (2391), the 3rd connection axis body (2392), two slotted holes (2393), hand lever (2394), card are included Seat (2395) and two the 4th connection axis bodies (2396), the front end of the first connection axis body (2310) are equipped with the 3rd connecting shaft Body (2392), the upper and lower ends of the 3rd connection axis body (2392) are equipped with rotation seat (2391), the rotation seat (2391) On be equipped with slotted hole (2393), the rear end of the second connection axis body (2311) is equipped with the in two slotted holes (2393) Four connection axis bodies (2396), the front end of the hand lever (2394) and the rotation seat (2391) of top make that connection can be rotated upwardly and downwardly, The first connection axis body (2310) is provided with the deck (2395) of fixed manual bar (2394), the 4th connection axis body (2396) when being located at the lower end of slotted hole (2393), the slotted hole (2393) is vertical state, is set on the deck (2395) There is the neck being engaged with hand lever (2394), the width of rebate of neck is slightly smaller than the diameter of hand lever (2394).
10. modified form band sawing machine is used in a kind of mould production as claimed in any one of claims 1-9 wherein, it is characterised in that:It is described Connected on first block seat (236) integrally formed with through the 5th in slotted hole (2393) and the connection axis body of insertion first (2310) Axis body (2361), the 5th connection axis body (2361) are connected axis body (2310) with first and are welded to connect.
CN201711061472.8A 2017-11-02 2017-11-02 Improved band sawing machine for die production Active CN107876879B (en)

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CN110919087A (en) * 2019-11-26 2020-03-27 苏州乾元机械配件有限公司 Numerical control sawing machine for forging steel
CN111730135A (en) * 2020-06-18 2020-10-02 济南天顺科达机电科技有限公司 Constant force feeding band sawing machine

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TWM526451U (en) * 2016-02-24 2016-08-01 Everising Machine Company Debris cleaning steel brush set with function of replacing band saw control function
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CN2043147U (en) * 1988-02-29 1989-08-23 永凤自行车配件厂 Balanced bandsaw bed
CN1122269A (en) * 1994-10-31 1996-05-15 株式会社阿马达 Sawdust removing apparatus for sae machine
JP2009248294A (en) * 2008-04-11 2009-10-29 Amada Co Ltd Chip removal device in band saw machine
CN102161117A (en) * 2010-02-16 2011-08-24 株式会社天田 Chip removing device of band sawing machine
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Publication number Priority date Publication date Assignee Title
CN110919087A (en) * 2019-11-26 2020-03-27 苏州乾元机械配件有限公司 Numerical control sawing machine for forging steel
CN111730135A (en) * 2020-06-18 2020-10-02 济南天顺科达机电科技有限公司 Constant force feeding band sawing machine

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