CN107867532B - Material conveying system for die-casting workshop - Google Patents
Material conveying system for die-casting workshop Download PDFInfo
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- CN107867532B CN107867532B CN201711211006.3A CN201711211006A CN107867532B CN 107867532 B CN107867532 B CN 107867532B CN 201711211006 A CN201711211006 A CN 201711211006A CN 107867532 B CN107867532 B CN 107867532B
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- guide
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- chain
- die
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
- B65G17/38—Chains or like traction elements; Connections between traction elements and load-carriers
- B65G17/42—Attaching load carriers to traction elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chain Conveyers (AREA)
Abstract
The invention discloses a material conveying system for a die-casting workshop, which comprises an aerial material accumulating and releasing chain (1), wherein the aerial material accumulating and releasing chain (1) rotates along the wall of the workshop in a closed manner, a plurality of hooks (2) for hanging materials are arranged on the aerial material accumulating and releasing chain (1), an air pipe is arranged on the aerial material accumulating and releasing chain, and the aerial material accumulating and releasing chain is connected with a power device, a stop switch and a speed reducing device; the aerial material accumulating and releasing chain is provided with at least one branch guide rail (5), the branch guide rail is connected with the aerial material accumulating and releasing chain through at least one movable guide rod, the movable guide rod is connected with a guide control switch, and the movable guide rod comprises a rotary fixed end and a guide end. The invention not only saves the transportation labor of the die-casting materials, but also can realize natural cooling of the die-casting materials, and effectively improves the yield of die-casting compared with the traditional method of directly stacking the die-casting after die-casting.
Description
Technical Field
The invention relates to the field of production and manufacturing, in particular to a material conveying system for a die-casting workshop.
Background
In the existing similar scheme, a mode that a material frame is loaded and a trailer is used for operation is generally adopted, and high-density, rapid and accurate classified packaging operation can not be realized on products under the production environment that the number of machine types in a die-casting workshop is relatively large and the daily output is relatively large. More importantly, the die casting has higher temperature after being die-cast from the high temperature of a die casting machine, the material frame is directly adopted for loading, and the stress change is easily generated in the die casting during the stacking process, so that the quality of the die casting is influenced.
Therefore, those skilled in the art have been devoted to developing a material conveying system for a die casting plant, which can prevent the stress variation in the die casting while improving the transportation efficiency.
Disclosure of Invention
In view of the above-mentioned defects in the prior art, the present invention provides a material conveying and recycling system for a die-casting plant, which has the advantages of low cost, high automation degree, reasonable design and increased efficiency.
In order to achieve the purpose, the invention provides a material conveying system of a die-casting workshop, which comprises the following components: the device comprises an aerial material accumulating and releasing chain, wherein the aerial material accumulating and releasing chain rotates along the wall of a workshop in a closed manner, a plurality of hooks for hanging materials are arranged on the aerial material accumulating and releasing chain, an air pipe is arranged on the aerial material accumulating and releasing chain, and the aerial material accumulating and releasing chain is connected with a power device, a stop switch and a speed reducing device;
the aerial material accumulating and releasing chain is provided with at least one branch guide rail, the branch guide rail is connected with the aerial material accumulating and releasing chain through at least one movable guide rod, the movable guide rod is connected with a guide control switch, and the movable guide rod comprises a rotary fixed end and a guide end;
the branch guide rail is connected with the overhead material accumulating and releasing chain through a first movable guide rod and a second movable guide rod;
an intercepting cylinder is arranged in front of the second movable guide rod of the overhead material accumulating chain, an intercepting switch is connected to the intercepting cylinder, and an intercepting card is arranged on the intercepting cylinder;
an air pipe is arranged on the branch guide rail and is connected with a first guide cylinder and a second guide cylinder;
preferably, the second guide cylinder and the intercepting cylinder are reversely connected, and an electromagnetic valve is connected between the second guide cylinder and the intercepting cylinder.
Preferably, still include the product material and snatch the subsystem, the product material snatchs the subsystem including snatching the hand, it sets up at the die casting machine discharge gate to snatch the hand, it is connected with the flat link chain drive belt to snatch the hand other end.
When the first guide rod and the second guide rod are closed simultaneously, the branch guide rail and the aerial material accumulating and releasing chain between the first movable guide rod and the second movable guide rod form a loop.
The first movable guide rod is arranged at the bifurcation of the aerial material accumulating and releasing chain and the branch guide rail, and the second movable guide rod is arranged at the junction of the branch guide rail and the aerial material accumulating and releasing chain.
Preferably, the first guide cylinder is provided with a first guide telescopic rod, the first guide telescopic rod is connected with the tail end of the first movable guide rod through a first connecting shaft, and the first guide cylinder is connected with a first electromagnetic valve switch; and a second guide telescopic rod is arranged on the second guide cylinder, the second guide telescopic rod is connected with the tail end of the second movable guide rod through a second connecting shaft, and the second guide cylinder is connected with an electromagnetic valve.
When the intercepting cylinder is compressed, the cylinder drives the intercepting card to be loosened and can release, and when the intercepting cylinder expands, the cylinder drives the intercepting card to realize intercepting.
Preferably, the first movable guide rod and the second movable guide rod respectively comprise a first guide end, a first rotating fixed end, a second guide end and a second rotating fixed end, and the first rotating fixed end and the second rotating fixed end are respectively provided with a first fixed shaft and a second fixed shaft; the first guide end comprises a first supporting line surface and a first main line surface, the first supporting line surface is a naturally-transitional concave surface, the first main line surface is a plane, the second guide end comprises a second supporting line surface and a second main line surface, the second supporting line surface is a naturally-transitional concave surface, and the second main line surface is a plane.
The guide rod is provided with a branch line surface and a main line surface which are respectively connected with the branch chain, so that smooth transition of the accumulating chain when the branch line is branched can be realized, and further transportation is realized.
Preferably, the branch guide rail is provided with a first detection passing sensor and a second detection sensor switch at the position where the branch guide rail is connected with the power and free link rail.
Preferably, a waste material conveying belt is arranged below the overhead material accumulating and releasing chain; and the tail end of the waste material conveying belt is connected with a waste material collecting box.
Preferably, a tray is hung on the hook, and the tray is a double-layer tray.
Preferably, waste material transmission band end-to-end connection has the waste material to promote the drive belt, be provided with power device on the waste material promotion drive belt, the waste material promotes the contained angle alpha that drive belt and level ground and sets up to 45, waste material promotes the end-to-end connection waste recycling bin of conveyer belt.
The invention has the beneficial effects that: the invention provides a material conveying system for a die-casting workshop, which not only saves the labor for conveying die-casting materials, but also can realize natural cooling of the die-casting materials in the process of conveying the die-casting materials through the material conveying system for the die-casting workshop.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Fig. 2 is a schematic view of the structure of the tray of fig. 1.
Fig. 3 is a schematic view showing a closed structure of the first guide bar of fig. 1.
Fig. 4 is a schematic structural view of the first guide lever of fig. 1 when opened.
Fig. 5 is a schematic view of the second guide bar of fig. 1 closed.
Fig. 6 is a schematic view of the second guide bar of fig. 1 when it is opened.
Fig. 7 is a schematic structural view of the first guide bar of fig. 2.
Fig. 8 is a schematic structural view of the second guide bar of fig. 4.
Fig. 9 is a schematic structural view of the accumulation and release chain and the branch guide rail in the second embodiment.
Fig. 10 is a partially enlarged schematic view of fig. 9.
Detailed Description
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
as shown in fig. 1 to 8, a material conveying system for a die-casting workshop comprises an aerial material accumulating and releasing chain 1, wherein the aerial material accumulating and releasing chain 1 rotates along the wall of the workshop in a closed manner, a plurality of hooks 2 for hanging materials are arranged on the aerial material accumulating and releasing chain 1, an air pipe is arranged on the aerial material accumulating and releasing chain, and the aerial material accumulating and releasing chain is connected with a power device 101, a stop switch 102 and a speed reducing device 103; this system still includes the product material and snatchs the subsystem, the product material snatchs the subsystem including snatching the hand, it sets up at the die casting machine discharge gate to snatch the hand, it is connected with the flat link chain drive belt to snatch the hand other end.
The aerial material accumulating and releasing chain is provided with a branch guide rail 5, the branch guide rail is connected with the aerial material accumulating and releasing chain through at least one movable guide rod, and the movable guide rod is connected with a guide control switch.
The branch guide rail 5 is connected with the overhead material accumulating and releasing chain through a first movable guide rod 6 and a second movable guide rod 7.
The first movable guide rod 6 is arranged at the bifurcation part of the overhead material accumulating and releasing chain and the branch guide rail, and the second movable guide rod 7 is arranged at the junction part of the branch guide rail and the overhead material accumulating and releasing chain.
An air pipe 104 is arranged on the branch guide rail and is connected with a first guide air cylinder 8 and a second guide air cylinder 9, a first guide telescopic rod 81 is arranged on the first guide air cylinder, the first guide telescopic rod 81 is connected with the tail end of the first movable guide rod through a first connecting shaft 82, and the first guide air cylinder is connected with a first electromagnetic valve switch 10;
and a second guide telescopic rod 91 is arranged on the second guide cylinder 9, the second guide telescopic rod is connected with the tail end of the second movable guide rod through a second connecting shaft 92, and the second guide cylinder is connected with an electromagnetic valve 11.
The air material accumulation and release chain is provided with an intercepting cylinder 12 in front of the second movable guide rod 7, an intercepting switch is connected to the intercepting cylinder, and an intercepting card 121 is arranged on the intercepting cylinder.
When the intercepting cylinder is compressed, the cylinder drives the intercepting card to be loosened and released, and when the intercepting cylinder is expanded, the cylinder drives the intercepting card to realize intercepting.
The second guide cylinder 9 and the intercepting cylinder 12 are reversely connected, and an electromagnetic valve 11 is connected between the second guide cylinder 9 and the intercepting cylinder 12.
The first movable guiding rod 6 and the second movable guiding rod 7 respectively comprise a first guiding end 61, a first rotating fixed end 62, a second guiding end 71 and a second rotating fixed end 72, and a first fixed shaft 621 and a second fixed shaft 721 are respectively arranged on the first rotating fixed end and the second rotating fixed end 72.
The first guide end includes a first branch surface 611 and a first main line surface 612, the first branch surface 611 is a concave surface in natural transition, the first main line surface 612 is a plane, the second guide end 71 includes a second branch surface 711 and a second main line surface 712, the second branch surface 711 is a concave surface in natural transition, and the second main line surface 712 is a plane.
The guide rod is provided with a branch line surface and a main line surface which are respectively connected with the branch chain, so that smooth transition of the accumulating chain when the branch line is branched can be realized, and further transportation is realized.
The branch guide rail is provided with a first detection passing sensor 13 and a second detection sensor switch 14 at the joint of the branch guide rail and the overhead material accumulation and release link rail.
Whether the conveyed tray is guided and passes through the branch guide rail can be sensed after the guiding is achieved by the first detecting passing sensor 13 and the second detecting sensor switch 14. A tray 17 is hung on the hook 2, and the tray 17 is a double-layer tray.
The double-layer tray can enable the workpieces to be transported without being stacked, and further the workpieces are not subjected to deformation reaction in the transportation process, so that the quality of the workpieces is affected.
A waste material conveying belt 15 is arranged below the overhead material accumulating chain 1; the waste conveyor belt ends with a waste collection bin 16.
Example 2: as shown in fig. 9-10, the branch guide rails are arranged and guided according to actual requirements.
In the technical scheme, only the specific embodiment comprising one section of branch guide rail is provided to explain the connection and guide mode of the branch guide rail and the aerial material accumulation and release chain, and in other embodiments, the branch guide rail can be arranged in multiple sections according to actual needs so as to meet the arrangement requirements of different conditions.
Qualified products are manually hung on the tray by a worker, a release button is pressed down, then the turnout is released, and the conveying chain conveys the tray to be hooked to a blanking station. When the die casting area is located to the die storage area, the branch guide rails are opened, so that flexible adjustment of material transportation routes can be achieved, the branch guide rails are suitable for actual requirements of a factory, workpiece transportation time can be effectively adjusted through the arrangement of the speed reducing device, the natural cooling time of workpieces is prolonged or shortened, and then the workpieces are stacked after natural cooling is completed.
The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.
Claims (8)
1. The utility model provides a die-casting workshop material conveying system which characterized by: the device comprises an aerial material accumulating and releasing chain (1), wherein the aerial material accumulating and releasing chain (1) rotates along the wall of a workshop in a closed manner, a plurality of hooks (2) for hanging materials are arranged on the aerial material accumulating and releasing chain (1), an air pipe is arranged on the aerial material accumulating and releasing chain, and the aerial material accumulating and releasing chain is connected with a power device, a stop switch and a speed reducing device;
the aerial material accumulating and releasing chain is provided with at least one branch guide rail (5), the branch guide rail is connected with the aerial material accumulating and releasing chain through at least one movable guide rod, the movable guide rod is connected with a guide control switch, and the movable guide rod comprises a rotary fixed end and a guide end;
the branch guide rail (5) is connected with the overhead material accumulating and releasing chain through a first movable guide rod (6) and a second movable guide rod (7);
an intercepting cylinder (12) is arranged in front of the second movable guide rod (7) of the overhead material accumulating chain, an intercepting switch is connected to the intercepting cylinder, and an intercepting card (121) is arranged on the intercepting cylinder;
an air pipe is arranged on the branch guide rail and is connected with a first guide cylinder (8) and a second guide cylinder (9);
the second guide cylinder (9) and the interception cylinder (12) are connected in a reverse direction, and an electromagnetic valve (11) is connected between the second guide cylinder (9) and the interception cylinder (12).
2. The die casting plant material transfer system of claim 1, wherein: still include the product material and snatch the subsystem, the product material snatchs the subsystem including snatching hand (3), it sets up at the die casting machine discharge gate to snatch the hand, it is connected with plate link chain drive belt (4) to snatch the hand other end.
3. The die casting plant material transfer system of claim 1, wherein: the first movable guide rod (6) is arranged at the bifurcation part of the aerial material accumulating and releasing chain and the branch guide rail, and the second movable guide rod (7) is arranged at the junction part of the branch guide rail and the aerial material accumulating and releasing chain.
4. The die casting plant material transfer system of claim 3, wherein: a first guide telescopic rod (81) is arranged on the first guide cylinder (8), the first guide telescopic rod (81) is connected with the tail end of the first movable guide rod through a first connecting shaft (82), and the first guide cylinder is connected with a first electromagnetic valve switch (10);
and a second guide telescopic rod (91) is arranged on the second guide cylinder (9), the second guide telescopic rod (91) is connected with the tail end of the second movable guide rod (7) through a second connecting shaft (92), and the second guide cylinder is connected with an electromagnetic valve (11).
5. The die-casting workshop material conveying system as claimed in claim 4, characterized in that the first movable guide rod (6) and the second movable guide rod (7) respectively comprise a first guide end (61), a first rotary fixing end (62), a second guide end (71) and a second rotary fixing end (72), and the first rotary fixing end (62) and the second rotary fixing end (72) are respectively provided with a first fixing shaft (621) and a second fixing shaft (721);
the first guide end (61) comprises a first branch line surface (611) and a first main line surface (612), the first branch line surface (611) is a concave surface in natural transition, the first main line surface (612) is a plane, the second guide end (71) comprises a second branch line surface (711) and a second main line surface (712), the second branch line surface (711) is a concave surface in natural transition, and the second main line surface (712) is a plane.
6. The die casting plant material transfer system of claim 1, wherein: the branch guide rail is provided with a first detection passing sensor (13) and a second detection sensor switch (14) at the joint of the branch guide rail and the overhead material accumulation and release link rail.
7. The die casting plant material transfer system of claim 1, wherein: a tray (17) is hung on the hook (2), and the tray (17) is a double-layer tray.
8. The die casting plant material conveying system as claimed in any one of claims 1 to 7, characterized in that: a waste material conveying belt (15) is arranged below the overhead material accumulation chain (1); the tail end of the waste conveying belt (15) is connected with a waste collection box (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711211006.3A CN107867532B (en) | 2017-11-28 | 2017-11-28 | Material conveying system for die-casting workshop |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711211006.3A CN107867532B (en) | 2017-11-28 | 2017-11-28 | Material conveying system for die-casting workshop |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107867532A CN107867532A (en) | 2018-04-03 |
| CN107867532B true CN107867532B (en) | 2020-09-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711211006.3A Active CN107867532B (en) | 2017-11-28 | 2017-11-28 | Material conveying system for die-casting workshop |
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| Country | Link |
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| CN (1) | CN107867532B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114447390B (en) * | 2022-01-28 | 2024-04-26 | 北京和瑞储能科技有限公司 | Automatic stacking production line for parallel cell stacks and process method thereof |
| CN115043159B (en) * | 2022-06-20 | 2023-05-30 | 上海思源电力电容器有限公司 | Front trolley unhooking-preventing safety limiting device for power and free chain |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2627203B2 (en) * | 1990-02-13 | 1997-07-02 | 株式会社ダイフク | Transfer device using hanger |
| JPH0798569B2 (en) * | 1990-02-14 | 1995-10-25 | 株式会社椿本チエイン | 3D automatic sorting device |
| CN2716107Y (en) * | 2004-06-07 | 2005-08-10 | 江苏天奇物流系统工程股份有限公司 | Accumulating type transporter used for automobile elements production |
| CN2839194Y (en) * | 2004-10-29 | 2006-11-22 | 薛子浩 | Stacking Type Hang Conveyer |
| CN202518751U (en) * | 2012-04-23 | 2012-11-07 | 南京苏亚屠宰设备制造有限公司 | Turnout |
| CN106516612B (en) * | 2016-11-22 | 2018-08-28 | 湖北三丰智能输送装备股份有限公司 | A kind of heavily loaded gathering chain transport system for the conveying of big machining long workpieces |
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2017
- 2017-11-28 CN CN201711211006.3A patent/CN107867532B/en active Active
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| CN107867532A (en) | 2018-04-03 |
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