CN107857577A - A kind of Al2O3‑ZrO2Base foamed ceramics and preparation method thereof - Google Patents
A kind of Al2O3‑ZrO2Base foamed ceramics and preparation method thereof Download PDFInfo
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Abstract
The present invention relates to a kind of Al2O3‑ZrO2Base foamed ceramics and preparation method thereof, alumina powder and Ludox are first mixed to uniform, obtained slurry I;Zirconium oxide micro mist, alumina powder, additive, lignosulfonic acid ammonium, polycarboxylate, pungent alcohol and water are mixed even, slurry II is made, polyurethane sponge is impregnated in slurry I under vacuum condition, starches to obtain Al using compressed air spraying or centrifugal drying2O3‑ZrO2The prefabricated green compact of base foamed ceramics;With slurry II to Al2O3‑ZrO2The prefabricated green compact of base foamed ceramics carry out vacuum impregnation, and compressed air spraying or centrifugal drying are starched and toast to obtain Al2O3‑ZrO2Base foamed ceramics base substrate;Al is incubated to obtain under certain condition2O3‑ZrO2Base foamed ceramics.Present invention process is simple, cost is low, prepared foamed ceramics high mechanical strength, good thermal shock stability, has good adsorptivity, machinery obstruction property in being purified for molten metal.
Description
Technical field
The present invention relates to foamed ceramics technical field, and in particular to a kind of Al2O3-ZrO2Base foamed ceramics and its preparation side
Method.
Background technology
With the fast development of science and technology, industrialization and quality and purity requirement of the equipment manufacture for metal material
It is increasingly harsher.Foamed ceramics because it has unique three-dimensional communication curved hole mesh skeleton structure, make it have up to 80~
90% open pore rate, and pass through a variety of filtration, purification mechanism:Rectification scum silica frost, mechanical interception and deep layer absorption etc., can be effective
Bulk inclusion and small suspension field trash in filtering metal liquid, therefore foamed ceramics is widely used in filtering and purification
Molten metal.But during the foamed ceramics prepared by Polymeric sponge method is because polyurethane has been decomposed to form in calcination process
Emptying aperture muscle and ceramic datum hole muscle surface produce it is a large amount of the defects of, to mechanical property, the thermal shock resistance for enabling foamed ceramics
With it is poor to small suspension field trash adsorption capacity.Zirconium oxide itself with transformation toughening ability and aluminum oxide with high bullet
Property modulus and intensity impart Al2O3-ZrO2The good mechanical property of base foamed ceramics.But Al2O3-ZrO2Base foamed ceramics exists
High temperature and molten metal wash away under environment for a long time causes hollow hole top rib end and hole muscle remained on surface inside foamed ceramics
Fault location stress concentration, cause foamed ceramics structure to be destroyed, reduce Al2O3-ZrO2Base foamed ceramics service life, and
And weaken Al2O3-ZrO2The effect of filtering and purification of the base foamed ceramics to molten metal.
Technical staff conducts in-depth research to be lifted the problems such as the mechanical property and adsorption capacity of foamed ceramics at present
And technological development:
The patented technology of " a kind of Zirconia special foam ceramic filter and preparation method thereof " (ZL201210115537),
Disclose a kind of with zirconium oxide 38~42%, nano zircite 28~32%, nano metal zirconium 8~12%, yittrium oxide 0.5~
1.5%, calcium oxide 0.5~1.5%, magnesia 0.5~1.5%, aluminum oxide 0.1~0.5%, carboxymethyl cellulose 0.2~
0.8%, polyvinyl alcohol 0.5~1.5%, water 8~11%, by zirconium oxide, nano zircite, nano metal zirconium and yittrium oxide, oxygen
Change calcium, magnesia and aluminum oxide and carry out ball milling mixing, be carboxymethyl cellulose, polyvinyl alcohol and water uniform stirring, by upper
Slurry, dry and load high-temperature nitriding furnace Nitride firing preparation Zirconia special foam ceramic filter.This method is to a certain degree
On improve the elevated temperature strength and thermal shock resistance of Zirconium oxide foamed ceramic, but its major defect is:(1) cost of raw material compared with
It is high;(2) equipment requirement is harsher;(3) caused hollow hole muscle is repaired after not decomposed to foamed plastics, therefore reduces material
Thermal shock resistance;(4) ability that Zirconium oxide foamed ceramic is purified and filtered to molten metal is not lifted.
The patented technology of " Zirconium oxide foam ceramic filter " (ZL200710139288), one kind is disclosed to aoxidize
Zirconium, aluminum oxide, calcium oxide, yittrium oxide composition ceramic powders, add methylcellulose, polyethylene alcohol and water prepares slurry, with
Flexible polyurethane foam is that carrier prepares Zirconium oxide foam ceramic filter.This method improves oxygen to a certain extent
Change the high temperature resistant and thermal shock resistance of zirconium ceramic foam filter.But its major defect is:(1) zirconium oxide foam pottery is not improved
Porcelain filter purifies the ability of molten metal;(2) defoamer is not added;(3) polyurethane foam plastics burns caused hollow hole after mistake
Stress concentration is also easy to produce at muscle, reduces the mechanical property of material.
The content of the invention
It is contemplated that overcome prior art defect, it is therefore an objective to provide a kind of Al2O3-ZrO2Base foamed ceramics and its preparation
Method, the Al prepared with this method2O3-ZrO2Base foamed ceramics intensity is high, thermal shock resistance is good and has to molten metal purification good
Adsorptivity well, machinery stop property.
For achieving the above object, technical scheme provided by the invention is:
A kind of Al2O3-ZrO2Base foamed ceramics, its preparation process are as follows:
Step 1: the Ludox of the alumina powder of 100 parts of quality and 50~130 parts of quality is put into agitator, stir
20~30min is mixed, slurry I is made;
Step 2: by the zirconium oxide micro mist of 55~80 parts of quality, the alumina powder of 20~45 parts of quality, additional 5~8 parts
The additive mixing of quality, obtains mixed powder I, then add into mixed powder I polycarboxylate of 0.1~0.6 part of quality, 0.3~2 part
The water of the ammonium lignosulphonate of quality, the octanol of 0.1~0.5 part of quality and 22~47 parts of quality, 1~3h of mechanical ball mill, it is made
Slurry II;
Step 3: polyurethane sponge is immersed in slurry I under vacuum, compressed air spraying or centrifugation after dipping
Slurry is got rid of, prefabricated green compact are obtained through spontaneously drying 12~24h, then vacuum impregnation is carried out to prefabricated green compact with slurry II, is pressed after dipping
Contracting air blown or centrifugal drying slurry, are spontaneously dried, and 12~24h is toasted under the conditions of 70~100 DEG C and obtains Al2O3-ZrO2Ji Pao
Foam ceramic body;
Step 4: by described Al2O3-ZrO2Base foamed ceramics base substrate is inserted in high temperature furnace, under air atmosphere, with 1~
2 DEG C/min speed is warming up to 200 DEG C, then is warming up to 680 DEG C with 1 DEG C/min speed, then with 2~3 DEG C/min speed
1350~1750 DEG C are risen to, 2~5h is incubated, is cooling to room temperature with the furnace, that is, obtaining Al2O3-ZrO2Base foamed ceramics.
Particle mean size≤7 μm of described alumina powder.
Described thickness of silica gel is 8~20wt%.
Described additive is one or more mixing in yittrium oxide micro mist, calcium oxide micro mist or fine magnesium oxide micro-powder,
Wherein yittrium oxide micro mist, calcium oxide micro mist and fine magnesium oxide micro-powder average grain diameter≤25 μm.
Described zirconium oxide micro mist particle mean size≤45 μm.
Compared with prior art, the invention has the advantages that:
The present invention first mixes alumina powder and Ludox uniform, obtained slurry I;Zirconium oxide micro mist, aluminum oxide is micro-
Powder, additive, lignosulfonic acid ammonium, polycarboxylate, pungent alcohol and water be mixed it is even, be made slurry II.Again under vacuum by poly- ammonia
Ester sponge impregnating is starched in slurry I using compressed air spraying or centrifugal drying, is spontaneously dried 12~24h, is obtained Al2O3-
ZrO2The prefabricated green compact of base foamed ceramics;Then with slurry II to Al2O3-ZrO2The prefabricated green compact of base foamed ceramics carry out vacuum impregnation,
Compressed air spraying or centrifugal drying slurry, are spontaneously dried, and 12~24h is toasted under the conditions of 70~100 DEG C and obtains Al2O3-ZrO2Base
Foamed ceramics base substrate;2~5h is finally incubated under the conditions of air atmosphere and 1350~1750 DEG C, produces Al2O3-ZrO2Base foam
Ceramics.Al prepared by the present invention2O3-ZrO2Base foamed ceramics is sintered based on the reaction in-situ under high temperature air atmospheric condition,
Special spraying coating process and protective atmosphere it are not related to, therefore technique is simple and cost is relatively low.
The present invention uses vacuum impregnation and in-situ sintering reaction technology.Slurry I, II is applied successively by Vacuum infusion techniques
Cover to polyurethane sponge surface, slurry can be made to be evenly coated in matrix surface.Under high temperature air atmosphere, Al2O3-ZrO2Base foam
Ceramics react sintering, and the reaction in-situ of slurry I generation mullite crystal whisker and crystal column are filled in polyurethane volatilization and formed
Hole, on the one hand play a part of enhancing and toughness reinforcing in foamed ceramics matrix, on the other hand when molten metal is from hollow hole muscle
Adsorption capacity of the increase foamed ceramics matrix to small suspension field trash is flowed through, lifts the quality and degree of purity of metal material.
Al prepared by the present invention2O3-ZrO2Base foamed ceramics, after testing:Cold crushing strength is 1.5~3.5MPa;Water cooling
Cycle-index is 10~20 times;Molten metal impurity content reduces by 85~96% after filtering metal copper liquid;Alkali resistant solution washes away erosion
The compressive resistance of sample is 1.37~3.38MPa after 15~20h.
Therefore, the Al that prepared by the present invention2O3-ZrO2The intensity height of base foamed ceramics, good thermal shock stability, adsorption capacity are strong
With excellent anti-erosion scouring capability.
Embodiment
With reference to specific embodiment, the invention will be further described.
To avoid repeating, first the technical parameter Unify legislation to be related to present embodiment is as follows, in embodiment
It will not repeat:
Particle mean size≤7 μm of described alumina powder;
Described yittrium oxide micro mist, calcium oxide micro mist and fine magnesium oxide micro-powder average grain diameter≤25 μm;
Described zirconium oxide micro mist particle mean size≤45 μm.
Embodiment 1
A kind of Al2O3-ZrO2Base foamed ceramics and preparation method thereof, it is the step of the preparation method:
Step 1: the Ludox for being 16~20wt% by the alumina powder of 100 parts of quality and 50~80 parts of mass concentrations
It is put into agitator, stirs 20~30min, slurry I is made;
Step 2: by the zirconium oxide micro mist of 55~64 parts of quality, the alumina powder of 36~45 parts of quality, additional 5~6.7
The yttrium oxide powder mixing of part quality, obtains mixed powder I, then add into mixed powder I 0.1~0.6 part of quality polycarboxylate,
The water of the ammonium lignosulphonate of 0.3~2 part of quality, the octanol of 0.1~0.5 part of quality and 22~47 parts of quality, mechanical ball mill 1~
3h, slurry II is made;
Step 3: polyurethane sponge is immersed in slurry I under vacuum, compressed air spraying or centrifugation after dipping
Slurry is got rid of, Al is obtained through spontaneously drying 12~24h2O3-ZrO2The prefabricated green compact of base foamed ceramics, then with slurry II to Al2O3-ZrO2Base
The prefabricated green compact of foamed ceramics carry out vacuum impregnation, compressed air spraying or centrifugal drying slurry after dipping, spontaneously dry, 70~
12~24h is toasted under the conditions of 100 DEG C and obtains Al2O3-ZrO2Base foamed ceramics base substrate;
Step 4: by described Al2O3-ZrO2Base foamed ceramics base substrate is inserted in high temperature furnace, under air atmosphere, with 1~
2 DEG C/min speed is warming up to 200 DEG C, then is warming up to 680 DEG C with 1 DEG C/min speed, then with 2~3 DEG C/min speed
1350~1450 DEG C are risen to, 2~5h is incubated, is cooling to room temperature with the furnace, that is, obtaining Al2O3-ZrO2Base foamed ceramics.
Al prepared by the present embodiment 12O3-ZrO2Base foamed ceramics, after testing:Cold crushing strength be 1.5~
2.2MPa;1100 DEG C of Water-cooling circulating numbers are 10~13 times;Molten metal impurity content reduces by 85~90% after filtering metal copper liquid;
The compressive resistance that alkali resistant solution washes away sample after 15~20h of erosion is 1.45~2.1MPa.
Embodiment 2
A kind of Al2O3-ZrO2Base foamed ceramics and preparation method thereof.Preparation method shown in the present embodiment in addition to step 2, its
Yu Tong
Embodiment 1.
Step 2: by the zirconium oxide micro mist of 64~73 parts of quality, the alumina powder of 27~36 parts of quality, additional 2.5~
The calcium oxide powder mixing of the yttrium oxide powder of 3.7 parts of quality and 2.8~3.9 parts of quality, obtains mixed powder I, then into mixed powder I
Add the polycarboxylate of 0.1~0.6 part of quality, the ammonium lignosulphonate of 0.3~2 part of quality, the octanol of 0.1~0.5 part of quality
With the water of 23~45 parts of quality, 1~3h of mechanical ball mill, slurry II is made;
Al prepared by the present embodiment 22O3-ZrO2Base foamed ceramics, after testing:Cold crushing strength be 1.7~
2.5MPa;1100 DEG C of Water-cooling circulating numbers are 11~15 times;Molten metal impurity content reduces by 87~93% after filtering metal copper liquid;
The compressive resistance that alkali resistant solution washes away sample after 15~20h of erosion is 1.56~2.3MPa.
Embodiment 3
A kind of Al2O3-ZrO2Base foamed ceramics and preparation method thereof.Preparation method shown in the present embodiment in addition to step 2, its
Yu Tong
Embodiment 1.
Step 2: by the zirconium oxide micro mist of 73~82 parts of quality, the alumina powder of 18~27 parts of quality, additional 2.2~
The magnesium oxide powder of the yttrium oxide powder of 3.5 parts of quality, the calcium oxide powder of 2.0~3.6 parts of quality and 0.8~0.9 part of quality
Mixing, obtains mixed powder I, then adds into mixed powder I polycarboxylate of 0.1~0.6 part of quality, the lignin of 0.3~2 part of quality
The water of ichthyodin, the octanol of 0.1~0.5 part of quality and 23~45 parts of quality, 1~3h of mechanical ball mill, slurry II is made;
Al prepared by the present embodiment 32O3-ZrO2Base foamed ceramics, after testing:Cold crushing strength be 1.6~
2.6MPa;1100 DEG C of Water-cooling circulating numbers are 12~17 times;Molten metal impurity content reduces by 86~91% after filtering metal copper liquid;
The compressive resistance that alkali resistant solution washes away sample after 15~20h of erosion is 1.37~2.2MPa.
Embodiment 4
A kind of Al2O3-ZrO2Base foamed ceramics and preparation method thereof.The step of preparation method is:
Step 1: the Ludox for being 12~16wt% by the alumina powder of 100 parts of quality and 80~110 parts of mass concentrations
It is put into agitator, stirs 20~30min, slurry I is made;
Step 2: by the zirconium oxide micro mist of 55~64 parts of quality, the alumina powder of 36~45 parts of quality, additional 5~5.5
The calcium oxide powder mixing of part quality, obtains mixed powder I, then add into mixed powder I 0.1~0.6 part of quality polycarboxylate,
The water of the ammonium lignosulphonate of 0.3~2 part of quality, the octanol of 0.1~0.5 part of quality and 22~47 parts of quality, mechanical ball mill 1~
3h, slurry II is made;
Step 3: polyurethane sponge is immersed in slurry I under vacuum, compressed air spraying or centrifugation after dipping
Slurry is got rid of, Al is obtained through spontaneously drying 12~24h2O3-ZrO2The prefabricated green compact of base foamed ceramics, then with slurry II to Al2O3-ZrO2Base
The prefabricated green compact of foamed ceramics carry out vacuum impregnation, compressed air spraying or centrifugal drying slurry after dipping, spontaneously dry, 70~
12~24h is toasted under the conditions of 100 DEG C and obtains Al2O3-ZrO2Base foamed ceramics base substrate;
Step 4: by described Al2O3-ZrO2Base foamed ceramics base substrate is inserted in high temperature furnace, under air atmosphere, with 1~
2 DEG C/min speed is warming up to 200 DEG C, then is warming up to 680 DEG C with 1 DEG C/min speed, then with 2~3 DEG C/min speed
1450~1600 DEG C are risen to, 2~5h is incubated, is cooling to room temperature with the furnace, that is, obtaining Al2O3-ZrO2Base foamed ceramics.
Al prepared by the present embodiment 42O3-ZrO2Base foamed ceramics, after testing:Cold crushing strength be 2.3~
3.1MPa;1100 DEG C of Water-cooling circulating numbers are 16~18 times;Molten metal impurity content reduces by 87~92% after filtering metal copper liquid;
The compressive resistance that alkali resistant solution washes away sample after 15~20h of erosion is 1.7~2.8MPa.
Embodiment 5
A kind of Al2O3-ZrO2Base foamed ceramics and preparation method thereof.Preparation method shown in the present embodiment in addition to step 2, its
Yu Tong
Embodiment 4.
Step 2: by the zirconium oxide micro mist of 64~73 parts of quality, the alumina powder of 27~36 parts of quality, additional 2.7~
The magnesium oxide powder mixing of the calcium oxide powder of 3.7 parts of quality and 2.8~3.9 parts of quality, obtains mixed powder I, then into mixed powder I
Add the polycarboxylate of 0.1~0.6 part of quality, the ammonium lignosulphonate of 0.3~2 part of quality, the octanol of 0.1~0.5 part of quality
With the water of 22~47 parts of quality, 1~3h of mechanical ball mill, slurry II is made;
Al prepared by the present embodiment 52O3-ZrO2Base foamed ceramics, after testing:Cold crushing strength be 2.1~
2.9MPa;1100 DEG C of Water-cooling circulating numbers are 15~20 times.Molten metal impurity content reduces by 88~93% after filtering metal copper liquid;
The compressive resistance that alkali resistant solution washes away sample after 15~20h of erosion is 1.8~2.9MPa.
Embodiment 6
A kind of Al2O3-ZrO2Base foamed ceramics and preparation method thereof.Preparation method shown in the present embodiment in addition to step 2, its
Remaining same embodiment 4.
Step 2: by the zirconium oxide micro mist of 73~82 parts of quality, the alumina powder of 18~27 parts of quality, additional 2.3~
The magnesium oxide powder of the yttrium oxide powder of 3.2 parts of quality, the calcium oxide powder of 2.9~3.1 parts of quality and 0.8~1.7 part of quality
Mixing, obtains mixed powder I, then adds into mixed powder I polycarboxylate of 0.1~0.6 part of quality, the lignin of 0.3~2 part of quality
The water of ichthyodin, the octanol of 0.1~0.5 part of quality and 22~47 parts of quality, 1~3h of mechanical ball mill, slurry II is made;
Al prepared by the present embodiment 62O3-ZrO2Base foamed ceramics, after testing:Cold crushing strength be 2.3~
3.2MPa;1100 DEG C of Water-cooling circulating numbers are 13~19 times;Molten metal impurity content reduces by 85~92% after filtering metal copper liquid;
The compressive resistance that alkali resistant solution washes away sample after 15~20h of erosion is 2.31~3.1MPa.
Embodiment 7
A kind of Al2O3-ZrO2Base foamed ceramics and preparation method thereof.The step of preparation method is:
Step 1: it is that being put into for 8~12wt% is stirred by the alumina powder of 100 parts of quality and 110~130 parts of mass concentrations
Mix in device, stir 20~30min, slurry I is made;
Step 2: by the zirconium oxide micro mist of 55~64 parts of quality, the alumina powder of 36~45 parts of quality, additional 5~6.5
The magnesium oxide powder mixing of part quality, obtains mixed powder I, then add into mixed powder I 0.1~0.6 part of quality polycarboxylate,
The water of the ammonium lignosulphonate of 0.3~2 part of quality, the octanol of 0.1~0.5 part of quality and 22~47 parts of quality, mechanical ball mill 1~
3h, slurry II is made;
Step 3: polyurethane sponge is immersed in slurry I under vacuum, compressed air spraying or centrifugation after dipping
Slurry is got rid of, Al is obtained through spontaneously drying 12~24h2O3-ZrO2The prefabricated green compact of base foamed ceramics, then with slurry II to Al2O3-ZrO2Base
The prefabricated green compact of foamed ceramics carry out vacuum impregnation, compressed air spraying or centrifugal drying slurry after dipping, spontaneously dry, 70~
12~24h is toasted under the conditions of 100 DEG C and obtains Al2O3-ZrO2Base foamed ceramics base substrate;
Step 4: by described Al2O3-ZrO2Base foamed ceramics base substrate is inserted in high temperature furnace, under air atmosphere, with 1~
2 DEG C/min speed is warming up to 200 DEG C, then is warming up to 680 DEG C with 1 DEG C/min speed, then with 2~3 DEG C/min speed
1600~1750 DEG C are risen to, 2~5h is incubated, is cooling to room temperature with the furnace, that is, obtaining Al2O3-ZrO2Base foamed ceramics.
Al prepared by the present embodiment 72O3-ZrO2Base foamed ceramics, after testing:Cold crushing strength be 2.7~
3.5MPa;1100 DEG C of Water-cooling circulating numbers are 13~17 times;Molten metal impurity content reduces by 88~95% after filtering metal copper liquid;
The compressive resistance that alkali resistant solution washes away sample after 15~20h of erosion is 2.5~3.35MPa.
Embodiment 8
A kind of Al2O3-ZrO2Base foamed ceramics and preparation method thereof.Preparation method shown in the present embodiment in addition to step 2, its
Remaining same embodiment 7.
Step 2: by the zirconium oxide micro mist of 64~73 parts of quality, the alumina powder of 27~36 parts of quality, additional 2.6~
The yttrium oxide powder mixing of the magnesium oxide powder of 3.5 parts of quality and 2.6~3.8 parts of quality, obtains mixed powder I, then into mixed powder I
Add the polycarboxylate of 0.1~0.6 part of quality, the ammonium lignosulphonate of 0.3~2 part of quality, the octanol of 0.1~0.5 part of quality
With the water of 22~47 parts of quality, 1~3h of mechanical ball mill, slurry II is made;
Al prepared by the present embodiment 72O3-ZrO2Base foamed ceramics, after testing:Cold crushing strength be 2.8~
3.3MPa;1100 DEG C of Water-cooling circulating numbers are 15~18 times;Molten metal impurity content reduces by 87~95% after filtering metal copper liquid;
The compressive resistance that alkali resistant solution washes away sample after 15~20h of erosion is 2.45~3.15MPa.
Embodiment 9
A kind of Al2O3-ZrO2Base foamed ceramics and preparation method thereof.Preparation method shown in the present embodiment in addition to step 2, its
Remaining same embodiment 7.
Step 2: by the zirconium oxide micro mist of 73~82 parts of quality, the alumina powder of 18~27 parts of quality, additional 2.3~
The magnesium oxide powder of the yttrium oxide powder of 3.1 parts of quality, the calcium oxide powder of 2.6~2.9 parts of quality and 1.1~2.0 parts of quality
Mixing, obtains mixed powder I, then adds into mixed powder I polycarboxylate of 0.1~0.6 part of quality, the lignin of 0.3~2 part of quality
The water of ichthyodin, the octanol of 0.1~0.5 part of quality and 22~47 parts of quality, 1~3h of mechanical ball mill, slurry II is made;
Al prepared by the present embodiment 92O3-ZrO2Base foamed ceramics, after testing:Cold crushing strength be 3.1~
3.5MPa;1100 DEG C of Water-cooling circulating numbers are 13~18 times;Molten metal impurity content reduces by 89~96% after filtering metal copper liquid;
The compressive resistance that alkali resistant solution washes away sample after 15~20h of erosion is 2.67~3.38MPa.
The present invention is not related to special spraying coating process and protective atmosphere, therefore technique is simple and cost is relatively low.The present invention uses
Vacuum impregnation and in-situ sintering reaction technology, slurry I, II is coated to polyurethane sponge table successively by Vacuum infusion techniques
Face, slurry can be made to be evenly coated in matrix surface.Under high temperature air atmosphere, Al2O3-ZrO2Base foamed ceramics reacts sintering,
And the reaction in-situ of slurry I generates mullite crystal whisker and crystal column is filled in polyurethane and volatilizees formed hole on the one hand in matrix
In play a part of enhancing and toughness reinforcing, on the other hand when molten metal from hollow hole muscle flow through increase foamed ceramics matrix to it is small hang
The adsorption capacity of floating field trash, lift the quality and degree of purity of metal material.
Al prepared by the present invention2O3-ZrO2Base foamed ceramics, after testing:Cold crushing strength is 1.5~3.5MPa;Water cooling
Cycle-index is 10~20 times;Molten metal impurity content reduces by 85~96% after filtering metal copper liquid;Alkali resistant solution washes away erosion
The compressive resistance of sample is 1.37~3.38MPa after 15~20h.
Embodiment proves, Al prepared by the present invention2O3-ZrO2The intensity height of base foamed ceramics, good thermal shock stability, absorption
The strong and excellent anti-erosion scouring capability of ability.
It is described above, only it is presently preferred embodiments of the present invention, any formal limitation not is made to the present invention, it is any ripe
Professional and technical personnel is known, it is without departing from the scope of the present invention, real to more than according to the technical spirit of the present invention
Apply any simple modification, equivalent substitution that example made and improve etc., still fall within technical solution of the present invention protection domain it
It is interior.
Claims (5)
- A kind of 1. Al2O3-ZrO2Base foamed ceramics, it is characterised in that:Preparation process is as follows:Step 1: the Ludox of the alumina powder of 100 parts of quality and 50~130 parts of quality is put into agitator, stirring 20 ~30min, slurry I is made;Step 2: by the zirconium oxide micro mist of 55~80 parts of quality, the alumina powder of 20~45 parts of quality, additional 5~8 parts of quality Additive mixing, obtain mixed powder I, then add into mixed powder I polycarboxylate of 0.1~0.6 part of quality, 0.3~2 part of quality Ammonium lignosulphonate, the octanol of 0.1~0.5 part of quality and the water of 22~47 parts of quality, 1~3h of mechanical ball mill, slurry is made Ⅱ;Step 3: polyurethane sponge is immersed in slurry I under vacuum, compressed air spraying or centrifugal drying after dipping Slurry, prefabricated green compact are obtained through spontaneously drying 12~24h, then vacuum impregnation is carried out to prefabricated green compact with slurry II, compressed after dipping Air blown or centrifugal drying slurry, are spontaneously dried, and 12~24h is toasted under the conditions of 70~100 DEG C and obtains Al2O3-ZrO2Base foam Ceramic body;Step 4: by described Al2O3-ZrO2Base foamed ceramics base substrate is inserted in high temperature furnace, under air atmosphere, with 1~2 DEG C/ Min speed is warming up to 200 DEG C, then is warming up to 680 DEG C with 1 DEG C/min speed, is then risen to 2~3 DEG C/min speed 1350~1750 DEG C, 2~5h is incubated, room temperature is being cooled to the furnace, that is, is obtaining Al2O3-ZrO2Base foamed ceramics.
- 2. Al according to claim 12O3-ZrO2Base foamed ceramics, it is characterised in that:Described alumina powder is put down Equal granularity≤7 μm.
- 3. Al according to claim 12O3-ZrO2Base foamed ceramics, it is characterised in that:Described thickness of silica gel be 8~ 20wt%.
- 4. Al according to claim 12O3-ZrO2Base foamed ceramics, it is characterised in that:Described additive is yittrium oxide One or more mixing in micro mist, calcium oxide micro mist or fine magnesium oxide micro-powder, wherein yittrium oxide micro mist, calcium oxide micro mist and oxygen Change magnesium micro mist average grain diameter≤25 μm.
- 5. Al according to claim 12O3-ZrO2Base foamed ceramics, it is characterised in that:Described zirconium oxide micro mist is averaged Granularity≤45 μm.
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CN109734476A (en) * | 2019-02-20 | 2019-05-10 | 常州兆威不锈钢有限公司 | A kind of preparation method of composite foamed ceramic |
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