CN107851671B - Photovoltaic module - Google Patents

Photovoltaic module Download PDF

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Publication number
CN107851671B
CN107851671B CN201680027630.5A CN201680027630A CN107851671B CN 107851671 B CN107851671 B CN 107851671B CN 201680027630 A CN201680027630 A CN 201680027630A CN 107851671 B CN107851671 B CN 107851671B
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panel
connection
assembly
cross
photovoltaic
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CN107851671A (en
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彭程
谭强
卢晓聪
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Suzhou Jsolar Inc
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Suzhou Jsolar Inc
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details

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  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Photovoltaic Devices (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Abstract

A photovoltaic module (110), the photovoltaic module (110) comprising a photovoltaic panel (111) and a panel mounting assembly (300, 400) with a panel bezel (310, 410) for mounting the photovoltaic panel (111). The panel securing assembly (300, 400) includes at least one integral attachment feature (2130,2140,2230,2232), the attachment feature (2130,2140,2230,2232) being used to secure the panel securing assembly (300, 400) to a mounting system. The panel mounting assembly (300, 400) has both the function of encapsulating and protecting the photovoltaic panel (111) and the function of securing the photovoltaic panel (111) to a mounting system or a set of mounting systems.

Description

Photovoltaic module
Technical Field
The invention relates to a photovoltaic assembly, in particular to a photovoltaic assembly with a panel frame.
Background
Photovoltaic power generation plays an important role in new energy development and research. Under the trend that the cost of crystalline silicon materials is reduced year by year, the proportion of the material cost of other components of the photovoltaic power generation system and the labor cost for connecting the photovoltaic power generation system in the total cost of photovoltaic power generation tends to increase year by year. Therefore, further reduction in material usage of the photovoltaic power generation system and improvement in installation efficiency of the photovoltaic power generation system become important means for compressing the photovoltaic power generation cost and increasing the photovoltaic power generation yield.
Disclosure of Invention
The invention discloses a photovoltaic module. The photovoltaic assembly comprises a photovoltaic panel and a panel fixing and carrying assembly with a panel frame and used for fixing the photovoltaic panel. The panel mounting assembly has both the function of encapsulating and protecting the photovoltaic panel and the function of securing the photovoltaic panel to one or a group of mounting systems. The panel mounting assembly can replace a traditional photovoltaic panel frame. The panel solid-borne component and one or more support structures on the support system are provided with special connecting function structures on connecting surfaces, so that the mounting steps of the panel solid-borne component on the support structures are simplified, and the use of connecting pieces and fixing pieces in the mounting process is reduced. The photovoltaic module can reduce the use of materials of the photovoltaic power generation system, improve the installation efficiency of the photovoltaic power generation system and reduce the maintenance cost of the photovoltaic power generation system.
The first photovoltaic module disclosed by the invention comprises a photovoltaic panel and a panel fixing and carrying assembly. The panel loading assembly is connected with the photovoltaic panel and used for fixing the photovoltaic panel. The panel mounting assembly comprises a panel frame, and the panel frame surrounds the photovoltaic panel. The panel frame comprises a frame piece, and the frame piece comprises a connecting functional structure. The connection functional structure is used for fixing the photovoltaic panel assembly on a support system, the connection functional structure and the frame piece are integrated, and the connection functional structure and the assembly belonging to the support system have cross sections with complementary shapes on contact surfaces.
According to some embodiments of the invention, the panel-securing assembly further comprises a base plate on which the photovoltaic panel is placed. The bottom plate is connected with the panel frame, the bottom plate comprises at least one bottom plate connecting structure, and the bottom plate connecting structure is used for fixing the photovoltaic module on the support system.
According to some embodiments of the invention, the connecting functional structure further comprises one of a protrusion, a groove, a hole or a slit structure thereon.
According to some embodiments of the invention, the functional connection structure is connected to both ends of a U-shaped connecting piece, and the functional connection structure and the U-shaped connecting piece together enclose a support structure of the support system.
According to some embodiments of the invention, the panel bezel comprises a first connection function structure and a second connection function structure, and the mounting system comprises a first mounting structure and a second mounting structure, wherein the first connection function structure connects the first mounting structure and the second connection function structure connects the second mounting structure.
According to some embodiments of the invention, the photovoltaic module comprises a first photovoltaic module and a second photovoltaic module, wherein the first photovoltaic module comprises a first panel-mounting module comprising a first border member. The first frame piece comprises a third connecting function structure, and the third connecting function structure is connected with the bracket system. The second photovoltaic module comprises a second panel mounting assembly, and the second panel mounting assembly comprises a second frame member. The second frame piece comprises a fourth connecting function structure, the fourth connecting function structure is connected with the support system, and the first frame piece is adjacent to the second frame piece.
According to some embodiments of the invention, the first frame member includes a fifth attachment feature thereon and the second frame member includes a sixth attachment feature thereon. The fifth connection function and the sixth connection function are connected by at least one panel connection. The panel connecting piece comprises a first connecting end and a second connecting end, the first connecting end is directly connected with the fifth connecting function structure, the second connecting end is directly connected with the sixth connecting function structure, and the first connecting end and the fifth connecting function structure have complementary section shapes on contact surfaces.
According to some embodiments of the invention, the fifth connection function structure is a groove structure or a projection structure.
According to some embodiments of the invention, the panel connector is connected to the rack system.
According to some embodiments of the invention, the first frame member includes a seventh connecting feature thereon, the second frame member includes an eighth connecting feature thereon, the seventh connecting feature and the eighth connecting feature are directly connected, and the seventh connecting feature and the eighth connecting feature have complementary cross-sectional shapes at the interface.
According to some embodiments of the invention, the seventh connection function structure comprises one of a protrusion, a groove, a hole, or a slit structure.
The second photovoltaic module disclosed by the invention comprises a photovoltaic panel and a panel fixing and carrying assembly. The panel loading assembly is connected with the photovoltaic panel and used for fixing the photovoltaic panel. The panel fixedly-carrying assembly comprises a panel frame, the panel frame surrounds the photovoltaic panel, and the panel frame comprises a frame piece. The panel fixing and carrying assembly comprises a bottom plate, the bottom plate and the panel frame are connected with each other, and the photovoltaic panel is placed on the bottom plate. The panel mounting assembly comprises at least one rigid connection structure for fixing the photovoltaic assembly to a mounting system. One end of the rigid connecting structure is connected with the side frame part, the rigid connecting structure spans the bottom plate, and the rigid connecting structure and the support structure of the support system have cross sections with complementary shapes on the contact surface.
According to some embodiments of the invention, the rigid connection structure is mounted on the base plate.
According to some embodiments of the invention, the rigid connection structure further comprises one of a protrusion, a groove, a hole or a slit structure thereon.
According to some embodiments of the invention, the rigid connection structure is connected to both ends of a U-shaped connecting member, the rigid connection structure and the U-shaped connecting member together enclosing a support structure of the support system.
According to some embodiments of the invention, the panel bezel comprises a first rigid connection structure and a second rigid connection structure. The support system includes a first support structure and a second support structure, wherein the first rigid connecting structure connects the first support structure and the second rigid connecting structure connects the second support structure.
According to some embodiments of the invention, the mounting system comprises a T-shaped slot and the rigid connecting structure comprises a T-shaped protrusion, the mounting system and the rigid connecting structure being connected by the T-shaped slot and the T-shaped protrusion.
According to some embodiments of the invention, the photovoltaic module comprises a first photovoltaic module and a second photovoltaic module. The first photovoltaic assembly comprises a first panel fixing and carrying assembly, and the first panel fixing and carrying assembly comprises a first edge frame piece. The first edge frame piece is connected with a third rigid connection structure, the third rigid connection structure is connected with the support system, and the second photovoltaic module comprises a second panel fixedly-carrying assembly. The second panel mounting assembly includes a second frame member connected to a fourth rigid connecting structure, the fourth rigid connecting structure connecting the bracket system, and the first frame member being adjacent to the second frame member.
According to some embodiments of the invention, the first frame member includes a first attachment feature thereon and the second frame member includes a second attachment feature thereon. The first connection function and the second connection function are connected by at least one panel connection. The panel connector includes a first connector end and a second connector end. The first connection end is directly connected with the first connection function structure, the second connection end is directly connected with the second connection function structure, and the first connection end and the first connection function structure have complementary cross-sectional shapes on contact surfaces.
According to some embodiments of the invention, the first connection function structure comprises at least one of a protrusion, a groove, a hole and/or a slit.
According to some embodiments of the invention, the panel connector is connected and fixed to the rack system.
According to some embodiments of the invention, the first frame member includes a third connecting feature thereon, the second frame member includes a fourth connecting feature thereon, the third connecting feature and the fourth connecting feature are directly connected, and the third connecting feature and the fourth connecting feature have complementary cross-sectional shapes at the interface.
According to some embodiments of the invention, the third connecting function structure comprises at least one of a protrusion, a groove, a hole or a slit.
The third photovoltaic module disclosed by the invention comprises a photovoltaic panel, a panel fixing and carrying module and a fixing module. The panel fixing and carrying assembly is connected with the photovoltaic panel, and the fixing assembly is used for fixing the panel fixing and carrying assembly on a support system. Wherein,
the panel mounting assembly comprises a panel frame, and the panel frame surrounds the photovoltaic panel. The panel frame comprises a frame piece, the frame piece comprises a connecting function structure, and the connecting function structure and the frame piece are integrated. The fixing assembly comprises a panel connecting structure and a bracket connecting structure. The bracket connecting structure is used for connecting and fixing the fixing component on a bracket structure in the bracket system. The panel connecting structure comprises a panel connecting end, the panel connecting end is connected with the connecting function structure, and the panel connecting end and the connecting function structure are provided with cross sections with complementary shapes on contact surfaces.
According to some embodiments of the invention, the connection function structure is located at a side of the panel securing assembly.
According to some embodiments of the invention, the connecting functional structure comprises at least one of a protrusion, a groove, a hole or a slit structure.
According to some embodiments of the invention, the securing assembly is a separate mechanical structure.
According to some embodiments of the invention, the stent connecting structure and the stent structure have a cross-section of complementary shape at the interface.
According to some embodiments of the invention, the bracket connection structure further comprises one of a protrusion, a groove, a hole or a slit structure thereon.
According to some embodiments of the invention, the functional connection structure is connected to both ends of a U-shaped connecting piece, and the functional connection structure and the U-shaped connecting piece together enclose a support structure of the support system.
According to some embodiments of the invention, the panel connection end includes a T-shaped slot, the connection feature includes a T-shaped protrusion, and the securing assembly and the frame member are connected by the T-shaped slot and the T-shaped protrusion.
According to some embodiments of the invention, the photovoltaic module comprises a first photovoltaic module and a second photovoltaic module, wherein the first photovoltaic module comprises a first panel-mounting module comprising a first border member. The first frame member includes a first connection feature thereon. The second photovoltaic module comprises a second panel mounting assembly, and the second panel mounting assembly comprises a second frame member. The second frame member includes a second connecting feature thereon. The panel connecting structure of the fixed assembly comprises a first panel connecting end and a second panel connecting end, the first panel connecting end is connected with the first connecting function structure, and the second panel connecting end is connected with the second connecting function structure.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without limiting the invention. Like reference symbols in the various drawings indicate like elements.
FIG. 1-a is a schematic structural diagram of an exemplary photovoltaic power generation system according to some embodiments of the present invention;
1-b is a schematic diagram of an exemplary photovoltaic power generation system according to some embodiments of the present invention;
1-c is a schematic view of an exemplary photovoltaic power generation system according to some embodiments of the present invention;
FIG. 2-a is a schematic view of an exemplary panel securing assembly according to some embodiments of the present invention;
2-b are schematic views of example panel securing assemblies according to some embodiments of the invention;
FIG. 3-a is a schematic view of an exemplary panel securing assembly according to some embodiments of the present invention;
3-b is a schematic view of an example panel securing assembly according to some embodiments of the invention;
3-c is a schematic view of an example panel securing assembly according to some embodiments of the invention;
FIG. 4-a is a schematic view of an exemplary panel securing assembly according to some embodiments of the present invention;
4-b is a schematic view of an example panel securing assembly according to some embodiments of the invention;
4-c is a schematic view of an example panel securing assembly according to some embodiments of the invention;
FIG. 5-a is a schematic view of a rigid connection on an exemplary panel load module according to some embodiments of the present invention;
5-b is a schematic view of a rigid connection on an exemplary panel load module according to some embodiments of the present invention;
5-c is a schematic view of a rigid connection on an exemplary panel load module according to some embodiments of the invention;
5-d are schematic views of rigid connection structures on exemplary panel securing assemblies according to some embodiments of the invention;
FIG. 6-a is a schematic view of an example connection between a beam connection structure and a beam according to some embodiments of the invention;
FIG. 6-b is a schematic view of an example connection between a beam connection structure and a beam according to some embodiments of the invention;
FIG. 6-c is a schematic view of an example connection between a beam connection structure and a beam according to some embodiments of the invention;
FIG. 7-a is a schematic view of an exemplary connection between a beam connection structure and a beam according to some embodiments of the invention;
FIG. 7-b is a schematic view of an example connection between a beam connection structure and a beam according to some embodiments of the invention;
FIG. 8-a is a schematic view of an exemplary connection between a beam connection structure and a beam according to some embodiments of the invention;
FIG. 8-b is a schematic view of an exemplary cross-section of a beam connection structure shown in connection with a beam in accordance with some embodiments of the invention;
FIG. 9-a is a schematic view of an exemplary connection between a beam connection structure and a beam according to some embodiments of the invention;
FIG. 9-b is a schematic view of an example connection between a beam connection structure and a beam according to some embodiments of the invention;
FIG. 10 is a schematic view of an example connection between a beam connection structure and a beam according to some embodiments of the invention;
FIG. 11 is a schematic view of an example connection between a beam connection structure and a beam according to some embodiments of the invention;
FIG. 12 is a schematic view of exemplary panel securing assemblies according to some embodiments of the present invention;
FIG. 13-a is a schematic view of an exemplary cross-section of a fixation between panel-securing assemblies according to some embodiments of the present invention;
13-b is a schematic view of an exemplary cross-section of a fixation between panel securing assemblies according to some embodiments of the present invention;
FIG. 14 is a schematic view of an exemplary cross-section of a fixation between panel-securing assemblies according to some embodiments of the present invention;
FIG. 15 is a schematic view of an exemplary connection between panel-securing assemblies according to some embodiments of the invention;
FIG. 16 is a schematic view of an exemplary cross-section of a connection between panel-securing assemblies according to some embodiments of the present invention;
FIG. 17 is a schematic view of an exemplary axial spacing of a panel load assembly on a beam according to some embodiments of the invention;
FIG. 18 is a schematic view of an exemplary axial spacing of a panel load assembly on a beam according to some embodiments of the invention;
FIG. 19 is a schematic view of an example panel securing assembly according to some embodiments of the invention;
FIG. 20 is a schematic view of an exemplary method and structure for securing a panel-securing assembly to a beam, according to some embodiments of the invention;
FIG. 21-a is a schematic view of a cross-section of an example frame piece, shown in accordance with some embodiments of the invention;
21-b is a schematic view of a cross-section of an example frame member clamping a photovoltaic panel according to some embodiments of the present invention;
FIG. 22-a is a schematic view of a cross-section of an example frame piece, according to some embodiments of the invention;
FIG. 22-b is a schematic view of a cross-section of an example frame piece, according to some embodiments of the invention;
22-c are one schematic illustration of a cross-section of an example frame piece shown in accordance with some embodiments of the invention;
FIG. 23-a is a schematic view of an exemplary connection of a panel securing assembly to a beam according to some embodiments of the invention;
23-b are schematic views of exemplary connections of a panel securing assembly to a beam according to some embodiments of the invention;
FIG. 24 is a schematic view of an exemplary manner of connecting a panel retention assembly to a beam according to some embodiments of the invention;
FIG. 25 is a schematic view of an exemplary connection of a panel load assembly to a beam according to some embodiments of the invention;
FIG. 26 is a schematic view of an exemplary connection of a panel securing assembly to a beam according to some embodiments of the invention;
fig. 27 is a schematic view of an exemplary connection of a panel securing assembly to a beam according to some embodiments of the invention.
Detailed Description
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the accompanying drawings. It is to be understood that the described drawings are only examples or embodiments of the invention, which can be applied to other similar scenarios without inventive effort for a person skilled in the art. Unless apparent or otherwise indicated in the context of language, like reference numbers in the figures refer to the same structure or operation.
The invention discloses a photovoltaic module and a fixing method thereof. The photovoltaic module comprises a photovoltaic panel and a panel fixing and carrying assembly with a panel frame for fixing the photovoltaic panel. The panel mounting assembly has both the function of encapsulating and protecting the photovoltaic panel and the function of securing the photovoltaic panel to one or a group of mounting systems. The photovoltaic module can save the use of connecting pieces or fixing pieces in the bracket system.
As used in this disclosure and in the claims, the terms "a," "an," "the," and/or "the" are not intended to be inclusive in the singular, but rather are inclusive in the plural, unless the context clearly dictates otherwise. In general, the terms "comprises" and "comprising" merely indicate that steps and elements which are explicitly identified are included, that the steps and elements do not form an exclusive list, and that other steps or elements may be included in a method or apparatus.
While the invention makes various references to certain components in example devices, any number of different components may be employed in example devices. The components are merely illustrative. The apparatus may include different components in different application scenarios or installation scenarios. No element or structure is described in the specification unless specifically stated otherwise, and no element or structure is included in the specification or illustrated as not being included in the specification.
Embodiments of the invention may be applied to other fields than the field of photovoltaic power generation. It is understood that the application scenarios of the device of the present invention are only examples or embodiments of the present invention, and those skilled in the art may apply the present invention to other similar fields, such as solar photo-thermal fields or other fixed devices involving components, without inventive effort.
It should be noted that the following descriptions of the various embodiments of the photovoltaic power generation system are merely provided for convenience of description and are not intended to limit the present invention to the scope of the embodiments illustrated. It will be understood by those skilled in the art, having the benefit of this disclosure, that various modifications and changes in form or detail may be made to the various components of the device without departing from the principles of the device, as part of other structures, or in the field of application of the device. Moreover, the drawings in the present application are merely illustrative of one relatively visual depiction of each device or assembly. The structure, shape, number of sub-structures, kind of sub-structures, etc. of each device or component in the drawings are for convenience of description only, and do not limit the actual structure, shape, number of sub-structures, kind of sub-structures, etc. of each device or component. Structures that are not shown in the drawings are not intended to be interpreted or implied as excluding the structures or elements described, unless expressly stated otherwise in the relevant description.
In the present invention, unless otherwise specified, an assembly may be used to describe a particular mechanical or functional structure, such as a beam, purlin, panel, border, floor, photovoltaic panel, actuator, sensor, etc., or a combination of the above mechanical and/or functional structures. The assembly may also be used to define features on a mechanical structure, such as holes, grooves, protrusions, slots, or the like, or combinations thereof. In the present invention, unless otherwise specified, if two components are connected to each other, the connection mode may include a connection mode of a connector, or an integrated connection mode, or the like, or a combination of the above connection modes. The connecting piece connecting mode refers to a connecting mode that the components used for connection are independent structures after being manufactured respectively, and the independent structures are connected together through the connecting piece. Wherein the connector is a separate connector that may be used to connect two or more components together. The connector may be a universal standard connector such as a universal specification screw, bolt, screw, nut, press block, or the like. The connecting piece can also be a special connecting piece which is not circulated in the market, such as a screw, a bolt and the like with non-universal specifications, a buckle or a connecting block with a certain connecting structure. The integrated connection mode means that the two components are different functional areas of the same independent mechanical structure after being installed. For example, the mechanical structure to which the two components belong can be formed at one time during manufacture using a special mold. Two components may also be added to a single mechanical structure by physically or chemically shaping the structure. The addition may include punching, cutting, bending, polishing, knocking, etching, plating, etc., or any combination thereof. The two components may also be joined together by welding or the like. In addition, the connector connection and the integrated connection may be applied to the connection of two components at the same time. For example, the feature of one of the two components may include a physically formed portion or a portion obtained by connecting the two components using a connecting member.
In the present invention, unless otherwise specified, the front surface of the photovoltaic module 110 may be a surface on which the photosensitive surface of the photovoltaic panel 111 is located, and the back surface of the photovoltaic module 110 may be a surface opposite to the front surface thereof, and is generally a surface on which a base (e.g., the base 320 or the base 420) is located. Other surfaces of the photovoltaic module 110 other than the front or back surface may be collectively referred to as the side surfaces. The axial direction of the photovoltaic module 110 may be substantially the same as the overall direction of the cross beam 121, and when the cross beam 121 includes an arc-shaped structure and/or a turning structure, the axial direction of the photovoltaic module 110 may be substantially the same as the direction of a straight line fitting the center line of the cross beam 121. The normal to the photovoltaic module 110 is perpendicular to its axis and perpendicular to the surface of the photovoltaic panel 111. The lateral direction of the photovoltaic module 110 may be the same as the axial direction, the longitudinal direction of the photovoltaic module 110 is perpendicular to the lateral direction and parallel to the surface of the photovoltaic panel 111, and each direction of the photovoltaic panel 111, the panel securing assembly 112, and the bottom plate (e.g., the bottom plate 320, the bottom plate 420, or the bottom plate 1920 described in the present disclosure) is the same as the direction of the photovoltaic module 110. Other components attached to the photovoltaic module 110, including the sub-structure of the photovoltaic panel 111 and the sub-structure of the panel-securing component 112 other than the bottom panel (e.g., the bottom panel 320, the bottom panel 420, or the bottom panel 1920 described in the present disclosure), may have a front side oriented in a direction substantially the same as the front side of the photovoltaic module 110, and a back side oriented in a direction substantially the same as the back side of the photovoltaic module 110, as well as other possible attached structures.
1-a is a schematic structural view of an example photovoltaic power generation system, according to some embodiments of the present invention. The photovoltaic power generation system 100 may include a photovoltaic module 110, a mounting system, a mounting surface 130, and the like. Wherein the photovoltaic module 110 may include a photovoltaic panel 111, a panel-mounting module 112, and the like. The rack system may further include a beam 121, a beam fixing structure 123, and the like. In addition, the photovoltaic power generation system 100 may also add more accessory functional components as desired. Such as fans, wiring devices, control systems, actuators, various sensors, wireless transceivers (not shown in the figures), etc. These ancillary functional components may be mounted directly on the photovoltaic module 110, the mounting system and/or the mounting surface 130, or attached to other structures and connected to the photovoltaic power generation system 100. The connection can be realized by wires, transmission structures and/or networks.
The photovoltaic panel 111 may be used to convert light energy and/or radiant energy into electrical energy. In some embodiments, the photovoltaic panel 111 may include a number of crystalline silicon cells. These crystalline silicon cells may be single crystalline silicon structures or polycrystalline silicon structures. The number of the crystalline silicon battery pieces can be 60 or 72, and the like. In some embodiments, fewer or more crystalline silicon cells can be included on the photovoltaic panel 111. The size of the photovoltaic panel 111 may vary depending on the number of cells on the photovoltaic panel and the size of the individual cells. The photovoltaic panel 111 may further include a protection structure, a connection structure, a fixing structure, an encapsulation structure, and/or the like of the crystalline silicon cell. In some embodiments, the photovoltaic panel 111 may also include other types of solar cell sheets, such as one or a combination of silicon-based thin film solar cells, copper indium gallium selenide thin film solar Cells (CIGS), cadmium telluride thin film solar cells (CdTe), and the like.
The photovoltaic panel 111 may be mounted or encapsulated on the panel anchor assembly 112. The material used to make the panel-securing component 112 may include one or a combination of materials such as metal, glass, ceramic, and/or polymer. The material used to make the panel anchoring assembly 112 may include a composite material composed of the above materials. In some embodiments, the metallic material may be a non-ferrous metallic material or a ferrous metallic material. In some embodiments, the metallic material may be a pure metallic material, an alloy material, an intermetallic material, or a specialty metallic material. For example, steel material, aluminum alloy material, and the like. The surface of the panel holding member 112 may be treated. The treatment means includes one or more of electroplating, oxidation, painting, filming, sanding, polishing, etching, and the like.
The panel anchor assembly 112 and the photovoltaic panel 111 can be of any shape. Such as rectangular, circular, polygonal, star-shaped, or other irregular shapes. In some embodiments, the panel-securing assembly 112 and the photovoltaic panel 111 are approximately sized rectangular structures. In some embodiments, the panel-securing assembly 112 and the photovoltaic panel 111 can have other geometries than rectangular (e.g., hexagonal, etc.). The panel anchor assembly 112 and the photovoltaic panel 111 may be the same or different in shape. The step of mounting or packaging the photovoltaic panel 111 and the panel mounting assembly 112 together to form the photovoltaic assembly 110 may be before or during the actual construction of the photovoltaic power generation system 100 (e.g., the photovoltaic panel 111 and the panel mounting assembly 112 may be a prefabricated assembly). In some embodiments, the photovoltaic panel 111 and the panel-securing assembly 112 are assembled or packaged together to form the photovoltaic module 110 at the time of factory shipment. The panel securing assembly 112 can support and protect the photovoltaic panel 111 during shipping, storage, installation, and use.
The photovoltaic module 110 can be mounted on a mounting system. The photovoltaic module 110 can be mounted on the mounting surface 130 by means of the mounting system. The mounting surface 130 may be a ground surface (flat, sloped, uneven, or a combination thereof), a water surface, a building roof, a building facade, a cliff, a surface of an antenna, or the like. The stationary surface 130 may also be a housing of a mechanical device or vehicle, such as a roof, deck, housing of a large instrument, satellite housing, etc. The rack system may include a beam 121, a beam fixing structure 123, and the like.
The beam 121 may be connected to the photovoltaic module 110. One beam 121 may have one or more photovoltaic modules 110 mounted thereon. The beam 121 may be a solid structure or a hollow structure. In some embodiments, the beam 121 may be a raised structure of a rigid structure surface. The cross-section of the beam 121 may be any shape, such as circular, annular, rectangular, or polygonal, etc. In some embodiments, the cross-section of the beam 121 may be circular, including a perfect circle or an ellipse or other shapes having a significant similarity to a perfect circle or an ellipse. In some embodiments, the cross-section of the beam 121 may be a polygonal cross-section. The polygon refers to a structure formed by connecting more than one straight line-shaped side and/or arc-shaped side end to end, and the shape of the polygon can be triangle, rectangle, rhombus, pentagon, hexagon, star with different numbers of sides, cross, L-shaped, U-shaped, Z-shaped, H-shaped, T-shaped, spline-like shape and the like. The cross-beam 121 may have the same or different cross-sectional shapes at different locations. For example, one end of the cross-beam may be circular in cross-sectional shape and the other end may be rectangular in cross-sectional shape.
The beam 121 may further include other features such as holes, protrusions, grooves, slits, patterns, text, etc. or a combination thereof. These morphological features may have one or more of a stabilizing attachment, weight reduction, mechanical property modification, aesthetic and/or marking effect. In some embodiments, the cross beam may have one or more connecting holes, slots, snaps, and/or locating blocks. The beam 121 may be a separate mechanical structure, a composite structure composed of a plurality of different components, or a separate mechanical structure component. The beam 121 may have a linear structure, and may also include an arc-shaped structure and/or a zigzag-shaped structure. The cross beam 121 may be substantially parallel or at an angle to the fixed surface 130.
The beam fixing structure 123 may connect the beam 121 and the fixing surface 130 together. The beam securing structure 123 may provide mechanical support for the beam 121. The beam fixing structure 123 may be one or a group of connection structures having a certain mechanical strength. The beam securing structure 123 may be a standard connector, column, bracket, or other rigid structure. The beam 121 and the beam fixing structure 123 may be connected at a single point or at multiple points. In some embodiments, the beam 121 is a form feature (e.g., a raised structure) on the beam securing structure 123. In some embodiments, the beams 121 may include a plurality of beams 121 connecting the rows of photovoltaic modules 121. The beam fixing structure 123 may further include more sub-structures to increase its mechanical strength or add some additional functions. In some embodiments, the beam securing structure 123 may include a sub-structure having a rotational function. The sub-structure may control rotation of some or all of the components in the beam securing structure 123 and/or rotation of some or all of the components in the beam 121, thereby changing the orientation of the photovoltaic module 110.
In some embodiments, the beam securing structure 123 may further include a connecting structure by which a photovoltaic power generation system 100 may be directly or indirectly connected to other photovoltaic power generation systems 100 to form a large-scale panel array. In an array of panels, all of the photovoltaic power generation systems 100 connected together may cooperate to sequentially execute certain instructions, such as changing the orientation of the photovoltaic modules 110, panel self-cleaning, self-testing, obtaining environmental parameters, and the like. Groups of photovoltaic power generation systems 100 may also be interconnected by a network.
1-b are schematic diagrams of an embodiment of a photovoltaic power generation system 100, according to some embodiments of the invention. Photovoltaic power generation system 100 can include two or more beams 121 (e.g., beam 121-1 and beam 121-2). Various parameters of the beams 121-1 and 121-2, such as size, shape, component composition, properties, materials, processes, patterns, etc., may be the same or different. The beams 121-1 and 121-2 may be connected to each other, connected to each other by other components, or not connected to each other. The beam 121-1 and the beam 121-2 may be two independent mechanical structures or may be components belonging to the same independent assembly structure. For example, beam 121-1 and beam 121-2 may be two raised structures belonging to the same rigid structure surface. One photovoltaic module 110 may be mounted on only one beam 121, or may be mounted on two or more beams 121 at the same time. For example, photovoltaic module 110 can be coupled to both beam 121-1 and beam 121-2. The beam 121-1 and the beam 121-2 may be parallel or non-parallel to each other.
1-c are schematic diagrams of an embodiment of a photovoltaic power generation system 100, according to some embodiments of the invention. In some embodiments, two or more photovoltaic modules 110 may be mounted to one beam 121 of the photovoltaic power generation system 100 at the same time. Such as photovoltaic modules 110-1, 110-2, 110-3, etc. Taking the two adjacent photovoltaic modules 110-1 and 110-2 as an example, various parameters of the photovoltaic modules 110-1 and 110-2, such as size, shape, component composition, properties, materials, processes, patterns, etc., may be the same or different. The sides of the photovoltaic module 110-1 and the photovoltaic module 110-2 can be connected to each other, connected to the same connector, or separated from each other. The connection means or the connection members used in the photovoltaic power generation system 100 between the plurality of photovoltaic modules 110 and the cross member 121 may be the same or different. The orientation of the plurality of photovoltaic modules 110 in the photovoltaic power generation system 100 can be the same or different.
In some embodiments, one beam 121 may be coupled to two or more beam securing structures 123 (e.g., beam securing structures 123-1 and 123-2, etc.). Various parameters of the beam securing structure 123-1 and the beam securing structure 123-2, such as size, shape, component composition, properties, materials, processes, patterns, etc., may be the same or different. The beam fixing structure 123-1 and the beam fixing structure 123-2 may be connected to or separated from each other. The angles formed between the beam fixing structures 123-1 and 123-2 and the beam 121 or the fixing surface 130 may be the same or different. The connection means or the connection members used between the beam fixing structures 123-1 and 123-2 and the beam 121 or the fixing surface 130 may be the same or different.
In some embodiments, the photovoltaic power generation system 100 can include two or more beams 121. Each beam 121 may be coupled to either or both of beam securing structure 123-1 and beam securing structure 123-2. In some embodiments, beam securing structure 123-1 and beam securing structure 123-2 are coupled to one securing surface 130-1 and securing surface 130-2, respectively. The fixing surface 130-1 and the fixing surface 130-2 may belong to the same structure, such as the ground, the same roof, the same building outer wall, the same device housing, etc., or may belong to different structures, such as the ground and the wall, two different building outer walls, the device housing and the wall, etc.
It is noted that fig. 1-a, 1-b and 1-c are merely illustrative and are not intended to be exclusive. The relevant features described for each, as well as some features not directly illustrated, may be present in part or in whole in a photovoltaic power generation system 100.
Fig. 2-a and 2-b are schematic views of an example panel-securing assembly, according to some embodiments of the invention. Fig. 2-a is a schematic front view of the panel mounting assembly 300. Fig. 2-b is a rear view of the panel securing assembly 300. The panel retaining assembly 300 is one specific embodiment of the panel retaining assembly 112 as described in fig. 1-a. The panel mounting assembly 300 may include a panel bezel 310, a base plate 320, and the like. The photovoltaic panel 111 may be mounted on the base plate 320. The panel bezel 310 surrounds the photovoltaic panel 111. The bottom plate 320, the photovoltaic panel 111, and the panel bezel 310 do not require shapes that completely correspond, but only need to satisfy the above relationships. One or more bezel attachment structures 330 may be further included on the panel bezel 310 for securing the panel mounting assembly 300 to the cross member 121. The materials of construction of panel bezel 310, bezel coupling structure 330, and chassis 320 may be the same or different. The connection between panel bezel 310 and base plate 320 and between panel bezel 310 and bezel connection structure 330 may be a connector connection or an integral connection.
Panel bezel 310 may be comprised of one or more bezel members 340, such as bezel members 340-1, 340-2, 340-3, or 340-4. The rim member 340 may be a straight configuration, an arcuate configuration, the like, or a combination thereof. Panel bezel 310 may be comprised of bezel members 340 joined end-to-end. The different frame members 340 that make up panel frame 310 may be made of the same or different materials. In some embodiments, the photovoltaic panel 111 may have a geometry similar to a rectangle, and accordingly, the panel bezel 310 may also be designed as a rectangle, with the bezel members 340-1, 340-2, 340-3, 340-4 representing the four sides of the rectangle, respectively. The names of frame members 340-1, 340-2, 340-3, 340-4 are merely used for identification purposes and may represent any one of the sides of panel bezel 310. for convenience of description, frame members 340-1 and 340-3 represent one pair of axially opposite sides of panel bezel 310, and frame member 340-2 and frame member 340-4 represent another pair of axially opposite sides of panel bezel 310. Wherein the frame member 340-1 includes at least one frame connecting structure 330 and is connected to the beam 121 via the structure. Taking the frame members 340-1 and 340-3 as examples, various parameters, such as size, shape, configuration, material, process, pattern, sub-configuration, number of sub-configurations, etc., may be the same or different. Frame members 340-1 and 340-3 are on either side of base 320 and are connected to base 320. The interconnection between the frame members 340 may include a connector connection, an integral connection, or a combination thereof. For example, the frame members 340-1 and 340-2 may be integrally connected to form an L-shaped member; 340-3 and 340-4 may form another L-shaped member by an integral connection, and the two L-shaped members may be connected together by a connecting member.
It is noted that bezel element 340 represents only one edge of panel bezel 310 in the present invention and does not represent a specific and separate component in an actual application. A separate component in a practical application may be a frame piece 340 or a combination of several frame pieces 340 in the present invention. For example, for a rectangular panel frame 310, although the panel frame 310 includes four sides in total, in practical applications, components representing two or more sides may be integrally formed by bending a straight component or by casting through a special mold. The number of individual components can be less than four. The number of bezel members 340 may be determined according to the geometry of panel bezel 310. For example, hexagonal panel bezel 310 may have six bezel members 340. For convenience of description, the rectangular panel bezel 310 will be described as an example in the present invention, but it is understood that the description does not limit the panel bezel 310 to be rectangular or the number of bezel members 340 to be four.
The frame connecting structure 330 is used to fix the panel mounting assembly 300 to the cross member 121. Bezel attachment structure 330 is located entirely on panel bezel 310. The frame connecting structure 330 may be located on the back or side of the photovoltaic module 110. The size of the frame connecting structure 330 is not particularly limited, and may span the entire one of the frame members 340 or may remain only large enough to connect to the beam 121. In some embodiments, the bezel connecting structure 330 and the beam 121 connected thereto may have complementary cross-sectional shapes at the interface.
The bezel connecting structure 330 may have a portion or the entire area overlying the base plate 320. The frame connecting structure 330 may further include holes, slits, protrusions, grooves, or a combination thereof to enhance the connection with the cross member 121. In some embodiments, the frame connecting structure 330 may be a separate structure that is connected to one of the frame members 340 by using a connecting member, or may be connected to one of the frame members 340 by using an integrated connecting means (e.g., welding, etc.). In some embodiments, the frame attachment structure 330 may be a feature (e.g., a raised structure) on the frame member 340 that is added to the frame member 340 by one or more physical molding methods such as hammering, bending, punching, cutting, etc., or by integrally molding the mold during casting.
In some embodiments, the panel securing assembly 300 may include at least two bezel connecting structures 330, such as bezel connecting structures 330-1 and 330-2. Various parameters of the frame connecting structures 330-1 and 330-2, such as size, shape, structure, material, process, pattern, substructure, number of substructures, etc., may be the same or different. Bezel attachment structure 330-1 and bezel attachment structure 330-2 may be located on two different bezel members 340 (e.g., bezel member 340-1 and bezel member 340-3) or on the same bezel member 340, respectively. The bezel connection structure 330-1 and the bezel connection structure 330-2 may be connected to the same beam 121 or to different beams 121. The specific locations of the bezel attachment structure 330-1 and the bezel attachment structure 330-2 or the relative locations of the two are not particularly required. In some embodiments, bezel attachment structure 330-1 and bezel attachment structure 330-2 may be located on one of the axes of symmetry of panel bezel 310.
Fig. 3-a is a schematic view of an example panel securing assembly, according to some embodiments of the invention. The back side of the panel securing assembly 300 may include one or more bezel reinforcing structures 350 (such as the bezel reinforcing structures 350-1 and 350-2 shown in fig. 3-a). The frame reinforcing structure may be used to improve the mechanical strength of the panel securing assembly 300. The bezel reinforcing structure may be coupled to panel bezel 310 and/or base plate 320 and span base plate 320. In some embodiments, the rim reinforcement structure may include one or more lateral reinforcement structures 350-1 and/or one or more longitudinal reinforcement structures 350-2. In some embodiments, the transverse reinforcing structure 350-1 may be a transverse stiffener and the longitudinal reinforcing structure 350-2 may be a longitudinal stiffener. In some embodiments, transverse reinforcing structure 350-1 may be connected to frame members 340-1 and 340-3, and longitudinal reinforcing structure 350-2 may be connected to frame member 340-2 and frame member 340-4. The transverse reinforcing structure 350-1 and the longitudinal reinforcing structure 350-2 may be partially or simultaneously applied to the panel securing assembly 300. The frame reinforcing structure 350 may be made of a material including one or more of metal, glass, ceramic, and/or polymer.
3-b are schematic illustrations of an example panel securing assembly, according to some embodiments of the invention. The base plate 320 of the panel securing assembly 300 may further include one or more base plate attachment structures 360 thereon. The floor attachment structure 360 may be used to attach to the cross member 121. The bottom plate connecting structure 360 may further include a hole, a slit, a protrusion, a groove, or a combination thereof. The bottom plate connection structure 360 may be used to enhance the connection effect between the panel loading assembly 300 and the cross member 121. The base connection structure 360 may be located anywhere on the base 320 and may be connected to the same beam 121 as the bezel connection structure 330-3 (or 330-4) or to a different beam 121. The material of the backplane connection structure 360 may comprise one or a combination of metals, glasses, ceramics, and/or polymers. The base connection structure 360 may have a similar or different shape or structure as the bezel connection structure 330-3 (or 330-4).
Fig. 3-c are schematic illustrations of an example panel securing assembly 300, according to some embodiments of the invention. The panel bezel 310 of the panel securing assembly 300 may further include a plurality of bezel coupling structures 330 (e.g., bezel coupling structures 330-5, 330-6, 330-7, and 330-8). The rim connecting structure 330 may be used to connect with one or more beams 121. In some embodiments, two or more bezel attachment structures 330, such as bezel attachment structures 330-5, 330-6, 330-7, and 330-8, may be included on each of bezel members 340-1 and 340-3. Various parameters of the bezel connection structures 330-5, 330-6, 330-7, and 330-8, such as size, shape, structure, material, process, pattern, substructure, number of substructures, etc., may be the same or different. In some embodiments, the bezel connection structure 330-5 and the bezel connection structure 330-6 can be connected to the same beam 121, while the bezel connection structure 330-7 and the bezel connection structure 330-8 can be connected to another beam 121. The specific location and relative position of the rim connecting structures 330-5, 330-6, 330-7 and 330-8 on the rim members 340-1 and 340-3 is not particularly required. In some embodiments, the bezel connection structures 330-1, 330-2, 330-3, and 330-4 may be connected to two parallel beams 121.
It is noted that the above exemplary description of the panel securing assembly 300 is not intended to be exhaustive. Their respective described related features, as well as some features not directly illustrated, may be present in part or in whole in a panel retaining assembly 300.
4-a and 4-b are schematic views of an example panel immobilization assembly, according to some embodiments of the invention. The panel retaining assembly 400 is one specific embodiment of the panel retaining assembly 112 as described in fig. 1-a. Fig. 4-a is a schematic front view of the panel securing assembly 400. Fig. 4-b is a schematic rear view of the panel securing assembly 400. The panel mounting assembly 400 may include a panel bezel 410 and a base plate 420. The photovoltaic panel 111 may be mounted on the base plate 420, and the panel bezel 410 may surround the photovoltaic panel 111. The bottom plate 420, the photovoltaic panel 111, and the panel bezel 410 do not require a complete correspondence in shape, but only need to satisfy the above relationship. The panel securing assembly 400 may further include one or more rigid connection structures 430. The materials from which panel bezel 410, rigid connection 430, and bottom plate 420 are made may be the same or different. The connection between the panel frame 410 and the bottom plate 420 may be a connection member connection or an integrated connection.
Panel bezel 410 may be comprised of one or more bezel members 440 (e.g., bezel members 440-1, 440-2, 440-3, and 440-4). In some embodiments, panel bezel 410 may be rectangular. The description of panel bezel 410 and each bezel element 440 is similar to the description of panel bezel 310 and bezel element 340, and reference is made to the description of FIGS. 2-a and 2-b. The panel securing assembly 400 may include one or more rigid connection structures 430 for securing the panel securing assembly 400 to the cross-beam 121. The rigid connecting structure 430 may span the entire or a portion of the bottom plate 420. Rigid connection 430 may be connected to bottom panel 420 and/or panel bezel 410 by a connection or integral connection via a connector (not shown). In some embodiments, rigid connecting structure 430 is connected at both ends to frame members 440-1 and 440-3, respectively. The rigid connecting structure 430 may further include holes, slits, protrusions, grooves, or a combination thereof to enhance the connection with the cross member 121. In addition, the rigid connection structure 430 may improve the mechanical strength of the panel securing assembly 112.
Fig. 4-c is a schematic illustration of an example panel securing assembly, according to some embodiments of the invention. The panel securing assembly 400 may include two or more rigid connection structures 430 (e.g., rigid connection structures 430-1, 430-2). Parameters of the rigid connection structures 430-1 and 430-2, such as size, shape, structure, material, process, pattern, substructure, number of substructures, and the like, may be the same or different. Rigid connection structures 430-1 and 430-2 may be attached to different beams 121. Rigid connecting structures 430-1 and 430-2 may or may not be parallel to each other. In some embodiments, one end of rigid connecting structures 430-1 and 430-2 may be connected to the same frame member (e.g., frame members 440-1 or 440-3). In some embodiments, rigid connection structures 430-1 and 430-2 may both be connected to base plate 420.
Panel securing assembly in some embodiments, the panel securing assembly 400 may be supplemented with one or more border reinforcing structures, such as transverse reinforcing structures 340-1 and/or longitudinal reinforcing structures 340-2, as described in fig. 3-a. In some embodiments, the panel securing assembly 400 may be supplemented with one or more backplane connection structures 360 as described in fig. 3-b. The rigid connection structure 430 and the additional floor connection structure 360 may be connected to different beams 121. In some embodiments, the panel securing assembly 400 may also attach one or more bezel attachment structures 330 as described in fig. 2-a and 2-b to the panel bezel 410. The frame connecting structure 330 may be connected to the same beam 121 as the rigid connecting structure 430, or may be connected to different beams 121.
It is noted that the above exemplary description of the panel securing assembly 400 is not intended to be exhaustive. The related features, as well as some other features not directly described, may be present in part or in whole in a panel mount assembly 400.
Fig. 5-a is a schematic illustration of an example rigid connection structure, according to some embodiments of the invention. Rigid attachment structure 430 may include a bezel attachment layer 510 and a bezel reinforcing layer 520. The bezel connection layer 510 may be connected with the beam 121. The bezel connection layer 510 may be some form feature (e.g., a raised structure) inherent to or added to the bezel reinforcing layer 520. Bezel reinforcing layer 520 may be coupled to backplane 420 and/or panel bezel 410. The bezel reinforcing layer 520 may improve the mechanical strength of the panel mounting assembly 400. The frame connecting layer 510 and the beam 121 connected thereto may have a complementary cross-sectional shape at the contact surface. Various parameters of the bezel reinforcing layer 520 and the bezel connection layer 510, such as size, shape, structure, material, process, pattern, substructure, number of substructures, etc., may be the same or different. The frame reinforcing layer 520 may be connected to the frame connecting layer 510 by a connector connection method and/or an integrated connection method. There is no relative size or shape limitation on the bezel connection layer 510 and the bezel reinforcing layer 520. The frame connecting layer 510 may further include holes, slits, protrusions, grooves, or a combination thereof to enhance the connection between the frame connecting layer and the beam 121.
Fig. 5-b is a schematic illustration of an example rigid connection structure, according to some embodiments of the invention. Rigid connection 431 is an embodiment of rigid connection 430 as depicted in fig. 5-a. Rigid connection 431 includes a frame reinforcement layer 521 and a frame connection layer 511, which are embodiments of frame reinforcement layer 520 and frame connection layer 510, respectively. The bezel connection layer 511 may include a groove structure that may span the rigid connection structure 431. Accordingly, the cross beam 121 connected to the rigid connection 431 may have one or more protruding structures. The cross-sections of the groove structures and the projection structures at the contact surfaces may be complementary. The frame connection layer 511 and/or the beam 121 may further include holes, slits, protrusions, grooves, or a combination thereof on the contact surface to enhance the connection effect therebetween. In some embodiments, the rigid connection 431 and the cross-beam 121 may be mounted together in an axially sliding manner.
Fig. 5-c is a schematic illustration of an example rigid connection structure, according to some embodiments of the invention. Rigid connection 432 is one embodiment of rigid connection 430 as described in fig. 5-a. Rigid connection 432 includes a bezel reinforcing layer 522 and a bezel connection layer 512, which are embodiments of bezel reinforcing layer 520 and bezel connection layer 510, respectively. Bezel attachment layer 512 may include one or more raised structures. The raised structure may span the entire rigid connecting structure 432 or may have only a length sufficient to connect to the beam 121. Accordingly, the beam 121 to which the rigid connecting structure 432 is connected may have one or more groove structures capable of accommodating the projection structures. The cross-sections of the groove structures and the projection structures at the contact surfaces may be complementary. The frame connecting layer 512 and/or the beam 121 may further include holes, slits, protrusions, grooves, or a combination thereof on the contact surface to enhance the connection effect therebetween. In some embodiments, the length and/or width of bezel attachment layer 512 may exceed the length and/or width of bezel reinforcing layer 522. In some embodiments, the rigid connecting structure 432 and the cross beam 121 may be mounted together by way of axial sliding.
Fig. 5-d is a schematic illustration of an example rigid connection structure, according to some embodiments of the invention. Rigid connection structure 433 is an embodiment of rigid connection structure 430 as depicted in fig. 5-a. Rigid connection structure 433 includes a bezel reinforcing layer 523 and a bezel connection layer 513, which are embodiments of bezel reinforcing layer 520 and bezel connection layer 510, respectively. Two or more bezel connection layers 513, such as bezel connection layers 513-1, 513-2, 513-3, and 513-4, may be connected to the bezel reinforcing layer 523. The spacing between the connecting layers may be arbitrary, and at least one of the frame connecting layers and the beam 121 to which it is connected may have a complementary cross-sectional shape at the contact surface. Taking two frame connecting layers 513-1 and 513-2 as an example, the parameters, such as size, shape, structure, material, process, pattern, substructure, number of substructures, etc., may be the same or different. The frame connecting layer 513-1 and the frame connecting layer 513-2 may be connected to the same beam 121 or may be connected to different beams 121. In some embodiments, the bezel connection layer 513-1 may be a connection structure that has the same shape, a partially same shape, or a completely different shape than the bezel connection layer 513-2. The frame connecting layer 513-1 and the frame connecting layer 513-2 may be connected to the beam 121 in the same or different manners.
Fig. 6-a is a schematic illustration of an exemplary panel load module beam connection structure and manner of connection between beams, according to some embodiments of the invention. The beam connection structure may include the bezel connection structure 330 as depicted in fig. 2-a and 2-b, the chassis connection structure 360 as depicted in fig. 3-c, the rigid structural connection layer 510 as depicted in fig. 5-a, and various embodiments of the above. Wherein the cross-section 600 is a cross-section of the beam connection structure at the connection with the beam 121, and the cross-section 680 is a cross-section of the beam 121 on the same plane as the cross-section 600. Connection surface 620 is the surface of the beam connection structure that contacts beam 121, and connection surface 640 is the surface of beam 121 that contacts connection surface 620. In the cross-sectional schematic depicted in fig. 6-a, joint plane 620 and joint plane 640 may be represented by a combination of one or more straight and/or arcuate line segments. After the panel mounting assembly 112 is mounted on the cross member 121, the connection surface 620 and the connection surface 640 may be attached. Cross-section 600 and cross-section 680 may be considered complementary when connecting surface 620 and connecting surface 640 are mated and cross-section 600 and/or cross-section 680 include at least one relief.
The cross-section 680 of the beam 121 may have a variety of different shapes, as described in detail herein with respect to fig. 1-a. In order to enhance the connection effect between the panel loading assembly 112 and the cross beam 121, the cross beam connection structure may be designed to have a complementary cross-sectional shape at the contact surface with the cross beam 121 connected thereto. When the beam 121 has cross-sections 680 of various shapes or sizes on the contact surface, the cross-section 600 of the beam connection structure at the corresponding location may still be complementary thereto. In some embodiments, the cross-section 600 may completely or partially surround the cross-section 680, in which case the connection face 640 may surround or partially surround the cross-section 680.
In some embodiments, the connection surfaces 620 and 640 may further include some textures, concave-convex shapes, connection holes, etc. to enhance the connection effect between the panel fastening assembly 112 and the cross beam 121. Other structures or connectors may be added to the portion other than the connection face 620. For example, a U-shaped structure may be further connected to the beam connecting structure. The U-shaped structure may engage the beam 121 along with the beam connection structure to secure the connection between the panel fastener assembly 112 and the beam 121 without additional physical shaping of the beam, such as punching. One or more connectors, such as a hoop, a bolt, a nut, etc., may be used to fasten the frame connecting structure 330 and/or the cross member 121. In some embodiments, through bolt holes may be included on the beam connection structure and the beam 121, and then the two are fastened with bolts.
It is noted that the cross-section 600 is only a schematic illustration in fig. 6-a and does not limit the actual cross-sectional shape of the beam attachment structure. After the joint plane 620 is defined, the cross-section 600 may be provided in any shape without affecting the mechanical properties of the joint plane 620 and the joint, which may be macroscopically circular or polygonal as defined in the present invention, unless otherwise specified. The cross-section 600 may be concave or convex in shape as shown in fig. 6-a, and accordingly, the cross-section 680 on the beam 121 may include a convex or concave shape that is complementary to the cross-section 600.
In some embodiments, prior to connecting the beam connection structure to beam 121, there may be no complementarity between the original shape between cross-section 600 and cross-section 680; after the beam connection structure and the beam 121 are connected and during normal use of the photovoltaic power generation system 100, the cross section 600 and the cross section 680 become complementary due to deformation of the beam connection structure and/or the beam 121, and the cross section 600 and the cross section 680 can be considered to be complementary. The relevant embodiments of the present invention, both cross-section 600 and cross-section 680, will follow the relevant characteristics as defined hereinabove.
Fig. 6-b is a schematic illustration of an exemplary beam connection structure and connection between beams according to some embodiments of the invention. As shown, the cross-section 681 of the beam 121 may have a square shape, and accordingly, the cross-section 601 of the beam connection structure may include a square groove of a corresponding shape. The cross-section 601 and the cross-section 681 can be complementary when the beam 121 is coupled to the beam coupling structure.
Fig. 6-c illustrate some embodiments of an exemplary beam connection structure and beam 121 connection according to some embodiments of the present invention. As shown, the cross-section 682 of the beam 121 may have a splined or star-shaped configuration, and correspondingly, the cross-section 601 of the beam connection may include a correspondingly shaped spline or star-shaped groove. When beam 121 is coupled to the beam coupling structure, cross-section 602 and cross-section 682 may be complementary. The splines or star-shaped structures on the cross-beam 121 may inhibit the panel load assembly 112 from rotating along the cross-beam 121. The beam connecting structure can be further connected with a U-shaped structure. The U-shaped structure may engage the beam 121 along with the beam connection structure to secure the connection between the panel fastener assembly 112 and the beam 121 without additional physical shaping of the beam, such as punching.
Fig. 7-a and 7-b illustrate an exemplary beam connection structure and beam 121 connection according to some embodiments of the invention. The beam connection structure may include the bezel connection structure 330 as depicted in fig. 2-a and 2-b, the chassis connection structure 360 as depicted in fig. 3-c, the rigid structural connection layer 510 as depicted in fig. 5-a, and embodiments of the above structures. Fig. 7-a is a cross-sectional view of the connection of the beam connection structure to the beam 121, and fig. 7-b is a side view of the connection of the beam connection structure to the beam 121. The beam connection structure may be connected to the beam 121 by a hoop structure. Cross-section 700 is the cross-section of the hoop structure. Cross-section 780 is a cross-section of beam 121. The cross beam 121 may pass through the hoop structure. The beam section 760 is part of the beam 121 connected to the hoop structure.
The hoop structure may include a connection region 730 and a transition region 790. Where the connection region 730 is the region where the hoop structure and beam section 760 are connected, and the transition region 790 is the portion that connects the connection region 730 to the side frame member 340 (or rigid structural connection layer 510), etc. The attachment region 730, transition region 790, and bezel 340 (or rigid structural attachment layer 510) may be unitary structures or separate structures attached together. The connection region 730 may include two connection ends 730-1 and 730-2. The connection ends 730-1 and 730-2 may be connected by one or more connectors. In some embodiments, one or more through bolt holes 750 may be included on connection ends 730-1 and 730-2. The connection ends 730-1 and 730-2 may be connected by one or more bolts through the bolt holes 750. The original cross-section 700 of the hoop structure may not necessarily be complementary to the cross-section 780 before the connecting ends 730-1 and 730-2 are connected, and the beam section 760 may be installed into the hoop structure. When the beam section 760 is installed into the hoop structure, the connection ends 730-1 and 730-2 may be connected together, thereby securing the hoop structure and the beam section 760 together. In some embodiments, the contact surfaces of the connection ends 730-1 and 730-2 may further include holes, slits, protrusions, grooves, or the like, or a combination thereof to enhance the connection effect therebetween.
In some embodiments, the deformation of the cross-section 700 may be achieved by adding a living joint to the hoop structure or by relying on the hoop structure itself to elastically or inelastically deform. For example, the hoop structure may be made of a metal having a certain elasticity so as to be elastically deformable. In some embodiments, the connecting surface 720 and/or 740 may further include some texture, relief, etc. These structures can enhance the connection between the panel load assembly 112 and the cross member 121. For example, spline-like structures may be included on the beam segments 760 and corresponding complementary structures included on the cross-section 700 to limit normal rotation between the panel load assembly 112 and the beam 121.
It should be noted that the cross-section 700 is only a schematic illustration according to some embodiments and is not intended to limit the cross-section of the beam 121, the hoop structure on the beam connection structure. In some embodiments, the cross-beam 121 may be one or a combination of triangular, rectangular, diamond, pentagonal, hexagonal, star-shaped with different numbers of sides, cross-shaped, L-shaped, U-shaped, Z-shaped, H-shaped, T-shaped, etc., and the cross-section 700 may be any shape complementary to (partially or fully) the cross-section of the cross-beam 121.
Fig. 8 illustrates some examples of exemplary beam connection structures and connections between beams according to some examples of the invention. The beam connection structure may include the bezel connection structure 330 as depicted in fig. 2-a and 2-b, the chassis connection structure 360 as depicted in fig. 3-c, the rigid structural connection layer 510 as depicted in fig. 5-a, and embodiments of the above structures. . Fig. 8-a is a cross-sectional view of the connection of the beam connection structure to the beam 121, and fig. 8-b is a side view of the connection of the beam connection structure to the beam 121. Cross-section 800 is a cross-section of the beam connection structure. The cross-section 880 is a cross-section of the cross-beam 121. The beam segment 860 is a portion of the beam 121 that is connected to the beam connection structure. As shown, the beam connection structure may include a hoop connection structure. The hoop connection structure may be connected to one hoop structure and clamp the beam section 860 together. Cross-section 800 encompasses the cross-section of the hoop attachment structure and beam segment 860 is part of the structure of beam 112 to which the hoop structure is attached. Cross-section 803 encompasses the cross-section of the hoop structure, wherein attachment surface 821 is the surface of the hoop structure that contacts beam section 860, and attachment surface 841 is the surface of beam section 860 that contacts attachment surface 821. The beam connection structure may include a hoop connection region and a transition region 890. The hoop connecting area is used for being connected with the hoop structure. The transition area 890 is the portion that connects the hoop attachment area to the side frame members 340 (or rigid structural attachment layer 510) or the like. The hoop attachment regions, transition regions 890 and the side frame members 340 or (or rigid structural attachment layer 510) may be unitary structures or separate structures that are attached together. The hoop connection region includes two connection ends 830 and 831, and the hoop structure includes two connection ends 832 and 833, wherein the connection end 830 and the connection end 832 may be connected by one or more connection members, and the connection end 831 and the connection end 833 may be connected by one or more connection members. Connecting end 830 and connecting end 831 can be symmetrical or asymmetrical, connecting end 833 and connecting end 832 can be symmetrical or asymmetrical, and the connecting mode between connecting ends 830 and 832 and the connecting mode between connecting ends 831 and 833 can be the same or different. In some embodiments, one or more through bolt holes 850 may be included on connecting ends 830 and 832, and one or more through bolt holes 851 may be included on connecting ends 831 and 833. The beam attachment structure is secured to the beam segment 860 by two or more bolts that connect the attachment ends 830 and 831 and simultaneously connect the attachment ends 831 and 833. Various parameters of the hoop connecting structure and the hoop, such as size, shape, structure, material, process, pattern, substructure, number of substructures and the like, can be the same or different. In some embodiments, the connecting surface 820 and/or the connecting surface 840 may further include texture, relief, etc. to enhance the connection between the panel load bearing assembly 112 and the cross beam 121, for example, the cross beam section 760 may include spline-like structures and the cross section 800 may include complementary structures corresponding thereto to limit the normal rotation between the panel load bearing assembly 112 and the cross beam 121. In some embodiments, the connecting surface 821 and/or the connecting surface 841 may also include some texture, concave-convex shape, etc. to further enhance the connection effect between the panel fastening assembly 112 and the cross beam 121. In some embodiments, the contact surfaces of connecting ends 830, 831, 832 and/or 833 may further include holes, slits, protrusions, grooves, or a combination thereof to enhance the connecting effect.
It should be noted that the cross-section 800 is only a schematic illustration according to some embodiments, and does not limit the cross-section of the beam connection structure, the hoop structure, and the beam 121. In some embodiments, the cross-beam 121 may be one or a combination of triangular, rectangular, diamond, pentagonal, hexagonal, star-shaped with different numbers of sides, cross-shaped, L-shaped, U-shaped, Z-shaped, H-shaped, T-shaped, etc., and the cross-section 800 may be any shape complementary to (partially or fully) the cross-section of the cross-beam 121.
Fig. 9-a and 9-b illustrate an exemplary beam connection structure and connection between beams according to some embodiments of the invention. The beam connection structure may include the bezel connection structure 330 as depicted in fig. 2-a and 2-b, the chassis connection structure 360 as depicted in fig. 3-c, the rigid structural connection layer 510 as depicted in fig. 5-a, and embodiments of the above structures. Fig. 9-a is a cross-sectional view of the connection of the beam connection structure to the beam 121, and fig. 9-b is a side view of the connection of the beam connection structure to the beam 121. Cross section 900 is a cross section of the beam connection structure. The cross-section 980 is a cross-section of the cross-beam 121. The beam section 960 is a part of the beam 121 to which the beam connection structure is connected. The cross-section 900 of the beam connection structure may be a complementary structure to the cross-section 980, and the beam section 960 is part of the structure of the beam 121 to which the beam connection structure is connected. The beam connection structure may be directly lapped on the beam section 960 or mounted on the beam section 960 by means of an axial sliding. The beam connection structure may further be connected to the beam segments 960 by connectors. In some embodiments, one or more bolt holes 950 may be included on the beam connection structure and on the beam segment 960 and the connection between the beam segment 960 and the beam connection structure is fastened by connectors. In some embodiments, the cross-section 980 may be circular. In some embodiments, the cross-section 980 may be square. In some embodiments, the cross-section 980 may be hollow.
It should be noted that cross-section 900 is merely a schematic illustration according to some embodiments and is not limiting to the cross-section of the beam connection structure and beam 121. In some embodiments, the cross-beam 121 may be one or a combination of triangular, rectangular, diamond, pentagonal, hexagonal, star-shaped with different numbers of sides, cross-shaped, L-shaped, U-shaped, Z-shaped, H-shaped, T-shaped, etc., and the cross-section 900 may be any shape complementary to (partially or fully) the cross-section of the cross-beam 121.
Fig. 10-a and 10-b illustrate an exemplary beam connection structure and connection between beams according to some embodiments of the invention. The beam connection structure may include the bezel connection structure 330 as depicted in fig. 2-a and 2-b, the chassis connection structure 360 as depicted in fig. 3-c, the rigid structural connection layer 510 as depicted in fig. 5-a, and embodiments of the above structures. Cross section 1000 is a cross section of the beam connection structure. Cross section 1080 is a cross section of beam 121. As shown, the beam attachment structure may comprise a protrusion 1005 and the beam 121 may comprise a recess 1015. The protrusion structures 1005 and the groove structures 1015 may have the same or very similar shape structures. The beam connection structure and the beam 121 may form the complementary shaped cross-sections 1000 and 1080 through the protrusion structure 1005 and the groove structure 1015. Connecting surface 1020 is the surface of protruding structure 1005, and connecting surface 1040 is the surface of recessed structure 1015. The projection 1005 and the groove 1015 have cross-sectional shapes such that the groove 1015 can catch the projection 1005 to stabilize the connection between the panel load assembly 112 and the beam 121. In some embodiments, the groove structures 1015 and the protrusion structures 1015 may have a trapezoidal cross-sectional shape. In some embodiments, the groove structures 1015 and the protrusion structures 1015 may have a T-shaped cross-sectional shape. The beam connecting structure and the beam 121 can be mounted together in an axially sliding manner.
FIGS. 11-a and 11-b illustrate an exemplary beam connection structure and connection between beams according to some embodiments of the invention. The beam connection structure may include the bezel connection structure 330 as depicted in fig. 2-a and 2-b, the chassis connection structure 360 as depicted in fig. 3-c, the rigid structural connection layer 510 as depicted in fig. 5-a, and embodiments of the above structures. Cross section 1100 is a cross section of the beam connection structure. Cross section 1180 is a cross section of beam 121. As shown, the beam connection structure may include a recessed structure 1115 and the beam 121 may include a raised structure 1105. The raised structures 1105 and recessed structures 1115 may have the same or very similar shape structures. The beam connection structure and the beam 121 may form a complementary shaped cross-section through the raised structures 1105 and the recessed structures 1115. Connecting surface 1020 is the surface of recessed feature 1115 and connecting surface 1040 is the surface of protruding feature 1105. Raised structures 1105 and recessed structures 1115 have cross-sectional shapes that allow recessed structures 1115 to capture raised structures 1105 and thereby stabilize the connection between panel load bearing assembly 112 and beam 121. In some embodiments, groove structures 1115 and protrusion structures 1105 may have a trapezoidal cross-sectional shape. In some embodiments, groove structures 1115 and protrusion structures 1105 may have a T-shaped cross-sectional shape. The beam connecting structure and the beam 121 can be mounted together in an axially sliding manner.
Fig. 12 is a schematic illustration of an exemplary manner of securing panel mounting assemblies according to some embodiments of the invention. The panel securing assembly 1200 and the panel securing assembly 1201 may be embodiments of the panel securing assembly 112. Two axially adjacent panel-mounting assemblies 1200 and 1201 mounted on the photovoltaic power generation system 100 may be further coupled and secured together by one or more inter-panel connectors 1260. The panel mounting assembly 1200 and the panel mounting assembly 1201 may be connected to the same beam 121. The panel mounting assembly 1200 may include a bezel 1210. Bezel 1210 may include bezel members 1240-1, 1240-2, 1240-3, and 1240-4. The panel mounting assembly 1201 may include a bezel 1211. Bezel 1211 can include bezel members 1241-1, 1241-2, 1241-3 and 1241-4. The frame members 1240-1 and 1241-3 may be axially adjacent. The panel securing assemblies 1200 and 1201 may be embodiments of the panel securing assembly 300 or embodiments of the panel securing assembly 400, and thus the associated definitions of the various components thereof, and the associated components that may be included, may be found in reference to fig. 2-a, 2-b, 4-a, 4-b, or 4-c and the associated descriptions of the embodiments thereof in this disclosure. The panel securing assemblies 1200 and 1201 may be the same or different.
Frame members 1240-1 and frame members 1241-3 may be coupled to a common interplate connection 1260. The frame member 1240-1 may include an inter-panel securing structure 1250. Frame members 1241-3 may include an interplate securing structure 1251. The inter-panel connector 1260 may include two panel connection ends, one panel connection end may be used to connect to the inter-panel securing structure 1250 and another panel connection end may be used to connect to the inter-panel securing structure 1251. The panel connection end of the inter-panel connection 1260 and the inter-panel fastening structure 1250 or 1251 connected thereto may have a complementary shaped cross-section at the contact surface. When the side frame members 1240-1 and 1241-3 are coupled to the interplate connector 1260, the side frame members 1240-1 and 1241-3 may contact each other or leave a space therebetween. In some embodiments, the interplate connector 1260 may have more panel connection ends for connecting to the panel anchor assembly 1200, the panel anchor assembly 1201, and/or other panel anchor assemblies 112. The two or more panel attachment ends on the interplate attachment 1260 may have configurations with the same or different morphological characteristics. In some embodiments, the panel connecting end may have a projection or recess structure, and accordingly, the plate-to-plate fixing structure connected thereto may include a recess or projection structure corresponding in shape to the projection or recess structure. The fixing structures between the plates can be connected to the frame members in a connecting manner or an integrated connecting manner through connecting pieces.
The interplate connector 1260 may have any size and may be located anywhere between two panel anchor assemblies 112. The interplate attachment 1260 may be a separate structure, a composite structure of several separate structures, or a portion of a separate structure. In some embodiments, the interplate connector 1260 may further include a bracket attachment end (not shown). The bracket attachment end may be used to attach to one or more bracket structures (e.g., cross-member 121) in a bracket system as described in fig. 1-a. In some embodiments, there may be multiple inter-panel connections 1260 between the panel-securing assemblies 1200 and 1201, which may be of the same or different shapes, sizes, connections to each panel-securing assembly, and the like. These inter-panel connectors may be interconnected only to the panel-securing assemblies, to the same support structure (e.g., cross-beam 121), or to different support structures. In some embodiments, the interplate connection 1260 may be a standard connection or a non-standard connection, such as a bolt, a connection block of various shapes, and the like. In some embodiments, the interplate connection 1260 may be a bracket structure (e.g., purlin, etc.) in a bracket system as described in fig. 1-a. In some embodiments, the interplate connection may be directly a morphological feature or a structural feature of a region on the cross beam 121, such as a protrusion, a snap, a slot, etc. In some embodiments, the interplate connectors may be coupled to the panel retaining assembly 1200 and the panel retaining assembly 1201 by sliding longitudinally. The panel attachment ends and/or bracket attachment ends may be connected to the inter-panel attachment 1260 via an attachment connection or an integral connection.
Fig. 13-a is a schematic illustration of some embodiments of a cross-section of a fixation between panel-securing components, according to some embodiments of the present invention. Cross-section 1360 is a cross-section of the interpanel connector 1260 at the junction with the panel retention assemblies 1200 and 1201. Cross-section 1300 is a cross-section of inter-panel anchor structure 1250 on edge frame member 1240-1 in the same plane as cross-section 1360. Cross-section 1301 is a cross-section of interpanel fixation structure 1251 on side frame members 1241-3 in the same plane as cross-section 1360. The connection surface 1370-1 is the surface of the interplate connection element 1260 that contacts the interplate fixation structure 1250. The connection surface 1340 is the surface of the interplate securing structure 1250 that contacts the connection surface 1370-1. The connection surfaces 1370-2 are the surfaces of the interplate connection element 1260 that contact the interplate fixation structure 1251. Attachment face 1341 is the surface of interplate mounting structure 1251 that contacts attachment face 1370-2. The interplate connector 1260 includes panel attachment ends 1365-1 and 1365-2. Panel attachment end 1365-1 is coupled to interplate securing structure 1250. Panel link ends 1365-2 are connected to inter-panel securing structure 1251. The interplate connector 1260 may be coupled to one or more of the bracket structures in the bracket system described in fig. 1-a or to only the panel load bearing assemblies 1200 and 1201.
In some embodiments, panel link end 1365-1 and panel link end 1365-2 may have a convex structure; the interplate securing structures 1250 and 1251 may have correspondingly shaped groove structures (e.g., groove structures 1315 and 1316). Groove structure 1315 and panel connection end 1365-1 may have complementary cross-sectional shapes at the interface; the recess structure 1316 and panel connecting end 1365-2 may have complementary cross-sectional shapes at the interface. Panel link end 1365-1 and panel link end 1365-2 may have the same or different shapes; groove structures 1315 and groove structures 1316 may also have the same or different shapes. When panel link end 1365-1 and panel link end 1365-2 are coupled to interpanel securing structures 1250 and 1251, edge frame 1240-1 and edge frame 1241-3 may contact each other or be separated from each other. Attachment surfaces 1340, 1341, 1370-1 and/or 1370-2 may further include apertures, slots, protrusions, recesses, and the like, or combinations thereof, to enhance the attachment between frame member 1240-1 and/or frame member 1241-3 and inter-board attachment member 1260. In some embodiments, panel link end 1365-1 and/or panel link end 1365-2 may include a raised structure having a cross-section in the shape of a square, trapezoid, or T-shape; the groove structures 1315 and/or the groove structures 1316 may have a cross-section that is square, trapezoidal, or T-shaped, among other shapes.
Fig. 13-b is a schematic illustration of a cross-section of a fixation between panel-securing components, according to some embodiments of the invention. Cross-section 1362 is a cross-section of inter-panel connector 1260 at the junction with panel anchor assemblies 1200 and 1201. Cross-section 1302 is a cross-section of inter-panel securing structure 1250 on edge frame member 1240-1 that is in the same plane as cross-section 1362. Cross-section 1303 is a cross-section of interplate securing structure 1251 on frame member 1241-3 in the same plane as cross-section 1362. The connection surface 1372-1 is the surface of the interplate connection 1260 that contacts the interplate fixation structure 1250. The connection surface 1342 is the surface of the interplate fixation structure 1250 that contacts the connection surface 1372-1. The connection surface 1372-2 is the surface of the interplate connection 1260 that is in contact with the interplate fixation structure 1251. Connection face 1343 is the surface of interplate mounting structure 1251 that contacts connection face 1372-2. The interplate connector 1260 includes panel attachment ends 1367-1 and 1367-2. Panel connection end 1367-1 is connected to inter-board securing structure 1250 and panel connection end 1367-2 is connected to inter-board securing structure 1251. The interplate connector 1260 may be coupled to one or more of the bracket structures in the bracket system described in fig. 1-a or to only the panel load bearing assemblies 1200 and 1201.
In some embodiments, panel link end 1365-1 and panel link end 1365-2 may have a grooved structure; the interplate securing structures 1250 and 1251 may have correspondingly shaped raised structures (e.g., raised structures 1317 and 1318). Raised structure 1317 and panel attachment end 1367-1 may have complementary cross-sectional shapes at the interface; raised structure 1318 and panel attachment end 1367-2 may have complementary cross-sectional shapes at the interface. The raised structures 1317 and 1318 may have the same or different shapes; panel link end 1367-1 and panel link end 1367-2 may also have the same or different shapes. Attachment surfaces 1342, 1343, 1372-1 and/or 1372-2 may further include apertures, slots, protrusions, recesses, and the like, or combinations thereof, to enhance the attachment between frame member 1240-1 and/or frame member 1241-3 and inter-board attachment member 1260. In some embodiments, the raised structures 1317 and/or the raised structures 1316 may be square, trapezoidal, T-shaped, or the like in cross-section; panel link end 1367-1 and/or panel link end 1367-2 may include a groove structure having a cross-section in the shape of a square, trapezoid, or T-shape, for example.
It should be noted that fig. 13-a and 13-b are merely exemplary illustrations of the manner of securing between two panel securing assemblies 112 as described in fig. 12, and do not encompass all possibilities of securing. For example, the two panel connection ends need not both be male or both be female. In some embodiments, the two connection ends of the interplate connection 1260 may be one male configuration and one female configuration. In some embodiments, one connection end of the interplate connection 1260 may be any combination of male and female configurations. In some embodiments, the inter-panel connection 1260 may include multiple connection ends that connect to the same panel-securing assembly 112, which may include male connection ends and/or female connection ends. The panel connection end of the inter-panel connection 1260 and the inter-panel fixation structure connected thereto need only have a complementary cross-sectional shape at the contact surface after connection; the cross-sectional shapes of the regions to be joined may or may not be complementary before the two are joined.
Fig. 14 is some schematic illustrations of a cross-section of a fixation between panel-securing assemblies as depicted in fig. 13-a or 13-b, according to some embodiments of the invention. Cross-section 1460 is a cross-section of the interplate connector 1260 at the junction with the panel load assemblies 1200 and 1201. Cross-section 1400 is a cross-section of interplate fixation structure 1250 on edge frame member 1240-1 that is in the same plane as cross-section 1460. Cross-section 1401 is a cross-section of interplate fastening structure 1251 on side frame members 1241-3 that is coplanar with cross-section 1460.
The interplate connection 1260 may further include a link end 1466. In some embodiments, the link end 1466 may be interconnected with a connector. Which may engage panel retention assemblies 1200 and 1201 along with panel attachment end 1465-1 and panel attachment end 1465-2. The connecting piece can be a nut, a gasket, a pressing block and/or the like. In some embodiments, the attachment end 1466 may be used to interconnect with any of the bracket structures in the bracket system described in fig. 1-a (e.g., the cross-beam 121). In some embodiments, the attachment end 1466 may be directly connected to a structure on the beam 121. For example, the attachment end 1466 may include a hoop structure that may tighten around the beam. In some embodiments, the attachment end 1466 may be coupled to the beam 121 via one or more features attached to the beam 121, such as attachment holes, snaps, protrusions, grooves, etc. In some embodiments, the attachment end 1466 may be coupled to a mechanical structure, which may be coupled to the beam 121. In some embodiments, the interplate coupling may include a plurality of coupling ends 1466, and these coupling ends 1466 may be coupled to the same or different bracket structures. In some embodiments, the attachment end 1466 and the stent structure or mechanical structure to which it is attached have a complementary shaped cross-section at the interface.
Fig. 15 is a schematic illustration of an exemplary manner of connection between panel mounting assemblies, according to some embodiments of the invention. The panel securing assembly 1500 and the panel securing assembly 1501 may be specific embodiments of the panel securing assembly 112. Two axially adjacent panel mounting assemblies 1500 and 1501 mounted on the photovoltaic power generation system 100 may be further fixed together by an attachment structure on the frame. The panel mounting assembly 1500 and the panel mounting assembly 1501 may be attached to the same beam 121. The panel mounting assembly 1500 may include a rim 1510. Bezel 1510 may include bezel pieces 1540-1, 1540-2, 1540-3, and 1540-4. The panel mounting assembly 1501 may include a bezel 1511. The bezel 1511 may include bezel pieces 1541-1, 1541-2, 1541-3 and 1541-4. Frame members 1540-1 and 1541-3 may be axially adjacent and connected to each other. The panel securing assemblies 1500 and 1501 may be a specific embodiment of the panel securing assembly 300 or a specific embodiment of the panel securing assembly 400. The relevant definitions of the various components thereof and the relevant components that may be included may refer to fig. 2-a, fig. 2-b, fig. 4-a, fig. 4-b, or fig. 4-c and the relevant description of embodiments thereof. The panel mounting assemblies 1500 and 1501 can be the same or different.
The frame member 1540-1 may include an inter-board connection structure 1550. The frame members 1541-3 may include an inter-panel connection 1551. The inter-board connection structures 1550 and 1551 may be connected to each other. The interplate connection structures 1550 and 1551 may have complementary shaped cross-sections on the contact surfaces. Taking the inter-board connection structure 1551 as an example, the inter-board connection structure 1551 may have a protrusion structure or a groove structure. The inter-board connection structures 1551 may have any size or number. In some embodiments, the inter-panel connection 1551 may extend through the entire rim member 1541-3. In some embodiments, the bezel members 1541-3 can include a plurality of inter-panel connection structures 1551 in a manner similar to that of fig. 5-d. The inter-board connection structures 1551 may have a raised structure or a recessed structure. The plate-to-plate connecting structure can be connected to the frame piece in a connecting piece connecting mode or an integrated connecting mode.
Fig. 16 is a schematic illustration of a cross-section of a connection between an example panel-securing assembly, according to some embodiments of the invention. Cross-section 1600 is a cross-section of the inter-board connection 1550 at the connection to the inter-board connection 1551. Cross-section 1601 is a cross-section of inter-board connection 1551 that is in the same plane as cross-section 1600. The connection face 1620 is the surface of the inter-board connection structure 1550 that is in contact with the inter-board connection structure 1551. The connecting surface 1640 is the surface of the plate-to-plate connecting structure 1551 that contacts the connecting surface 1620. The interplate connection structure 1550 may include a recessed structure 1615 and the interplate connection structure 1551 may include a raised structure 1605. Projection structures 1605 and recess structures 1615 have cross-sectional shapes that allow recess structures 1615 to capture projection structures 1605, thereby securing the connection between panel load assembly 1550 and panel load assembly 1551. In some embodiments, the recessed structures 1615 and raised structures 1615 may have a trapezoidal cross-sectional shape. In some embodiments, the recessed structures 1615 and raised structures 1615 may have a T-shaped cross-sectional shape. The interplate connection structure 1550 and the interplate connection structure 1551 may be slidably mounted in a longitudinal direction.
FIG. 17 is a schematic view of an exemplary panel retention assembly axially retaining the panel retention assembly on a beam, according to some embodiments of the invention. The panel securing assembly 1700 may be one embodiment of the panel securing assembly 112. Panel mounting assembly 1700 includes a bezel 1710, which can include bezel members 1740-1, 1740-2, 1740-3, and 1740-4. The panel mounting assemblies 1700 and 1701 may be embodiments of the panel mounting assembly 300 or embodiments of the panel mounting assembly 400, and the associated definitions of the various components and associated components that may be included therein may be found in reference to the description of the invention in relation to fig. 2-a, 2-b, 4-a, 4-b, or 4-c and embodiments thereof. Beam section 1750 is part of the structure of beam 121. The beam section 1750 is connected to the panel load assembly 1700. To limit axial displacement of the panel loading assembly 1700, one or more axial securing structures 1760 may be added to the beam segment 1750. The axial securing structure 1760 may bear against the frame member 1740-1 to limit axial movement of the panel load assembly 1700 in the direction of the axial securing structure 1760. In some embodiments, two or more axial securing structures 1760 may be added at one end of the panel securing assembly 1700 to limit axial displacement of the panel securing assembly 1700. These axial securing structures 1760 may be added on the same cross beam 121. If the panel loading assembly 1700 is mounted on two or more cross beams 121 simultaneously, one or more axial securing structures 1760 may be added at corresponding locations on at least one of the cross beams 121. The axial securing structure 1760 for securing the panel retention assembly 1700 may be of the same or different materials, shapes, sizes, and/or connections to the cross-beam 121, etc.
To secure the panel securing assembly 1700 in a desired position, one or more axial securing structures 1760 may be added at an end of the panel securing assembly 1700 corresponding to the frame members 1740-3. One or more panel securing assemblies 112 may also be mounted at an end of panel securing assembly 1700 corresponding to border members 1740-3. The components included in, the form of, and the manner of mounting on the beam segments 1750 of these panel mounting assemblies 112 may be the same as or different from the panel mounting structure 1700. Each two adjacent panel securing assemblies 112 may be separated from each other or may be in contact with each other. Each two adjacent panel mounting assemblies 112 may be unconnected to each other, directly connected to each other through an attachment structure on the bezel, or jointly connected to one or more inter-panel connectors. The above-mentioned connection and/or fixing means between the panels can be referred to the description of the invention in relation to fig. 12 and 15 and the description of the embodiments thereof. After the last panel hold down assembly 112 is installed, an additional axial securing structure 1760 may be added to secure a set of panel hold down assemblies 112 in the desired position. In some embodiments, one axial securing structure 1760 may be added for each installation of one or more panel mount assemblies 112 until the desired panel mount assembly 112 is installed.
The axial securement structure 1760 may be a connector, a separate mechanical structure, or a form or structural feature on the beam section 1750. In some embodiments, axial securement structure 1760 may be a stop bolt mounted in a coupling hole in beam end 1750. In some embodiments, axial securement structure 1760 may be a projection, slot, or snap on cross-beam section 1750. In some embodiments, the axial securing structure 1760 may be a locating block attached to the cross-beam 121 by a connector. In some embodiments, additional attachment structure may be added to axial securement structure 1760 and side frame member 1740-1. For example, axial securement structure 1760 may include one or more protrusions or recesses, and edge frame member 1740-1 may include one or more corresponding recesses or protrusions, such that axial securement structure 1760 and edge frame member 1740-1 have complementary shaped cross-sections at the interface.
FIG. 18 is a schematic view of an exemplary panel retention assembly axially restrained on a beam, according to some embodiments of the present invention. Panel mounting assembly 1800 and panel mounting assembly 1801 may be embodiments of panel mounting assembly 112. Beam sections 1850-1 and 1850-2 are part of the structure of two beams 121, respectively. Two interconnected panel load locks 1800 and 1801 are mounted on the beam sections 1850-1 and 1850-2. Panel load assembly 1800 includes a frame 1810, which frame 1810 may include frame members 1840-1, 1840-2, 1840-3, and 1840-4. Panel load assembly 1801 includes a frame 1811, which frame 1811 may include frame members 1841-1, 1841-2, 1841-3, and 1841-4. The panel mounted components 1800 and 1801 may be embodiments of the panel mounted component 300 or embodiments of the panel mounted component 400, and therefore the associated definitions of the various components thereof and associated components that may be included may be found in reference to the description of fig. 2-a, 2-b, 4-a, 4-b or 4-c and the description of the associated embodiments in this disclosure. In addition, the side frame members 1840-3 and 1841-1 may be secured together in any of the manners described with respect to FIGS. 12-16, and reference may be made to the description of FIGS. 12-16 herein for further details. The end of the panel load assembly 1800 not adjacent to the panel load assembly 1801 has added axial securing structures 1860-1 and 1860-2. Axial securing structures 1860-1 may be added to beam section 1850-1 and axial securing structures 1860-2 may be added to beam section 1850-2.
In some embodiments, a first side edge attachment structure may be included on the side frame member 1840-1. The frame members 1840-3 include a second side attachment structure thereon. The frame member 1841-1 includes a third side attachment structure thereon. The frame members 1841-3 include a fourth side attachment structure thereon. Wherein the first side connection structure and the third side connection structure may be the same or different, and the second side connection structure and the fourth side connection structure may be the same or different. The axial securement structures 1860-1 and 1860-2 each include a first lateral attachment end. The first side connection end may be interconnected to the first side connection structure. The first side connection end and the first side connection structure may have a complementary shaped cross-section at the interface therebetween. The axial securing structures 1860-1 and 1860-2 may further include a second side connection end. The second side connection end may be interconnected to the second side connection structure. The second side connection end and the second side connection structure may have a complementary shaped cross-section at the interface therebetween. The axial securing structures 1860-1 and 1860-2 may be used to both ends of the panel mounting assemblies 1800 and 1801 to limit axial movement, or may be used as an embodiment of the inter-panel connector 1260 as depicted in fig. 12 to fix the panel mounting assemblies 1800 and 1801 between panels. The sectional shapes of the first and second side connection ends and the sectional shapes of the second and third side connection structures may refer to the description related to fig. 13-a, 13-b and 14 in the present invention.
Fig. 19 is a schematic view of an exemplary panel securing assembly, according to some embodiments of the invention. The panel load assembly 1900 is one embodiment of the panel load assembly 112 as described in fig. 1-a. Panel mounting assembly 1900 may include a panel rim 1910 and a base panel 1920. The photovoltaic panel 111 may be mounted on the bottom panel 1920. The panel bezel 1910 surrounds the photovoltaic panel 111. The bottom panel 1920, the photovoltaic panel 111, and the panel bezel 1910 do not require shapes that are fully corresponding, but only need to satisfy the above relationships. The materials of construction of the faceplate bezel 1910 and the base panel 1920 can be the same or different. The connection between the panel rim 1910 and the bottom panel 1920 may be a connector connection or an integral connection. Panel solid-borne component panel solid-borne component
Faceplate bezel 1910 may further be comprised of at least one bezel piece 1940, such as bezel pieces 1940-1, 1940-2, 1940-3, and 1940-4. Panel bezel 1910 may be rectangular or other shape. Frame members 1940-1 and 1940-3 may be two axially opposed frame members of faceplate bezel 1910. Bezel 1910 and bezel members 1940 are similar to faceplate bezel 410 and bezel member 440, and reference is made to the description of the invention in relation to fig. 4-a, 4-b and 4-c.
Frame member 1940-1 can further include a fastener attachment structure 1950. Frame members 1940-3 can further include a fastener attachment structure 1951. Mount connection structures 1950 and 1951 can each be connected to a beam mount (not shown in fig. 19). The beam mounts (not shown in fig. 19) may include at least one panel attachment end and at least one beam attachment structure. The panel attachment end may be connected to a fastener attachment structure 1950 or 1951. In some embodiments, the beam mounts (not shown in fig. 19) may include two or more panel connection ends and connect to two or more panel anchor assemblies 1900 through the panel connection ends. The panel attachment end and anchor attachment structure 1950 or 1951 may have a complementary shaped cross-section at the contact surface. The beam connection structure may be connected and fixed to the beam 121. The bezel-securing assembly 1900 may be secured to the beam 121 by the beam-securing member (not shown in fig. 19).
The beam mounts (not shown in fig. 19) may be a separate mechanical structure, a composite structure of multiple separate structures, or a portion of a separate mechanical structure. Fastener attachment structures 1950, 1951 and the panel attachment ends on the beam fasteners may be connected in a manner or may have a cross-sectional shape as described in connection with fig. 13-a, 13-b and 14 of the present invention. The manner of connection, or possible cross-sectional shape, between the beam connection structure and the beam 121 may be as described in connection with fig. 7 and 11 herein. In some embodiments, the portion of the beam fixture including the panel connection end and the portion including the beam connection structure are coupled together by a connector connection. In some embodiments, the portion of the beam fixture including the panel connection end and the portion including the beam connection structure are joined together by an integral connection. In some embodiments, the portion of the beam retainer that includes the panel attachment end and the portion that includes the beam attachment structure are different forms or functional areas of a single mechanical structure.
The panel anchorage assembly 1900 may further include other features. For example, the fastener attachment structures 1950 and/or 1951 can be located on a side or back of the panel load assembly 1900. In some embodiments, panel anchorage assembly 1900 may be supplemented with one or more perimeter reinforcing structures, such as transverse reinforcing structures 340-1 and/or longitudinal reinforcing structures 340-2, as described in fig. 3-a. In some embodiments, one or more backplane connection structures 360 may be attached to panel immobilization assembly 1900. In some embodiments, the panel mounting assembly 1900 may also include one or more bezel attachment structures 330 (described in detail in fig. 3) attached to the bezel 1910 of the panel. In some embodiments, one or more rigid connection structures 430 may also be attached to the panel anchorage assembly 1900. It is noted that the above description is illustrative and not restrictive. The relevant features, as well as some other features not directly described, may be present in part or in whole in a panel anchor assembly 1900.
FIG. 20 is a schematic illustration of an exemplary method and structure for securing a panel-securing assembly to a beam, according to some embodiments of the invention. Panel retention assembly 2000 and panel retention assembly 2001 may be connected to one or more cross beams 121 by cross beam fasteners 2060. The beam section 2070 is part of the structure of a section of the beam 121 to which the panel load assemblies 2000 and 2001 are mounted. The panel securing assembly 2000 may include a frame 2010, and the frame 2010 may include frame members 2040-1, 2040-2, 2040-3, and 2040-4. The panel load assembly 2001 may include a bezel 2012 that may include bezel members 2042-1, 2042-2, 2042-3, and 2042-4. The rim members 2040-1 and 2042-3 may be axially adjacent. The rim members 2040-3 and 2040-1 may be two axially opposed rim members of the panel carrier assembly 2000. The rim members 2042-3 and 2042-1 may be two axially opposed rim members of the panel carrier assembly 2001. The panel mounting assembly 2000 and the panel mounting assembly 2001 are each an exemplary structure of the panel mounting assembly 1900, and the relevant definitions of the various components and the relevant components that may be included therein may be referred to in the description of fig. 19 in the present application. The panel securing assembly 2000 and the panel securing assembly 2001 may be the same or different.
The rim member 2040-1 can further include a fastener attachment structure 2050. The frame members 2040-3 can further include a fastener attachment structure 2051. The rim member 2042-1 can further include a fastener attachment structure 2052. The rim members 2042-3 can further include a fastener attachment structure 2053. The fastener attachment structures 2050, 2051, 2052, and 2053 can have the same or different shapes or structures. For example, the fastener attachment structures 2051 and 2053 can have the same shape or structure. Also for example, the fastener attachment structures 2050 and 2052 can have the same shape or structure. The fastener attachment structures 2050 and 2053 may be commonly attached to a beam fastener 2060.
Beam mounts 2060 may include panel attachment structures 2070 and beam attachment structures 2080. In some embodiments, the panel connection structure 2070 and the beam connection structure 2080 may be two separate mechanical components connected together by a connector connection or an integral connection. In some embodiments, panel attachment structure 2070 and beam attachment structure 2080 may be two distinct functional areas on a single mechanical component. The panel connecting structure 2070 may include a first panel connecting end and a second panel connecting end. The first panel connection end can be connected to a fastener connection structure 2050. The second panel connection end can be connected to a fastener connection structure 2053. The first or second panel connection end and fastener connection structure 2050 or 2053 may have a complementary shaped cross section at the contact face. The beam connection structure 2080 may be connected and secured to the beam section 2080. Beam fastener 2060 may further comprise more beam attachment structures 2080 to attach to other bracket structures of the bracket system described in fig. 1-a, such as another beam 121. The manner in which the fastener attachment structures 2050 and 2053 and the first and second panel attachment ends on the panel attachment structure 2070 are attached and, possibly, have a cross-sectional shape, can be seen with reference to the description of the invention in connection with fig. 13-a, 13-b and 14. The manner of connection, and possibly the cross-sectional shape, between beam connection structure 2080 and beam segment 2070 may be as described with reference to fig. 7-11 herein.
In some embodiments, the fastener connection structure 2051 and/or the fastener connection structure 2052 may be further connected to another cross beam fastener 2060, respectively, to secure the panel load assembly 2000 and/or the panel load assembly 2001 to the cross beam segment 2070. In some embodiments, the panel load assembly 2000 and/or panel load assembly 2001 may also be secured to the beam segments 2070 with the beam fasteners 2060 by connecting the axial securing structures 1860 (e.g., axial securing structures 1860-1 and 1860-2) with the fastener connecting structures 2052 and/or fastener connecting structures 2051 as depicted in FIG. 18. Panel securing assembly beam securing assembly 2060 may be adapted for use with a panel securing assembly 112 that may or may not include a beam connecting structure, such as panel securing assembly 1900. The cross beam fasteners 2060 may serve to secure the panel load assembly 1900 and may also serve as an axial stop. In some embodiments, a set of panel securing assemblies 1900 (e.g., panel securing assembly 2000 and panel securing assembly 2001) may be secured to the beam 121 by a set of beam fasteners 2060, and at both ends of the set of panel securing assemblies 1900, beam fasteners 2060 or axial securing structures 1860 may be used for securing.
Fig. 21-a is a schematic cross-sectional view of an exemplary panel securing assembly frame member, according to some embodiments of the invention. Frame member 2100 is the parent structure of frame member 340, frame member 440, frame member 1940, and their corresponding derivatives. The frame members 2100 may be shaped, sized, and numbered according to the shape of the panel securing assembly 112. In some embodiments, the rim member 2100 may be a straight structure, an arcuate structure, the like, or a combination thereof. After the photovoltaic panel assembly 110 is installed, a set of frame members 2100 may surround the photovoltaic panel 111. The side frame member 2100 may include a protective photovoltaic panel 111. The frame members 2100 may be used to connect stent structures in the stent system described in fig. 1-a. The rim piece 2100 may include a panel grip structure 2110, mechanical support structures 2120, and connection features 2130 (e.g., connection features 2130-1, 2130-2, and 2130-3). The attachment feature 2130 may be located on the outside of the mechanical support 2120. The panel nip structure 2110, mechanical support structures 2120, and connecting functional structures 2130 may be different functional or morphological regions of a single mechanical structure or may be part of different independent mechanical structures in a composite structure.
In some embodiments, the side frame member 2100 may further include one or more panel positioning structures (not shown in fig. 21-a). The panel positioning structure may be used to mount the panel securing assembly 112 in a particular position on one or more of the rack structures in the rack system described in fig. 1-a. The locating feature is an optional feature. In some embodiments, one or more stent positioning structures may be included on the stent structure. The position, shape, size, etc. of the bracket positioning structure and the panel positioning structure may correspond to each other. For example, the bracket locating feature may comprise a raised feature and the panel locating feature may comprise a recessed feature. When the panel loading assembly 112 is placed in a non-target area on the bracket structure, the bracket positioning structure and the panel positioning structure are separated from each other, and the panel loading assembly 112 cannot be placed stably due to the existence of the protruding structure; when the panel loading assembly 112 is placed in the target area on the supporting structure, the supporting structure and the panel positioning structure can be attached together, and the protruding structure can be accommodated by the recessed structure, so that the panel loading assembly 112 can be placed stably. The panel positioning structure may be located on the inner, bottom or outer side of the rim member 2100. The panel positioning structure may span the entire side frame member 2100 or be provided at a partial region of the side frame member 2100. The panel positioning feature may be a separate mechanical feature attached to the frame member 2100, or a topographical or structural feature (e.g., a protrusion, depression, void, texture, etc., or a combination thereof) on the frame member 2100.
In some embodiments, the side frame member 2100 may further include one or more structures (not shown in fig. 21-a) for improving mechanical strength. The mechanical strength improvement structure may be used to improve the mechanical strength of the side frame member 2100. The mechanical strength enhancing structure is an optional structure. The mechanical strength enhancing structure may be located on the top, inside, bottom, or outside of the side frame member 2100. The mechanical strength-improving structure may span the entire side frame member 2100 or be provided in a partial region of the side frame member 2100. In some embodiments, the side frame member 2100 has one or more hollow structures, and the mechanical strength-enhancing structures may be distributed in one or more of the hollow structures. The mechanical strength-enhancing feature may be a separate mechanical feature attached to the frame member 2100, or a topographical or structural feature (e.g., a protrusion, a groove, a grid, a corrugation, etc., or combinations thereof) on the frame member 2100.
Attachment features 2130 may be located on the outside, bottom, and inside of the frame piece, respectively, namely outside attachment features 2130-1, bottom attachment features 2130-2, and inside attachment features 2130-3. The three connecting functional structures 2130 may be partially or entirely included in the side frame member 2100. In some embodiments, the panel fastener assembly connecting feature 2130 may be included on one or more of the rim members 2100 of the same panel fastener assembly 112. All of the side frame members 2100 of the same panel mounting assembly 112 may be the same, partially the same, or different.
It is noted that the sectional shape shown in fig. 21-a is only an example, and does not define the sectional shape of the frame member 2100, and the frame member 2100 may have a sectional shape different from the shape shown in fig. 21-a. In some embodiments, the side frame member 2100 may have a different cross-sectional shape in different areas or include different connecting features 2130. For example, in a region of one of the frame members 2100, lateral attachment features 2130-1; in yet another area of the side frame 2100, a bottom attachment feature 2130-2 or an inner attachment feature 2130-3 may be further included.
Lateral attachment feature 2130-1 may be used to provide attachment features for the sides of the panels, such as board-to-board attachment feature 1250 or 1251 (shown in fig. 12), board-to-board attachment feature 1550 or 1551 (shown in fig. 15), side attachment feature (shown in fig. 18), fastener attachment feature 1950 or 1951 (shown in fig. 19), and the like. The outer side connecting functional structure 2130-1 may directly include the above connecting and fixing structure, or may include a structure connected to the above connecting and fixing structure, such as a connecting hole, a connecting rod, a slot, a buckle, etc. The above-described coupling fixing structures may have the same or similar shapes or structures, and are different only in the coupling purpose or the coupled components. The shape, structure or function of lateral attachment feature 2130-1 may be as described herein with reference to fig. 12-19. The form or function of lateral attachment feature 2130-1 is not limited to that described in relation to fig. 12-19.
The bottom attachment feature 2130-2 may be used to provide attachment fixtures to the bottom surface of the panel, such as the bezel attachment feature 330 (shown in FIGS. 2-a, 2-b, 3-a, 3-b, and 3-c), the rigid attachment feature 430 (shown in FIGS. 4-a, 4-b, and 4-c), and the like. The bottom connecting functional structure 2130-2 may directly include the above connecting and fixing structure, or may include a structure connected to the above connecting and fixing structure, such as a connecting hole, a connecting rod, a slot, a buckle, etc. The shape, structure or function of the bottom connecting feature 2130-2 may be as described herein with reference to fig. 5-11. It is noted that the form or function of the bottom connecting feature 2130-1 is not limited to the description of the embodiments associated with fig. 5-11.
The inner connecting structure 2130-3 may be used to connect structures with mechanical strengthening or connecting and fixing functions, such as the frame strengthening structure 350 and the rigid connecting structure 430. The inner side connecting functional structure 2130-3 can be connected with the above functional structures by a connecting piece or an integrated connecting way. In some embodiments, the frame members 2100 may be arcuate in shape, and the two ends of the functional structure may be attached to the same frame member 2100.
It is noted that the outer connecting feature 2130-1, the inner connecting feature 2130-3, and the bottom connecting feature 2130-1 may also be used to connect to other functional components, such as sensing devices, control devices, signaling devices, actuators, mounting structures, etc. The lateral attachment features 2130-1, medial attachment features 2130-3, and bottom attachment features 2130-1 may include border attachment features 330 for attachment to various possible attachment features on the beam 121.
Fig. 21-b is a schematic diagram of a cross-section of an exemplary edge frame member clamping a photovoltaic panel, according to some embodiments of the invention. The frame members 2000-1 and 2000-2 are frame members at two side positions on the panel holding assembly 112, respectively. Cross section 2111 is a cross section of photovoltaic panel 111. Cross-section 2115 is a cross-section of a backplane (e.g., backplane 320 shown in fig. 2-a, 2-b, 3-a, 3-b, 3-c or backplane 420 shown in fig. 4-a, 4-b, 4-c) on which photovoltaic panel 111 is mounted on panel-securing assembly 112. After the photovoltaic panel 111 is mounted on the base plate, the two can be inserted together into the panel nip structure 2110 of the respective side frame members 2000-1 and 2000-2. Some texture structures may be further disposed on the contact surface of the panel clamping structure 2110, which is connected to the bottom plate and the photovoltaic panel 111. These texturing may increase the friction at the interface. The bottom plate and the side frame members 2000-1 and 2000-5 may be connected by a connector or an integral connection. In some embodiments, the base plate may further include a frame reinforcement structure 350 (shown in FIG. 3-a) and/or a rigid connection structure 430 (shown in FIG. 4-c). In some embodiments, the panel nip structure 2110 may be on the top of the side frame member 2100, and thus may also be considered as a top attachment feature for the side frame member 2100. In some embodiments, the panel nip structure 2110 may be located on the inside of the side frame member 2100, forming an integral part of the inside attachment features 2130-3.
Fig. 22-a is a schematic cross-sectional view of an exemplary panel load assembly frame member, according to some embodiments of the invention. The side frame element 2101 is an exemplary structure of the side frame element 2100, and the related definitions of the various components and related components that may be included may be found in reference to the description of the present invention with respect to FIGS. 21-a and 21-b. The rim member 2101 may include a panel grip opening structure 2111, a mechanical support structure 2121, and attachment features 2140, such as lateral attachment features 2140-1 and bottom attachment features 2140-2. Mechanical support structure 2121 may be a solid structure or a hollow structure. In some embodiments, mechanical support structure 2121 can include one or more hollow structures 2125, such as hollow structures 2125-1-2125-5. Hollow structure 2125 can have a variety of shapes, sizes, or relative positions. The hollow structure 2125 can reduce the weight of the frame member 2101 and save the material of the frame member 2101 while maintaining a certain mechanical strength of the frame member 2101. In some embodiments, a straight bracket structure may be inserted into the hollow structure 2125 to mount the panel securing assembly 112 to the bracket system. In some embodiments, hollow structure 2125 may itself be part of connecting functional structure 2130. For example, the outer side connecting functional structure 2140-1 and the bottom side connecting functional structure 2140-2 each comprise a portion of the hollow structure 2125. The lateral connection features 2140-1 and the bottom connection features 2140-2 may be T-shaped channel structures. In some embodiments, the panel nip structure 2111 may be part of a hollow structure 2125.
Fig. 22-b is a cross-sectional schematic view of an exemplary panel load assembly frame member, according to some embodiments of the present invention. Bezel element 2200 is an exemplary structure for bezel element 2100, and the associated definitions of the various components and associated components that may be included are described with respect to FIGS. 21-a and 21-b in reference to the present disclosure. The frame member 2200 can include a panel grip structure 2210, a mechanical support structure 2220, and a connecting function structure 2230. The attachment feature 2230 may be located on the outside of the bezel member 2200. The panel grip 2210 may be part of an inside attachment function. The mechanical support structure 2220 may comprise a hollow structure 2225. In some embodiments, the process of making the bezel member 2200 can include a step of bending the sheet material. The bent sheet material may form a mechanical support structure 2220. The space enclosed by the bent sheet may form a hollow structure 2225. The panel grip 2210 and/or the attachment features 2230 can be added to the side frame member 2200 by bending or hammering the sheet material.
Fig. 22-c illustrates a cross-sectional view of an exemplary panel load assembly frame member, according to some embodiments of the present invention. The bezel 2202 is an example structure of the bezel 2100, and its associated definitions of the various components and associated components that may be included may be found in reference to the description of fig. 21-a and 21-b in this disclosure. Bezel member 2202 includes a panel grip structure 2212, a mechanical support structure 2222, attachment features 2232, panel positioning structures 2260 (e.g., panel positioning structures 2260-1 and 2260-2), and fasteners 2261, among others. Panel positioning structures 2260-1 and 2260-2 may be used to mount panel retaining assembly 112 at specific locations on one or more of the mounting structures in the mounting system described in fig. 1-a. Panel positioning structures 2260-1 and 2260-2 may be located at the bottom of rim member 2202. The panel positioning structures 2260-1 and 2260-2 may be the same or different. The details of the panel positioning structure 2260 can be found in the related description of fig. 21-a in the present invention. The mechanical support structure 2222 may comprise a hollow structure 2226. In some embodiments, the process of making the border member 2202 can include the step of bending the sheet of material. The bent sheet material may form a mechanical support structure 2222. The space enclosed by the bent sheet material may form a hollow structure 2226. Panel grip structures 2212, attachment features 2232, and/or panel alignment features 2260 can be added to rim member 2202 by bending or tapping the sheet material. In some embodiments, the first and second ends of the sheet material may each be attached to a respective attachment region. The connecting region may be a morphological feature of the sheet material formed by bending. When the sheet material is bent to form a closed structure, the connecting regions at the ends of the sheet material may together form a fastener, such as fastener 2261. The fastener 2261 may maintain the ends of the plates connected to each other after bending. The fasteners 2261 may be located on the inside, bottom, outside, or top of the rim member 2202.
It may be noted that the structural features in the side members 2101, 2200 and 2202, as well as some other possible structural features not directly described herein. The frame members 2101, 2200, 2202 may be partially or entirely present in one frame member 2100, and are not intended to be exclusive limitations. In addition, side members 2101, 2200, and 2202 may include other structures not directly described herein. The panel clip structures (e.g., panel clip structures 2111, 2210, and 2212) and the attachment features (e.g., attachment features 2140-1, 2140-2, 2230, 2232) in the rim members 2101, 2200, and 2202 can be located anywhere on the rim members.
Fig. 23-a is a schematic illustration of an example panel retention assembly and beam connection, according to some embodiments of the invention. Panel fastener 2310 is one embodiment of panel fastener 300. The panel securing assembly 2310 may be a rectangular structure including a pair of side frame members 2340-1 and 2340-3 in the axial direction thereof. The frame member 2340-1 includes a frame attachment structure 2330. The frame connecting structure 2330 is a form area on the frame member 2340-1, i.e., integral with the frame member 2340-1. Beam segment 2320 is part of beam 121. Beam segment 2320 is a hollow square tube. To mount panel fastener assembly 2310 to beam segment 2320, bezel attachment structure 2330 includes a square recessed structure having a complementary cross-sectional shape at the interface with beam segment 2320. After the frame connecting structure 2330 is installed on the beam segment 2320, the panel load assembly 2310 is secured to the beam segment 2320 by a bolt 2350 and a bolt hole through the beam located on the beam segment 2320. The frame members 2340-3 may also have a similar frame attachment structure (not shown in fig. 23-a) that is attached to the beam segment 2320 in the same manner.
Fig. 23-b is a schematic illustration of an example panel retention assembly and beam connection, according to some embodiments of the invention. Panel fastener 2311 is one embodiment of panel fastener 300. The panel securing assembly 2311 may be a rectangular structure including a pair of side frame members 2341-1 and 2341-3 in the axial direction thereof. The frame member 2341-1 includes a frame attachment structure 2331. The frame connecting structure 2331 is a form area on the frame member 2341-1, i.e., integral with the frame member 2341-1. Beam segment 2321 is part of beam 121. The beam segment 2321 is a hollow round tube. To mount panel fastener assembly 2311 to beam segment 2321, bezel connecting structure 2331 includes a circular recessed structure having a complementary cross-sectional shape at the interface with beam segment 2321. After the frame connecting structure 2331 is installed on the beam segment 2321, the panel load assembly 2311 is secured to the beam segment 2321 by a bolt 2351 and a bolt hole through the beam located on the beam segment 2320. The frame members 2341-3 also have a similar frame attachment structure (not shown in fig. 23-b) that is attached to the beam segment 2321 in the same manner.
Fig. 24 is a schematic illustration of an example panel securing assembly and beam connection, according to some embodiments of the invention. The panel securing assembly 2410 is a specific embodiment of the panel securing assembly 300. The panel securing assembly 2410 may be a rectangular structure including a pair of side frame members 2440-1 and 2440-3 in the axial direction thereof. The frame member 2440-1 includes a frame attachment structure 2430. The bezel connecting structure 2430 is a patterned area on the bezel member 2440-1, i.e., integral with the bezel member 2440-1. The beam section 2420 is a portion of the beam 121. The beam section 2420 is a section of hollow round tube having an outer surface of a splined configuration. To mount the panel attachment assembly 2410 to the beam section 2420, the bezel connection structure 2430 comprises a circular-like depression having a complementary cross-sectional shape at the interface with the beam section 2420. After the bezel connecting structure 2430 is mounted on the beam section 2420, the bezel connecting structure 2430 can be connected to a hoop 2450 by a pair of bolts 2460 and tightened against the beam section 2420 together with the hoop to secure the panel securing assembly 2410 to the beam section 2420. The frame members 2340-3 also have a similar frame attachment structure that is attached to the beam segment 2320 in the same manner.
Fig. 25 is a schematic illustration of an example panel retention assembly and beam connection, according to some embodiments of the invention. Panel retention assemblies 2510-1 and 2510-2 are one embodiment of a panel retention assembly 400. Panel mounting assemblies 2510-1 and 2510-2 have similar structures. Taking the panel fastening component 2510-1 as an example, the panel fastening component 2510-1 may be a rectangular structure. Two parallel rigid connection structures (not shown in fig. 25, but referenced to fig. 5-a, 5-b, 5-c, 5-d, 6-a, 6-b, 6-c, and/or 10, and the description of their respective embodiments in the present invention) may be provided behind panel mounting assembly 2510-1. Beam segments 2520-1 and 2520-2 are part of two beams 121, respectively. Beam segment 2520-1 and beam segment 2520-2 may have similar structures. Taking beam section 2520-1 as an example, beam section 2520-1 may be a section of hollow square tube. T-shaped grooves may be provided on the beam segments 2520-1. To mount panel fastener assembly 2510-1 to beam segment 2520-1 and beam segment 2520-2, two parallel rigid attachment structures may each be provided with a T-shaped projection that spans the entire rigid attachment structure. The T-shaped protrusion and the T-shaped groove may have complementary cross-sectional shapes. Panel retainer assembly 2510-1 can be mounted on beam segments 2520-1 and 2520-2 in an axially sliding manner. Two rigid connecting structures may each be connected to one of the cross beams 121. The panel load bearing assemblies 2510-2 can be mounted on the two cross beams 121 using a similar mounting arrangement.
The panel mounting component 2510-1 and the panel mounting component 2510-2 do not include a special connection structure at the side of the bezel, and they are not connected to each other. To limit axial displacement of the panel retaining assemblies 2510-1 and 2510-2, an axial stop bolt 2240 may be provided on each of the cross members 121 at one end of the panel retaining assembly 2510-1 in the axial direction and at the other end (not shown in fig. 25) of the panel retaining assembly 2510-2 in the axial direction. Axial stop bolts 2240 may be mounted on cross member 121 through bolt holes in cross member 121 and abut against bezel mounting assemblies 2510-1 and 2510-2 to limit axial displacement thereof.
Fig. 26 is a schematic illustration of an example panel securing assembly and beam connection, according to some embodiments of the invention. Panel retention assemblies 2610-1, 2610-2, and 2610-3 are one embodiment of a panel retention assembly 400. The panel retaining members 2610-1, 2610-2 and 2610-3 have similar structures. Taking the panel retaining member 2610-1 as an example, the panel retaining member 2610-1 may be a rectangular structure. Two parallel rigid connection structures (not shown in fig. 26, see fig. 5-a, 5-b, 5-c, 5-d, 6-a, 6-b, 6-c, and 10) can be disposed behind panel mounting assembly 2610-1. The beam segments 2520-1 and 2520-2 may be part of two parallel beams 121. Beam section 2620-1 and beam section 2620-2 may have similar structures. Taking the cross beam section 2620-1 as an example, the cross beam section 2620-1 may be a hollow square tube. The cross beam section 2620-1 may have a T-shaped groove disposed thereon. To mount the panel retaining assembly 2610-1 to the beam section 2620-1 and the beam section 2620-2, two parallel rigid connection structures may each be provided with a T-shaped protrusion that spans the entire rigid connection structure. The T-shaped protrusion and the T-shaped groove may have complementary cross-sectional shapes. Panel retention assembly 2510-1 can be mounted on beam section 2620-1 and beam section 2620-2 in an axially sliding manner. Two rigid connecting structures may each be connected to one of the cross beams 121. The panel retaining assemblies 2610-2 and 2610-3 may be mounted to the two cross members 121 using similar mounting arrangements.
A pair of frame members 2640-1 and 2640-3 of the panel retaining assembly 2610-1 in the axial direction may further include a groove structure 2650 of the same shape. Groove structure 2650 may be coupled to a T-bolt 2600 and groove structure 2650 and T-bolt 2600 may have complementary shaped cross-sections at the interface. The panel retaining members 2610-2 and 2610-3 may also have the same shaped groove structure 2650 on the axial frame members. T-bolts 2660 may be mounted on beam sections 2620-1 and 2620-2. T-bolts 2660 may be provided at both ends of the set of panel retaining assemblies 2610 and at the interplate connection locations of each panel retaining assembly 2610. Thus, the plate-to-plate connection fixation and axial restraint may be performed simultaneously by using the T-bolt 2660 and the groove structure 2650.
Fig. 27 is a schematic illustration of an example panel securing assembly and beam connection, according to some embodiments of the invention. Panel retention assemblies 2710-1 and 2710-2 are examples of one type of panel retention assembly 1900. The panel mounting assemblies 2710-1 and 2710-2 may have similar structures. Taking the panel mounting component 2710-1 as an example, the panel mounting component 2710-1 may be a rectangular structure. The panel load module beam segment 2720 may be part of the beam 121. The beam section 2720-1 may be a hollow square tube.
A pair of side frame members 2740-1 and 2740-3 of panel mounting assembly 2710-1 in the axial direction may further include a T-shaped projection structure 2750 of the same shape. The T-shaped projection structure 2750 may be coupled to a beam retainer 2760. The two axially-located sides of the beam retainer 2760 may each include a T-shaped groove structure, and the T-shaped groove structure and the T-shaped protrusion structure 2750 may have complementary shaped cross-sections at the interface. Panel retention assembly 2710-1 and beam retainer 2760 may be slidably mounted together. Panel retention assembly 2710-2 can also be coupled to beam retainer 2760 in a similar manner. The beam retainer 2760 may be connected to one of the panel retention assemblies on each axial side. At and between the two ends of panel mounting assemblies 2710-1 and 2710-2, a cross bar mount 2760 may be mounted. The beam mount 2760 can include a square hoop structure 2765, through which the beam mount 2760 can be secured to the beam segment 2720. Panel retention assemblies 2710-1 and 2710-2 can be secured to beam segment 2720 using beam retainer 2760.
The foregoing describes the invention and/or some other examples. The present invention can be variously modified in light of the above. The presently disclosed subject matter can be implemented in various forms or examples, and can be applied in a wide variety of application scenarios. For example, in the panel mounting assembly 112 described above, one or more of the frame reinforcing structure 350, the frame connecting structure 330, the rigid connecting structure 430, the bottom plate connecting structure 360, various inter-panel connecting and fixing structures, and the like may be added. These additional structures may also be variously expanded as described herein or not referred to herein. All applications, modifications and variations that are claimed in the following claims are within the scope of the invention.

Claims (15)

1. A photovoltaic module, comprising:
a photovoltaic panel; and
the panel fixedly-carrying assembly is connected with the photovoltaic panel and used for fixing the photovoltaic panel, wherein
The panel securing assembly includes a panel bezel surrounding the photovoltaic panel,
the panel bezel includes a bezel member that,
the frame piece comprises a connecting function structure, the connecting function structure is used for fixing the photovoltaic module on a bracket system, the connecting function structure and the frame piece are integrated,
the connecting functional structure and the support structure of the support system have cross sections with complementary shapes on the contact surface;
further comprising a first photovoltaic module and a second photovoltaic module, wherein
The first photovoltaic component comprises a first panel fixing and carrying component, the first panel fixing and carrying component comprises a first edge frame piece, the first edge frame piece comprises a first connecting function structure, the first connecting function structure is connected with the bracket system,
the second photovoltaic module comprises a second panel loading module, the second panel loading module comprises a second frame piece, the second frame piece comprises a second connecting function structure, the second connecting function structure is connected with the support system, and
the first and second side frame members are adjacent;
the first side frame member includes a third attachment feature thereon,
the second frame piece comprises a fourth connecting function structure, the third connecting function structure and the fourth connecting function structure are connected through at least one panel connecting piece,
the panel connecting piece comprises a first connecting end and a second connecting end, the first connecting end is directly connected with the third connecting function structure, the second connecting end is directly connected with the fourth connecting function structure, and
the first connection end and the third connection function structure have complementary cross-sectional shapes at the contact surfaces.
2. The assembly of claim 1, wherein the panel mounting assembly further comprises a base plate, the photovoltaic panel being positioned on the base plate, the base plate being coupled to the panel rim, the base plate including at least one base plate coupling structure thereon for securing the assembly to the mounting system.
3. The photovoltaic module of claim 1, wherein the connection feature comprises one of a protrusion, a groove, a hole, or a slit feature.
4. The photovoltaic module of claim 3, wherein the connection functional structure is connected to both ends of a U-shaped connector, and the connection functional structure and the U-shaped connector together enclose the support structure of the support system.
5. The photovoltaic module of claim 1, wherein the mounting system comprises a first mounting structure and a second mounting structure, wherein
The first connection function structure is connected with the first support structure, and the second connection function structure is connected with the second support structure.
6. The photovoltaic module of claim 1, wherein the third connection function structure is a groove structure or a protrusion structure.
7. The photovoltaic module of claim 1, wherein the panel connector is connected to the mounting system.
8. A photovoltaic module, comprising:
a photovoltaic panel; and
the panel fixedly-carrying assembly is connected with the photovoltaic panel and used for fixing the photovoltaic panel, wherein
The panel securing assembly includes a panel bezel surrounding the photovoltaic panel,
the panel bezel includes a bezel member that,
the panel mounting assembly includes a base plate, the base plate and the panel frame are connected to each other, the photovoltaic panel is placed on the base plate,
the panel-securing assembly includes at least one rigid connecting structure for securing the photovoltaic assembly to a mounting system,
one end of the rigid connecting structure is connected with the side frame piece, the rigid connecting structure spans the bottom plate,
the rigid connecting structure and the support structure of the support system have cross sections with complementary shapes on the contact surface;
further comprising a first photovoltaic module and a second photovoltaic module, wherein
The first photovoltaic module comprises a first panel mounting module comprising a first edge frame member connected to a first rigid connection structure connected to the mounting system,
the second photovoltaic module comprises a second panel mounting assembly comprising a second frame member connected to a second rigid connecting structure, the second rigid connecting structure connecting the mounting system, and
the first and second side frame members are adjacent;
the first side frame member includes a first connecting feature thereon,
the second frame piece comprises a second connecting function structure, the first connecting function structure and the second connecting function structure are connected through at least one panel connecting piece,
the panel connecting piece comprises a first connecting end and a second connecting end, the first connecting end is directly connected with the first connecting function structure, the second connecting end is directly connected with the second connecting function structure, and
the first connection end and the first connection function structure have complementary cross-sectional shapes at the contact surfaces.
9. The photovoltaic module of claim 8, wherein the rigid connecting structure is mounted on the base plate.
10. The photovoltaic assembly of claim 9, wherein the rigid connection structure comprises one of a protrusion, a groove, a hole, or a slit structure.
11. The photovoltaic module of claim 8, wherein the rigid connecting structure is connected to both ends of a U-shaped connector, the rigid connecting structure and the U-shaped connector together surrounding a support structure of the support system.
12. The photovoltaic assembly of claim 8, wherein the panel bezel includes a first rigid connection structure and a second rigid connection structure, and the mounting system includes a first mounting structure and a second mounting structure, wherein the first rigid connection structure connects the first mounting structure and the second rigid connection structure connects the second mounting structure.
13. The photovoltaic module of claim 8, wherein the mounting system includes a T-shaped channel and the rigid connecting structure includes a T-shaped protrusion, the mounting system and the rigid connecting structure being connected by the T-shaped channel and the T-shaped protrusion.
14. The photovoltaic module of claim 8, wherein the first connection function structure comprises at least one of a protrusion, a groove, a hole, or a slit.
15. The photovoltaic module of claim 8, wherein the panel connector is connected to and secured to the mounting system.
CN201680027630.5A 2016-08-18 2016-08-18 Photovoltaic module Active CN107851671B (en)

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Denomination of invention: A photovoltaic module

Effective date of registration: 20220331

Granted publication date: 20200317

Pledgee: Shanghai Pudong Development Bank Co.,Ltd. Suzhou Branch

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