CN107875945A - A kind of intelligence emulsification control device for being used to produce powdered oil - Google Patents
A kind of intelligence emulsification control device for being used to produce powdered oil Download PDFInfo
- Publication number
- CN107875945A CN107875945A CN201711329896.8A CN201711329896A CN107875945A CN 107875945 A CN107875945 A CN 107875945A CN 201711329896 A CN201711329896 A CN 201711329896A CN 107875945 A CN107875945 A CN 107875945A
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- Prior art keywords
- tank body
- water pipe
- magnetic valve
- emulsification
- heat
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/70—Mixers specially adapted for working at sub- or super-atmospheric pressure, e.g. combined with de-foaming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/41—Emulsifying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/43—Mixing liquids with liquids; Emulsifying using driven stirrers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/49—Mixing systems, i.e. flow charts or diagrams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
- B01F35/123—Maintenance of mixers using mechanical means using scrapers for cleaning mixers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/221—Control or regulation of operational parameters, e.g. level of material in the mixer, temperature or pressure
- B01F35/2215—Temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/221—Control or regulation of operational parameters, e.g. level of material in the mixer, temperature or pressure
- B01F35/2216—Time, i.e. duration, of at least one parameter during the operation
- B01F35/22161—Time, i.e. duration, of at least one parameter during the operation duration of the mixing process or parts of it
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/50—Mixing receptacles
- B01F35/514—Mixing receptacles the mixing receptacle or conduit being transparent or comprising transparent parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/716—Feed mechanisms characterised by the relative arrangement of the containers for feeding or mixing the components
- B01F35/7164—Feed mechanisms characterised by the relative arrangement of the containers for feeding or mixing the components the containers being placed in parallel before contacting the contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71805—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/92—Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F2035/99—Heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/40—Mixing of ingredients for oils, fats or waxes
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
Abstract
The present invention relates to a kind of intelligence emulsification control device for being used to produce powdered oil.Current emulsifier unit is simple in construction, temperature in emulsion process, mixing time, stirring intensity etc. can not be effectively controlled, and emulsifying temperature, mixing time, stirring intensity etc. directly affect the various aspects such as viscosity, stability and the emulsion dosage form of emulsion, it is bad to ultimately result in product quality.The present invention relates to a kind of intelligence emulsification control device for being used to produce powdered oil, wherein：Kettle and oil cauldron bottom are respectively connected with the first water pipe, and kettle is connected by the first water pipe with the first magnetic valve, and oil cauldron is connected by the first water pipe with second solenoid valve, and the first water pipe is connected with filter, and filter is connected by the first water pipe with emulsification tank body.The present apparatus is effectively controlled by control system to the temperature in emulsion process, mixing time, stirring intensity etc., emulsifying temperature, mixing time, stirring intensity etc. is remained at zone of reasonableness, improves the quality of product.
Description
Technical field
The present invention relates to emulsifier unit technical field, especially a kind of intelligence emulsification control dress for being used to produce powdered oil
Put.
Background technology
Emulsification is the effect that a kind of liquid is evenly dispersed in atomic droplet in immiscible another liquid.Breast
Change is liquid-liquid interface phenomenon, two kinds of immiscible liquid, such as oil and water, is divided into a reservoir two layers, and the small oil of density is upper
Layer, the big water of density is in lower floor.If adding appropriate surfactant under strong stirring, oil is dispersed in water, is formed
Emulsion, the process is emulsification., it is necessary to form emulsion in powdered oil production process, after the quality of emulsion directly decides
The effect of phase.Current emulsifier unit is simple in construction, it is impossible to which the temperature in emulsion process, mixing time, stirring intensity etc. are entered
Row efficiently controls, and emulsifying temperature, mixing time, stirring intensity etc. directly affect viscosity, stability and the emulsion agent of emulsion
The various aspects such as type, it is bad to ultimately result in product quality, Shortcomings.
The content of the invention
It is above-mentioned to overcome it is an object of the invention to provide a kind of intelligence emulsification control device for being used to produce powdered oil
Deficiency, the present apparatus are effectively controlled by control system to the temperature in emulsion process, mixing time, stirring intensity etc.,
Emulsifying temperature, mixing time, stirring intensity etc. is remained at zone of reasonableness, improve the quality of product, meanwhile, using vacuum
Draw the mode of raw material, caused product is not blended into bubble in whipping process, so as to ensure to produce rich in gloss, carefully
Greasy and good ductility quality product.
In order to solve the above problems, the present invention is achieved by the following technical solutions：
A kind of intelligence emulsification control device for being used to produce powdered oil, including kettle, oil cauldron, emulsification tank body；Wherein：Water
Pot and oil cauldron bottom are respectively connected with the first water pipe, and kettle is connected by the first water pipe with the first magnetic valve, and oil cauldron passes through the first water
Pipe is connected with second solenoid valve, and the first water pipe is connected with filter, and filter is connected by the first water pipe with emulsification tank body, is emulsified
Motor is installed at the top of tank body, motor is coaxially connected with rotating shaft, and rotating shaft bottom and agitating paddle are coaxially connected, and rotating shaft both sides are connected with
Scraper plate, emulsifying and pressure gauge, visor are installed on tank body, emulsification tank body is connected with tracheae, and tracheae is connected with the 3rd magnetic valve, and the 3rd
The magnetic valve other end is connected by tracheae with vavuum pump, and the external side of emulsion tank is provided with heat-insulation layer, is emulsified between tank body and heat-insulation layer
Heat insulation cavity is formd, heat-insulation layer bottom is connected with the second water pipe, and the second water pipe is provided with the 4th magnetic valve, emulsifies tank base
Discharge nozzle is connected with, discharge nozzle passes through heat-insulation layer, and discharge nozzle is provided with the 5th magnetic valve, liquid level is provided with heat-insulation layer inwall
Meter, temperature sensor is provided with heat insulation cavity, temperature sensor is arranged on emulsification tank wall, and emulsification tank body is provided with true
Empty negative pressure inhibition device, heat insulation cavity is interior to be provided with electrothermal heater, and described emulsify is provided with control cabinet on tank wall, in control cabinet
Provided with controller, frequency converter, timer, the controller respectively with first magnetic valve, second solenoid valve, motor, pressure
Table, the 3rd magnetic valve, vavuum pump, the 4th magnetic valve, the 5th magnetic valve, temperature sensor, liquid level gauge, frequency converter, timer, institute
Frequency converter and the motor connection are stated, the kettle is built with the raw material for being dissolved in water, and the oil cauldron is built with the raw material for being dissolved in oil.
The advantage of the invention is that：The present apparatus is strong to the temperature in emulsion process, mixing time, stirring by control system
Degree etc. is effectively controlled, and emulsifying temperature, mixing time, stirring intensity etc. is remained at zone of reasonableness, improves product
Quality, meanwhile, by the way of vacuum draws raw material, make caused by product bubble is not blended into whipping process, so as to protect
Card can be produced rich in gloss, exquisiteness and the good quality product of ductility.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the present invention.
Fig. 2 is the system control block figure of the present invention.
Reference：Kettle 1, oil cauldron 2, the first magnetic valve 3, the first water pipe 4, second solenoid valve 5, filter 6, motor 7,
Pressure gauge 8, the 3rd magnetic valve 9, tracheae 10, vavuum pump 11, negative pressure of vacuum suppressor 12, emulsification tank body 13, visor 14, heat-insulation layer
15th, heat insulation cavity 16, scraper plate 17, rotating shaft 18, agitating paddle 19, the second water pipe 20, the 4th magnetic valve 21, the electricity of discharge nozzle the 22, the 5th
Magnet valve 23, temperature sensor 24, liquid level gauge 25, control cabinet 26, controller 27, frequency converter 28, timer 29, electrothermal heater
30。
Embodiment
Embodiment 1, as shown in Figure 1-2, a kind of intelligence emulsification control device for being used to produce powdered oil, including kettle 1,
Oil cauldron 2, emulsification tank body 13；Wherein：Kettle 1 and the bottom of oil cauldron 2 are respectively connected with the first water pipe 4, kettle 1 by the first water pipe 4 with
First magnetic valve 3 is connected, and oil cauldron 2 is connected by the first water pipe 4 with second solenoid valve 5, and the first water pipe 4 is connected with filter 6, mistake
Filter 6 is connected by the first water pipe 4 with emulsification tank body 13, and the top of emulsification tank body 13 is provided with motor 7, and motor 7 and rotating shaft 18 are same
Axis connection, the bottom of rotating shaft 18 and agitating paddle 19 are coaxially connected, and the both sides of rotating shaft 18 are connected with scraper plate 17, emulsify and are provided with tank body 13
Pressure gauge 8, visor 14, emulsification tank body 13 are connected with tracheae 10, and tracheae 10 is connected with the 3rd magnetic valve 9, and the 3rd magnetic valve 9 is another
End is connected by tracheae 10 with vavuum pump 11, and emulsification tank body 13 outside is provided with heat-insulation layer 15, emulsify tank body 13 and heat-insulation layer 15 it
Between form heat insulation cavity 16, the bottom of heat-insulation layer 15 is connected with the second water pipe 20, and the second water pipe 20 is provided with the 4th magnetic valve 21,
Emulsification tank body 13 bottom is connected with discharge nozzle 22, and discharge nozzle 22 passes through heat-insulation layer 15, and discharge nozzle 22 is provided with the 5th magnetic valve 23,
Liquid level gauge 25 is installed on the inwall of heat-insulation layer 15, is provided with temperature sensor 24 in heat insulation cavity 16, temperature sensor 24 is installed
On the emulsification outer wall of tank body 13, emulsification tank body 13 is provided with negative pressure of vacuum suppressor 12, and being provided with electric heating in heat insulation cavity 16 heats
Device 30, described emulsify are provided with control cabinet 26, controller 27, frequency converter 28, timing are provided with control cabinet 26 on the outer wall of tank body 13
Device 29, the controller 27 respectively with first magnetic valve 3, second solenoid valve 5, motor 7, pressure gauge 8, the 3rd magnetic valve 9,
Vavuum pump 11, the 4th magnetic valve 21, the 5th magnetic valve 23, temperature sensor 24, liquid level gauge 25, frequency converter 28, timer 29, institute
State frequency converter 28 to be connected with the motor 7, the kettle 1 is built with the raw material for being dissolved in water, and the oil cauldron 2 is built with being dissolved in oil
Raw material.
Operation principle：
Kettle 1 is built with water-soluble raw mixture, and oil cauldron 2 is built with oil-soluble raw mixture, control
Device 27 controls the 3rd magnetic valve 9 to open, while controls vavuum pump 11 to start, and the air that vavuum pump 11 is extracted in emulsification tank body 13 makes
Vacuum state is progressivelyed reach in emulsification tank body 13, the detection in real time of pressure gauge 8 emulsifies the vacuum in tank body 13, when emulsification tank body 13
During the interior requirement for reaching diversion, controller 27 controls the first magnetic valve 3, second solenoid valve 5 to open simultaneously, kettle 1 and oil cauldron 2
Interior raw mixture is entered in emulsification tank body 13 after being filtered by filter 6 by the first water pipe 4, now, controlled motor 7
Start, motor 7 drives rotating shaft 18 to rotate, and rotating shaft 18 drives scraper plate 17 and agitating paddle 19 to rotate, and passes through scraper plate 17 and agitating paddle 19
Rotation is emulsified raw material；During emulsifying raw material, temperature when stirring intensity and time and emulsification is all to emulsion quality
Play an important role, viscosity, stability of emulsion etc. will be influenceed, the second water pipe 20 connection running water pipe, pass through the second water pipe
20 inject water into heat insulation cavity 16, and controller 27 controls electrothermal heater 30 to heat water, and temperature sensor 24 is real-time
The temperature of water is detected, until the temperature of water reaches the temperature of emulsification setting, electrothermal heater 30 stops heating；Meanwhile control cabinet
Timer 29 is provided with 26, the time stirred by timer 29 to motor 7 is controlled, and makes the emulsifying raw material time rational
In the range of, frequency converter 28 is provided with control cabinet 26, the intensity of stirring can be adjusted for frequency converter 28, prevent stirring intensity mistake
It is big cause oil droplet may partial rupture, influence properties of product；Liquid level gauge 25 is provided with heat insulation cavity 16, liquid level gauge 25 is examined in real time
The liquid level of water in heat insulation cavity 16 is surveyed, when the liquid level of water is too low, the result of detection is fed back to controller 27 by liquid level gauge 25, control
After device 27 processed is handled by analysis, the 4th magnetic valve 21 of control is opened, to being added water in heat insulation cavity 16, until insulation
The liquid level of cavity 16 reaches setting range, and emulsion is discharged eventually through discharge nozzle 22.
Claims (1)
1. a kind of intelligence emulsification control device for being used to produce powdered oil according to claim 1, including kettle (1),
Oil cauldron (2), emulsification tank body (13)；It is characterized in that：Kettle (1) and oil cauldron (2) bottom are respectively connected with the first water pipe (4), kettle
(1) it is connected by the first water pipe (4) with the first magnetic valve (3), oil cauldron (2) is connected by the first water pipe (4) and second solenoid valve (5)
Connect, the first water pipe (4) is connected with filter (6), and filter (6) is connected by the first water pipe (4) with emulsification tank body (13), is emulsified
Motor (7) is installed at the top of tank body (13), motor (7) and rotating shaft (18) are coaxially connected, rotating shaft (18) bottom and agitating paddle (19)
Coaxially connected, rotating shaft (18) both sides are connected with scraper plate (17), and pressure gauge (8), visor (14) are provided with emulsification tank body (13), breast
Change tank body (13) to be connected with tracheae (10), tracheae (10) is connected with the 3rd magnetic valve (9), and the 3rd magnetic valve (9) other end passes through
Tracheae (10) is connected with vavuum pump (11), and heat-insulation layer (15), emulsification tank body (13) and heat-insulation layer are provided with the outside of emulsification tank body (13)
(15) heat insulation cavity (16) is formd between, heat-insulation layer (15) bottom is connected with the second water pipe (20), and the second water pipe is set on (20)
There is the 4th magnetic valve (21), emulsification tank body (13) bottom is connected with discharge nozzle (22), and discharge nozzle (22) passes through heat-insulation layer (15), gone out
Expects pipe (22) is provided with the 5th magnetic valve (23), liquid level gauge (25) is provided with heat-insulation layer (15) inwall, in heat insulation cavity (16)
Interior to be provided with temperature sensor (24), temperature sensor (24) is arranged on emulsification tank body (13) outer wall, emulsifies and set on tank body (13)
There is negative pressure of vacuum suppressor (12), control cabinet (26) is installed on described emulsification tank body (13) outer wall, is provided with control cabinet (26)
Controller (27), frequency converter (28), timer (29), the controller (27) respectively with first magnetic valve (3), second electricity
Magnet valve (5), motor (7), pressure gauge (8), the 3rd magnetic valve (9), vavuum pump (11), the 4th magnetic valve (21), the 5th magnetic valve
(23), temperature sensor (24), liquid level gauge (25), frequency converter (28), timer (29), the frequency converter (28) and the motor
(7) connect, the kettle (1) is built with the raw material for being dissolved in water, and the oil cauldron (2) is built with the raw material for being dissolved in oil.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711329896.8A CN107875945A (en) | 2017-12-13 | 2017-12-13 | A kind of intelligence emulsification control device for being used to produce powdered oil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711329896.8A CN107875945A (en) | 2017-12-13 | 2017-12-13 | A kind of intelligence emulsification control device for being used to produce powdered oil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107875945A true CN107875945A (en) | 2018-04-06 |
Family
ID=61774209
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711329896.8A Pending CN107875945A (en) | 2017-12-13 | 2017-12-13 | A kind of intelligence emulsification control device for being used to produce powdered oil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107875945A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112675724A (en) * | 2020-12-31 | 2021-04-20 | 佳力士添加剂（海安）有限公司 | Method and device for improving monoglyceride emulsification effect |
-
2017
- 2017-12-13 CN CN201711329896.8A patent/CN107875945A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112675724A (en) * | 2020-12-31 | 2021-04-20 | 佳力士添加剂（海安）有限公司 | Method and device for improving monoglyceride emulsification effect |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20180406 |