CN107858654B - Driving system of vacuum cathode arc coating machine arc source component for coating inner wall of large tank body - Google Patents
Driving system of vacuum cathode arc coating machine arc source component for coating inner wall of large tank body Download PDFInfo
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- CN107858654B CN107858654B CN201711041807.XA CN201711041807A CN107858654B CN 107858654 B CN107858654 B CN 107858654B CN 201711041807 A CN201711041807 A CN 201711041807A CN 107858654 B CN107858654 B CN 107858654B
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
- C23C14/32—Vacuum evaporation by explosion; by evaporation and subsequent ionisation of the vapours, e.g. ion-plating
- C23C14/325—Electric arc evaporation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
Abstract
The invention provides a driving system of an arc source component of a vacuum cathode arc plating machine for plating films on the inner wall of a large tank body, which is characterized in that a rotating frame is arranged on a bottom plate of a furnace body in a sealing and rotating way through a rotating disc, an external driving mechanism below the bottom plate of the furnace body is used for driving the rotating disc to rotate, a non-vacuum chamber is formed between the rotating frame and the rotating disc, the rotating shaft penetrates out of the non-vacuum chamber in a sealing and rotating way, and the other driving mechanism is arranged in the non-vacuum chamber and is used for driving the rotating shaft to rotate, and power is transmitted to a vacuum area through the rotating shaft, and then a lifting table is driven to do lifting motion along the rotating frame through a transmission mechanism. The driving system can conveniently realize the transmission of power from a non-vacuum area to a vacuum area, thereby driving the arc source component arranged on the driving system and positioned in the vacuum area to perform rotary motion in a horizontal plane and lifting motion in a vertical direction, and the rotary motion and the lifting motion are respectively controlled by two independent driving mechanisms, so that the speed regulation is convenient.
Description
Technical Field
The invention relates to a vacuum cathode arc coating machine for coating the inner wall of a large tank body, in particular to a driving system of an arc source component in a vacuum coating chamber of the coating machine. The large tank body is a tank body with an opening at one end and an outwards protruding arc-shaped sealing top cover at the other end, and the diameter is 1.5-3.3 m and the height is 2.5-3.8 m.
Background
The vacuum cathode arc plating machine is commonly used for plating hard wear-resistant tool and die protective films or hard scratch-resistant corrosion-resistant commodity decorative films, and the most typical plating layer is titanium nitride, which is golden yellow, has higher hardness and better wear-resistant corrosion-resistant performance, and is commonly used for the tool and die protective films and the decorative films of various articles. The large-scale coating machine is a coating machine for coating stainless steel decorative plates (such as a coating machine with the length of 3.2 m x and the width of 1.2 m), a vertical coating chamber with the diameter of 2-5 m x and the height of 2-4 m, such as a coating machine for coating stainless steel long pipes (such as a coating machine with the diameter of 40 mm x6 m), a horizontal coating chamber with the diameter of 2 m x and the length of 7 m, wherein the type of coating machine is 30-50 arc targets, is arranged on the outer wall of the coating chamber, emits target material coating plasmas to workpieces in a furnace, deposits a film on the outer surface of the workpieces, or synthesizes a compound film (TiN) on the outer surface of the workpieces by coating materials (such as Ti) and reactive gases (such as N). The technology of the machine type is mature, but a coating device for coating TiN film on the inner wall of a large tank body by using vacuum cathode arc is required, which has not been reported at home and abroad.
Disclosure of Invention
In combination, the novel coating machine should have the following characteristics: (1) When coating, the inner cavity of the large tank body to be coated needs to be vacuumized; (2) Because of the need of coating film on the inner wall of the tank body, during coating film, an electric arc source is required to be installed on a support in the large tank body, and water, electricity and gas connected with the electric arc source are required to be introduced into the inner cavity of the tank body; (3) The arrangement mode of the arc source can finish elevation coating of the arc-shaped sealing top cover of the large tank body; (4) The inner diameter of the tank body has various sizes, and the arc source is suitable for the size changes during coating; (5) Can body heights come in a variety of sizes, and arc sources can accommodate such height variations as well. These requirements cannot be met by existing coating machines.
The invention aims to provide a driving system of an arc source component of a vacuum cathode arc coating machine for coating the inner wall of a large tank body, by using the driving system, the power can be conveniently transmitted from a non-vacuum area to a vacuum area, so that the arc source component arranged on the driving system and positioned in the vacuum area can be driven to perform rotary motion in a horizontal plane and lifting motion in a vertical direction, and the rotary motion and the lifting motion are respectively controlled by two independent driving mechanisms, so that the speed regulation is convenient.
The invention aims at being realized by the following technical scheme: the driving system of the vacuum cathode arc coating machine arc source component for coating the inner wall of the large tank body is characterized by comprising a furnace body bottom plate, a rotating frame, a lifting table, a turntable, a rotating shaft, a driving mechanism and a transmission mechanism;
the bottom plate of the furnace body is used for forming a chassis of the vacuum plating chamber of the film plating machine, the upper side of the bottom plate is the inner side of the furnace body, the lower side of the bottom plate is the outer side of the furnace body, the rotating frame is a vertical support, the lifting platform is arranged on the rotating frame and can ascend and descend along the rotating frame, the rotating frame is fixed on the rotating shaft through the turntable, the rotating shaft is arranged in the center of the bottom plate of the furnace body in a rotating and sealing way and penetrates out of the outer side of the furnace body from the inner side of the furnace body, the driving mechanism and the transmission mechanism comprise a first driving mechanism and a first transmission mechanism which are positioned outside the furnace, the first driving mechanism is connected with the penetrating end of the rotating shaft through the first transmission mechanism, the rotating shaft is driven by the first driving mechanism to rotate so as to drive the rotating frame to rotate, and the lifting platform on the rotating frame completes the rotating motion of a first dimension, the rotary frame and the turntable form a non-vacuum chamber which is isolated from the vacuum environment in the furnace and communicated with the outside of the furnace, and is called a rotary frame atmosphere transmission cabin, the driving mechanism also comprises a second driving mechanism, a lifting table transmission shaft and a third driving mechanism, the second driving mechanism is arranged in the rotary frame atmosphere transmission cabin, the lifting table transmission shaft is arranged on the side wall of the rotary frame atmosphere transmission cabin in a rotary sealing way, two ends of the lifting table transmission shaft horizontally penetrate out, the second driving mechanism is connected with the lifting table transmission shaft through the second driving mechanism to drive the lifting table transmission shaft to rotate, the lifting table transmission shaft spans the non-vacuum area to the vacuum area and transmits the power of the second driving mechanism to the vacuum area, the driving system can drive the arc source component in the vacuum zone to do rotary motion in a horizontal plane and to do lifting motion in a vertical direction.
As an improvement to the present invention: the drive system also comprises a limiter, wherein the limiter is arranged at the top of the rotating frame and is used for being matched with an arc source component movably arranged on the lifting table so that the arc source component can realize head lifting movement: when the lifting table moves upwards and approaches the top of the rotating frame, the limiter contacts with the tail end of the arc source assembly on the lifting table, presses down the tail end of the arc source assembly, and continuously ascends along with the lifting table, and the limiter enables the front end of the arc source assembly to rotate upwards around a pivot like a high plate and a low plate so as to be opposite to the arc-shaped capping cover of the large tank body, and is mainly used for realizing elevation angle coating of the arc-shaped capping cover of the large tank body.
The rotating shaft is a cylindrical hollow shaft, and the rotating frame atmosphere transmission cabin is communicated with the outside of the furnace through the hollow rotating shaft. The rotating shaft, the turntable and the rotating frame are fixed together, and relative movement does not exist among the rotating shaft, the hollow structure of the rotating shaft is used for realizing the extraction of the electric arc source component and the related pipelines of the driving mechanism by utilizing the inner cavity of the rotating shaft, so that the rotating shaft is a preferable pipeline extraction mode.
The upper end of the rotating shaft is closed, and the side wall is communicated with at least one guide tube; the rotary frame atmosphere transmission cabin is communicated with the guide pipe of the rotating shaft through a corrugated pipe, so that the rotating shaft is communicated with the outside of the furnace, and the spare guide pipe is sealed through a flange plate. A gap communicated with a vacuum area in the furnace is formed between the rotary frame atmosphere transmission cabin and the furnace body bottom plate, and related pipelines of the electric arc source assembly on the lifting table can directly penetrate through the hollowed-out area, penetrate into the guide tube and then are led out from the inner cavity of the rotating shaft.
The first driving mechanism drives the rotating shaft to perform forward and backward movement of 360 degrees, namely, the rotating shaft rotates for 360 degrees and then reversely resets, and the first driving mechanism is mainly used for avoiding winding of a pipeline led out of the furnace body. The movement mode is controlled by the photoelectric sensor assembly, the photoelectric sensor assembly comprises a sensor and a reflecting plate, the sensor is fixed on the periphery of the rotating shaft, is static and is positioned outside the furnace, the reflecting plate is fixed on the rotating shaft, and when the rotating shaft rotates, the reflecting plate rotates along with the rotating shaft, and signals sent by the sensor are reflected once every rotation, so that the next movement of the coating machine is prompted.
In order to realize smooth rotation of plane rolling, the turntable and the furnace body bottom plate below the turntable are provided with the following connection structures: the inner circle equipartition of carousel has a plurality of plane thrust ball bearing, the outer lane equipartition of carousel has a plurality of deep groove ball bearing, the carousel passes through plane thrust ball bearing with deep groove ball bearing is supported by the furnace body bottom plate, on the last plane excircle border of carousel, still equipartition has a plurality of to be used for the spacing pinch roller of leaning on of upper plane of carousel, leaning on the position pinch roller also to install on the furnace body bottom plate.
The third transmission mechanism is a chain wheel transmission mechanism, the two sides of the lifting platform are respectively pulled by the chain wheel transmission mechanisms of a set of double rows of chains to realize lifting motion, in order to keep stable and non-swinging when the lifting platform is lifted, two sets of guide pulley assemblies are arranged on the lifting platform, pulleys in the two sets of guide pulley assemblies are respectively abutted against two mutually perpendicular side walls of an upright I-shaped steel on the rotating frame.
Compared with the prior art, the invention has the following beneficial effects:
1) The invention can conveniently realize the transmission of power from the non-vacuum area to the vacuum area, thereby driving the arc source component arranged on the arc source component and positioned in the vacuum area to perform rotary motion in the horizontal plane and lifting motion in the vertical direction, and the rotary motion and the lifting motion are respectively controlled by two independent driving mechanisms, so that the speed regulation is convenient; the above-described statement that the invention can conveniently achieve the transfer of power from the non-vacuum zone to the vacuum zone is based on the following basis: the power of the first driving mechanism and the power of the second driving mechanism are transmitted from the non-vacuum area to the vacuum area through the rotating shaft, and the dynamic sealing of the rotating shaft is a mature technology and is easy to operate;
2) According to the invention, the limiter matched with the arc source component movably arranged on the lifting table is arranged at the top of the rotating frame, so that when the arc source component rises along with the lifting table to be close to the top of the rotating frame, the limiter downwards presses the tail end of the arc source component, the front end of the arc source component is rotated and lifted up like a high-low plate around a pivot, and timely lifting is opposite to the arc-shaped capping cover of the large tank body, so that the elevation coating of the arc-shaped capping cover of the large tank body can be realized.
Drawings
FIG. 1 is a schematic diagram of a vacuum cathode arc coater for coating the inner wall of a large tank body according to the invention;
FIG. 2 is an enlarged view of the portion I of FIG. 1 showing the frame connection insulation structure;
FIG. 3 is an enlarged view of the portion II of FIG. 1 showing the structure of the motor drive portion of the external motor;
FIG. 4 is an enlarged view of the portion II-I of FIG. 3, showing the construction of the external transmission;
FIG. 5a is a side view of the turntable idler assembly at II-II of FIG. 3;
FIG. 5b is a top view of the turntable idler assembly at II-II of FIG. 3;
FIG. 6 is an enlarged view of points II-III of FIG. 3, showing the configuration of the turntable pinch roller;
FIG. 7a is a front view of a rotating frame;
FIG. 7b is a side view of the spin stand;
FIG. 8 is an enlarged view at III in FIG. 7a, showing the support target bearing position;
FIG. 9 is an enlarged view at IV of FIG. 7b showing the lift drive of the lift table;
FIG. 10 is a bottom view of the lift adjustment wheel at IV-I of FIG. 9;
FIG. 11 is a schematic view of the structure of the guide pulley of the lift table at IV-II in FIG. 9;
FIG. 12 is an enlarged view at V in FIG. 7a, showing the structure of the stopper;
FIG. 13 is an enlarged view of VI in FIG. 7a showing the construction of the drive sprocket of the lift table;
FIG. 14a is a schematic view of the arc source assembly of FIG. 7b at VII;
FIG. 14b is a top view of the arc source assembly of FIG. 14 a;
FIG. 15 is an enlarged view of VII-I of FIG. 14a, showing the arc target set rotation mechanism;
FIG. 16a is an enlarged view at VIII of FIG. 7a showing the configuration of the lift table transmission;
FIG. 16b is a side view of FIG. 16 a;
FIG. 17 is an enlarged view of section VIII-I of FIG. 16a showing the configuration of the drive shaft portion of the lift table;
FIG. 18 is an enlarged view of the location VIII-II of FIG. 16a, showing the configuration of the elevator stop;
FIG. 19 is a schematic view of the structure of the pallet drive chain pinch roller at VIII-III of FIG. 16 b.
Detailed Description
FIG. 1 is a front elevational view of a coating machine, showing the main structure of the coating machine. The frame 1 supports the main body of the film plating machine, the furnace body platform 2 belongs to the chassis of a vacuum furnace, the plated workpiece is a chemical tank 2-4, the plating workpiece is a cylindrical large tank body with an arc-shaped sealing top cover with an outer bulge, the plating workpiece is reversely buckled on the furnace body platform 2, the position of the furnace body platform 2 corresponding to the opening edge of the chemical tank 2-4 is provided with a vacuum sealing groove and an O-shaped sealing ring, the chemical tank 2-4 becomes the furnace wall of the furnace body, and the ion plating layer is plated on the inner wall of the chemical tank 2-4. In order to adapt to the coating of chemical tanks 2-4 with different diameters, a sealing groove and an O-shaped sealing ring with different diameters are arranged on a furnace body platform 2; in order to adapt to the coating of the chemical tanks 2-4 with different heights, the corresponding positions of the furnace body platform 2 can be provided with additional flanges 2-5 with sealing rings with different heights so as to compensate the height difference of the different chemical tanks 2-4.
Fig. 2 is an enlarged view of a portion of the frame 1 at i, showing the insulation treatment of the frame 1 connection. The furnace body platform 2 is connected with the supporting frame and welded on the frame connecting welding plate 3, the frame connecting plate 1-1 is connected with the frame 1, the frame connecting welding plate 3 is isolated from the frame connecting plate 1-1 by the frame insulating plate 4, and the three are connected by the hexagon bolts 7. The hexagonal bolts 7 are sleeved with the frame insulator 5 and the frame insulating cap 6 to ensure connection insulation.
FIG. 3 is an enlarged view of a portion of the portion II of FIG. 1, showing the external motor drive. The device comprises two parts, wherein one part is a driving motor and a speed reducer part (corresponding to a first driving mechanism), and the other part is an external transmission mechanism (corresponding to a first transmission mechanism). The driving motor and the speed reducer part comprises a motor, a motor fixing and adjusting device, a transmission belt and a transmission wheel, a speed reducer and speed reducer fixing mechanism, a speed reducer output transmission gear and the like. The driving motor and speed reducer part includes: a motor 11 with a bottom without a flange, a V-shaped belt 12, a driving pulley 13 and a speed reducer 20. The motor 11 rotates to drive the transmission pulley 13 to rotate through the V-shaped belt 12, so that the speed reducer 20 is driven to operate. The upper part of the speed reducer 20 extends out of the speed reducer shaft sleeve 14, and is sleeved with a transmission pinion 15, which forms the output end of the speed reducer 20. The motor 11 is fixed on the motor fixing plate 9 and the motor adjusting plate 8 through the hexagonal bolts 10, and the motor adjusting plate 8 is fixedly connected on the frame reinforced seamless tube 1-3. The speed reducer 20 is fixedly connected to the speed reducer fixing plate 24 in an insulating way through the hexagonal bolts 21, the hexagonal bolts 21 are sleeved with the speed reducer insulators 22, speed reducer insulation pads 23 are arranged between the speed reducer base and the speed reducer fixing plate 24, the speed reducer fixing plate 24 is fixed to the frame reinforcing square tube 1-2, a transmission pinion 15 above the speed reducer 20 is meshed with a transmission gear wheel 40 at the lower end of the rotating shaft 27, as shown in fig. 4, so that the rotating shaft) 27 is driven to rotate, the rotating shaft 27 is fixedly connected with the rotating disc 26 through the upper end of the rotating shaft 27, the rotating frame 70 is fixedly supported on the rotating disc 26 (see fig. 7 a), a bellows 16 connected with a target cover non-vacuum area is arranged on a left side guide tube of an extending part on the upper end of the rotating shaft 27, a cable, a control wire, a compressed air guide tube and a cooling water tube are all penetrated into an inner cavity of the bellows 16 and fed into the target cover non-vacuum area, an upper top cover of the extending part above the rotating shaft 27 is a wiring flange 17, and a right side guide tube of the extending part above the rotating shaft 27 is fixedly connected with a wiring blind plate 18 through the inner hexagonal head screw 19 (in an installation state at the equipment position in the drawing). In normal operation, the right side guide tube of the extension above the rotating shaft 27 should be connected with a bellows (not drawn), the bellows is connected to the rotating frame atmosphere transmission cabin shown in fig. 16, the cabin is allowed to communicate with atmosphere, and the power wires and signal control wires of equipment such as the servo motor in the cabin are led in from the inner cavity of the bellows (both not drawn). The outer wall of the rotating shaft 27 is supported on a furnace body bottom plate 2-2 through dynamic seal and static seal insulation, 2-1 is a furnace body vacuum coaming, 2-3 is a furnace body bottom plate reinforcing rib, and the furnace body bottom plate 2-2 is in sealing connection with the inner contour of a furnace body platform 2 above the furnace body bottom plate through the furnace body vacuum coaming 2-1 to form a complete vacuum furnace chassis.
FIG. 4 is an enlarged view of a portion of the outer actuator shown at II-I in FIG. 3. Which shows the relationship of the axis of rotation 27 to the surrounding components. The rotating shaft 27 is a cylindrical hollow shaft, the outer wall of the rotating shaft 27 is fixed on the furnace body bottom plate 2-2 through dynamic and static seals, namely the upper section of the rotating shaft 27 is positioned in the vacuum furnace, and the hollow inner cavity of the rotating shaft 27 is communicated with the atmosphere. The specific structure is as follows: the turntable 26 is fastened to the upper top end of the rotary shaft 27 by the hexagonal bolt 25, the lower bottom surface of the turntable 26 is placed on the planar thrust ball bearing 30, and the thrust ball bearing 30 is placed on the planar bearing housing 33, and the planar bearing housing 33 is placed on the planar bearing insulating flange 34, and 33 and 34 are fixed to the furnace floor 2-2 by the hexagonal bolt 31 through the planar bearing housing insulator 32. The planar thrust ball bearing 30 supports the turntable 26 for planar rolling smooth rotation. The middle section of the rotating shaft 27 is sleeved with a transmission shaft bearing seat 36, a deep groove ball bearing 45 is sleeved between the upper end of the transmission shaft bearing seat 36 and the rotating shaft 27, an inner shoulder is arranged on the transmission shaft bearing seat 36 to support the whole deep groove ball bearing 45, an inner bearing ring with an outer shoulder pressed on the rotating shaft 27 is arranged on the transmission shaft bearing seat 45, and a transmission pressing ring 29 is fixed on the transmission shaft bearing seat 36 by a hexagonal bolt 28, so that the deep groove ball bearing 45 is completely positioned. The middle section of the transmission shaft bearing seat 36 and the rotating shaft 27 are sleeved with a framework oil seal 47, vacuum dynamic seal is realized, a transmission spacer 46, a deep groove ball bearing 45 and a transmission pressing ring 29 are sleeved below the framework oil seal 47 in sequence, the transmission pressing ring 29 is fixed on the transmission bearing seat 36 by using a hexagonal bolt 28, and a transmission gasket 39 is matched to limit the deep groove ball bearing 45, so that the components are positioned. The drive shaft bearing seat 36 is fastened on the furnace bottom plate 2-2 through the drive insulating flange 35 by using hexagonal bolts 38 and passing through the drive insulator 37. The lower end surface of the rotating shaft 27 is fixedly connected with a transmission large gear 40 by a hexagon bolt 25. The sensor 43 is fixed to the drive bearing housing 36 by a drive sensor fixing plate 44 and is stationary. The reflecting plate 42 is tightly attached to the transmission reflecting plate fixing plate 41 and is fixedly connected to the transmission large gear 40, the reflecting plate 42 rotates along with the transmission large gear 40, and signals sent by the sensor 43 are reflected once every rotation, so that the next action of the film plating machine is prompted.
Fig. 5a and 5b are enlarged side and top views of the turntable idler assembly of fig. 3 at ii-ii. The lower plane of the turntable 26 is supported by a rim uniformly provided with 8 ball bearings near the outer circle, so that the turntable 26 is ensured to rotate stably. The rotary disc riding wheel assembly comprises a riding wheel seat, a riding wheel shaft, a deep groove bearing, a riding wheel insulating piece, a dust-proof piece and a fastening piece. The concrete structure is as follows: the supporting wheel seat 48 is formed by symmetrically vertically welding two supporting plates at the middle parts of two long sides of a rectangular flat bottom plate, the upper part of the vertical supporting plate is provided with holes, a supporting wheel shaft 54 penetrates through the holes at one end, two deep groove ball bearings 56 are sleeved on the supporting wheel shaft 54, the left side and the right side of the supporting wheel shaft are respectively separated by three supporting wheel spacing rings 55, the supporting wheel shaft 54 penetrates through the holes at the other end of the supporting plate, the shaft end is limited by an elastic retainer ring 57, and the supporting wheel seat bottom plate penetrates through a supporting wheel dust cap 50 and a supporting wheel insulator 51 by using a hexagonal bolt 49 and is fixed with the furnace body bottom plate 2-2 by the supporting wheel dust cap 52 and the supporting wheel seat insulating plate 53.
FIG. 6 is an enlarged view of a portion of the wheel at II-III of FIG. 3, showing the puck in position. The turntable positioning pressing wheel assembly comprises a positioning wheel fixing seat, a positioning wheel shaft, a positioning wheel spacer ring, deep groove ball bearings and the like, wherein the two deep groove ball bearings 67 are sleeved on the positioning wheel shaft 69, the two deep groove ball bearings 67 are separated by the first positioning wheel spacer ring 68, the deep groove ball bearings 67 close to the positioning wheel fixing seat 63 are separated and limited by the second positioning wheel spacer ring 66, and the positioning wheel shaft 69 is transversely fixed on an upright supporting plate of the positioning wheel fixing seat 63 through the positioning wheel spacer ring 64 by using a hexagonal bolt 65. Two deep groove ball bearings 67 press on the upper plane of the turntable 26 to play a role in limiting and stabilizing. The positioning wheel fixing seat 63 is an L-shaped welding member, the seat bottom plate of which is pressed against the positioning wheel dust cover 59 and the positioning wheel insulating plate 58, and the positioning wheel fixing seat 63 is fastened to the furnace bottom plate 2-2 by passing through the positioning wheel dust cap 61 and the positioning wheel insulator 60 with hexagonal bolts 62.
Fig. 7a, 7b are front and side elevational views of the swivel mount. The rotating frame 70 is fastened to the center of the turntable 26 by a hexagonal bolt 75, rotates along with the rotation of the turntable 26, and the rotating frame 70 is an upright frame several meters high, and the elevating table 73 is movably installed on the rotating frame 70, can be raised and lowered along the upright frame, and rotates along with the rotating frame 70. The rotating frame 70 is provided with: the device comprises a supporting target bearing position III, a lifting transmission device IV, a limiter V, a lifting platform transmission auxiliary wheel VI, an arc source component VII, a lifting platform transmission device VIII and the like. The most critical functional components are an arc source component, ion coating is realized by emitting plasma by an arc target, and other components are arranged for coating by matching with the arc source component to change the coating position of the inner wall of the chemical tank 2-4 to be coated, realizing lifting, rotating, elevation angle and telescopic adjustment of the distance between the arc target and the inner wall, and the like. The lifting table 73 is lifted by pulling the double row chain 72, and the chain head 74 is fixed on the lifting table 73. The rotating frame 70 is attached with a copper drag chain 71, and bellows and the like connected to the arc source assembly are attached thereto, and guided along with the movement of the copper drag chain 71 when the elevating table 73 moves.
Fig. 14a, 14b are enlarged views of an associated view of the arc source assembly at vii in fig. 7b, including an arc target assembly and an arc target support assembly. The arc target assembly comprises a plurality of arc targets and also comprises an arc target mounting seat, wherein the arc target mounting seat is a closed box body and consists of an arc target cover and an arc target flange. The arc target assembly is positioned on the right side of fig. 14a, the right front end surface of the arc target housing 115 is provided with an arc target flange 119 which is an arc target mounting plate and is tightly fastened on the right front end surface of the arc target housing 115 by a hexagonal bolt 118, the arc target assembly is divided into left and right columns of targets staggered in the height direction, and three arc targets 119-1 are mounted in each column. A bellows (not shown) is welded under the arc target housing 115, the inner cavity of the arc target housing 115 is communicated with the atmosphere through the bellows, and the wires for supplying power, water and air of the arc target 119-1 and the flexible pipeline are led in along the inner cavity of the bellows. The arc target supporting component consists of an arc target cover bracket, an arc target bracket weight plate, an arc target supporting frame hoop, a target group rotating component and the like. The back of the arc target cover 115 is tightly connected with two arc target cover telescopic support rods 115-1 left and right, which pass through an arc target support frame hoop 117 and are supported by an arc target support frame 116 fixedly connected with the hoop, the other end of the arc target cover telescopic support rod 115-1 is sleeved into an arc target frame sleeve 112-1 of an arc target frame 112, after the telescopic distance is adjusted, hexagonal bolts 114 are used for penetrating through the arc target frame sleeves 115-1 and 112-1, so that the arc target frame is not rotated and shifted, the hexagonal bolts 113 are used for tightening and positioning, the tail end of the arc target frame 112 is provided with a target counterweight 111, and the position of the arc target frame can be adjusted to balance the weight of a target arc assembly at the other end, so that the arc source assembly keeps horizontal. The following figures further illustrate how the arc target holder 112 is attached to the lift table 73.
Fig. 15 is an enlarged view of a portion of the arc source assembly of fig. 14a at vii-i, showing the rotational connection of the arc source assembly. The telescopic rods 115-1 of the arc target cover on the two sides of the back of the arc target cover 115 are sleeved into the arc target frame sleeve 112-1 of the arc target frame 112, a connecting block 112-2 is welded below the arc target frame sleeve 112-1, a first arc target frame hoop 120 is fastened on the connecting block 112-2 by using a hexagonal bolt 121, a second arc target frame hoop 123 is fastened on the first arc target frame hoop 120 by using an inner hexagonal cylindrical head bolt 122, and a target set rotating shaft 79 is sleeved between the two hoops.
Fig. 8 is an enlarged view at iii of fig. 7a showing the target set rotational axis and its bearing structure on the arc target holder. The arc target frame 112 is fixedly connected to the left and right arc target frame hoops 120 and 123, and is fixed on the target set rotating shaft 79 through the upper and lower arc target frame hoops 120 and 123. The left and right ends of the rotating shaft 79 are supported by symmetrical bearings and bearing blocks to realize rotation. The structure of the bearing and the bearing seat; the lifting table 73 is provided with two supporting plates 73-1 vertically at the corresponding positions on the left and right, a target rotating shaft bearing seat 77 is fixed on the corresponding hole positions of the vertical supporting plates 73-1 by hexagonal bolts 76, two ends of a target group rotating shaft 79 are respectively sleeved on two deep groove ball bearings 77-1 in the target rotating shaft bearing seats 77 at the left and right ends, a target rotating bearing spacer 80 is arranged between the two deep groove ball bearings 77-1, and the deep groove ball bearings 77-1 at the shaft ends are limited by using hole elastic check rings 78.
Fig. 9 is an enlarged view of a portion of the lift table at iv of fig. 7b showing the lift drive of the lift table. The lifting table 73 is locked and fixedly connected together by the chain heads 74 of the 16A double-row chains 72, and the driving chain wheels 142 are meshed with the 16A double-row chains 72 to pull the lifting table 73 to lift.
Fig. 10 is a bottom view of the elevating platform adjusting wheel assembly at iv-i in fig. 9, the elevating platform adjusting wheel assembly comprises an elevating platform adjusting wheel, two deep groove ball bearings, an elevating platform adjusting wheel shaft, a shaft fixing plate and the like, the upper end surface and the lower end surface of the elevating platform adjusting sprocket 91 are respectively sleeved with one deep groove ball bearing 90, the deep groove ball bearings 90 are sleeved on the front section small diameter part of the elevating platform adjusting wheel shaft 89, the shaft ends are limited by elastic collars 92, the deep groove ball bearings 90 positioned on the lower end surface are propped against the annular shoulder of the lower section large diameter of the elevating platform adjusting wheel shaft 89, and the lower end head of the elevating platform adjusting wheel shaft 89 is inserted into the hole of the shaft fixing plate 89-1 and fixedly connected by welding. The shaft fixing plate 89-1 is transversely fixed on the vertical plate of the lifting platform 73 by a hexagonal bolt 93, so that the lifting platform adjusting chain wheel 91 is meshed with the 16A double-row chain 72 to be properly pressed 72, the chain tensioning force is moderate, and the lifting platform 73 is lifted more stably.
Fig. 11 is an enlarged view of a portion iv-ii of fig. 9, showing the guide pulley of the elevating platform 73. The assembly mainly comprises a lifting platform pulley, a deep groove ball bearing, a lifting platform pulley shaft, a lifting platform pulley seat, a lifting platform pulley sleeve and the like. The elevating platform pulley shaft 85 is supported on the two vertical plate through holes of the elevating platform pulley seat 81, the center of the elevating platform pulley shaft 83 is sleeved with a deep groove ball bearing 84, the outer ring of the deep groove ball bearing 84 is tightly sleeved with the elevating platform pulley 83, and the elevating platform pulley is limited by a hole elastic retainer ring 88. The inner ring of the deep groove ball bearing 84 is positioned with the lifting platform pulley seat 81 by a lifting platform pulley sleeve 87, the end part of the lifting platform pulley shaft 85 is limited by a shaft elastic retainer ring 86, the lifting platform pulley seat 81 is welded with a flat bottom plate, and the flat bottom plate is fixed on the lifting platform by an inner hexagonal cylindrical head screw 82. Two sets of guide pulley assemblies are adopted, so that the pulleys respectively abut against two side walls of the vertical I-shaped steel on the rotating frame 70 in mutually perpendicular directions, namely, two sets of guide pulley assemblies are installed in mutually perpendicular directions, one set of guide pulley assemblies abut against the central wall surface of the I-shaped steel, and the other set of guide pulley assemblies abut against the side walls perpendicular to the central wall surface, so that the lifting table 73 can keep stable and not swing during movement.
Fig. 12 is an enlarged view of a portion of the v stop of fig. 7a for use in moving the arc source assembly upward. The device is a frame arranged at the top of a rotating frame 70, a deep groove ball bearing and a bearing sleeve are arranged at the lower end of the frame, when a lifting table 73 ascends to the position, the tail end of an arc target frame 112 movably arranged on the lifting table 73 is movably contacted with a bearing assembly at the lower end of the frame, when the lifting table 73 is pulled to ascend continuously, the tail end of the arc target frame 112 is limited by the frame and can not ascend any more, but when the lifting table 73 ascends continuously, a target group rotating shaft 79 on the arc target frame 112 also ascends continuously, and the tail end of the arc target frame 112 is blocked and can only be adapted by rotating the target group rotating shaft 79 relative to the bearings at two ends, so that the arc target frame 115 is lifted up to an upward elevation angle from the original horizontal position, and the film plating towards the top cover part of a tank body can be realized. The limiter comprises a rotation adjusting fixing seat 99 which is a frame structure, the upper end of the rotation adjusting fixing seat is welded and fixedly connected with a rotation adjusting fixing seat connecting plate 99-1 which is a beam, and the rotation adjusting fixing seat and the rotating frame top plate 79-1 are fixed together through a hexagonal bolt 100. The lower ends of the left arm rod and the right arm rod of the rotation adjustment fixing seat 99 are respectively provided with a rotation adjustment bearing assembly, the rotation adjustment bearing assembly consists of a rotation adjustment shaft 97 which is sleeved at the end part of the arm rod of the rotation adjustment fixing seat 99 and deep groove ball bearings 95 which are sleeved at the two ends of the shaft, the outer circumference of the outer ring of each deep groove ball bearing 95 is tightly sleeved with a rotation adjustment bearing sleeve 94, the outer side of the outer ring of each deep groove ball bearing 95 is provided with a hole elastic retainer ring 98 which is limited, the shaft end is provided with a shaft elastic retainer ring 101 which is limited, and a rotation adjustment shaft sleeve 96 is arranged between the inner side inner ring of each deep groove ball bearing 95 and the rotation adjustment fixing seat 99.
Fig. 13 is an enlarged view of a portion of vi in fig. 7a, showing the drive sprocket assembly of the lift table, which is mated with drive sprocket 142 to form the sprocket drive for 16A double row chain 72. The elevating platform drive pair sprocket assembly mainly includes: a lifting platform revolute pair sprocket shaft, a lifting platform transmission pair sprocket shaft seat, a lifting platform transmission pair sprocket, a deep groove ball bearing, a limiting member and the like. The left elevating platform driving auxiliary sprocket seat 103 and the right elevating platform driving auxiliary sprocket seat 103 are fastened on the rotating frame top plate 70-1 in an inverted mode through hexagon socket head cap screws 110, two ends of an elevating platform driving auxiliary axle 107 are sleeved on deep groove ball bearings 105 in axle holes of the left elevating platform driving auxiliary sprocket seat 103 and the right elevating platform driving auxiliary sprocket seat 103, elevating platform driving auxiliary sprockets 102 are sleeved in the middle of the elevating platform driving auxiliary axle 107 and fixedly connected through keys, two deep groove ball bearings 105 are sleeved in the left elevating platform driving auxiliary sprocket seat 103 and are separated through elevating platform driving auxiliary wheel spacers 104, one end of the elevating platform driving auxiliary axle 107 is limited on the inner ring of the deep groove ball bearings 105 through elastic check rings 108 for axles, and the outer ring of the deep groove ball bearings 105 is limited through elastic check rings 109 for holes. A lifting platform driving auxiliary sprocket shaft sleeve 106 is positioned between the deep groove ball bearing 105 and the lifting platform driving auxiliary sprocket 102.
Fig. 16a, 16b are an enlarged partial view and a side sectional view of the section viii of fig. 7a showing the elevator drive. The transmission device is arranged in an atmosphere transmission cabin of the rotating frame, a bellows (not shown) is connected with a guide tube at the top of a rotating shaft 27 below the transmission device, and the transmission device is communicated with the atmosphere through a hollow inner cavity of the rotating shaft 27. Power lines, signal lines, etc. are led in from the inner cavity of the corrugated tube (not shown). The top side wall of the rotating shaft 27 is communicated with a plurality of guide pipes, some of which are connected to corresponding parts of the furnace by corrugated pipes, and other of which are used for standby, and the standby guide pipes are required to be sealed by flange plates. The transmission device mainly comprises a servo motor, a fixing component of the servo motor, a speed reducer, a motor, a transmission wheel on the speed reducer, a transmission belt between the motor and the transmission wheel, a lifting platform transmission shaft assembly, a speed reducer output sprocket, a transmission chain, a secondary sprocket arranged on the lifting platform transmission shaft, a compression wheel assembly, a lifting platform limit switch assembly and the like. Fig. 16 shows that the servo motor and the speed reducer are both in the atmosphere transmission cabin of the rotating frame, 128 is the servo motor, 129 is the servo motor seat, and the base thereof is pressed against the servo motor seat insulating plate 134. The servo motor 128 is fixed on the bottom wall 70-2 of the atmospheric transmission cabin through a hexagonal bolt 132 penetrating through an insulator 133 of the servo motor seat, and the hexagonal bolt 132 is screwed on a servo motor adjusting fixed block 135 and transversely abutted on the servo motor seat 129, so that the front and rear positions of the servo motor can be adjusted. When the servo motor 128 rotates, the servo motor synchronous pulley 130 drives the synchronous belt 131 to move, and drives the speed reducer synchronous pulley 124 to rotate, namely, drives the speed reducer 126 to operate, and the speed reducer 126 is also fixed on the bottom wall 70-2 of the atmosphere transmission cabin of the rotating frame. The output shaft of the speed reducer 126 is fixedly connected with a speed reducer chain wheel 125, which drags a double-row chain 127 of the speed reducer 16A to drive a speed reducer auxiliary chain wheel 152 fixedly connected to a transmission shaft 139 of the lifting platform to rotate, the double-row chain 127 bypasses the speed reducer chain wheel 125 and the speed reducer auxiliary chain wheel 152, and also bypasses a speed reducer chain compressing chain wheel 156, and the three chain wheels are in a triangular layout, and the compressing chain wheel is used for adjusting the tension force of the double-row chain 127 output by the speed reducer 126.
FIG. 17 is an enlarged view of a portion of the section VIII-I of FIG. 16a showing the configuration of the elevator shaft assembly. It mainly comprises: a lifting platform transmission shaft, a speed reducer auxiliary sprocket, a bearing with a vertical seat, a lifting platform transmission shaft bearing assembly, a lifting platform transmission sprocket and the like. The middle part of the elevating platform transmission shaft 139 is sleeved with a speed reducer auxiliary chain wheel 152, the speed reducer auxiliary chain wheel 152 is fixed on the elevating platform transmission shaft 139 by a flat key, and is fixed by two inner hexagonal flat end set screws 151. Two vertical seat bearings 148 are respectively sleeved on the elevating platform transmission shaft 139 at a distance from the left side and the right side of a speed reducer auxiliary chain wheel 152, the vertical seat bearings 148 are fastened on an elevating platform transmission shaft bearing seat one 150 by hexagonal bolts 149, and the elevating platform transmission shaft bearing seat one 150 is fixedly connected to the top wall 70-2 of the atmosphere transmission cabin. The left and right ends of the elevating platform drive shaft 139 pass through the two side walls 70-2 of the atmosphere drive cabin and extend into the vacuum furnace through the sealed bearing assemblies. The bearing seat fixing block 70-3 is welded on the inner side of the vacuum furnace of the side bulkhead, and the second 136 vacuum seal (a sealing ring is not shown) of the elevating platform transmission bearing seat is fixed on the bearing seat fixing block 70-3 by adopting a hexagonal bolt 137. In the second elevating platform drive bearing seat 136, a deep groove ball bearing 145, a framework oil seal 147, an elevating platform drive bearing spacer 146 and a deep groove ball bearing 145 are sequentially arranged from the seat bottom, an elevating platform drive bearing gland 144 is pressed by an inner hexagonal cylindrical screw 143 on the end surface of the second bearing seat 136, so that the bearing is positioned and dynamic sealing of an elevating platform drive shaft 139 is realized, two shaft ends of the elevating platform drive shaft 139 are fixedly connected with an elevating platform drive sprocket 142 by a key, an elevating platform drive shaft gland 141 is fixed on the shaft end surface by a hexagonal bolt 140 on the shaft end surface and is tightly attached to the outer side surface of the drive sprocket 142, and an elevating platform drive shaft jacking sleeve 138 is sleeved between the inner side surface of the drive sprocket 142 and the inner ring of the outer deep ball bearing of the second elevating platform drive bearing seat 136 on the drive shaft 139 to realize limit.
Fig. 18 is an enlarged view of a part of the section viii-ii of fig. 16a, showing the lowering limit switch device of the lifting platform 73. It mainly comprises: the device comprises a limiting firing pin, a limiting ejector pin, a limiting firing pin fixing seat, a dynamic sealing device of the limiting ejector pin, an ejector pin resetting device, a travel switch and the like. The concrete structure is as follows: the upper end face of the limiting striker fixing seat 162 is fixedly welded on the lower end face of the lifting table 73, the lower end face of the limiting striker fixing seat 162 is fixedly welded with an M16 nut 163, the upper part of the limiting striker 164 is a section of screw rod, the screw rod is screwed into the M16 nut to enter the limiting striker fixing seat 162, the screwing depth is adjustable, the lower part of the limiting striker 164 is a section of sleeve fixedly welded at the lower end of the upper section of screw rod, the lower end face of the sleeve is fixedly welded with a striker round block, and the downward direction of the limiting striker 164 corresponds to but is not connected with the limiting thimble 165. The limit welding flange 167 is fixedly welded on the outer side of the top wall 70-2 of the atmospheric transmission cabin, the limit sealing flange seat 166 is fixedly connected with the limit welding flange 167 by the inner hexagonal round head screw 174 and is vacuum-sealed on the upper end face of the limit welding flange 167, the limit spring sleeve 171 is fixedly connected with the lower end face of the limit welding flange 167 by the inner hexagonal round head screw 169, an annular shoulder is arranged in the middle of the limit thimble 165, the upper part of the annular shoulder upwards passes through the framework oil seal 168 and the positioning copper sleeve 175 in the limit sealing flange seat 166, the lower part downwards passes through the limit spring 170 in the limit spring sleeve 171 and downwards extends out of the limit spring sleeve 171, the annular shoulder in the middle of the limit thimble 165 is pressed and seated on the upper top end of the limit spring 170, and can enter the limit spring sleeve 171, and the lower end of the limit thimble 165 extends out to correspond to the touch wheel of the travel switch 172. The positioning copper sleeve 175 realizes the movement positioning of the limiting thimble 165, the skeleton oil seal 168 realizes the dynamic seal of the limiting thimble 165, the limiting spring 170 realizes the reset after the action of releasing the downward touching travel switch 172 of the limiting thimble 165, the travel switch fixing seat 173 is fixedly connected to the inner side of the top wall 70-2 of the atmospheric transmission cabin of the lifting platform, and the travel switch 172 is fixed on the travel switch fixing seat 173. When the lifting table 73 rises together with the limit striker assembly and descends to the limit position, the limit striker 164 touches the limit thimble 165, the limit thimble 165 descends to touch the touch wheel of the travel switch 172, the travel switch 172 turns off the corresponding control circuit of the servo motor 128, the motor 128 is cut off from being powered down, the motor 128 stops rotating, and the lifting table 73 stops descending. When the motor 128 restarts the upward power supply, the motor 128 drives the lifting table 73 to ascend, and simultaneously drives the striker assembly to leave the ejector pin assembly, the limiting spring 170 compressed by the limiting ejector pin 165 is released, and the annular shoulder of the limiting ejector pin 165 is pushed to ascend to enable the limiting ejector pin 165 to return to the original state.
FIG. 19 is a schematic diagram of the drive chain pinch roller of the lift truck at VIII-III of FIG. 16b, showing the pinch roller configuration of the 16A double row chain of the reduction gear. The driving mechanism of the elevating platform transmission shaft 139 drives the elevating platform transmission shaft 139 to rotate by dragging a speed reducer auxiliary sprocket 152 on the elevating platform transmission shaft 139 through a speed reducer sprocket 125 on the output shaft of the speed reducer 126 and a 16A double-row chain 127, and for reliable transmission, a set of pinch roller device is additionally arranged on the way of the 16A double-row chain 127, and the driving mechanism mainly comprises: the device comprises a compression wheel seat, a compression wheel shaft, a bearing and a compression chain wheel. The elevating platform hold-down wheel seat 154 is a structure that two upright support plates are welded on the seat bottom, a bottom plate of the elevating platform hold-down wheel seat 154 is fixedly connected on an elevating platform hold-down wheel fixing block 153 by adopting a hexagonal bolt 155, the fixing block 153 is fixedly welded on the top wall 70-2 of an elevating platform atmospheric transmission cabin, an elevating platform hold-down wheel shaft 159 is supported on the two upright support plates of the elevating platform hold-down wheel seat 154, and is sleeved on a deep groove ball bearing 157 embedded in the support plates left and right, and one shaft end of the elevating platform hold-down wheel shaft 159 is limited by a shaft elastic retainer ring 161. The middle part of the lifting platform compression wheel shaft 159 is sleeved with a lifting platform compression chain wheel 156 which is fixedly connected by a flat key and is fixed by an inner hexagonal flat end set screw 160. The lifting platform pressing wheel shaft sleeve 158 is limited between the left side and the right side of the lifting platform pressing chain wheel 156 and the inner ring of the deep groove ball bearing 157. The lift table presses the sprocket 156 against the double row chain 127, tensioning the chain 127.
The operation process of the film plating machine
1) Running and checking a motion system of equipment before film coating:
all moving systems are checked before evacuation, and must function properly: (1) And starting an external motor transmission system of the furnace, driving a reduction gearbox by a motor, and driving a turntable transmission shaft to rotate by a large gear on the turntable transmission shaft extending out of the furnace through an output shaft gear of the reduction gearbox, thereby driving the turntable in the furnace to rotate. The rotating frame erected on the turntable rotates around the central shaft of the furnace along with the turntable, rotates clockwise, and then rotates to the photoelectric limiter to sense a reverse signal, namely, rotates anticlockwise, and then rotates to the photoelectric limiter to change into positive rotation, and the process is repeated. Checking whether the upper and lower limiting guide wheels near the periphery of the turntable play a role in maintaining stable rotation of the turntable, and checking whether the corrugated pipe with the electric wire, the air pipe and the cooling water pipe is abnormal or not; (2) starting the elevating platform drive: starting a servo motor to drive a reduction gearbox to operate, wherein an output shaft of the reduction gearbox drags a transmission shaft of a lifting platform to rotate through a chain wheel-chain mechanism, and then penetrating into double-row chain wheels-chain mechanisms at two shaft ends in a vacuum furnace through the transmission shaft to drive the lifting platform to be guided downwards along two groups of guide wheels in mutually vertical directions together with an arc target device connected with the lifting platform, and enabling the arc target device to stably lift along a vertical guide rail of a rotating frame; then, the lifting platform descends, the rotating shaft of the lifting platform reverses, the arc target frame and the arc target cover end gradually recover to the horizontal position from the elevation angle position, and then slowly descends to the lowest limit switch to stop descending. The target arc assembly moves along with the rotating frame and the lifting table, and the movement is responsive. (3) According to the diameter of the inner wall of the tank body to be coated, the distance from the arc target surface to the tank wall is adjusted through the support rod of the telescopic arc target cover, so that a proper target base distance is achieved. (4) The arc striking contact action between the arc striking needle and the arc target surface is checked to be proper and reliable. The preparation work is confirmed to be normal, and the charging operation is carried out.
2) And (5) charging a chemical tank to be plated: the large chemical tank to be plated is first hung on the chassis of vacuum furnace, and is arc sealed cylinder with opening edge turned back to the furnace body platform, and the furnace body platform has vacuum sealing slot and O-shaped sealing ring in the position corresponding to the opening edge of the chemical tank. In order to adapt to the coating of chemical tanks with different diameters, a sealing groove and a sealing ring with different diameters are arranged on a furnace body gas platform; in order to adapt to the coating film of the chemical tanks with different heights, additional flanges with sealing rings with different heights can be arranged on the corresponding positions of the furnace body platform to compensate the height difference of the different chemical tanks.
3) Coating film operation; the chemical bond body becomes the furnace wall of the vacuum plating chamber, the inner wall of the chemical tank receives the plating film, a vacuum system (not drawn) is started, the vacuum in the furnace is pumped, and the background vacuum degree is pumped to 5x10 -3 Pa, then charging an ark gas, the furnace pressure reaches x10 -2 Pa, starting the forward/reverse rotation of a turntable, simultaneously starting an arc target assembly of a lifting table device to rotate back and forth for 360 degrees, and simultaneously adjusting the speed to lift, wherein in the first step, arc ion bombardment cleaning is carried out on the inner wall of a tank body, negative bias voltage is applied for 500-700V, 2-3 of 6 Ti arc targets are started, the target current is 60-80A, the rotating speed is 2-3 minutes for every revolution, and the up-down movement speed is 2-3 minutes for 2 target positions. After the arc target assembly rises to the elevation angle position of the tank top, 2-3 targets are replaced for arcing, and the arc target assembly rotates and descends at the same speed until the lowest limit stops. The second step of beating titanium bottom layer, negative bias voltage is 200-250V, and gas pressure is x10 -2 Pa, the complete arc starting of six Ti arc targets, the target current of 60-80A, the operation according to the rotating speed and the moving speed, and the lifting and the lowering of the target current are stopped after one round trip. And thirdly, plating a TiN film: and nitrogen is fed, the furnace pressure is 1-0.6 Pa, the bias voltage is 50-80V, 6 Ti arc targets are fully opened, the target current is 60-80A, the arc targets run at the rotating speed and the moving speed, and the lifting and reciprocating times of the arc target assembly are determined according to the plating thickness requirement. Fourth step, discharging: after the TiN film procedure is completed, the rotation of the rotating frame and the lifting of the lifting table are stopped, the atmosphere is filled into the furnace, then the chemical tank plated with the TiN film is lifted out, the film quality is checked, and the film plating operation is completed.
In addition, according to the above description, according to the general knowledge and conventional means in the art, the present invention may be modified, replaced or changed in various other ways without departing from the basic technical idea of the present invention, and all the modifications and the substitutions fall within the scope of the present invention.
Claims (8)
1. The driving system of the vacuum cathode arc coating machine arc source component for coating the inner wall of the large tank body is characterized by comprising a furnace body bottom plate, a rotating frame, a lifting table, a turntable, a rotating shaft, a driving mechanism and a transmission mechanism; the arc source assembly is mounted on the lifting table;
The furnace body bottom plate is used for forming a chassis of the vacuum plating chamber of the film plating machine, the upper side of the chassis is the inner side of the furnace body, the lower side of the chassis is the outer side of the furnace body, the rotating frame is a vertical support, the lifting table is arranged on the rotating frame and can ascend and descend along the rotating frame, the rotating frame is fixed on the rotating shaft through the turntable, the rotating shaft is arranged in the center of the furnace body bottom plate in a rotating and penetrating out of the outer side of the furnace body from the inner side of the furnace body in a rotating and sealing way, the driving mechanism comprises a first driving mechanism positioned outside the furnace, the first driving mechanism is connected with the penetrating end of the rotating shaft through the first driving mechanism, the rotating shaft is driven by the first driving mechanism to rotate so as to drive the rotating frame to rotate, thereby the lifting platform on the rotating frame completes the rotation movement of the first dimension, a non-vacuum chamber which is isolated from the vacuum environment in the furnace and communicated with the outside of the furnace is formed between the rotating frame and the turntable, which is called a rotating frame atmosphere transmission cabin, the driving mechanism also comprises a second driving mechanism, a lifting platform transmission shaft and a third driving mechanism, the second driving mechanism is arranged in the rotating frame atmosphere transmission cabin, the lifting platform transmission shaft is arranged on the side wall of the rotating frame atmosphere transmission cabin in a rotating and sealing way, two ends of the lifting platform transmission shaft horizontally penetrate out, the second driving mechanism is connected with the lifting platform transmission shaft through the second driving mechanism to drive the lifting platform transmission shaft to rotate, the lifting platform transmission shaft spans the non-vacuum area to the vacuum area, the power of the second driving mechanism is transmitted to the vacuum area, the two ends of the lifting platform transmission shaft are respectively connected with two sides of the lifting platform through the third transmission mechanism, and the lifting platform transmission shaft drives the lifting platform to move along the rotating frame through the third transmission mechanism, so that the lifting platform can complete lifting movement in a second dimension.
2. The drive system of claim 1, further comprising a stop mounted on top of the swivel mount for cooperating with an arc source assembly movably mounted on the lift table to effect a head-up motion of the arc source assembly: when the lifting table moves upwards and approaches the top of the rotating frame, the limiter contacts with the tail end of the arc source assembly on the lifting table, presses down the tail end of the arc source assembly, and enables the front end of the arc source assembly to rotate upwards around a supporting point like a high-low plate along with the continuous lifting of the lifting table so as to be opposite to the arc-shaped sealing top cover of the large tank body.
3. The drive system of claim 2, wherein the rotating shaft is a cylindrical hollow shaft and the rotating frame atmospheric transmission chamber communicates with the outside of the furnace through the hollow rotating shaft.
4. A drive system according to claim 3, wherein the upper end of the rotating shaft is closed and the side wall communicates with at least one guide tube; the rotary frame atmosphere transmission cabin is communicated with the guide pipe of the rotating shaft through a corrugated pipe, so that the rotating shaft is communicated with the outside of the furnace, and the spare guide pipe is sealed through a flange plate.
5. The drive system of claim 1, wherein the first drive mechanism drives the rotatable shaft for 360 degrees of forward and reverse movement, i.e., for 360 degrees of rotation, followed by reversal for reset.
6. The drive system of claim 5, wherein the forward and reverse rotation of the rotating shaft through 360 degrees is controlled by a photoelectric sensor assembly, the photoelectric sensor assembly comprises a sensor and a reflecting plate, the sensor is fixed on the periphery of the rotating shaft, is stationary and is positioned outside the furnace, the reflecting plate is fixed on the rotating shaft, and when the rotating shaft rotates, the reflecting plate rotates along with the rotating shaft, and each rotation reflects a signal sent by the sensor once so as to prompt the coating machine to perform the next action.
7. The drive system of claim 1, wherein the turntable and the furnace floor below the turntable have the following connection structure therebetween: the inner circle equipartition of carousel has a plurality of plane thrust ball bearing, the outer lane equipartition of carousel has a plurality of deep groove ball bearing, the carousel passes through plane thrust ball bearing with deep groove ball bearing is supported by the furnace body bottom plate, on the last plane excircle border of carousel, still equipartition has a plurality of to be used for the spacing pinch roller of leaning on of upper plane of carousel, leaning on the position pinch roller also to install on the furnace body bottom plate.
8. The drive system of claim 1, wherein the third transmission mechanism is a sprocket transmission mechanism, two sides of the lifting platform are respectively pulled by a set of double-row chain sprocket transmission mechanism to realize lifting motion, two sets of guide pulley assemblies are arranged on the lifting platform, pulleys in the two sets of guide pulley assemblies respectively abut against two mutually perpendicular side walls of an upright I-shaped steel on the rotating frame.
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| CN201711041807.XA CN107858654B (en) | 2017-10-31 | 2017-10-31 | Driving system of vacuum cathode arc coating machine arc source component for coating inner wall of large tank body |
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| CN107858654B true CN107858654B (en) | 2023-06-02 |
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| CN112899636B (en) * | 2021-01-28 | 2022-04-15 | 中国核动力研究设计院 | Workpiece frame of large length-diameter ratio pipe vacuum coating machine for reactor and coating machine thereof |
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