CN107875564A - Unlike material combination Yoga mat and preparation method thereof - Google Patents

Unlike material combination Yoga mat and preparation method thereof Download PDF

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Publication number
CN107875564A
CN107875564A CN201711094584.3A CN201711094584A CN107875564A CN 107875564 A CN107875564 A CN 107875564A CN 201711094584 A CN201711094584 A CN 201711094584A CN 107875564 A CN107875564 A CN 107875564A
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CN
China
Prior art keywords
layer
parts
yoga mat
material combination
unlike material
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Granted
Application number
CN201711094584.3A
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Chinese (zh)
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CN107875564B (en
Inventor
翁琛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fuqing Shengde Plastic Products Co ltd
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Fuzhou Bohanson Trading Co Ltd
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Priority to CN201711094584.3A priority Critical patent/CN107875564B/en
Publication of CN107875564A publication Critical patent/CN107875564A/en
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Classifications

    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B6/00Mats or the like for absorbing shocks for jumping, gymnastics or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/04Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B25/045Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • B32B5/20Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material foamed in situ
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/24All layers being polymeric
    • B32B2250/248All polymers belonging to those covered by group B32B25/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/02Organic
    • B32B2266/0207Materials belonging to B32B25/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554Wear resistance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00Floor coverings
    • B32B2471/04Mats

Abstract

The invention provides a kind of unlike material combination Yoga mat and preparation method thereof, it is related to sports equipment field.The unlike material combination Yoga mat includes first layer and the second layer made of natural rubber made of synthetic rubber, first layer and second layer heat pressure adhesive.The unlike material combination Yoga mat has had the characteristic of synthetic rubber and natural rubber concurrently, and synthetic rubber and natural rubber are combined, so that the first layer of unlike material combination Yoga mat directly contacts with user, elasticity is good, easy to clean, the sense of touch and use feeling of user is preferable, while is directly contacted using the second layer as bottom with ground, the second layer is more resistant, effectively extends the service life of unlike material combination Yoga mat.In addition, the sheet material hot pressing composite molding of two kinds of unlike materials can be maintained the structure of first layer and the second layer in itself by the preparation method for the unlike material combination Yoga mat that the present embodiment provides, and the joint face of first layer and the second layer is firm, difficult for drop-off.

Description

Unlike material combination Yoga mat and preparation method thereof
Technical field
The present invention relates to sports equipment field, in particular to a kind of unlike material combination Yoga mat and its preparation Method.
Background technology
In existing market, pure TPE Yoga mat, skid resistance is weak, tearability is poor, but mat elasticity is good, easy to clean; Pure natural rubber mats, weight is not heavy, easy to clean, but extensibility, anti-wear performance, tearing toughness are good;Both materials The shortcomings that Yoga mat is all targeted and advantage.The shortcomings that Yoga mat of pure TPE or pure natural rubber is clearly present or Person's inferior position.
The content of the invention
It is an object of the invention to provide a kind of unlike material combination Yoga mat, and it combines synthetic rubber and natural rubber The advantage of glue so that the light weight of unlike material combination Yoga mat, good antiskid effect.
Another object of the present invention is to provide a kind of preparation method of above-mentioned unlike material combination Yoga mat, it is used The mode of hot pressing is compound by synthetic rubber and natural rubber, and composite effect is good.
What embodiments of the invention were realized in:
A kind of unlike material combination Yoga mat, it includes made of synthetic rubber first layer and by natural rubber system Into the second layer, first layer and second layer heat pressure adhesive.
Alternatively, in a preferred embodiment of the invention, above-mentioned synthetic rubber includes thermoplastic elastomer, butadiene-styrene rubber, different One kind in penta rubber and butadiene rubber.
Alternatively, in a preferred embodiment of the invention, the above-mentioned second layer has multiple cellular through holes.
Alternatively, in a preferred embodiment of the invention, one side pressing of the above-mentioned second layer away from first layer has anti-slip veins; Preferably, anti-slip veins include it is multiple in a row arranged in column antiskid units, any one antiskid unit include the first tread plate and Second tread plate, one end of the first tread plate are connected with one end of the second tread plate, and the other end of the first tread plate and second is prevented The other end of draw runner is arranged at intervals;Preferably, the anti-slip veins protrude from the second layer, are additionally provided with the anti-slip veins more The individual hemi-spherical cavities for being used to adsorb for being depressed in the anti-slip veins.
Alternatively, in a preferred embodiment of the invention, above-mentioned unlike material combination Yoga mat also includes dustcloth, prevents Dirt cloth is removably attachable to one side of the second layer away from first layer;The side of the second layer is provided with the connection collar, dustcloth Side is connected with buckle, and the connection collar is optionally with snapping connection.
A kind of preparation method of unlike material combination Yoga mat, it includes:
First layer is stacked to double-decker is formed on the second layer, double-decker is foamed, obtains the double-deck knot that foams Structure, cooling foaming double-decker, then carry out trimming, cut out, obtain unlike material combination Yoga mat.
Alternatively, in a preferred embodiment of the invention, the above-mentioned double-decker that foams includes:Double-decker is entered first Foam box carries out foamable to the second layer, enters back into the second foam box and carries out foamable to first layer.
Alternatively, in a preferred embodiment of the invention, translational speed of the above-mentioned double-decker in the first foam box is 5-7m/min;The air inlet mode of first foam box is lower air intake;There is the first foaming that 3 length are 6m in first foam box Section, the blowing temperature of 3 first foaming sections are followed successively by 100-120 DEG C, 140-165 DEG C and 110-120 DEG C.
Alternatively, in a preferred embodiment of the invention, translational speed of the above-mentioned double-decker in the second foam box is 4-6m/min;The air inlet mode of second foam box is upper air inlet;There is the second foaming that 2 length are 6m in second foam box Section, the blowing temperature of 2 second foaming sections are followed successively by 50-70 DEG C and 80-100 DEG C.
Alternatively, in a preferred embodiment of the invention, stacked by above-mentioned first layer to before the second layer, in addition to point First layer and the second layer are not prepared;
The raw materials by weight portion meter of first layer includes:The primary rubber grain 50-70 parts of TPE, foaming agent 1-5 parts, crosslinking Agent 1-5 parts, oxidant 1-5 parts, stearic acid 1-5 parts, toner 1-5 parts and filler 10-30 parts;
Preferably, the raw materials by weight portion meter of first layer includes:65 parts of the primary rubber grains of TPE, 3 parts of foaming agent, hand over Join 23 parts of 2 parts of agent, 2 parts of oxidant, 2 parts of stearic acid, 3 parts of toner and filler;
The raw material of the second layer based in parts by weight including:Natural rubber embryo material 50-70 parts, foaming agent 1-5 parts, crosslinking agent 1-5 parts, oxidant 1-5 parts, stearic acid 1-5 parts, toner 1-5 parts, filler 10-20 parts and screen cloth 5-15 parts;
Preferably, the raw material of the second layer based in parts by weight including:60 parts of natural rubber embryo material, 3 parts of foaming agent, crosslinking 10 parts of 2 parts of agent, 2 parts of oxidant, 2 parts of stearic acid, 3 parts of toner, 18 parts of filler and screen cloth.
The beneficial effect of the embodiment of the present invention for example including:
The unlike material combination Yoga mat that the present embodiment provides is first layer and natural rubber made of synthetic rubber The manufactured second layer has had synthetic rubber concurrently through two-layer composite made of heat pressure adhesive, the unlike material combination Yoga mat With the characteristic of natural rubber, and synthetic rubber and natural rubber are combined so that the first of unlike material combination Yoga mat Layer directly contacts with user, and elasticity is good, and easy to clean, the sense of touch and use feeling of user is preferable, while is used as bottom using the second layer Layer directly contacts with ground, and the second layer is more resistant, effectively extends the service life of unlike material combination Yoga mat.
In addition, the preparation method for the unlike material combination Yoga mat that the present embodiment provides can be by two kinds of unlike materials Sheet material hot pressing composite molding, maintain the structure of first layer and the second layer in itself, and the joint face of first layer and second layer jail It is Gu difficult for drop-off.
Brief description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below by embodiment it is required use it is attached Figure is briefly described, it will be appreciated that the following drawings illustrate only certain embodiments of the present invention, therefore be not construed as pair The restriction of scope, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to this A little accompanying drawings obtain other related accompanying drawings.
Fig. 1 is the structural representation of unlike material combination Yoga mat provided in an embodiment of the present invention;
Fig. 2 is the sectional view of unlike material combination Yoga mat provided in an embodiment of the present invention;
Fig. 3 is the structural representation of the bottom surface of the second layer of unlike material combination Yoga mat provided in an embodiment of the present invention Figure;
Fig. 4 is the structural representation of the dustcloth of unlike material combination Yoga mat provided in an embodiment of the present invention.
Icon:100- unlike material combination Yoga mats;110- first layers;The 120- second layers;121- through holes;122- is anti-skidding Line;The tread plates of 123- first;The tread plates of 124- second;The 125- connection collars;126- hemi-spherical cavities;130- dustcloths;131- Buckle;140- edging layers.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is Part of the embodiment of the present invention, rather than whole embodiments.The present invention implementation being generally described and illustrated herein in the accompanying drawings The component of example can be configured to arrange and design with a variety of.
Therefore, below the detailed description of the embodiments of the invention to providing in the accompanying drawings be not intended to limit it is claimed The scope of the present invention, but be merely representative of the present invention selected embodiment.It is common based on the embodiment in the present invention, this area The every other embodiment that technical staff is obtained under the premise of creative work is not made, belong to the model that the present invention protects Enclose.
It should be noted that:Similar label and letter represents similar terms in following accompanying drawing, therefore, once a certain Xiang Yi It is defined, then it further need not be defined and explained in subsequent accompanying drawing in individual accompanying drawing.
In the description of the invention, it is necessary to which explanation, term " first ", " second " etc. are only used for distinguishing description, without It is understood that to indicate or implying relative importance.
In the description of the invention, it is also necessary to explanation, unless otherwise clearly defined and limited, term " setting ", " installation ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or integratedly be connected Connect;Can be mechanical connection or electrical connection;Can be joined directly together, can also be indirectly connected by intermediary, can To be the connection of two element internals.For the ordinary skill in the art, above-mentioned term can be understood with concrete condition Concrete meaning in the present invention.
The embodiments of the invention provide a kind of unlike material combination Yoga mat 100, referring to Fig. 1, it is included by synthesizing First layer 110 and the second layer 120 made of natural rubber made of rubber, first layer 110 and the hot pressing of the second layer 120 are glued Close.
Wherein, first layer 110 is made up of synthetic rubber, and synthetic rubber has lighter weight, the characteristics of being readily bent.This In embodiment, the selection of synthetic rubber have it is a variety of, such as:Synthetic rubber includes but is not limited to thermoplastic elastomer, butadiene-styrene rubber, different One kind in penta rubber and butadiene rubber, study and find through inventor, thermoplastic elastomer has preferably elasticity, and be easy to clear It is clean, lighter weight, in the present embodiment, synthetic rubber is preferably used as using thermoplastic elastomer (TPE).
The second layer 120 is made up of natural rubber, and natural rubber has preferable an alkali resistance and heat-resisting quantity, in the present embodiment Using the second layer made of natural rubber 120 as bottom, directly contacted with bottom surface, its frictional force is larger, beneficial in motion process The middle stability for keeping mat, is not easy to slide.
Specifically, in the present embodiment, referring to Fig. 2, offering multiple cellular through holes 121 on the second layer 120, lead to The setting in hole 121 can strengthen the gas permeability of unlike material combination Yoga mat 100 so that the sweat stain on surface can be waved as early as possible Hair, keep the dry and comfortable of unlike material combination Yoga mat 100.
Further, referring to Fig. 3, in the present embodiment the second layer 120 away from first layer 110 one side pressing have it is anti-skidding Line 122, further strengthen the skidproof effect of the second layer 120 by pressing anti-slip veins 122.The structure of the anti-slip veins 122 have it is a variety of, Such as the small projection of spheroidal, ripple glaze, eight word lines etc..In the present embodiment, preferably anti-slip veins 122 include it is multiple in a row in column The antiskid unit of arrangement, any one antiskid unit include the first tread plate 123 and the second tread plate 124, the first tread plate 123 One end be connected with one end of the second tread plate 124, the other end of the other end of the first tread plate 123 and the second tread plate 124 Interval setting forms "eight" shape.
Preset direction in the present embodiment can be unlike material combination Yoga mat 100 length direction or Width, preferably length direction.
Preferably, the anti-slip veins 122 in the present embodiment protrude from the second layer 120, are additionally provided with and are depressed on anti-slip veins 122 The hemi-spherical cavities 126 of anti-slip veins 122, the part that the hemi-spherical cavities 126 are depressed in anti-slip veins 122 can form adsorbent chamber, Similar to the structure for forming multiple equally distributed small suckers, when the second layer 120 contacts with ground, anti-slip veins 122 are pressed Ground is adjacent to, it is bonded ground so as to which the hemi-spherical cavities 126 are pressed into deformation, forms the effect of vacuum suction, effectively keep away The situation for having exempted from the skidding of unlike material combination Yoga mat 100 occurs.
Anti-slip veins 122 are multiple separate "eight" shape in the present embodiment, can be easy to the shape of hemi-spherical cavities 126 Become and be tightly adsorbed in ground, and be independent of each other each other.For existing ripple glaze, "eight" shape it is anti-skidding Unit independence is higher, higher with the cooperation precision of hemi-spherical cavities 126.In the present embodiment, the increase friction of anti-slip veins 122 Effect with reference to hemi-spherical cavities 126 vacuum suction effect, unlike material combination Yoga mat 100 can greatly be strengthened Stability, the mobile situation that avoids skidding occurs.
Further, referring to Fig. 4, the unlike material combination Yoga mat 100 that the present embodiment provides also includes dustcloth 130, dustcloth 130 is removably attachable to one side of the second layer 120 away from first layer 110.Under even in everyday situations, user uses After Yoga mat, Yoga mat is wound to form column structure, reduce floor space, but during winding, the bottom of Yoga mat Face can be involved in top surface, and bottom directly contacts with ground, and dust and bacterium are more, after the bottom surface of Yoga mat contacts with top surface, Top surface can be polluted, is unfavorable for next use.Pass through the second layer 120 of the unlike material combination Yoga mat 100 in the present embodiment Dustcloth 130 is set, and dustcloth 130 is detachably connected with the second layer 120, in motion, dustcloth 130 is dismantled, made Second face is directly contacted with ground, and when needing to wind unlike material combination Yoga mat 100, dustcloth 130 is arranged on into the On two layer 120, now in wrapup procedure, dustcloth 130 has completely cut off the bottom surface contact of the top surface and the second layer 120 of first layer 110 Possibility, so as to ensure that the clean and hygienic of unlike material combination Yoga mat 100.
In the present embodiment, the two sides of dustcloth 130 can be designed to different colours or different pattern, be easy to user area Divide positive and negative, keep simultaneously contacting with the bottom surface of the second layer 120 all the time.
The mode being detachably connected have it is a variety of, such as:The connected modes such as clamping, slide fastener, button.In the present embodiment, preferably The connection collar 125 is set in the side of the second layer 120, is specifically arranged at four angles of the second layer 120, the connection collar 125 is Flexible ring, the normal use of unlike material combination Yoga mat 100 is not interfered with.It is corresponding in the corner of the side of dustcloth 130 Position be connected with buckle 131, the connection collar 125 is optionally connected with buckle 131, and the connection collar is clasped by buckle 131 125, so as to which dustcloth 130 to be arranged to the bottom surface of the second layer 120, effectively avoid bottom surface and the first layer 110 of the second layer 120 Top surface contacts.
In addition, in the present embodiment, unlike material combination Yoga mat 100 also includes edging layer 140, and edging layer 140 coats In the edge of first layer 110 and the second layer 120, four sides of first layer 110 and the second layer 120 can be protected Shield, due in the present embodiment, first layer 110 and material used in the second layer 120 are different, first layer 110 and the second layer 120 it is resistance to Polishing machine is also different, and the junction of first layer 110 and the second layer 120 is layered by easy division after long-term abrasion, Therefore, by setting edging layer 140 in the present embodiment, first layer 110 can be effectively protected and the edge of the second layer 120 is ground Damage, while the junction of first layer 110 and the second layer 120 can also be protected, effectively extend unlike material combination Yoga mat 100 Service life.
In addition, the embodiment of the present invention additionally provides the preparation method of above-mentioned unlike material combination Yoga mat 100, it is wrapped Include:
First layer 110 is stacked to double-decker is formed on the second layer 120, double-decker is foamed, foamed Double-decker, cooling foaming double-decker, then carry out trimming, cut out, obtain unlike material combination Yoga mat 100.
Specifically, the preparation method of unlike material combination Yoga mat 100 includes preparing first layer 110, preparing the second layer 120th, double-decker foamed, cool down foaming double-decker and trimming, cut out.Next above-mentioned steps will be entered in detail Row illustrates.
S1. first layer 110 is prepared.
(1) dispensing is carried out according to the raw material of first layer 110;
(2) raw material prepared is put into banbury and carries out banburying,
(3) the good masterbatch of banburying is put into the machine of beginning to pratise, refining glue rubber tapping.
(4) tentatively it is crosslinked;
(5) the good glue embryo of mill is cut according to the length of mould;
(6) glue embryo is put into foaming mould, under the certain pressure and temperature of vulcanizing press, by the regular hour, Crosslinking agent gradually gradually decomposes various crosslink materials, foaming agent.Then decompression die sinking, foaming is completed in the moment of die sinking;Will Sheet edge does not foam completely or corner material is cut away;
(7) heat is taken to connect the middle coiled material that sheet material is spliced into first layer 110 by technique.
Wherein, the raw materials by weight portion meter of first layer 110 includes:The primary rubber grain 50-70 parts of TPE, foaming agent 1-5 Part, crosslinking agent 1-5 parts, oxidant 1-5 parts, stearic acid 1-5 parts, toner 1-5 parts and filler 10-30 parts.
Preferably, the raw materials by weight portion meter of first layer 110 includes:The primary rubber grain 60-70 parts of TPE, foaming agent 2-4 parts, crosslinking agent 1-3 parts, oxidant 1-3 parts, stearic acid 1-3 parts, toner 2-4 parts and filler 15-35 parts.
It is further preferred that the raw materials by weight portion meter of first layer 110 includes:65 parts of the primary rubber grains of TPE, foaming 23 parts of 3 parts of agent, 2 parts of crosslinking agent, 2 parts of oxidant, 2 parts of stearic acid, 3 parts of toner and filler.
S2. the second layer 120 is prepared.
(1) stir and smelt after the raw material of the second layer 120 is crushed;
(2) impurity screening;
(3) heating dilution;
(4) it is heated at high temperature compound fine cloth (no glue insertion is pressed compound), enters streamline foaming baking box;
(5) cooled and solidified is shaped;
(6) the middle coiled material of the tabletting generation second layer 120.
Wherein, the raw material of the second layer 120 based in parts by weight including:Natural rubber embryo material 50-70 parts, foaming agent 1-5 Part, crosslinking agent 1-5 parts, oxidant 1-5 parts, stearic acid 1-5 parts, toner 1-5 parts, filler 10-20 parts and screen cloth 5-15 parts;
Preferably, the raw material of the second layer 120 based in parts by weight including:Natural rubber embryo material 55-65 parts, foaming agent 2- 4 parts, crosslinking agent 1-3 parts, oxidant 1-3 parts, stearic acid 1-3 parts, toner 2-4 parts, filler 15-20 parts and screen cloth 8-12 Part;
It is further preferred that the raw material of the second layer 120 based in parts by weight including:60 parts of natural rubber embryo material, foaming 10 parts of 3 parts of agent, 2 parts of crosslinking agent, 2 parts of oxidant, 2 parts of stearic acid, 3 parts of toner, 18 parts of filler and screen cloth.
S3. double-decker is foamed.
First layer 110 prepared by step S1 is overlayed double-decker is formed on the second layer 120 of step S2 preparations, will be double Rotating fields are placed in foam box and foamed, and obtain the double-decker that foams.
Specifically, double-decker is introduced into the first foam box and foamable is carried out to the second layer 120, enter back into the second hair Steep case and foamable is carried out to first layer 110.
Translational speed of the double-decker in the first foam box is 5-7m/min;The air inlet mode of first foam box is entered under being Wind;There is the first foaming section that 3 length are 6m, the blowing temperature of 3 first foaming sections is followed successively by 100- in first foam box 120 DEG C, 140-165 DEG C and 110-120 DEG C.
Translational speed of the double-decker in the second foam box is 4-6m/min;The air inlet mode of second foam box is enterprising Wind;There is the second foaming section that 2 length are 6m, the blowing temperature of 2 second foaming sections is followed successively by 50-70 in second foam box DEG C and 80-100 DEG C.
By controlling double-decker to enter the translational speed and the of the first foam box and the second foam box in the present embodiment The temperature of foaming section in one foam box and the second foam box so that first layer 110 and the second layer 120 carry out foaming and can adapt to The heat resisting temperature of synthetic rubber and natural rubber, preferably first layer 110 and the second layer 120 are softened hot-forming.First with 5- 7m/min translational speed enters the first foam box, and the mode of the following air intake of the first foam box heats to the second layer 120, First of first foam box foaming section be warm-up phase, into second foam section when, the second layer 120 softens, with first layer 110 fittings, into the 3rd foaming section, temperature is slightly below second foaming section, can play a part of simply cooling so that the Two layer 120 and first layer 110 are bonded closer.
Then the second foam box is entered with 4-6m/min translational speed, the second foam box is in a manner of upper air inlet to first Layer 110 is heated, and because first layer 110 is synthetic rubber, its softening temperature is relatively low, when in the first foam box, due to being Lower air intake, therefore the temperature of first layer 110 softens insufficient for first layer 110, when entering the second foam box, 50-70 DEG C As first foaming section temperature in the second foam box, the temperature for the first layer 110 that temperature comes out from the second foam box is mutually fitted Should, persistently can foam section pre-heating temperature elevation to first, and then second foaming section, temperature are increased to 80-100 DEG C, first layer The partial fusion that 110 softenings soften with the second layer 120, fitting is closer, and then obtains the double-decker that foams.
S4. cooling foaming double-decker.
The foaming double-decker come out from the second foam box enters chill roll, and the temperature of chill roll is relatively low, can be quickly right Foaming double-decker is cooled down and is closely pressed first layer 110 and the second layer 120.
S5. trimming, cut out.
Trimming is carried out to foaming double-decker according to the length of required Yoga mat and cut out, that is, obtains the difference of the present embodiment Material combination Yoga mat 100.
It is worth noting that, the anti-slip veins 122 pressed in one side of the second layer 120 away from first layer 110, are by making During the standby second layer 120, the anti-slip veins 122 that are formed in a mold, during by the way that the glue embryo of the second layer 120 is placed in mould, pass through Extrude self-assembling formation.And dustcloth 130 is independently processed.Can also directly it buy.Different materials after cutting out trimming The connection collar 125 is installed at 100 4 angles of matter combination Yoga mat respectively, for connecting dustcloth 130.
The feature and performance of the present invention are described in further detail with reference to embodiments.
Embodiment 1
The present embodiment provides a kind of unlike material combination Yoga mat, and its structure is as follows:Unlike material combination Yoga mat Including first layer and the second layer, wherein, first layer is made of that have thermoplastic elastomer, and the second layer is made of that have natural rubber, first Layer and the second layer pass through heat pressure adhesive.There are multiple cellular through holes on the second layer, and in the second layer away from first layer Simultaneously also pressing has anti-slip veins, and in the present embodiment, anti-slip veins include multiple in a row arranged in column antiskid units, and any one is anti- Sliding unit includes the first tread plate and the second tread plate, the length of the distance between the first tread plate and the second tread plate along the second layer Gradually increase forms "eight" shape in degree direction.
The preparation method of above-mentioned unlike material combination Yoga mat is as follows:
S1. first layer is prepared.
The raw materials by weight portion meter of first layer includes:65 parts of the primary rubber grains of TPE, 3 parts of foaming agent, 2 parts of crosslinking agent, 23 parts of 2 parts of oxidant, 2 parts of stearic acid, 3 parts of toner and filler.Dispensing is carried out according to the raw material of above-mentioned first layer, according to normal First layer is made in the structure that lamella is made in regulation.
S2. the second layer is prepared.
The raw material of the second layer based in parts by weight including:60 parts of natural rubber embryo material, 3 parts of foaming agent, 2 parts of crosslinking agent, 10 parts of 2 parts of oxidant, 2 parts of stearic acid, 3 parts of toner, 18 parts of filler and screen cloth.Raw material according to the above-mentioned second layer is matched somebody with somebody Material;The second layer is made according to the conventional structure for making lamella.
S3. double-decker is foamed.
The step S1 first cascades prepared are placed on the second layer of step S2 preparations and form double-decker, double-decker is first First foam box is entered with 6m/min translational speed foamable is carried out to the second layer, under the air inlet mode of the first foam box is Air intake;The blowing temperature of 3 first foaming sections in first foam box is followed successively by 110 DEG C, 150 DEG C and 115 DEG C;Then again with 5m/min translational speed enters the second foam box and foamable is carried out to first layer, and the air inlet mode of the second foam box is enterprising Wind;The blowing temperature of 2 second foaming sections in second foam box is followed successively by 60 DEG C and 90 DEG C.
S4. cooling foaming double-decker.
The foaming double-decker come out from the second foam box enters chill roll, and the temperature of chill roll is relatively low, can be quickly right Foaming double-decker is cooled down and is closely pressed first layer and the second layer.
S5. trimming, cut out.
Trimming is carried out to foaming double-decker according to the length of required Yoga mat and cut out, that is, obtains the difference of the present embodiment Material combination Yoga mat.
Embodiment 2
The present embodiment is substantially the same manner as Example 1, and distinctive points are:First layer is different with the raw material proportioning of the second layer:
In the present embodiment, the raw materials by weight portion meter of first layer includes:50 parts of the primary rubber grains of TPE, foaming agent 1 Part, 1 part of crosslinking agent, 1 part of oxidant, 1 part of stearic acid, 1 part of toner and 10 parts of filler;
The raw material of the second layer based in parts by weight including:50 parts of natural rubber embryo material, 1 part of foaming agent, 1 part of crosslinking agent, 5 parts of 1 part of oxidant, 1 part of stearic acid, 1 part of toner, 10 parts of filler and screen cloth.
Embodiment 3
The present embodiment is substantially the same manner as Example 1, and distinctive points are:First layer is different with the raw material proportioning of the second layer:
In the present embodiment, the raw materials by weight portion meter of first layer includes:70 parts of the primary rubber grains of TPE, foaming agent 5 Part, 5 parts of crosslinking agent, 5 parts of oxidant, 5 parts of stearic acid, toner 1-5 parts and filler 10-30 parts;
The raw material of the second layer based in parts by weight including:70 parts of natural rubber embryo material, 5 parts of foaming agent, 5 parts of crosslinking agent, 15 parts of 5 parts of oxidant, 5 parts of stearic acid, 5 parts of toner, 20 parts of filler and screen cloth.
Embodiment 4
The present embodiment is substantially the same manner as Example 1, and distinctive points are:First layer is different with the raw material proportioning of the second layer:
In the present embodiment, the raw materials by weight portion meter of first layer includes:63 parts of the primary rubber grains of TPE, foaming agent 4 Part, 4 parts of crosslinking agent, 3 parts of oxidant, 3 parts of stearic acid, 3 parts of toner and 20 parts of filler;
The raw material of the second layer based in parts by weight including:68 parts of natural rubber embryo material, 2 parts of foaming agent, 3 parts of crosslinking agent, 12 parts of 4 parts of oxidant, 2 parts of stearic acid, 2 parts of toner, 16 parts of filler and screen cloth.
Embodiment 5
The present embodiment is substantially the same manner as Example 1, and distinctive points are:The technological parameter of foaming double-decker is different:
In the present embodiment, double-decker is first heated with 5m/min translational speed into the first foam box to the second layer Foaming, the air inlet mode of the first foam box is lower air intake;The blowing temperature of 3 first foaming sections in first foam box is followed successively by 100 DEG C, 140 DEG C and 110 DEG C;Then heating hair is carried out to first layer into the second foam box with 4m/min translational speed again Bubble, the air inlet mode of the second foam box is upper air inlet;The blowing temperature of 2 second foaming sections in second foam box is followed successively by 50 DEG C and 80 DEG C.
Embodiment 6
The present embodiment is substantially the same manner as Example 1, and distinctive points are:The technological parameter of foaming double-decker is different:
In the present embodiment, double-decker is first heated with 7m/min translational speed into the first foam box to the second layer Foaming, the air inlet mode of the first foam box is lower air intake;The blowing temperature of 3 first foaming sections in first foam box is followed successively by 120 DEG C, 165 DEG C and 120 DEG C;Then heating hair is carried out to first layer into the second foam box with 6m/min translational speed again Bubble, the air inlet mode of the second foam box is upper air inlet;The blowing temperature of 2 second foaming sections in second foam box is followed successively by 70 DEG C and 100 DEG C.
Embodiment 7
The present embodiment is substantially the same manner as Example 1, and distinctive points are:The present embodiment is on the basis of real-time 1, in the second layer On be also associated with dustcloth, the side of the second layer is provided with the connection collar, and the side of dustcloth is connected with buckle, connection collar choosing Selecting property with snapping connection.
Embodiment 8
The present embodiment is substantially the same manner as Example 1, and distinctive points are:First layer in the present embodiment is by butadiene-styrene rubber system Into.
Embodiment 9
The present embodiment is substantially the same manner as Example 1, and distinctive points are:First layer in the present embodiment is by butadiene rubber system Into.
Contrast experiment
First, the selection of material
Test example 1:It is prepared by structure of unlike material combination Yoga mat provided according to the present embodiment 1 and preparation method thereof Unlike material combination Yoga mat;
Comparative example 1:Yoga mat is prepared using pure TPE in a conventional manner as material;
Comparative example 2:Yoga mat is prepared using pure natural rubber in a conventional manner as material.
The length of test example 1, comparative example 1 and comparative example 2 is that 180cm, width are 80cm and thickness is 10cm.
The performance comparison for the Yoga mat that the test example 1 of table 1. and comparative example 1-2 are provided
As it can be seen from table 1 the unlike material combination Yoga mat performance that the present embodiment provides is substantially better than the He of comparative example 1 The Yoga mat that comparative example 2 provides.
2nd, the selection of hot pressing combination process
Test example 2:The preparation method of the unlike material combination Yoga mat provided with embodiment 1 adds to Yoga mat Work;I.e.:Double-decker first enters the first foam box with 6m/min translational speed and foamable, the first foaming is carried out to the second layer The air inlet mode of case is lower air intake;The blowing temperature of 3 first in first foam box foaming sections be followed successively by 110 DEG C, 150 DEG C with And 115 DEG C;Then the second foam box is entered with 5m/min translational speed again and foamable, the second foam box is carried out to first layer Air inlet mode be upper air inlet;The blowing temperature of 2 second foaming sections in second foam box is followed successively by 60 DEG C and 90 DEG C.
Comparative example 3:Change the technique successively heated in embodiment 1 to first layer and the second layer, i.e.,:Double-decker is first Foam box is entered with 6m/min translational speed foamable, the air inlet mode of foam box are carried out to first layer and the second layer simultaneously For upper and lower air intake;The blowing temperature of 5 foaming sections in foam box is followed successively by 110 DEG C, 150 DEG C, 115 DEG C, 60 DEG C and 90 DEG C.
Comparative example 4:Change the technique heated after first being heated in embodiment 1 to the second layer to first layer, i.e.,:Double-decker is first Foam box is entered with 5m/min translational speed foamable is carried out to first layer, the air inlet mode of foam box is upper air inlet;Hair The blowing temperature of 2 second foaming sections in bubble case is followed successively by 60 DEG C and 90 DEG C;Then entered again with 6m/min translational speed Enter foam box and foamable is carried out to the second layer, the air inlet mode of foam box is lower air intake;3 first foaming sections in foam box Blowing temperature be followed successively by 110 DEG C, 150 DEG C and 115 DEG C.
Comparative example 5:Change the blowing temperature in embodiment 1, i.e.,:Double-decker first enters the with 6m/min translational speed One foam box carries out foamable to the second layer, and the air inlet mode of the first foam box is lower air intake;Foaming in first foam box The blowing temperature of section is 100 DEG C;Then first layer is heated into the second foam box with 5m/min translational speed again Foaming, the air inlet mode of the second foam box is upper air inlet;The blowing temperature of foaming section in second foam box is 50 DEG C.
Comparative example 5:Change the blowing temperature in embodiment 1, i.e.,:Double-decker first enters the with 6m/min translational speed One foam box carries out foamable to the second layer, and the air inlet mode of the first foam box is lower air intake;Foaming in first foam box The blowing temperature of section is 180 DEG C;Then first layer is heated into the second foam box with 5m/min translational speed again Foaming, the air inlet mode of the second foam box is upper air inlet;The blowing temperature of foaming section in second foam box is 120 DEG C.
Properties of product of the table 2. for the obtained Yoga mat of different hot pressing combination process
As can be seen from the above table, the performance for the unlike material combination Yoga mat that test example 2 provides is substantially better than comparative example The Yoga mat that 3-6 is provided.Trace it to its cause and be, the operation order of the hot pressing combination process in the present embodiment, blowing temperature etc. pair The performance of the unlike material combination Yoga mat of composite molding has a large effect, in the present embodiment, from by double-decker The first foam box is first entered with 6m/min translational speed foamable is carried out to the second layer, the air inlet mode of the first foam box is Lower air intake;The blowing temperature of 3 first foaming sections in first foam box is followed successively by 110 DEG C, 150 DEG C and 115 DEG C;Then again Second foam box is entered with 5m/min translational speed foamable is carried out to first layer, the air inlet mode of the second foam box is upper Air intake;The blowing temperature of 2 second foaming sections in second foam box is followed successively by 60 DEG C and 90 DEG C of operation element to bilayer Structure carries out foamable, can effectively ensure that the properties of product of unlike material combination Yoga mat, while double-decker bonds Closely, be not in the situation of layering.
In summary, unlike material combination Yoga mat provided in an embodiment of the present invention is first made of synthetic rubber The second layer made of layer and natural rubber is simultaneous through two-layer composite made of heat pressure adhesive, the unlike material combination Yoga mat Have the characteristic of synthetic rubber and natural rubber, and synthetic rubber and natural rubber are combined so that unlike material combination The first layer of Yoga mat directly contacts with user, and elasticity is good, and easy to clean, the sense of touch and use feeling of user is preferable, while with The second layer directly contacts as bottom with ground, and the second layer is more resistant, effectively extends making for unlike material combination Yoga mat Use the life-span.
In addition, the preparation method for the unlike material combination Yoga mat that the present embodiment provides can be by two kinds of unlike materials Sheet material hot pressing composite molding, maintain the structure of first layer and the second layer in itself, and the joint face of first layer and second layer jail It is Gu difficult for drop-off.
The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention, for the skill of this area For art personnel, the present invention can have various modifications and variations.Within the spirit and principles of the invention, that is made any repaiies Change, equivalent substitution, improvement etc., should be included in the scope of the protection.

Claims (10)

1. unlike material combination Yoga mat, it is characterised in that it includes made of synthetic rubber first layer and by natural The second layer made of rubber, the first layer and the second layer heat pressure adhesive.
2. unlike material combination Yoga mat according to claim 1, it is characterised in that the synthetic rubber includes thermoplastic One kind in property rubber, butadiene-styrene rubber, isoprene rubber and butadiene rubber.
3. unlike material combination Yoga mat according to claim 1, it is characterised in that the second layer has multiple honeybees The through hole of nest shape.
4. unlike material combination Yoga mat according to claim 1, it is characterised in that the second layer is away from described One layer of one side pressing has anti-slip veins;Preferably, the anti-slip veins include multiple in a row arranged in column antiskid units, any one Individual antiskid unit includes the first tread plate and the second tread plate, one end of first tread plate and the one of second tread plate End connection, the other end of the other end of first tread plate and second tread plate are arranged at intervals;Preferably, it is described anti-skidding Line protrudes from the second layer, and multiple hemisphericals for being used to adsorb for being depressed in the anti-slip veins are additionally provided with the anti-slip veins Cavity.
5. unlike material combination Yoga mat according to claim 1, it is characterised in that the unlike material combination fine jade Gal pad also includes dustcloth, and the dustcloth is removably attachable to one side of the second layer away from the first layer;It is described The side of the second layer is provided with the connection collar, and the side of the dustcloth is connected with buckle, the connection collar optionally with It is described to snap connection.
6. a kind of preparation method of unlike material combination Yoga mat, it is characterised in that it includes:First layer is stacked to second Double-decker is formed on layer, the double-decker is foamed, obtains the double-decker that foams, cools down the double-deck knot of the foaming Structure, then carry out trimming, cut out, obtain the unlike material combination Yoga mat.
7. the preparation method of unlike material combination Yoga mat according to claim 6, it is characterised in that foaming is described double Rotating fields include:The double-decker is entered into the first foam box foamable is carried out to the second layer, enter back into the second hair Steep case and foamable is carried out to the first layer.
8. the preparation method of unlike material combination Yoga mat according to claim 7, it is characterised in that the double-deck knot Translational speed of the structure in first foam box is 5-7m/min;The air inlet mode of first foam box is lower air intake;Institute The the first foaming section for having that 3 length are 6m in the first foam box is stated, the blowing temperature of 3 the first foaming sections is followed successively by 100-120 DEG C, 140-165 DEG C and 110-120 DEG C.
9. the preparation method of unlike material combination Yoga mat according to claim 7, it is characterised in that the double-deck knot Translational speed of the structure in second foam box is 4-6m/min;The air inlet mode of second foam box is upper air inlet;Described There is the second foaming section that 2 length are 6m, the blowing temperature of 2 the second foaming sections is followed successively by 50-70 in two foam boxes DEG C and 80-100 DEG C.
10. the preparation method of unlike material combination Yoga mat according to claim 7, it is characterised in that by described in First layer is stacked to before the second layer, in addition to prepares the first layer and the second layer respectively;
The raw materials by weight portion meter of the first layer includes:The primary rubber grain 50-70 parts of TPE, foaming agent 1-5 parts, crosslinking Agent 1-5 parts, oxidant 1-5 parts, stearic acid 1-5 parts, toner 1-5 parts and filler 10-30 parts;
Preferably, the raw materials by weight portion meter of the first layer includes:65 parts of the primary rubber grains of TPE, 3 parts of foaming agent, hand over Join 23 parts of 2 parts of agent, 2 parts of oxidant, 2 parts of stearic acid, 3 parts of toner and filler;
The raw material of the second layer based in parts by weight including:Natural rubber embryo material 50-70 parts, foaming agent 1-5 parts, crosslinking agent 1-5 parts, oxidant 1-5 parts, stearic acid 1-5 parts, toner 1-5 parts, filler 10-20 parts and screen cloth 5-15 parts;
Preferably, the raw material of the second layer based in parts by weight including:60 parts of natural rubber embryo material, 3 parts of foaming agent, crosslinking 10 parts of 2 parts of agent, 2 parts of oxidant, 2 parts of stearic acid, 3 parts of toner, 18 parts of filler and screen cloth.
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CN113290995A (en) * 2021-06-07 2021-08-24 福清市胜德塑胶制品有限公司 Shock-absorbing slow-elastic exercise mat and preparation method thereof
CN113290994A (en) * 2021-06-07 2021-08-24 福清市胜德塑胶制品有限公司 Health pad containing synthetic rubber and preparation method thereof
CN115195248A (en) * 2021-04-08 2022-10-18 江西伟群塑胶有限公司 High-strength anti-tearing yoga ground mat and production process thereof

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