CN107866110A - The feed system of technique compressed air in a kind of medicine equipment production process - Google Patents

The feed system of technique compressed air in a kind of medicine equipment production process Download PDF

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Publication number
CN107866110A
CN107866110A CN201711381164.3A CN201711381164A CN107866110A CN 107866110 A CN107866110 A CN 107866110A CN 201711381164 A CN201711381164 A CN 201711381164A CN 107866110 A CN107866110 A CN 107866110A
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CN
China
Prior art keywords
compressed air
air
filter
medicine equipment
production process
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711381164.3A
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Chinese (zh)
Inventor
纪丹参
邹美楠
王柏德
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Liaoning Zhong Yuan Medical Devices Co Ltd
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Liaoning Zhong Yuan Medical Devices Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN201711381164.3A priority Critical patent/CN107866110A/en
Publication of CN107866110A publication Critical patent/CN107866110A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/56Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
    • B01D46/62Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in series
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L9/00Disinfection, sterilisation or deodorisation of air
    • A61L9/015Disinfection, sterilisation or deodorisation of air using gaseous or vaporous substances, e.g. ozone
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L9/00Disinfection, sterilisation or deodorisation of air
    • A61L9/16Disinfection, sterilisation or deodorisation of air using physical phenomena
    • A61L9/18Radiation
    • A61L9/20Ultraviolet radiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0027Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions
    • B01D46/0036Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions by adsorption or absorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/26Drying gases or vapours
    • B01D53/261Drying gases or vapours by adsorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/26Drying gases or vapours
    • B01D53/265Drying gases or vapours by refrigeration (condensation)
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C5/00Methods or apparatus for filling containers with liquefied, solidified, or compressed gases under pressures
    • F17C5/06Methods or apparatus for filling containers with liquefied, solidified, or compressed gases under pressures for filling with compressed gases

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • Veterinary Medicine (AREA)
  • Animal Behavior & Ethology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Chemical & Material Sciences (AREA)
  • Public Health (AREA)
  • Analytical Chemistry (AREA)
  • Thermal Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Drying Of Gases (AREA)

Abstract

The invention discloses a kind of feed system of technique compressed air in medicine equipment production process,The system includes the oil-free water lubrication screw air compressor being sequentially connected with by pipeline,Air accumulator,First order filter,Cooling driers,Second level filter,Third level filter,The ozone generator to air compressor air inlet input ozone is connected in the air inlet of oil-free water lubrication screw air compressor,It is provided with compressed gas output pipe after third level filter and the compressed air in pipeline is sterilized,The ultraviolet radiation device of sterilization,The thorough oil-free of compressed air that the system production goes out,And compressed air can be carried out disinfection in the overall process of compressed air production,Sterilization processing,The compressed air exported will not be by bacterium,Virus pollution,The cleanliness factor of compressed air is high,High standards of the medicine equipment production to compressed air can be met.

Description

The feed system of technique compressed air in a kind of medicine equipment production process
Technical field
The present invention relates to a kind of compressed-air supply system, and especially a kind of is that cleaning is provided in medicine equipment production process The compressed-air supply system of compressed air.
Background technology
Compressed air is needed to use in the medicine equipment production process such as intravenous needle, transfusion device, injection needle, syringe, is compressed Air is additionally operable to be blow molded moulding and products air tightness detection in addition to power is provided for pneumatic machinery equipment.Because medicine equipment must It must reach nontoxic sterile, it is therefore, higher to the purity requirements of technique compressed air.The medicine equipment technique of prior art is used The feed system of compressed air is generally by air compressor machine, air accumulator, grade one filter, cooling driers, secondary filter, tertiary filter Form, compressed air is directly sent to each gas point after being exported by tertiary filter.Air compressor machine in this compressed-air supply system Piston type air compressor or double-screw type air compressor machine generally are selected, due to needing to use lubricating oil to machine when both air compressor machines work Device is lubricated, therefore so that also contains a small amount of grease in the compressed air of production, these greases are needed by multistage filtering Could remove, still, minimal amount of oil can be also remained in the compressed air after filtering, this for medicine equipment production for still With certain potential safety hazard.In recent years, there is oil-free water lubrication screw air compressor again in the market, and this air compressor machine uses Water lubrication, therefore, thorough oil-free can be accomplished in the compressed air of production, can met in medicine equipment production process to compression The requirement of air oil-free, still, this oil-free water lubrication screw air compressor are needed by the use of recirculated water as lubricant when working, and are followed Ring water directly and air contact, when air compressor machine long time continuous working, breed bacteria or virus can be carried in recirculated water, and then Compressed air is generated and polluted, also results in the equipment quilts such as air accumulator, drying machine, filter and gas pipeline after air compressor machine Bacterium or virus are polluted, and the final cleanliness factor for influenceing compressed air, make bacterium and virus in the compressed air of arrival gas point It is exceeded.
The content of the invention
Invention technical problems to be solved are:A kind of supply of technique compressed air in medicine equipment production process is provided System, the thorough oil-free of compressed air that the system production goes out, and compressed air can be entered in the overall process of compressed air production Row sterilization, sterilization processing, the compressed air exported will not be polluted by bacterium, virus, and the cleanliness factor of compressed air is high, Ke Yiman High standards of the sufficient medicine equipment production to compressed air.
The technical solution adopted for solving the technical problem:The confession of technique compressed air in a kind of medicine equipment production process To system, including be sequentially connected with by pipeline air compressor, air accumulator, first order filter, cooling driers, the second level filtering Device, third level filter, the air compressor is oil-free water lubrication screw air compressor, in oil-free water lubrication air screw The air inlet of compressor is connected to the ozone generator to air compressor air inlet input ozone, the pressure after third level filter Contracting gas export line is provided with the ultraviolet radiation device sterilized, sterilized to the compressed air in pipeline.
Improvement as the present invention:Low-grade fever formula is additionally provided with pipeline between third level filter and ultraviolet radiation device Adsorptive drier.
Fourth stage filter is additionally provided with pipeline between low-grade fever formula adsorptive drier and ultraviolet radiation device.
As a further improvement on the present invention:Fourth stage filter is H level active carbon filters.
First order filter is that C levels are responsible for pipe filter, and second level filter is T level air pipe line filters, the third level Filter is A level ultra high efficiency oil removal filters.
Ozone concentration sensor is installed in air accumulator, it is defeated that reception ozone concentration sensor is provided with ozone generator Go out signal and according to the controller that ozone concentration control ozone generator starts or stops in air accumulator.
Being connected on the pipeline at fourth stage filter both ends makes the bypass branch pipe of fourth stage filter short circuit, in bypass branch pipe It is provided with control valve.
Bacteria Detection instrument is provided with the compressed gas output pipe after ultraviolet radiation device, the control valve is served as reasons The magnetic valve of PLC control, PLC receive the output signal of Bacteria Detection instrument.
Further improvement as the present invention:In gas storage pot bottom, cooling driers bottom, first order filter bottom, Secondary filter bottom, third level filter bottom are equipped with automatic drain valve.
Beneficial effect:The feed system of technique compressed air in the medicine equipment production process of the present invention, due to using Oil-free water lubrication screw air compressor that the feed system of the compressed air includes being sequentially connected with by pipeline, air accumulator, First order filter, cooling driers, second level filter, third level filter, in entering for oil-free water lubrication screw air compressor Gas port is connected to ozone generator, and the technology of ultraviolet radiation device is provided with the compressed gas output pipe after third level filter Scheme, by setting ozone generator in air compressor air inlet, ozone is set together to enter air compressor simultaneously with air It is mixed into compressed air, compressed air is carried out disinfection using ozone, sterilized, while also air compressor, air is compressed Machine lubrication is carried out disinfection with equipment such as recirculated water, filter, cooling driers, sterilized, and avoids air compressor, air compressor lubrication Breed bacteria in water, filter, cooling driers and gas pipeline, turns into pollution sources, make by the system output compressed air both without Oil and without bacterium and virus, in addition, irradiating the compressed air in output pipe using ultraviolet radiation device, secondary disappears Poison, sterilization, supplement ozonization, bactericidal effect, further increase sterilization, Disinfection Effect, make the compression of output empty Gas cleanliness factor is higher, and therefore, the Compressed Air degree of compressed-air supply system of the invention output is high, and compressed air will not The produced medical device product of pollution.Gone back as a result of on the pipeline between third level filter and ultraviolet radiation device Technical characteristic provided with low-grade fever formula adsorptive drier, by the way that cooling driers and low-grade fever formula adsorptive drier tandem compound are used, make Removed by cooling driers cooling after the moisture remained in the compressed air after water process is adsorbed by low-grade fever formula adsorptive drier and gone completely Remove, reach the anhydrous purpose of oil-free in compressed air, and low-grade fever formula adsorptive drier can prevent that compressed air temperature is too low And cold and hot dew condensation phenomenon is produced, cooling driers are applied in combination with low-grade fever formula adsorptive drier makes the moisture in compressed air be removed more Totally.As a result of being additionally provided with fourth stage filter on the pipeline between low-grade fever formula adsorptive drier and ultraviolet radiation device Technical characteristic, make the filter effect of compressed air more preferable.Be H levels active carbon filter as a result of fourth stage filter, First order filter is C levels supervisor pipe filter, second level filter is T level air pipe lines filter, third level filter is A The technical characteristic of level ultra high efficiency oil removal filter, makes the oil removing of compressed air, water removal effect more preferable, in the compressed air exported Impurity content is lower, and the cleanliness factor of compressed air is higher, while avoiding compressed air from polluting medical device product, prevents from pressing Impurity is carried in contracting air and damages plant equipment, makes to use compressed air longer for the plant equipment service life of power, therefore Barrier rate is lower, and the precision of Pneumatic component action is higher.As a result of in gas storage pot bottom, cooling driers bottom, first order mistake Filter bottom, second level filter bottom, third level filter bottom are equipped with the technical characteristic of automatic drain valve, are easy to gas storage The discharge in time of the waste water of accumulation and collection processing in tank, cooling driers and filter, make the feed system of the compressed air of the present invention Run more stable, medicine equipment workshop long-time quantity-produced air supply requirement can be met.
Brief description of the drawings
Below in conjunction with the accompanying drawings to the present invention medicine equipment production process in technique compressed air feed system make into The detailed description of one step.
Fig. 1 is the structural representation of the feed system of technique compressed air in medicine equipment production process of the invention.
Embodiment
As shown in figure 1, the feed system of technique compressed air includes in the medicine equipment production process of the present invention Oil-free water lubrication screw air compressor 3, air accumulator 6, first order filter 7, the cooling driers 8, second being sequentially connected with by pipeline 4 Level filter 9, third level filter 10, low-grade fever formula adsorptive drier 11, fourth stage filter 12 and to compressed air efferent duct The ultraviolet radiation device 15 that compressed air in road is sterilized, sterilized, in the air inlet of oil-free water lubrication screw air compressor Mouth is connected to the ozone generator 2 that ozone is inputted to the air inlet of air compressor, and ozone generator is empty to oil-free water lubrication screw rod The air inlet output ozone of air compressor, so that being mixed into certain density ozone in compressed air, is provided with air accumulator Ozone concentration sensor 5, it is provided with ozone generator and receives ozone concentration sensor output signal and according to smelly in air accumulator Oxygen concentration controls the controller 1 that ozone generator starts or stops.Technique is used in the medicine equipment production process of the present invention First order filter described in the feed system of compressed air, second level filter, third level filter, fourth stage filter are equal For accurate filter, wherein first order filter is that C levels are responsible for pipe filter, and second level filter filters for T levels air pipe line Device, third level filter are A level ultra high efficiency oil removal filters, and fourth stage filter is H level active carbon filters.At air accumulator bottom Portion, cooling driers bottom, first order filter bottom, second level filter bottom, third level filter bottom are equipped with automatic row Water valve 18, the bypass branch pipe 14 for making the short circuit of fourth stage filter is connected on the pipeline at fourth stage filter both ends, in bypass branch Pipe is provided with control valve, and Bacteria Detection instrument 17, bacterium are provided with the compressed gas output pipe after ultraviolet radiation device Detector preferably uses can be with the fluorescent bacteria number detector of quick detection number of bacteria, and the control valve is reception bacterium The magnetic valve 13 that detector output signal is controlled by PLC 16.
In the medicine equipment production process of the present invention during feed system work of technique compressed air, air mixes with ozone Be incorporated into oil-free water lubrication screw air compressor and be compressed into the compressed air containing ozone, ozone in air compressor and Both air can be carried out disinfection and be sterilized in subsequent filter, course of conveying, equipment and pipeline can also carried out disinfection and sterilized, Prevent compressed-air supply system from be contaminated compressed air using internal breed bacteria for a long time, compressed air passes through first Level filter can filter out substantial amounts of liquid and more than 3 μm of solia particle, reach minimum residual oil content 5ppm, only few Moisture, dust and mist of oil are measured, second level filter is entered after cooling driers cool and remove water, can be with by second level filter As low as 1 μm of liquid and solia particle are filtered out, reaches minimum residual oil content only 0.5ppm, there is micro-moisture dust and oil Mist, as low as 0.01 μm of liquid and solia particle can be filtered out by third level filter, reaches minimum residua content only 0.001ppm, nearly all moisture, dust and oil are all removed, and the compressed air exported by third level filter enters low-grade fever formula Adsorptive drier enters fourth stage filter after carrying out redrying water removal, and as low as 0.01 can be filtered out by fourth stage filter μm mist of oil and hydrocarbon, reach minimum residua content 0.003pmm, not aqueous, dust and oil, odorless, tasteless, by the 4th Ultraviolet carries out secondary sterilization and sterilization to compressed air when the compressed gas of level filter output passes through ultraviolet radiation device, most Compressed air is used into gas point with Pipeline transport to each afterwards, arrival is each with a small amount of ozone is only remained in the compressed air of gas point, no Any influence can be generated on operating personnel, equipment and medical device product.Technique is used in the medicine equipment production process of the present invention During the feed system work of compressed air, the concentration of ozone in air accumulator should be made, which to be maintained at 5-10%, to be advisable, and works as ozone concentration When sensor detects that the concentration of ozone is less than 5%, controller starts ozone generator and the compression of oil-free water lubrication air screw Machine, supplemental ozone and compressed air into air accumulator, when ozone concentration sensor detects that the concentration of ozone reaches 10%, control Device processed closes ozone generator.The Bacteria Detection instrument in compressed gas output pipe after ultraviolet radiation device detects pipe When number of bacteria is exceeded in road, PLC makes solenoid valve conduction, now, contain ozone to magnetic valve output control signal Compressed air directly exported without fourth stage filter, using it is being filtered without fourth stage filter, ozone concentration is higher Compressed air in gas pipeline is carried out disinfection and sterilized, sterilization, after sterilization process terminates, closed electromagnetic valve, compressed air Normally exported after the filtering of fourth stage filter, or, control valve is manually manipulated, periodically compressed air output pipe is carried out Ozone purging is disinfected, so that the feed system of technique compressed air can in the medicine equipment production process of the present invention The compressed air of cleaning is provided for medicine equipment production, meets sterility requirements of the medicine equipment production to compressed air.
Ozone generator and oil-free water lubrication screw air compressors are creatively closed and used by the present invention, profit during work The greasing cycle water inside oil-free water lubrication screw air compressor is carried out disinfection with ozone, sterilized, makes originally to be not suitable for as production The oil-free water lubrication screw air compressor of aseptic compressed air can be used for producing the nothing of medicine equipment production high-cleanness, high Bacterium compressed air, and thorough not oil-containing in the compressed air produced, so as to meet that medicine equipment production process is empty to compression The high standards of gas.
The preferred embodiment of the present invention described in detail above, still, the present invention are not limited in above-mentioned embodiment Detail, in the range of the technology design of the present invention, a variety of simple variants can be carried out to technical scheme, this A little simple variants belong to protection scope of the present invention.

Claims (9)

1. the feed system of technique compressed air in a kind of medicine equipment production process, including the air being sequentially connected with by pipeline Compressor, air accumulator, first order filter, cooling driers, second level filter, third level filter, it is characterized in that:The air Compressor is oil-free water lubrication screw air compressor, is connected in the air inlet of oil-free water lubrication screw air compressor to air Compressor inlet inputs the ozone generator of ozone, is provided with the compressed gas output pipe after third level filter to pipe The ultraviolet radiation device that compressed air in road is sterilized, sterilized.
2. the feed system of technique compressed air in medicine equipment production process according to claim 1, it is characterized in that: Low-grade fever formula adsorptive drier is additionally provided with pipeline between third level filter and ultraviolet radiation device.
3. the feed system of technique compressed air in medicine equipment production process according to claim 2, it is characterized in that: Fourth stage filter is additionally provided with pipeline between low-grade fever formula adsorptive drier and ultraviolet radiation device.
4. the feed system of technique compressed air in medicine equipment production process according to claim 3, it is characterized in that: Fourth stage filter is H level active carbon filters.
5. the feed system of technique compressed air in medicine equipment production process according to claim 4, it is characterized in that: First order filter is that C levels are responsible for pipe filter, and second level filter is T level air pipe line filters, and third level filter is A Level ultra high efficiency oil removal filter.
6. the feed system of technique compressed air in the medicine equipment production process according to any one of claim 1 to 5, It is characterized in that:Ozone concentration sensor is installed in air accumulator, is provided with ozone generator and receives ozone concentration sensor Output signal and according to ozone concentration in air accumulator come the controller that controls ozone generator to start or stop.
7. the feed system of technique compressed air in medicine equipment production process according to claim 6, it is characterized in that: Being connected on the pipeline at fourth stage filter both ends makes the bypass branch pipe of fourth stage filter short circuit, and control is provided with bypass branch pipe Valve processed.
8. the feed system of technique compressed air in medicine equipment production process according to claim 7, it is characterized in that: Bacteria Detection instrument is provided with the compressed gas output pipe after ultraviolet radiation device, the control valve is to be controlled by PLC The magnetic valve of device control, PLC receive the output signal of Bacteria Detection instrument.
9. the feed system of technique compressed air in medicine equipment production process according to claim 7, it is characterized in that: It is equal in gas storage pot bottom, cooling driers bottom, first order filter bottom, second level filter bottom, third level filter bottom Provided with automatic drain valve.
CN201711381164.3A 2017-12-20 2017-12-20 The feed system of technique compressed air in a kind of medicine equipment production process Pending CN107866110A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108775667A (en) * 2018-05-30 2018-11-09 四川建源节能科技有限公司 A kind of fresh air air purification technique
CN110876880A (en) * 2019-12-24 2020-03-13 深圳市宏日嘉净化设备科技有限公司 Combined multistage purifying equipment
CN111001245A (en) * 2019-10-23 2020-04-14 杭州迈尔科技有限公司 Air treatment system of medical cleaning workstation and working method thereof
CN112483885A (en) * 2020-12-11 2021-03-12 安徽金禾实业股份有限公司 Compressed air gas making device for sucralose pulverization
CN114288806A (en) * 2021-12-20 2022-04-08 珠海九圆能源设备制造有限公司 High-pressure air supply device
CN117883618A (en) * 2023-12-26 2024-04-16 祥符实验室 Gas sterilization device

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108775667A (en) * 2018-05-30 2018-11-09 四川建源节能科技有限公司 A kind of fresh air air purification technique
CN108775667B (en) * 2018-05-30 2021-04-13 四川建源节能科技有限公司 Fresh air purification process
CN111001245A (en) * 2019-10-23 2020-04-14 杭州迈尔科技有限公司 Air treatment system of medical cleaning workstation and working method thereof
CN110876880A (en) * 2019-12-24 2020-03-13 深圳市宏日嘉净化设备科技有限公司 Combined multistage purifying equipment
CN112483885A (en) * 2020-12-11 2021-03-12 安徽金禾实业股份有限公司 Compressed air gas making device for sucralose pulverization
CN114288806A (en) * 2021-12-20 2022-04-08 珠海九圆能源设备制造有限公司 High-pressure air supply device
CN114288806B (en) * 2021-12-20 2023-01-17 珠海九圆能源设备制造有限公司 High-pressure gas supply device
CN117883618A (en) * 2023-12-26 2024-04-16 祥符实验室 Gas sterilization device

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