A kind of heat treatment method of high-efficient compressor motor manufacturing process
Technical field
The invention belongs to full-technique non-oriented silicon steel applied technical field, more particularly to a kind of high-efficient compressor motor manufacturing
The heat treatment method of process.
Background technology
With the energy-efficient further requirement of country, high-efficient compressor manufacturing enterprise generally use two ways is lifted
Electric efficiency, the first is using core material of the non-orientation silicon steel of low-iron loss high-magnetic strength as rotor;Second is to adopt
With common non-orientation silicon steel, appropriate heat treatment is then carried out to rotor to reach the final purpose for improving electromagnetic performance.
Because requirement of the first way to non-orientation silicon steel material is high, high-efficient compressor producible corporationsípurchases cost will certainly be caused
Increase considerably;And the second way can be heat-treated to rotor mass, increase less premise in motor manufacturing cost
Lower raising electric efficiency, it is increasingly becoming the new trend of following high-efficient compressor motor development.
Mainly there are slitting, punching, welding, riveting, lock, leaching to the processing technology of non-orientation silicon steel during motor manufacturing
Stain paint etc., in associated process, due to the presence of internal stress and shear stress and thermal stress, cause the electricity of silicon steel material
Magnetic property produces deterioration, thus suitable heat treatment method can eliminate motor manufacturing during caused various stress to silicon steel
The deterioration of product electromagnetic performance, and further lifting motor performance.
Chinese patent CN95105753.7-《Iron loss is low after stress relief annealing, electric steel plate and motor of No yield point or
Become electrical equipment iron core》Disclose a kind of less than 1.0% Si, by add REM, reduce Zr and Ti non-oriented electromagnetic steel sheet rushing
Cut out processing after carry out 725 DEG C of * 1.5h low-temperature short-times between stress relief annealing after iron loss decline production method, the document due to
Si contents are relatively low, iron loss P after process annealing1.5/503.5W/kg is dropped to, but still wanting for high-efficient compressor motor can not be met
Ask.CN201310610055.X-《The non-oriented electrical steel and production method of magnetic property and good mechanical performance》Disclose one kind
0.5~1.5%Si, 0.1~0.85%Als, 0.1~0.9%Mn add Sn or Nb or both mixing (≤0.15%), final warp
The production method that 750~850 DEG C of stress relief annealings are incubated 1~2h is crossed, production cost increase be present due to the addition of Sn or Nb
With a series of production problems such as cold-rolling workability is poor, and the larger austenite phase field that expands of Mn content additions easily causes high temperature
Mixed grain structure, which occurs, in lower stress relief annealing influences final magnetic property.
The content of the invention
It is an object of the invention to provide a kind of heat treatment method of high-efficient compressor motor manufacturing process, make stator core
Iron loss P1.5/50≤ 1.85W/Kg, electric efficiency η >=86.50%.
The heat treatment method of a kind of high-efficient compressor motor manufacturing process provided by the invention, first with full-technique non-oriented
Stator punching and rotor core is made in silicon steel;Then following be heat-treated is carried out:
1) oil firing;
2) it is placed in heating zone heating;
3) constant temperature is heat-treated;
4) it is placed in cooling area cooling;
5) turn blue;
6) cool down.
Further, the step 1) oil firing refers to:Stator punching and rotor core are in 380~480 DEG C of temperature ranges
Keep 30~80min;Abundant burn off stator punching and the oil stain on rotor core surface;
Step 2) the programming rate is no more than 5 DEG C/min;Temperature-rise period as far as possible slowly should be primarily due to stator
Machining stress inside punching and rotor core be present, the temperature in oil firing area is not enough to discharge residual stress, if programming rate mistake
It hurry up, the residual stress superposition after the thermal stress of temperature-rise period and processing is likely to cause the failure of punching.
Step 3) the constant temperature heat treatment refers to:Stator punching and the rotor core constant temperature heating at a temperature of 750~850 DEG C
Handle 30~100min;So that residual stress is fully discharged, while the crystal grain inside stator punching and rotor core occurs
Recrystallization is grown up, and structural homogenity further improves;
Step 4) the cooling rate is no more than 5 DEG C/min;Temperature-fall period should be avoided as far as possible slowly in temperature-fall period
Produce new thermal stress and deteriorate magnetic property.
The constant temperature heat treatment of heating zone, step 3) described in step 2 and the step 4) cooling area use 5~10% CO
Or 15~20% H2Reducibility gas is protected;Prevent stator punching and rotor core oxidation ablation at high temperature.
Described turn blue of step 5) refers to that temperature control keeps 30~80min at 400~550 DEG C;Persistently lead to during turning blue
Enter vapor, 0.02~0.04MPa of steam pressure;So that stator punching and the black-and-blue fine and close protection of rotor core Surface Creation
Layer;
Step 6) the cooling refers to stator punching and rotor core being placed directly within air with air blower blowing quickly
It is cooled to room temperature;Improve production efficiency.
The full-technique non-oriented silicon steel of high-efficient compressor motor is manufactured, its chemical component weight percentage is:C≤
0.01%, 1.80≤Si≤2.80%, 0.1%≤Mn≤0.6%, P≤0.05%, 0.3%≤Als≤0.80%, S≤
0.003%, N≤0.004%, Ti≤0.006%, remaining is Fe and inevitable impurity.
Present invention employs raw material of the full-technique non-oriented silicon steel as high-efficient compressor electric machine rotor, by suitable
Heat treatment method, fully excavated the electromagnetic performance of full-technique non-oriented silicon steel, and production cost is low.Ensure in rotor
Residual stress is fully discharged, and crystal grain occurs recrystallization and grown up, and structural homogenity further improves, stator punching and rotor iron
Wicking surface generates black-and-blue fine and close protective layer, and the loss of its stator-rotor iron core is small, and electric efficiency is high, the iron loss of stator core
P1.5/50≤ 1.85W/Kg, electric efficiency η >=86.50%;The downstream user requirement efficient to motor can be met.
Brief description of the drawings
Fig. 1 is the application Technology for Heating Processing schematic diagram.
Embodiment
Embodiment 1
A kind of full-technique non-oriented silicon steel of high-efficient compressor motor, chemical component weight percentage are:
The chemical component weight percentage of full-technique non-oriented silicon steel used:C:0.0025, Si:2.68 Mn:0.20,
P:0.013, Als:0.80, S:0.0025, N:0.0028, Ti:0.0024, remaining is Fe and inevitable impurity.
A kind of heat treatment method of high-efficient compressor motor manufacturing process, comprises the following steps:
1) above-mentioned full-technique non-oriented silicon steel thin belt is rapidly completed to the punching of stator, rotor on high velocity ram machine, wherein
Rotor in high velocity ram machine closed assembly into rotor core;
2) stator punching and rotor core are put into heat-treatment furnace again, are transported to 440 DEG C of oil removing section and keep 60min, fill
Divide burn off stator punching and the oil stain on rotor core surface;
3) stator punching after oil removing and rotor core are transported to heating zone slowly with the programming rate no more than 5 DEG C/min
850 DEG C of technological temperature is warming up to, in 20% H2And 80%N2Protection is lower to carry out constant temperature heat treatment, keeps the enough heat of 90min
Processing time so that residual stress is fully discharged, while the crystal grain inside stator punching and rotor core recrystallizes
Grow up, structural homogenity further improves;
4) stator punching and rotor core then are transported into cooling area to carry out slowly with the cooling speed no more than 5 DEG C/min
Degree cooling 60min;
5) area of turning blue that stator punching and rotor core after cooling are transported to 460 DEG C keeps 60min, is held during turning blue
It is continuous to be passed through vapor (steam pressure 0.03MPa) so that stator punching and the black-and-blue fine and close protection of rotor core Surface Creation
Layer;
6) directly stator punching and rotor core are placed in air after the process of turning blue terminates and cooled down, after being cooled to room temperature
The operation such as follow-up lamination and assembling can be carried out.
The stator punching and rotor core of high-efficient compressor motor are after the processing of above-mentioned Technology for Heating Processing, the iron of stator core
Damage P1.5/50=1.77W/Kg, electric efficiency η=87.93%.
Embodiment 2
A kind of full-technique non-oriented silicon steel of high-efficient compressor motor, chemical component weight percentage are:
C:0.0025, Si:2.68 Mn:0.20, P:0.013, Als:0.80, S:0.0025, N:0.0028, Ti:
0.0024, remaining is Fe and inevitable impurity.
A kind of heat treatment method of high-efficient compressor motor manufacturing process, comprises the following steps:
1) above-mentioned full-technique non-oriented silicon steel thin belt is rapidly completed to the punching of stator and rotor, its transfer on high velocity ram machine
Son in high velocity ram machine closed assembly into rotor core;
2) stator punching and rotor core are put into heat-treatment furnace again, are transported to 440 DEG C of oil removing section and keep 60min, fill
Divide burn off stator punching and the oil stain on rotor core surface;
3) stator punching after oil removing and rotor core are transported to heating zone and heated up with the programming rate no more than 5 DEG C/min
To 830 DEG C of technological temperature, in 20% H2And 80%N2Protection is lower to carry out constant temperature heat treatment, keeps the enough heat treatments of 90min
Time so that residual stress is fully discharged, while the crystal grain inside stator punching and rotor core occurs recrystallization and grown up,
Structural homogenity further improves;
4) stator punching and rotor core then are transported into cooling area to be dropped with the cooling rate no more than 5 DEG C/min
Warm 60min;
5) area of turning blue that stator punching and rotor core after cooling are transported to 460 DEG C keeps 60min, is held during turning blue
It is continuous to be passed through vapor (steam pressure 0.03MPa) so that stator punching and the black-and-blue fine and close protection of rotor core Surface Creation
Layer;
6) directly stator punching and rotor core are placed in air after the process of turning blue terminates and cooled down, after being cooled to room temperature
The operation such as follow-up lamination and assembling can be carried out.
The stator punching and rotor core of high-efficient compressor motor are after the processing of above-mentioned Technology for Heating Processing, the iron of stator core
Damage P1.5/50=1.78W/Kg, electric efficiency η=87.52%.
Embodiment 3
A kind of full-technique non-oriented silicon steel of high-efficient compressor motor, chemical component weight percentage are:
C:0.0025, Si:2.68 Mn:0.20, P:0.013, Als:0.80, S:0.0025, N:0.0028, Ti:
0.0024, remaining is Fe and inevitable impurity.
A kind of heat treatment method of high-efficient compressor motor manufacturing process, comprises the following steps:
1) above-mentioned full-technique non-oriented silicon steel thin belt is rapidly completed to the punching of stator and rotor, its transfer on high velocity ram machine
Son in high velocity ram machine closed assembly into rotor core;
2) stator punching and rotor core are put into heat-treatment furnace again, are transported to 440 DEG C of oil removing section and keep 60min, fill
Divide burn off stator punching and the oil stain on rotor core surface;
3) stator punching after oil removing and rotor core are transported to heating zone and heated up with the programming rate no more than 5 DEG C/min
To 810 DEG C of technological temperature, in 20% H2And 80%N2Protection is lower to carry out constant temperature heat treatment, keeps the enough heat treatments of 90min
Time so that residual stress is fully discharged, while the crystal grain inside stator punching and rotor core occurs recrystallization and grown up,
Structural homogenity further improves;
4) stator punching and rotor core then are transported into cooling area to be dropped with the cooling rate no more than 5 DEG C/min
Warm 60min;
5) area of turning blue that stator punching and rotor core after cooling are transported to 460 DEG C keeps 60min, is held during turning blue
It is continuous to be passed through vapor (steam pressure 0.03MPa) so that stator punching and the black-and-blue fine and close protection of rotor core Surface Creation
Layer;
6) directly stator punching and rotor core are placed in air after the process of turning blue terminates and cooled down, after being cooled to room temperature
The operation such as follow-up lamination and assembling can be carried out.
The stator punching and rotor core of high-efficient compressor motor are after the processing of above-mentioned Technology for Heating Processing, the iron of stator core
Damage P1.5/50=1.80W/Kg, electric efficiency η=86.88%.
Embodiment 4
A kind of full-technique non-oriented silicon steel of high-efficient compressor motor, chemical component weight percentage are:
C:0.0025, Si:2.68 Mn:0.20, P:0.013, Als:0.80, S:0.0025, N:0.0028, Ti:
0.0024, remaining is Fe and inevitable impurity.
A kind of heat treatment method of high-efficient compressor motor manufacturing process, comprises the following steps:
1) above-mentioned full-technique non-oriented silicon steel thin belt is rapidly completed to the punching of stator and rotor, its transfer on high velocity ram machine
Son in high velocity ram machine closed assembly into rotor core;
2) stator punching and rotor core are put into heat-treatment furnace again, are transported to 440 DEG C of oil removing section and keep 60min, fill
Divide burn off stator punching and the oil stain on rotor core surface;
3) stator punching after oil removing and rotor core are transported to heating zone and heated up with the programming rate no more than 5 DEG C/min
To 790 DEG C of technological temperature, in 20% H2And 80%N2Protection is lower to carry out constant temperature heat treatment, keeps the enough heat treatments of 90min
Time so that residual stress is fully discharged, while the crystal grain inside stator punching and rotor core occurs recrystallization and grown up,
Structural homogenity further improves;
4) stator punching and rotor core then are transported into cooling area to be dropped with the cooling rate no more than 5 DEG C/min
Warm 60min;
5) area of turning blue that stator punching and rotor core after cooling are transported to 460 DEG C keeps 60min, is held during turning blue
It is continuous to be passed through vapor (steam pressure 0.03MPa) so that stator punching and the black-and-blue fine and close protection of rotor core Surface Creation
Layer;
6) directly stator punching and rotor core are placed in air after the process of turning blue terminates and cooled down, after being cooled to room temperature
The operation such as follow-up lamination and assembling can be carried out.
The stator punching and rotor core of high-efficient compressor motor are after the processing of above-mentioned Technology for Heating Processing, the iron of stator core
Damage P1.5/50=1.82W/Kg, electric efficiency η=86.67%.
Embodiment 5
A kind of full-technique non-oriented silicon steel of high-efficient compressor motor, chemical component weight percentage are:
C:0.0025, Si:2.68 Mn:0.20, P:0.013, Als:0.80, S:0.0025, N:0.0028, Ti:
0.0024, remaining is Fe and inevitable impurity;
A kind of heat treatment method of high-efficient compressor motor manufacturing process, comprises the following steps:
1) above-mentioned full-technique non-oriented silicon steel thin belt is rapidly completed to the punching of stator and rotor, its transfer on high velocity ram machine
Son in high velocity ram machine closed assembly into rotor core;
2) stator punching and rotor core are put into heat-treatment furnace again, are transported to 440 DEG C of oil removing section and keep 60min, fill
Divide burn off stator punching and the oil stain on rotor core surface;
3) stator punching after oil removing and rotor core are transported to heating zone and heated up with the programming rate no more than 5 DEG C/min
To 770 DEG C of technological temperature, in 20% H2And 80%N2Protection is lower to carry out constant temperature heat treatment, keeps the enough heat treatments of 90min
Time so that residual stress is fully discharged, while the crystal grain inside stator punching and rotor core occurs recrystallization and grown up,
Structural homogenity further improves;
4) stator punching and rotor core then are transported into cooling area to be dropped with the cooling rate no more than 5 DEG C/min
Warm 60min;
5) area of turning blue that stator punching and rotor core after cooling are transported to 460 DEG C keeps 60min, is held during turning blue
It is continuous to be passed through vapor (steam pressure 0.03MPa) so that stator punching and the black-and-blue fine and close protection of rotor core Surface Creation
Layer;
6) directly stator punching and rotor core are placed in air after the process of turning blue terminates and cooled down, after being cooled to room temperature
The operation such as follow-up lamination and assembling can be carried out.
The stator punching and rotor core of high-efficient compressor motor are after the processing of above-mentioned Technology for Heating Processing, the iron of stator core
Damage P1.5/50=1.84W/Kg, electric efficiency η=86.59%.
Embodiment 6
A kind of full-technique non-oriented silicon steel of high-efficient compressor motor, chemical component weight percentage are:
C:0.0025, Si:2.68 Mn:0.20, P:0.013, Als:0.80, S:0.0025, N:0.0028, Ti:
0.0024, remaining is Fe and inevitable impurity;
A kind of heat treatment method of high-efficient compressor motor manufacturing process, comprises the following steps:
1) above-mentioned full-technique non-oriented silicon steel thin belt is rapidly completed to the punching of stator and rotor, its transfer on high velocity ram machine
Son in high velocity ram machine closed assembly into rotor core;
2) stator punching and rotor core are put into heat-treatment furnace again, are transported to 440 DEG C of oil removing section and keep 60min, fill
Divide burn off stator punching and the oil stain on rotor core surface;
3) stator punching after oil removing and rotor core are transported to heating zone and heated up with the programming rate no more than 5 DEG C/min
To 750 DEG C of technological temperature, in 20% H2And 80%N2Protection is lower to carry out constant temperature heat treatment, keeps the enough heat treatments of 90min
Time so that residual stress is fully discharged, while the crystal grain inside stator punching and rotor core occurs recrystallization and grown up,
Structural homogenity further improves;
4) stator punching and rotor core then are transported into cooling area to be dropped with the cooling rate no more than 5 DEG C/min
Warm 60min;
5) area of turning blue that stator punching and rotor core after cooling are transported to 460 DEG C keeps 60min, is held during turning blue
It is continuous to be passed through vapor (steam pressure 0.03MPa) so that stator punching and the black-and-blue fine and close protection of rotor core Surface Creation
Layer;
6) directly stator punching and rotor core are placed in air after the process of turning blue terminates and cooled down, after being cooled to room temperature
The operation such as follow-up lamination and assembling can be carried out.
The stator punching and rotor core of high-efficient compressor motor are after the processing of above-mentioned Technology for Heating Processing, the iron of stator core
Damage P1.5/50=1.85W/Kg, electric efficiency η=86.50%.
The iron loss and electric efficiency testing result of specific iron core are shown in Table 1.
The result of the embodiment of table 1 and comparative example
Product prepared by the present invention, the residual stress in rotor are fully discharged, and crystal grain occurs recrystallization and grown up, group
Knit uniformity further to improve, stator punching and the black-and-blue fine and close protective layer of rotor core Surface Creation, its stator-rotor iron core
Small, electric efficiency height, the iron loss P of stator core is lost1.5/50≤ 1.85W/Kg, electric efficiency η >=86.50%;Under can meeting
Swim user's requirement efficient to motor.