CN107844064A - Magnetic flaw detection ink automatically configures equipment - Google Patents
Magnetic flaw detection ink automatically configures equipment Download PDFInfo
- Publication number
- CN107844064A CN107844064A CN201711011496.2A CN201711011496A CN107844064A CN 107844064 A CN107844064 A CN 107844064A CN 201711011496 A CN201711011496 A CN 201711011496A CN 107844064 A CN107844064 A CN 107844064A
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- casing
- flaw detection
- liquid level
- magnetic
- control module
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D27/00—Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00
- G05D27/02—Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00 characterised by the use of electric means
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
A kind of magnetic flaw detection ink automatically configures equipment,Including casing,Agitating device,Flusher,Detection means,Control device,Display device,Agitating device includes stirring motor,Connecting rod,Blade,Flusher includes vavuum pump,Connect hard tube,Connection flexible pipe,Sprinkler head,Detection means includes concentration sensor,Liquid level gauge,The detector of concentration sensor is deeply to box house,Liquid level gauge is arranged in casing,Control device includes master controller,Time controller,Flow valve and magnetic valve are connected with master controller,Time controller is connected with stirring motor,So that stirring motor implements stirring action according to the control of time controller,The concentration sensor,Liquid level gauge is connected with display device,The present invention can save for 60% 70% working times compared to manual configuration,Compared with conventional configuration device,This method is from the time,Water injection rate,Particle content,Spray volume,Key links such as extraction raffinate amount etc. are controlled,Realize automation mechanized operation.
Description
Technical field
The present invention relates to magnetic flaw detection ink configuring technical field, more particularly to a kind of magnetic flaw detection ink to automatically configure equipment.
Background technology
Nondestructive inspection is to judge the main method of casting defect, including MT, UT, RT, PT etc..Magnetic powder inspection（MT）It is
By accumulation of the magnetic in stray field near defect to detect a kind of lossless of defect at ferrimagnet surface or near surface
Detection method.The workpiece that the magnetic materials such as steel make is magnetized, magnetic can be adsorbed using the leakage field of its rejected region
Feature, according to the method for detection of the detected object surface defect of magnetic distribution display and near surface flaw.The characteristics of method of detection
It is easy, intuitive display.In order to ensure the reliability of magnetic powder test result, ensure quality inspection, concentration to magnetic flaw detection ink, uniformly
Property, suspension etc. be required to through verification it is qualified after could use.At present, in Magnetic testing, manual configuration, magnetcisuspension are locked into
The constraint that liquid concentration, uniformity differ, suspension effect is poor, efficiency is low, the magnetic flaw detection ink quality configured is uneven, for needing
The heavy castings of Overall magnetization are wanted, manual operations is even more the workload brought and be doubled and redoubled, and certain be stranded is brought to Magnetic testing
Disturb.
Currently there is the configuration work that relevant device realizes magnetic powder inspection magnetic flaw detection ink, but these method and apparatus only realize magnetcisuspension
The simple operations of liquid configuration process, fail crucial certainly from mixing time, water injection rate, Particle content, spray volume and extraction raffinate amount etc.
Dynamicization link accounts for, so there is not yet industrial magnetic powder inspection magnetic flaw detection ink automatic configuration equipment.
The content of the invention
It is necessary to propose that a kind of magnetic flaw detection ink that each factor to magnetic flaw detection ink configuration is automatically controlled respectively automatically configures to set
It is standby.
A kind of magnetic flaw detection ink automatically configures equipment, including casing, agitating device, flusher, detection means, control device,
Display device, casing are hollow closed cavity, sprue are opened up at the top of casing, to put into magnetic to case by sprue
In vivo, water filling port is set in a side wall of casing, flow valve and magnetic valve is set on water filling port, agitating device includes stirring
Motor, connecting rod, blade are mixed, stirring motor is arranged on the top of casing, the upper end of the output end connection connecting rod of stirring motor, connecting rod
Lower end connection blade, blade deeply to below the magnetic flaw detection ink liquid level in casing, flusher include vavuum pump, connection hard tube,
Connection flexible pipe, sprinkler head, vavuum pump are arranged on the top of casing, and the one end for connecting hard tube is connected with vavuum pump, connects hard tube
Deeply to below the magnetic flaw detection ink liquid level in casing, one end of connection flexible pipe is connected the other end with vavuum pump, connection flexible pipe it is another
End connection sprinkler head, detection means include concentration sensor, liquid level gauge, and the detector of concentration sensor gos deep into box house,
To detect the concentration of magnetic flaw detection ink, liquid level gauge is arranged in casing, with the height of liquid level of the magnetic flaw detection ink in detection case body, control device
Including master controller, time controller, flow valve and magnetic valve are connected with master controller, so that by main controller controls, it is dynamic
To make, time controller is connected with stirring motor, so that stirring motor implements stirring action according to the control of time controller, it is described
Concentration sensor, liquid level gauge and display device connect.
The magnetic flaw detection ink automatically configures equipment and designed by automation scheme, effectively improves operating efficiency, matches somebody with somebody compared to manual
The 60%-70% working times can be saved by putting；Compared with conventional method of automatic configuration, this method is dense from time, water injection rate, magnetic flaw detection ink
Key links such as degree, spray volume, extraction raffinate amount etc. are controlled, and realize automation mechanized operation；Meanwhile visualized operation is realized, to existing
Field operating personnel bring more facilities；Also a large amount of configurations can be realized, be particularly suitable for use in heavy castings Magnetic testing.The magnetic configured
Suspension is compared to by hand, and concentration, uniformity, suspension effect are more stable, and stability can reach 80%-100%, and according to different detections
Adjusting component and dosage are needed, the magnetic flaw detection ink made meets optimum detection requirement, improves magnetic flaw detection ink quality.
The configuration of magnetic flaw detection ink come controlled motor, realizes the timing rotation of blade by the method for control time controller, protects
Demonstrate,prove Particle content it is consistent with it is reliable, ensure the more durable electricity-saving of motor.Meanwhile also disposably can largely configure, especially
Needed suitable for the Magnetic testing of heavy castings.
Water inlet can calculate water and magnetic dosage, strict control by the control of flow valve according to different customer requirements
Inflow, make the simpler convenience of magnetic flaw detection ink configuration process.
By the measure of Particle content in casing, the Particle content for ensureing to spray meets the requirements, and avoids magnetic flaw detection ink
The problem of concentration, uniformity differ, suspension effect difference, magnetic flaw detection ink quality is lifted, facility is provided for detection work.
The magnetcisuspension liquid measure of ejection can be quantitative determined, can be worked according to repeated detection, make different product most
Good magnetic flaw detection ink dosage, prevent detection and waste, it is cost-effective；Also it can be configured, be ensured according to remaining magnetic flaw detection ink amount, early warning in case
The maximization of magnetic flaw detection ink service efficiency.
Inflow, concentration, spray volume, extraction raffinate amount, mixing time etc. are shown by display device, realize visualization
Operation, more facilities are brought to site operation personnel；Meanwhile display device can store the historical data of magnetic flaw detection ink configuration, exempt from
Go site operation personnel to fill in Particle content record, equipment usage record, configure filling in for record, increase substantially operator
The operating efficiency of member, reduce cost of labor.
Brief description of the drawings
Fig. 1 is the structural representation that magnetic flaw detection ink automatically configures equipment.
Fig. 2 is the functional block diagram of control module.
In figure：Casing 10, sprue 11, water filling port 12, flow valve 13, magnetic valve 14, liquid outlet 15, agitating device 20,
Vavuum pump 31, connection hard tube 32, connection flexible pipe 33, sprinkler head 34, concentration sensor 41, liquid level gauge 42, control device 50, control
Module 51, computing module 52, input module 53, time controller 54, display device 60.
Embodiment
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below by embodiment it is required use it is attached
Figure is briefly described, it should be apparent that, drawings in the following description are some embodiments of the present invention, common for this area
For technical staff, on the premise of not paying creative work, other accompanying drawings can also be obtained according to these accompanying drawings.
Referring to Fig. 1, Fig. 2, the embodiments of the invention provide a kind of magnetic flaw detection ink to automatically configure equipment, including casing 10, stirring
Device 20, flusher, detection means, control device 50, display device 60, casing 10 is hollow closed cavity, in casing 10
Top open up sprue 11, to be put into magnetic to casing 10 by sprue 11, set in a side wall of casing 10
Water filling port 12 is put, flow valve 13 and magnetic valve 14 are set on water filling port 12, agitating device 20 includes stirring motor, connecting rod, leaf
Piece, stirring motor are arranged on the top of casing 10, the upper end of the output end connection connecting rod of stirring motor, the lower end connection leaf of connecting rod
Piece, blade go deep into the magnetic flaw detection ink liquid level in casing 10, and flusher is soft including vavuum pump 31, connection hard tube 32, connection
Pipe 33, sprinkler head 34, vavuum pump 31 are arranged on the top of casing 10, and one end of connection hard tube 32 is connected with vavuum pump 31, connected
The other end of hard tube 32 gos deep into the magnetic flaw detection ink liquid level in casing 10, and one end of connection flexible pipe 33 is connected with vavuum pump 31,
The other end connection sprinkler head 34 of connection flexible pipe 33, detection means include concentration sensor 41, liquid level gauge 42, concentration sensor 41
Detector deeply to inside casing 10, to detect the concentration of magnetic flaw detection ink, liquid level gauge 42 is arranged in casing 10, to detect casing
The height of liquid level of magnetic flaw detection ink in 10, control device 50 include master controller, time controller 54, flow valve 13 and magnetic valve 14
It is connected with master controller, so that by its action of main controller controls, time controller 54 is connected with stirring motor, so that stirring
Motor implements stirring action, the concentration sensor 41, liquid level gauge 42 and display device 60 according to the control of time controller 54
Connection.
In a particular embodiment, the driver of stirring motor action is preset in time controller 54, so that stirring motor
Acted according to program implementation.
Further, control module 51, computing module 52 and the input mould being connected with computing module 52 are set in master controller
Block 53, prestored Particle content calculation formula in computing module 52, and magnetic flaw detection ink is included in the Particle content calculation formula
Three concentration, Solute mass, solution quality parameters, input module 53 inputs Solute mass information for operating personnel and magnetic flaw detection ink is dense
Spend information, and input information provided to computing module 52, computing module 52 by the solution quality information that computing obtains provide to
Control module 51, control module 51 turns on according to solution quality numerical information control magnetic valve 14, so that extraneous solution
Being flowed into along water filling port 12 in casing 10, the real-time traffic of the solution of water filling port 12 is flowed through in the monitoring in real time of flow valve 13, and by institute
State real-time traffic and the solution quality for obtaining the real-time traffic and computing module 52 to control module 51, control module 51 is provided
Information is compared, and according to the closing of comparative result control magnetic valve 14, it is achieved thereby that the automatic supply of solution, stopping automatically
Only and solution automatically configures.Generally, the solution is water.
The calculation formula to be prestored in computing module 52 is：ρ=m（Solute）/m（Solution）* 100%,
Wherein, ρ is Particle content；
m（Solute）For Solute mass；
m（Solution）For solution quality.
Further, the vavuum pump 31 of the flusher and the concentration sensor 41 of detection means with control device 50
Control module 51 connects, and concentration sensor 41 provides the real-time concentration of the magnetic flaw detection ink detected to control module 51, is controlling
The certified concentration that prestored in module 51 section, control module 51 by the real-time concentration compared with certified concentration section, and according to
According to the work of comparative result control vavuum pump 31.
When real-time concentration is fallen into certified concentration section, control module 51 controls vavuum pump 31 to rotate, by casing 10
Qualified magnetic flaw detection ink gets use, and when real-time concentration exceeds certified concentration section, control module 51 controls vavuum pump 31 to stop turning
It is dynamic.
Further, the liquid level gauge 42 of the detection means and stirring motor are connected with the control module 51 of control device 50,
Liquid level gauge 42 highly provides the real-time level of the magnetic flaw detection ink detected to control module 51, and it is qualified to be prestored in control module 51
Liquid level section, control module 51 is by the real-time level highly compared with qualified liquid level section, and according to comparative result control
The work of stirring motor processed.
When real-time level is highly fallen into qualified liquid level section, control module 51 controls stirring motor to rotate, with to solution
It is stirred, when real-time level highly exceeds qualified liquid level section, control module 51 controls stirring motor to stop operating.
Further, also in a side wall of casing 10 set liquid outlet 15, with by liquid outlet 15 in casing 10
Solution carries out emptying cleaning.
Module or unit in device of the embodiment of the present invention can be combined, divided and deleted according to actual needs.
Above disclosure is only preferred embodiment of present invention, can not limit the right model of the present invention with this certainly
Enclose, one of ordinary skill in the art will appreciate that all or part of flow of above-described embodiment is realized, and will according to right of the present invention
Made equivalent variations are sought, still falls within and invents covered scope.
Claims (5)
1. a kind of magnetic flaw detection ink automatically configures equipment, it is characterised in that：Including casing, agitating device, flusher, detection means,
Control device, display device, casing are hollow closed cavity, and sprue is opened up at the top of casing, with by sprue by magnetic
Powder is put into casing, and water filling port is set in a side wall of casing, and flow valve and magnetic valve, stirring are set on water filling port
Device includes stirring motor, connecting rod, blade, and stirring motor is arranged on the top of casing, the output end connection connecting rod of stirring motor
Upper end, the lower end connection blade of connecting rod, for blade deeply to below the magnetic flaw detection ink liquid level in casing, flusher includes vacuum
Pump, connection hard tube, connection flexible pipe, sprinkler head, vavuum pump are arranged on the top of casing, and the one end and vavuum pump for connecting hard tube connect
Connect, the other end for connecting hard tube gos deep into the magnetic flaw detection ink liquid level in casing, and one end of connection flexible pipe is connected with vavuum pump, even
The other end connection sprinkler head of flexible pipe is connect, detection means includes concentration sensor, liquid level gauge, and the detector of concentration sensor gos deep into
To box house, to detect the concentration of magnetic flaw detection ink, liquid level gauge is arranged in casing, high with the liquid level of the magnetic flaw detection ink in detection case body
Low, control device includes master controller, time controller, and flow valve and magnetic valve are connected with master controller, to pass through master control
Device processed controls its action, and time controller is connected with stirring motor, so that stirring motor is implemented according to the control of time controller
Stirring action, the concentration sensor, liquid level gauge and display device connect.
2. magnetic flaw detection ink as claimed in claim 1 automatically configures equipment, it is characterised in that：The interior setting control module of master controller,
Computing module and the input module being connected with computing module, prestore Particle content calculation formula in computing module, the magnetic
In suspension concentration calculation formula operating personnel are supplied comprising three Particle content, Solute mass, solution quality parameters, input module
Solute mass information and Particle content information are inputted, and input information is provided to computing module, computing module and obtains computing
To solution quality information provide to control module, control module is led according to solution quality numerical information control magnetic valve
Logical, so that extraneous solution is flowed into casing along water filling port, the real-time streams of the solution of water filling port are flowed through in flow valve monitoring in real time
Amount, and the real-time traffic is provided to the solution for obtaining the real-time traffic and computing module to control module, control module
Quality information is compared, and according to the closing of comparative result control magnetic valve, it is achieved thereby that the automatic supply of solution, automatic
Stop and solution automatically configures.
3. magnetic flaw detection ink as claimed in claim 2 automatically configures equipment, it is characterised in that：The vavuum pump of the flusher and inspection
The concentration sensor for surveying device is connected with the control module of control device, and concentration sensor is real-time by the magnetic flaw detection ink detected
Concentration is provided to control module, the certified concentration that prestored in control module section, control module by the real-time concentration with it is qualified
Concentration ranges are compared, and according to the work of comparative result control vavuum pump.
4. magnetic flaw detection ink as claimed in claim 2 automatically configures equipment, it is characterised in that：The liquid level gauge of the detection means and stir
The control module for mixing motor and control device connects, and liquid level gauge highly provides the real-time level of the magnetic flaw detection ink detected to control
Module, prestore qualified liquid level section in control module, and control module enters real-time level height with qualified liquid level section
Row compares, and according to the work of comparative result control stirring motor.
5. magnetic flaw detection ink as claimed in claim 2 automatically configures equipment, it is characterised in that：Also set in a side wall of casing
Liquid outlet, to carry out emptying cleaning to the solution in casing by liquid outlet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711011496.2A CN107844064A (en) | 2017-10-26 | 2017-10-26 | Magnetic flaw detection ink automatically configures equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711011496.2A CN107844064A (en) | 2017-10-26 | 2017-10-26 | Magnetic flaw detection ink automatically configures equipment |
Publications (1)
| Publication Number | Publication Date |
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| CN107844064A true CN107844064A (en) | 2018-03-27 |
Family
ID=61663160
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711011496.2A Pending CN107844064A (en) | 2017-10-26 | 2017-10-26 | Magnetic flaw detection ink automatically configures equipment |
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| CN (1) | CN107844064A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116472835A (en) * | 2022-12-26 | 2023-07-25 | 安徽华绿生态环境科技有限公司 | Layered fertilization device and method for water-soluble fertilizer for field crops |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05265559A (en) * | 1992-03-18 | 1993-10-15 | Sumitomo Metal Ind Ltd | Position control method for material non-contact testing device |
| CN1296268A (en) * | 2000-11-28 | 2001-05-23 | 上海交通大学 | Fluorescent magnetic powder making technology for fault detection |
| CN104898717A (en) * | 2014-03-05 | 2015-09-09 | 射阳县智能探伤设备有限公司 | Magnetic suspension liquid concentration intelligent control device |
| CN105527340A (en) * | 2016-01-19 | 2016-04-27 | 云南电力试验研究院(集团)有限公司 | Portable automatic water magnetic suspension preparation machine |
| CN205808997U (en) * | 2016-06-07 | 2016-12-14 | 中国人民解放军第五七〇六工厂 | Magnetic flaw detection ink sprinkling system |
-
2017
- 2017-10-26 CN CN201711011496.2A patent/CN107844064A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05265559A (en) * | 1992-03-18 | 1993-10-15 | Sumitomo Metal Ind Ltd | Position control method for material non-contact testing device |
| CN1296268A (en) * | 2000-11-28 | 2001-05-23 | 上海交通大学 | Fluorescent magnetic powder making technology for fault detection |
| CN104898717A (en) * | 2014-03-05 | 2015-09-09 | 射阳县智能探伤设备有限公司 | Magnetic suspension liquid concentration intelligent control device |
| CN105527340A (en) * | 2016-01-19 | 2016-04-27 | 云南电力试验研究院(集团)有限公司 | Portable automatic water magnetic suspension preparation machine |
| CN205808997U (en) * | 2016-06-07 | 2016-12-14 | 中国人民解放军第五七〇六工厂 | Magnetic flaw detection ink sprinkling system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116472835A (en) * | 2022-12-26 | 2023-07-25 | 安徽华绿生态环境科技有限公司 | Layered fertilization device and method for water-soluble fertilizer for field crops |
| CN116472835B (en) * | 2022-12-26 | 2023-11-24 | 安徽华绿生态环境科技有限公司 | Layered fertilization device and method for water-soluble fertilizer for field crops |
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Legal Events
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20190311 Address after: 750021 550 Beijing West Road, Xixia District, Yinchuan, the Ningxia Hui Autonomous Region Applicant after: KOCEL EQUIPMENT CO., LTD. Address before: 750021 No. 199 Tongxin South Street, Yinchuan Economic and Technological Development Zone, Ningxia Hui Autonomous Region Applicant before: KOCEL GROUP LIMITED |
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180327 |