CN107876492A - Inner liner of reaction kettle cleaning device and cleaning method - Google Patents
Inner liner of reaction kettle cleaning device and cleaning method Download PDFInfo
- Publication number
- CN107876492A CN107876492A CN201711415170.6A CN201711415170A CN107876492A CN 107876492 A CN107876492 A CN 107876492A CN 201711415170 A CN201711415170 A CN 201711415170A CN 107876492 A CN107876492 A CN 107876492A
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- CN
- China
- Prior art keywords
- demarcation strip
- motor
- cleaning
- reaction kettle
- inner liner
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/106—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by boiling the liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
- B08B2203/007—Heating the liquid
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Accessories For Mixers (AREA)
Abstract
Inner liner of reaction kettle cleaning device, including shell, purge chamber, liner clamping device and partition；Partition includes demarcation strip A, demarcation strip B, the first drive component and the second drive component；Demarcation strip A is realized and demarcation strip B mould assemblys or parting by rotating.It is as follows based on the cleaning method of inner liner of reaction kettle cleaning device, step：1：Gripper mechanism grips inner liner of reaction kettle；2：Spray mechanism to cleaning intracavitary spray decoction；3：Demarcation strip A, B decline；4：Demarcation strip A, B parting；5：Inner liner of reaction kettle falls into cleaning chamber；6：Demarcation strip A, B mould assembly；7：Demarcation strip A, B decline；8：Clean inner liner of reaction kettle；9：The cleaning fluid of discharge cleaning intracavitary；10：Demarcation strip A, B rise；11：Demarcation strip A, B parting.Inner liner of reaction kettle need to be only put into holding station by the present invention, you can be automatically performed the step of being transported to cleaning chamber, cleaning fluid sprinkling irrigation, heated wash, its automaticity is high, easy to operate.
Description
Technical field
The present invention relates to container washing apparatus, particularly a kind of inner liner of reaction kettle cleaning device and cleaning method.
Background technology
The container that the broad understanding of reactor as physically or chemically reacts, matched somebody with somebody by the structure design to container with parameter
Put, realize the mixture function of the heating of technological requirement, evaporation, cooling and low high speed, liner, physics or change are provided with inside reactor
Learn reaction to carry out within the liner, liner needs cleaning in time after reactor has used.
At present, cleaning the method for inner liner of reaction kettle is, hydrofluoric acid is manually poured into inner liner of reaction kettle, then puts liner
Enter reactor, reactor is finally put into heated wash in heating furnace.
Weak point existing for existing cleaning way is：
1st, artificial addition has corrosive cleaning fluid, is likely to result in personal injury, operational risk be present.2nd, cleaning step
Cumbersome, automaticity is low, wastes time and energy.
The content of the invention
The purpose of the present invention is overcome the deficiencies in the prior art, and provides a kind of inner liner of reaction kettle cleaning device and cleaning side
Method, the mode automaticity that it solves existing cleaning inner liner of reaction kettle is low, wastes time and energy, easily causes personal injury
Problem.
The technical scheme is that：Inner liner of reaction kettle cleaning device, including shell, purge chamber, liner clamping device and
Partition；Shell is in the cylindrical shape of upper end open；Purge chamber is located in shell inner cavity；It which is provided with multiple along central shaft
The uniform cleaning chamber of line interval annular, cleaning chamber are provided with opening in purge chamber upper end, are provided with inside purge chamber and are used for heated wash
The microwave heating equipment of chamber, cleaning chamber outer wall are provided with valvular sewage draining exit, and sewage draining exit is by pipeline connection to cleaning chamber；
Liner clamping device is located in shell inner cavity, and is located at purge chamber upper end, which is provided with multiple holding stations, holding station is located at
Clean the surface of chamber opening；Partition is located in shell inner cavity, and between liner clamping device and purge chamber；Separate
Mechanism includes demarcation strip A, demarcation strip B, the first drive component for driving demarcation strip A liftings or rotation and separated for driving
Second drive component of plate B liftings；Demarcation strip A is realized and demarcation strip B mould assemblys or parting by rotating；Both will clamp work by mould assembly
Space partition between position and cleaning chamber；Both partings connect the space between a part of holding station and part cleaning chamber
It is logical, the space partition between another part holding station and another part cleaning chamber.
Further technical scheme is the present invention：Demarcation strip A includes central plate A and multi-disc interval annular is distributed on central plate
Fanning strip A on the outside of A, demarcation strip A fanning strip A are provided with screwed hole；Demarcation strip B includes central plate B and multi-disc interval annular
The fanning strip B being distributed on the outside of central plate B, demarcation strip B central plate B are provided with screwed hole；
First drive component includes leading screw A, clutch connection frame, motor A and Chain conveyer pair；Leading screw A arranges vertically, its upper and lower ends
Directly or indirectly it is movably arranged on shell, and is positioned in the axial direction, its middle part is provided with thread segment, and both ends are provided with light bar segment,
Its thread segment screws with the screwed hole on demarcation strip A fanning strip A；Clutch connection frame includes sleeve A, transverse arm, sleeve B and clamping jaw
Component；Sleeve A is provided with three, and radially annular uniform mounting hole, mounting hole from sleeve A outer wall are penetrated to sleeve A
Kong Zhong, sleeve A lower end are movably arranged on enclosure bottom by bearing；Transverse arm one end is fixed on sleeve A outer wall, the other end
It is fixed on sleeve B outer wall；Sleeve B kinks are in the light bar segment of leading screw A lower ends；Clip claw assembly is included from radially inner side to footpath
Plug, electromagnet, spring and the clamping jaw being sequentially arranged at laterally in sleeve A mounting holes；Motor A is fixed in shell by support
On bottom surface, and extend downwardly from and stretch into clutch connection frame sleeve A endoporus simultaneously positioned at the surface of clutch connection frame, its arbor
Clamped or unclamped by the clamping jaw of clutch connection frame clip claw assembly；Chain conveyer pair includes drive sprocket, driven sprocket and chain；Actively
Sprocket wheel is fixed on motor A arbor, and driven sprocket is fixed on leading screw A, chain around be located at drive sprocket and driven sprocket it
Between；
Second drive component includes leading screw B and motor B；Leading screw B arranges that its upper end is directly or indirectly movably arranged on shell vertically
On, and be positioned in the axial direction, the screwed hole on its central plate B with demarcation strip B screws, its also with frame center cylinder
Screwed hole screws；Motor B is directly or indirectly fixed in motor A upper ends, and its arbor stretches out and by shaft coupling with leading screw B's upwards
Lower end connects.
Further technical scheme is the present invention：Liner clamping device includes framework and clamp assemblies；
Framework includes central cylinder, ring frame and parting bead；Central cylinder is located at the central area inside ring frame and passed through
Parting bead is connected with ring frame, which is provided with screwed hole, and ring frame is movably arranged in outer casing inner wall, and parting bead is in spoke-like point
Cloth, so as to which the inside of ring frame is divided into multiple sector regions；
Clamp assemblies have multigroup, are respectively provided in each sector region of framework；Clamp assemblies include first clamping plate, second clamping plate
And hydraulic cylinder；Hydraulic cylinder is fixedly mounted on ring frame, and its expansion link is stretched into sector region；Second clamping plate is fixed in hydraulic pressure
On the termination of cylinder expansion link, first clamping plate is fixed in central cylinder and face second clamping plate；The holding station is the first folder
Space between plate and second clamping plate.
Technical scheme of the invention further is：It also includes the sprinkling irrigation mechanism being located in shell inner cavity；Spray mechanism
Including ring pipe, the collar, it is in charge of, magnetic valve and the 3rd drive component；Ring pipe is fixed in shell inner cavity, which is provided with feed liquor
Mouth and multiple liquid outlets, inlet are connected by pipeline with the cleaning liquid source of outside；Collar kink is on ring pipe, and in axial direction
On be positioned；It is in charge of and is fixed on the collar, is in charge of inner chamber and is connected with annular tube cavity；Magnetic valve, which is arranged on, to be in charge of；
3rd drive component includes motor C, gear A and gear B；Motor C is arranged on outer casing inner wall, and gear A is fixed in motor C
Arbor on, gear B is set with and is fixed on the collar；Motor C passes sequentially through gear A and gear B driving collar rotation, makes to be in charge of
Switch under vertically and horizontally state.
More further technical scheme is the present invention：It also includes the lining for being located at outer casing inner wall and cleaning between chamber outer wall
Set.
More further technical scheme is the present invention：It also includes location-plate；Location-plate is arranged in shell inner cavity simultaneously
Positioned at the upper end of liner clamping device, the hole of face liner gripper mechanism grips station which is provided with.
More further technical scheme is the present invention：Demarcation strip A fanning strip A and demarcation strip B fanning strip B lower ends point
The boss of enclosed cleaning chamber opening She You be used for.
More further technical scheme is the present invention：It also includes control chip；Control chip and motor A, electromagnet,
Motor B, motor C, magnetic valve and hydraulic cylinder electrical connection.
The technical scheme is that：
A kind of inner liner of reaction kettle cleaning method, it is as follows based on above-mentioned inner liner of reaction kettle cleaning device, step：
Before step 1 beginning, inner liner of reaction kettle cleaning device is in original state, and in an initial condition, demarcation strip A, B, which are in, to be divided
Type state, electromagnet are in "on" position, and the mechanism that sprays is in charge of in vertical state, and the valve on purge chamber's sewage draining exit, which is in, to close
Closed state；
Step 1：Gripper mechanism grips inner liner of reaction kettle：Inner liner of reaction kettle to be cleaned is passed through into location-plate and liner clamping device
Holding station be placed on demarcation strip A fanning strip A, then by control chip control clamping device hydraulic cylinder start, hydraulic cylinder
Piston rod stretch out, promote second clamping plate drawn close to first clamping plate, inner liner of reaction kettle is clamped in holding station；
Step 2：Spray mechanism to cleaning intracavitary spray decoction：The motor C of control chip control sprinkling irrigation mechanism starts, motor C's
Power is transferred to by gear A and gear B to be in charge of, and is made to be in charge of from vertical state and is rotated in horizontality；Manually beat again
Over cleaning liquid source switch, cleaning fluid is full of whole annular tube cavity, magnetic valve controlled by control chip again afterwards
Open, cleaning fluid is sprayed into cleaning chamber by the outlet being in charge of, and after decoction ejection is a certain amount of, control chip first controls magnetic valve
Close, then controlled motor C starts, motor C power is transferred to by gear A and gear B to be in charge of, and makes to be in charge of from horizontality
Rotate to vertical state；
Step 3：Demarcation strip A, demarcation strip B and liner clamping device decline：Control chip control the first drive component motor A and
The motor B of second drive component is rotated simultaneously；Motor A power is delivered on screw mandrel A by Chain conveyer pair, is made under demarcation strip A
Drop；Motor B power is delivered on leading screw B, demarcation strip B and liner clamping device is synchronously declined；Demarcation strip B is finally dropped to
The height reached is higher than the height that demarcation strip A finally drops to reach；
Step 4：Demarcation strip A, B parting：Control chip first controls the electromagnet of the first drive component to power off, and makes clamping jaw in spring
It is pressed under elastic force effect on motor A arbor, i.e., motor A arbor is relatively fixed with clutch connection frame；Control chip is controlled again
Motor A processed starts, and motor A power is delivered on demarcation strip A by clutch connection frame and leading screw A, drives demarcation strip A rotations,
Demarcation strip A, B is set to form parting state, now, without barrier thing between inner liner of reaction kettle and cleaning chamber, and inner liner of reaction kettle face
Clean chamber opening；
Step 5：Inner liner of reaction kettle falls into cleaning chamber：The hydraulic cylinder of control chip control clamping device starts, the piston of hydraulic cylinder
Bar is retracted, and second clamping plate is loosened inner liner of reaction kettle, inner liner of reaction kettle falls into cleaning chamber away from first clamping plate；
Step 6：Demarcation strip A, B mould assembly：Control chip first controls the motor A of the first drive component to start, and motor A power passes through
Clutch connection frame and leading screw A are delivered on demarcation strip A, are driven demarcation strip A rotations, demarcation strip A, B is returned to mould assembly state；Control
Chip controls the electromagnet of the first drive component to be powered again, the arbor for making clamping jaw depart from motor A, i.e. motor A arbor with from
Closing link can be relatively movable；
Step 7：Demarcation strip A, B decline with enclosed cleaning chamber：Control chip controls the drivings of motor A and second of the first drive component
The motor B of component is again started up, and demarcation strip A, B after mould assembly are declined, and will be cleaned by the boss of demarcation strip A, B lower ends on chamber
End opening is closed；
Step 8：Clean inner liner of reaction kettle：The microwave heating equipment that control chip starts in purge chamber starts, and cleaning fluid is boiled,
After cleaning the stipulated time, microwave heating equipment is closed, and cleaning finishes；
Step 9：The cleaning fluid of discharge cleaning intracavitary：The valve on purge chamber's sewage draining exit is opened, the cleaning fluid for cleaning intracavitary is arranged
Go out；
Step 10：Demarcation strip A, demarcation strip B and liner clamping device rise：Control chip controls the motor of the first drive component again
The motor B of A and the second drive component is rotated simultaneously；Motor A power is delivered on screw mandrel A by Chain conveyer pair, makes demarcation strip A
Rise；Motor B power is delivered on leading screw B, demarcation strip B and liner clamping device is synchronously increased；
Step 11：Demarcation strip A, B parting：Control chip first controls the electromagnet of the first drive component to power off, and makes clamping jaw in spring
Elastic force effect under be pressed on motor A arbor, i.e., motor A arbor is relatively fixed with clutch connection frame；Control chip is again
Controlled motor A starts, and motor A power is delivered on demarcation strip A by clutch connection frame and leading screw A, drives demarcation strip A rotations
Turn, demarcation strip A, B is formed parting state, now, inner liner of reaction kettle manually can take out from cleaning chamber.
The present invention has the following advantages that compared with prior art：
1st, only inner liner of reaction kettle need to be put into holding station, you can be automatically performed and be transported to cleaning chamber, cleaning fluid sprinkling irrigation, heating clearly
The step of washing, its automaticity is high, easy to operate.
2nd, the injection of cleaning fluid is realized by the sprinkling irrigation mechanism being located in shell, human body can be protected from aggressive chemicals
Threat.
3rd, it is adapted to the liner of the mixing cleaning of inner liner of reaction kettle of different sizes, large-sized liner and small size
It can be cleaned simultaneously in different cleaning chambers.
Below in conjunction with figure, the invention will be further described with embodiment.
Brief description of the drawings
Fig. 1 is the three-dimensional structure diagram of the present invention；
Fig. 2 is the explosive view of the present invention；
Fig. 3 is the structural representation of liner clamping device；
Fig. 4 is the structural representation of partition；
Fig. 5 is the schematic view of the mounting position of clip claw assembly；
Fig. 6 is Fig. 5 A-A sectional views；
Fig. 7 is the structural representation of sprinkling irrigation mechanism；
Fig. 8 is demarcation strip A structural representation；
Fig. 9 is demarcation strip B structural representation.
Embodiment
Embodiment 1：
As shown in figs 1-9, inner liner of reaction kettle cleaning device, including shell 1, purge chamber, liner clamping device, partition, spray
Fill mechanism, bushing 6, location-plate 7 and control chip.
Shell 1 is in the cylindrical shape of upper end open.
Purge chamber 2 is located in the inner chamber of shell 1, which is provided with multiple cleaning chambers uniform along its center axis interval annular
21, cleaning chamber 21 is provided with opening in the upper end of purge chamber 2.The inside of purge chamber 2 is provided with the microwave heating dress for heated wash chamber 21
Put (not shown).The outer wall of purge chamber 2 is provided with passes through pipeline with valvular sewage draining exit (not shown), sewage draining exit
(not shown) is communicated to cleaning chamber 21.
Liner clamping device is located in the inner chamber of shell 1, and is located at the upper end of purge chamber 2.Liner clamping device includes framework 31
And clamp assemblies.Framework 31 includes central cylinder 311, ring frame 312 and parting bead 313.Central cylinder 311 is located at ring frame
Central area inside 312 is simultaneously connected by parting bead 313 with ring frame 312, which is provided with screwed hole, ring frame 312 is lived
Dynamic to be arranged in the inwall of shell 1, parting bead 313 is distributed in spoke-like, so as to which the inside of ring frame 312 is divided into multiple sectors
Region.Clamp assemblies have multigroup, are respectively provided in each sector region of framework 31.Clamp assemblies include first clamping plate 321, the
Second splint 322 and hydraulic cylinder 323.Hydraulic cylinder 323 is fixedly mounted on ring frame 312, and its expansion link stretches into the fan section
In domain.Second clamping plate 322 is fixed on the termination of the expansion link of hydraulic cylinder 323.First clamping plate 321 is fixed in central cylinder 311
And face second clamping plate 322.Space between first clamping plate 321 and second clamping plate 322 is a holding station 324, clamps work
Position 324 is positioned at the surface that cleaning chamber 21 is open.
Partition is located in the inner chamber of shell 1, and between liner clamping device and purge chamber 2.Partition includes
Demarcation strip A41, demarcation strip B42, for drive demarcation strip A41 lift or rotation the first drive component and for driving demarcation strip
Second drive component of B42 liftings.Demarcation strip A41 includes central plate A411 and multi-disc interval annular is distributed on outside central plate A411
The fanning strip A412 of side, demarcation strip A41 fanning strip A411 are provided with screwed hole.Demarcation strip B42 includes central plate B421 and more
Piece interval annular is distributed on the fanning strip B422 on the outside of central plate B421, and demarcation strip B42 central plate B421 is provided with screwed hole.
Demarcation strip A41 is realized and demarcation strip B42 mould assemblys (as shown in Figure 2) or parting (as shown in Figure 4) by rotating.Both
Same level height is in during mould assembly, demarcation strip B42 fanning strip B422 and demarcation strip A41 fanning strip A412 dislocation are arranged,
So as to by holding station 324 and cleaning chamber 21 between space partition.Demarcation strip B42 is in demarcation strip A41's during both partings
Underface, and demarcation strip B42 fanning strip B422 and demarcation strip A41 fanning strip A412 is overlapping, so as to which a part is clamped into work
Space between chamber 21 is cleaned in position 324 with a part is connected, while another part holding station 324 and another part are cleaned into chamber
Space partition between 21.
Sprinkling irrigation mechanism includes ring pipe 51, the collar 52, is in charge of the drive component of 53, magnetic valve 54 and the 3rd.Ring pipe 51 is solid
It is connected in the inner chamber of shell 1, which is provided with inlet and multiple liquid outlets, inlet is connected by pipeline and outside cleaning liquid source
It is logical.The kink of the collar 52 is positioned in the axial direction on ring pipe 51.It is in charge of 53 to be fixed on the collar 52, its inner chamber and annular
The inner chamber of pipe 51 connects, and it rotates under the driving of the 3rd drive component, and then switches under vertically and horizontally state.Magnetic valve 54
Installed in being in charge of on 53.
Bushing 6 is located between the inwall of shell 1 and the outer wall of purge chamber 2.
Location-plate 7 is arranged in the inner chamber of shell 1 and positioned at the upper end of liner clamping device, which is provided with the clamping of face liner
The hole 71 of mechanism holding station.
Control chip (not shown) and motor A431, electromagnet 4325, motor B442, motor C551, magnetic valve 54
And hydraulic cylinder 323 electrically connects.
First drive component includes leading screw A431, clutch connection frame 432, motor A433 and Chain conveyer pair.Leading screw A431 is erected
Straight arrangement, its upper end are movably arranged on location-plate 7 by bearing, and its lower end is movably arranged on the bottom surface of shell 1 by bearing,
Its middle part is provided with thread segment, and both ends are provided with light bar segment, and its thread segment revolves with the screwed hole on demarcation strip A41 fanning strip A411
Match somebody with somebody.Leading screw A431 rotates and then drives demarcation strip A41 to move up and down.Clutch connection frame 432 includes sleeve A4321, transverse arm
4322nd, sleeve B4323 and clip claw assembly.Sleeve A4321 is provided with three radially annular uniform mounting holes, and mounting hole is from set
Cylinder A4321 outer wall is penetrated into sleeve A4321 endoporus, and sleeve A4321 lower ends are movably arranged on the bottom surface of shell 1 by bearing
On.The one end of transverse arm 4322 is fixed on sleeve A4321 outer wall, and the other end is fixed on sleeve B4323 outer wall.Sleeve
B4323 kinks are in the light bar segment of leading screw A431 lower ends.Clip claw assembly includes being sequentially arranged at from radially inner side to radial outside
Plug 4324, electromagnet 4325, spring 4326 and clamping jaw 4327 in sleeve A4321 mounting holes.Motor A433 passes through support（Figure
Not shown in）Be fixed on the bottom surface of shell 1, and positioned at clutch connection frame 432 surface, its arbor extend downwardly from and stretch into from
In the endoporus for closing the sleeve A4321 of link 432, and clamped or unclamped by the clamping jaw of clutch connection frame 432.Chain conveyer is secondary to include master
Movable sprocket 4341, driven sprocket 4342 and chain 4343.Drive sprocket 4341 is fixed on motor A433 arbor, driven sprocket
4342 are fixed on leading screw A431, and chain 4343 is around being located between drive sprocket 4341 and driven sprocket 4342.
Second drive component includes leading screw B441 and motor B442.Leading screw B441 arranges that its upper end is pacified by bearing vertically
On location-plate 7, its lower end is connected by shaft coupling with motor B442 arbor, its with demarcation strip B42 central plates B421
Screwed hole screw, it is also screwed with the screwed hole in the central cylinder 311 of framework 31.Motor B442 is directly or indirectly fixed in electricity
Machine A433 upper ends, its arbor stretch out and are connected by shaft coupling with leading screw B441 lower end upwards.
3rd drive component includes motor C551, gear A 552 and gear B 553.Motor C551 is arranged on the inwall of shell 1
On.Gear A 552 is fixed on motor C551 arbor.Gear B 553 is set with and is fixed on the collar 52.Motor C551 leads to successively
Crossing gear A 552 and gear B 553 drives the collar 52 to rotate, and makes to be in charge of 53 and switches under vertically and horizontally state.
It is preferred that the central cylinder 311 of framework 31 is provided with screwed hole.Leading screw B441 and the spiral shell in the central cylinder 311 of framework 31
Pit screws.
It is preferred that demarcation strip A41 fanning strip A412 and demarcation strip B42 fanning strip B422 lower ends are respectively provided with closing
Clean the boss that chamber 21 is open.
In the present embodiment, the quantity of cleaning chamber 21 is 6, and accordingly, demarcation strip A41 fanning strip A411 quantity is 3
Piece, accordingly, demarcation strip B42 fanning strip B421 quantity is 3, and accordingly, being in charge of 53 quantity has 6, and 6 are in charge of 63
It is corresponding with 6 cleaning chambers 21 respectively.
Sketch the operation principle of the first drive component：
First drive component is used for the lifting and rotation for realizing demarcation strip A41.
Elevating control：Electromagnet 4325 is in "on" position, makes the retraction sleeve A4321's of clamping jaw 4327 by magnetic-adsorption
In mounting hole, the endoporus activity of motor A433 arbor and sleeve A4321 coordinates, i.e. the power of motor A433 be not transferred to from
Close on link 432, i.e. the endoporus of motor A433 arbor and the sleeve A4321 of clutch connection frame 432 can relatively rotate, motor
A433 power is delivered on leading screw A441 by Chain conveyer pair, rotates leading screw A411, and then drives demarcation strip A41 liftings.
Rotation control：Electromagnet 4325 is in off-position, and clamping jaw 4327 is pressed under the elastic force effect of spring 4326
On motor A433 arbor, i.e., motor A433 arbor is relatively fixed with clutch connection frame 432, motor A433 power by from
Close link 432 to be delivered on demarcation strip A41, the A41 rotations of driving demarcation strip.
A kind of inner liner of reaction kettle cleaning method, it is as follows based on above-mentioned inner liner of reaction kettle cleaning device, step：
Before use, inner liner of reaction kettle cleaning device is in original state, in an initial condition, demarcation strip A, B are in parting state
(i.e. as shown in Figure 4), electromagnet 4325 are in "on" position, and the mechanism that sprays is in charge of in vertical state, on purge chamber's sewage draining exit
Valve be closed.
Step 1：Gripper mechanism grips inner liner of reaction kettle：Inner liner of reaction kettle to be cleaned is pressed from both sides by location-plate 7 and liner
The holding station for holding mechanism is placed on demarcation strip A41 fanning strip A412, then the hydraulic cylinder of clamping device is controlled by control chip
323 start, and the piston rod of hydraulic cylinder 323 stretches out, and promotes second clamping plate 322 to be drawn close to first clamping plate 321, inner liner of reaction kettle is pressed from both sides
Tightly in holding station.
Step 2：Spray mechanism to cleaning intracavitary spray decoction：The motor C551 of control chip control sprinkling irrigation mechanism starts,
Motor C551 power is transferred to and is in charge of on 53 by gear A 522 and gear B 553, is made to be in charge of 53 and is rotated from vertical state from
In horizontality；The switch of the cleaning liquid source of outside is opened manually again, cleaning fluid is full of the whole inner chamber of ring pipe 51, Zhi Houzai
Opened by control chip control magnetic valve 54, outlet of the cleaning fluid by being in charge of 53 is sprayed into cleaning chamber 21, when decoction sprays one
After quantitative, control chip first controls magnetic valve 54 to close, then controlled motor C551 starts, and motor C551 power passes through gear
A522 and gear B 553 are transferred to and are in charge of on 53, make to be in charge of 53 and are rotated from horizontality to vertical state.
Step 3：Demarcation strip A, demarcation strip B and liner clamping device decline：Control chip controls the electricity of the first drive component
The motor B442 of machine A433 and the second drive component is rotated simultaneously；Motor A433 power is delivered to screw mandrel by Chain conveyer pair
On A431, decline demarcation strip A41；Motor B442 power is delivered on leading screw B441, makes demarcation strip B42 and liner clamping machine
Structure synchronously declines；The height that demarcation strip B42 finally drops to reach is higher than the height that demarcation strip A41 finally drops to reach.
Step 4：Demarcation strip A, B parting：Control chip first controls the electromagnet 4325 of the first drive component to power off, and makes clamping jaw
4327 are pressed on motor A433 arbor under the elastic force effect of spring 4326, i.e. motor A433 arbor and clutch connection frame
432 are relatively fixed；Controlled motor A433 starts control chip again, and motor A433 power passes through clutch connection frame 432 and leading screw
A431 is delivered on demarcation strip A41, is driven demarcation strip A41 rotations, demarcation strip A, B is formed parting state, now, in reactor
Without barrier thing between lining and cleaning chamber 21, and inner liner of reaction kettle face cleaning chamber 21 is open.
Step 5：Inner liner of reaction kettle falls into cleaning chamber：The hydraulic cylinder 323 of control chip control clamping device starts, hydraulic cylinder
323 piston rod is retracted, and second clamping plate 322 is loosened inner liner of reaction kettle, inner liner of reaction kettle is fallen into away from first clamping plate 321
Clean chamber 21.
Step 6：Demarcation strip A, B mould assembly：Control chip first controls the motor A433 of the first drive component to start, motor A433
Power be delivered to by clutch connection frame 432 and leading screw A431 on demarcation strip A41, drive demarcation strip A41 rotation, make demarcation strip
A, B returns to mould assembly state (as shown in Figure 2)；Control chip controls the electromagnet 4325 of the first drive component to be powered again, makes clamping jaw
4327 depart from motor A433 arbor, i.e. motor A433 arbor can be relatively movable with clutch connection frame 432.
Step 7：Demarcation strip A, B decline with enclosed cleaning chamber：Control chip control the first drive component motor A433 and
The motor B442 of second drive component is again started up, and demarcation strip A, B after mould assembly are declined, pass through the convex of demarcation strip A, B lower ends
Platform will clean the closing of the upper end open of chamber 21.
Step 8：Clean inner liner of reaction kettle：The microwave heating equipment that control chip starts in purge chamber 2 starts, by cleaning fluid
Boil, after cleaning the stipulated time, microwave heating equipment is closed, and cleaning finishes.
Step 9：The cleaning fluid of discharge cleaning intracavitary：The valve on purge chamber's sewage draining exit is opened, the cleaning of intracavitary will be cleaned
Liquid is discharged.
Step 10：Demarcation strip A, demarcation strip B and liner clamping device rise：Control chip controls the first drive component again
The motor B442 of motor A433 and the second drive component is rotated simultaneously；Motor A433 power is delivered to screw mandrel by Chain conveyer pair
On A431, demarcation strip A41 is set to increase；Motor B442 power is delivered on leading screw B441, makes demarcation strip B42 and liner clamping machine
Structure synchronously rises.
Step 11：Demarcation strip A, B parting：Control chip first controls the electromagnet 4325 of the first drive component to power off, and makes folder
Pawl 4327 is pressed on motor A433 arbor under the elastic force effect of spring 4326, i.e. motor A433 arbor and clutch connection
Frame 432 is relatively fixed；Controlled motor A433 starts control chip again, and motor A433 power passes through clutch connection frame 432 and silk
Thick stick A431 is delivered on demarcation strip A41, is driven demarcation strip A41 rotations, demarcation strip A, B is formed parting state, now, reactor
Liner manually can take out from cleaning chamber 21.
Claims (9)
1. inner liner of reaction kettle cleaning device, it is characterized in that：Including shell, purge chamber, liner clamping device and partition；
Shell is in the cylindrical shape of upper end open；
Purge chamber is located in shell inner cavity；It which is provided with multiple cleaning chambers uniform along its center axis interval annular, cleaning
Chamber is provided with opening in purge chamber upper end, and the microwave heating equipment for heated wash chamber is provided with inside purge chamber, cleans chamber outer wall
It is provided with valvular sewage draining exit, sewage draining exit is by pipeline connection to cleaning chamber；
Liner clamping device is located in shell inner cavity, and is located at purge chamber upper end, which is provided with multiple holding stations, holding station
Positioned at the surface of cleaning chamber opening；
Partition is located in shell inner cavity, and between liner clamping device and purge chamber；Partition includes demarcation strip
A, demarcation strip B, the first drive component for driving demarcation strip A liftings or rotation and second for driving demarcation strip B liftings
Drive component；Demarcation strip A is realized and demarcation strip B mould assemblys or parting by rotating；Both mould assemblys by holding station and cleaning chamber it
Between space partition；Both partings connect the space between a part of holding station and part cleaning chamber, another part folder
Hold the space partition between station and another part cleaning chamber.
2. inner liner of reaction kettle cleaning device as claimed in claim 1, it is characterized in that：Demarcation strip A is included between central plate A and multi-disc
Spacer ring shape is distributed on the fanning strip A on the outside of central plate A, and demarcation strip A fanning strip A is provided with screwed hole；Demarcation strip B includes center
Plate B and multi-disc interval annular are distributed on the fanning strip B on the outside of central plate B, and demarcation strip B central plate B is provided with screwed hole；
First drive component includes leading screw A, clutch connection frame, motor A and Chain conveyer pair；
Leading screw A arranges that its upper and lower ends is directly or indirectly movably arranged on shell, and is positioned in the axial direction vertically, wherein
Portion is provided with thread segment, and both ends are provided with light bar segment, and its thread segment screws with the screwed hole on demarcation strip A fanning strip A；
Clutch connection frame includes sleeve A, transverse arm, sleeve B and clip claw assembly；Sleeve A be provided with three radially annular it is uniform
Mounting hole, mounting hole from sleeve A outer wall are penetrated into sleeve A endoporus, and sleeve A lower ends are movably arranged on shell by bearing
On bottom surface；Transverse arm one end is fixed on sleeve A outer wall, and the other end is fixed on sleeve B outer wall；Sleeve B kinks are in leading screw A
In the light bar segment of lower end；Clip claw assembly include being sequentially arranged at from radially inner side to radial outside plug in sleeve A mounting holes,
Electromagnet, spring and clamping jaw；
Motor A is fixed on enclosure bottom by support, and is extended downwardly from and stretched positioned at the surface of clutch connection frame, its arbor
Enter in clutch connection frame sleeve A endoporus and clamped or unclamped by the clamping jaw of clutch connection frame clip claw assembly；
Chain conveyer pair includes drive sprocket, driven sprocket and chain；Drive sprocket is fixed on motor A arbor, driven sprocket
It is fixed on leading screw A, chain is around being located between drive sprocket and driven sprocket；
Second drive component includes leading screw B and motor B；
Leading screw B arranges that its upper end is directly or indirectly movably arranged on shell, and is positioned in the axial direction vertically, itself and separation
Screwed hole on plate B central plate B is screwed, and it is also screwed with the screwed hole on frame center cylinder；
Motor B is directly or indirectly fixed in motor A upper ends, and its arbor stretches out and connected by shaft coupling and leading screw B lower end upwards
Connect.
3. inner liner of reaction kettle cleaning device as claimed in claim 2, it is characterized in that：Liner clamping device includes framework and clamping
Component；
Framework includes central cylinder, ring frame and parting bead；Central cylinder is located at the central area inside ring frame and passed through
Parting bead is connected with ring frame, which is provided with screwed hole, and ring frame is movably arranged in outer casing inner wall, and parting bead is in spoke-like point
Cloth, so as to which the inside of ring frame is divided into multiple sector regions；
Clamp assemblies have multigroup, are respectively provided in each sector region of framework；Clamp assemblies include first clamping plate, second clamping plate
And hydraulic cylinder；Hydraulic cylinder is fixedly mounted on ring frame, and its expansion link is stretched into sector region；Second clamping plate is fixed in hydraulic pressure
On the termination of cylinder expansion link, first clamping plate is fixed in central cylinder and face second clamping plate；
Space of the holding station between first clamping plate and second clamping plate.
4. inner liner of reaction kettle cleaning device as claimed in claim 3, it is characterized in that：It also includes the spray being located in shell inner cavity
Fill mechanism；
Sprinkling irrigation mechanism includes ring pipe, the collar, is in charge of, magnetic valve and the 3rd drive component；
Ring pipe is fixed in shell inner cavity, which is provided with inlet and multiple liquid outlets, and inlet passes through pipeline and outside
Cleaning liquid source connects；
Collar kink is positioned in the axial direction on ring pipe；
It is in charge of and is fixed on the collar, is in charge of inner chamber and is connected with annular tube cavity；
Magnetic valve, which is arranged on, to be in charge of；
3rd drive component includes motor C, gear A and gear B；Motor C is arranged on outer casing inner wall, and gear A is fixed in motor C
Arbor on, gear B is set with and is fixed on the collar；Motor C passes sequentially through gear A and gear B driving collar rotation, makes to be in charge of
Switch under vertically and horizontally state.
5. the inner liner of reaction kettle cleaning device as any one of claim 1-4, it is characterized in that：It also includes being located at shell
Bushing between inwall and cleaning chamber outer wall.
6. inner liner of reaction kettle cleaning device as claimed in claim 5, it is characterized in that：It also includes location-plate；Location-plate is installed
In shell inner cavity and positioned at the upper end of liner clamping device, the hole of face liner gripper mechanism grips station which is provided with.
7. inner liner of reaction kettle cleaning device as claimed in claim 6, it is characterized in that：Demarcation strip A fanning strip A and demarcation strip B
Fanning strip B lower ends be respectively provided with the boss of enclosed cleaning chamber opening.
8. inner liner of reaction kettle cleaning device as claimed in claim 7, it is characterized in that：It also includes control chip；Control chip
Electrically connected with motor A, electromagnet, motor B, motor C, magnetic valve and hydraulic cylinder.
9. a kind of inner liner of reaction kettle cleaning method, it is characterized in that：Based on the inner liner of reaction kettle any one of claim 1-8
Cleaning device, step are as follows：
Before step 1 beginning, inner liner of reaction kettle cleaning device is in original state, and in an initial condition, demarcation strip A, B, which are in, to be divided
Type state, electromagnet are in "on" position, and the mechanism that sprays is in charge of in vertical state, and the valve on purge chamber's sewage draining exit, which is in, to close
Closed state；
Step 1：Gripper mechanism grips inner liner of reaction kettle：Inner liner of reaction kettle to be cleaned is passed through into location-plate and liner clamping device
Holding station be placed on demarcation strip A fanning strip A, then by control chip control clamping device hydraulic cylinder start, hydraulic cylinder
Piston rod stretch out, promote second clamping plate drawn close to first clamping plate, inner liner of reaction kettle is clamped in holding station；
Step 2：Spray mechanism to cleaning intracavitary spray decoction：The motor C of control chip control sprinkling irrigation mechanism starts, motor C's
Power is transferred to by gear A and gear B to be in charge of, and is made to be in charge of from vertical state and is rotated in horizontality；Manually beat again
Over cleaning liquid source switch, cleaning fluid is full of whole annular tube cavity, magnetic valve controlled by control chip again afterwards
Open, cleaning fluid is sprayed into cleaning chamber by the outlet being in charge of, and after decoction ejection is a certain amount of, control chip first controls magnetic valve
Close, then controlled motor C starts, motor C power is transferred to by gear A and gear B to be in charge of, and makes to be in charge of from horizontality
Rotate to vertical state；
Step 3：Demarcation strip A, demarcation strip B and liner clamping device decline：Control chip control the first drive component motor A and
The motor B of second drive component is rotated simultaneously；Motor A power is delivered on screw mandrel A by Chain conveyer pair, is made under demarcation strip A
Drop；Motor B power is delivered on leading screw B, demarcation strip B and liner clamping device is synchronously declined；Demarcation strip B is finally dropped to
The height reached is higher than the height that demarcation strip A finally drops to reach；
Step 4：Demarcation strip A, B parting：Control chip first controls the electromagnet of the first drive component to power off, and makes clamping jaw in spring
It is pressed under elastic force effect on motor A arbor, i.e., motor A arbor is relatively fixed with clutch connection frame；Control chip is controlled again
Motor A processed starts, and motor A power is delivered on demarcation strip A by clutch connection frame and leading screw A, drives demarcation strip A rotations,
Demarcation strip A, B is set to form parting state, now, without barrier thing between inner liner of reaction kettle and cleaning chamber, and inner liner of reaction kettle face
Clean chamber opening；
Step 5：Inner liner of reaction kettle falls into cleaning chamber：The hydraulic cylinder of control chip control clamping device starts, the piston of hydraulic cylinder
Bar is retracted, and second clamping plate is loosened inner liner of reaction kettle, inner liner of reaction kettle falls into cleaning chamber away from first clamping plate；
Step 6：Demarcation strip A, B mould assembly：Control chip first controls the motor A of the first drive component to start, and motor A power passes through
Clutch connection frame and leading screw A are delivered on demarcation strip A, are driven demarcation strip A rotations, demarcation strip A, B is returned to mould assembly state；Control
Chip controls the electromagnet of the first drive component to be powered again, the arbor for making clamping jaw depart from motor A, i.e. motor A arbor with from
Closing link can be relatively movable；
Step 7：Demarcation strip A, B decline with enclosed cleaning chamber：Control chip controls the drivings of motor A and second of the first drive component
The motor B of component is again started up, and demarcation strip A, B after mould assembly are declined, and will be cleaned by the boss of demarcation strip A, B lower ends on chamber
End opening is closed；
Step 8：Clean inner liner of reaction kettle：The microwave heating equipment that control chip starts in purge chamber starts, and cleaning fluid is boiled,
After cleaning the stipulated time, microwave heating equipment is closed, and cleaning finishes；
Step 9：The cleaning fluid of discharge cleaning intracavitary：The valve on purge chamber's sewage draining exit is opened, the cleaning fluid for cleaning intracavitary is arranged
Go out；
Step 10：Demarcation strip A, demarcation strip B and liner clamping device rise：Control chip controls the motor of the first drive component again
The motor B of A and the second drive component is rotated simultaneously；Motor A power is delivered on screw mandrel A by Chain conveyer pair, makes demarcation strip A
Rise；Motor B power is delivered on leading screw B, demarcation strip B and liner clamping device is synchronously increased；
Step 11：Demarcation strip A, B parting：Control chip first controls the electromagnet of the first drive component to power off, and makes clamping jaw in spring
Elastic force effect under be pressed on motor A arbor, i.e., motor A arbor is relatively fixed with clutch connection frame；Control chip is again
Controlled motor A starts, and motor A power is delivered on demarcation strip A by clutch connection frame and leading screw A, drives demarcation strip A rotations
Turn, demarcation strip A, B is formed parting state, now, inner liner of reaction kettle manually can take out from cleaning chamber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711415170.6A CN107876492B (en) | 2017-12-25 | 2017-12-25 | Reaction kettle lining cleaning device and cleaning method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711415170.6A CN107876492B (en) | 2017-12-25 | 2017-12-25 | Reaction kettle lining cleaning device and cleaning method |
Publications (2)
| Publication Number | Publication Date |
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| CN107876492A true CN107876492A (en) | 2018-04-06 |
| CN107876492B CN107876492B (en) | 2023-08-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711415170.6A Active CN107876492B (en) | 2017-12-25 | 2017-12-25 | Reaction kettle lining cleaning device and cleaning method |
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| Country | Link |
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| CN (1) | CN107876492B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111361344A (en) * | 2020-04-10 | 2020-07-03 | 苏建军 | Dysmorphism root carving belt cleaning device |
| CN113370644A (en) * | 2021-06-25 | 2021-09-10 | 江苏赛尔制版有限公司 | Screen printing machine with cleaning device and cleaning method |
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| JP2000343047A (en) * | 1999-06-07 | 2000-12-12 | Nikko Create:Kk | Turning type washer |
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| CN113370644B (en) * | 2021-06-25 | 2022-08-02 | 江苏赛尔制版有限公司 | Screen printing machine with cleaning device and cleaning method |
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| Publication number | Publication date |
|---|---|
| CN107876492B (en) | 2023-08-11 |
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