CN107833742A - A kind of automatic winding system of squirrel-cage motor rotator coil - Google Patents
A kind of automatic winding system of squirrel-cage motor rotator coil Download PDFInfo
- Publication number
- CN107833742A CN107833742A CN201711082131.9A CN201711082131A CN107833742A CN 107833742 A CN107833742 A CN 107833742A CN 201711082131 A CN201711082131 A CN 201711082131A CN 107833742 A CN107833742 A CN 107833742A
- Authority
- CN
- China
- Prior art keywords
- reel
- controller
- round bar
- squirrel
- motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/079—Measuring electrical characteristics while winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/094—Tensioning or braking devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a kind of automatic winding system of squirrel-cage motor rotator coil, a reel is provided between two support columns, internal thread is provided with the reel inwall, also include two round bars equal with the axial length of reel, one end of two round bars be each passed through two end faces of reel and inside reel, the other end is respectively with setting two motors to be on the support columns connected；Also include controller, the controller is connected with two motors respectively, and when controller controls one of round bar to rotate by controlling motor, another round bar keeps stationary state, and the round bar of the reel towards stationary state is close；Tensioning yarn feeder is additionally provided with the frame, adhesive plaster supplies spool；By this realize it is a kind of it is simple in construction, reciprocally wind copper coil and insulating tape in a manner of, greatly improve the efficiency of coiling, while also save artificial, financial cost saved for enterprise.
Description
Technical field
The present invention relates to a kind of transformer coiling device, and in particular to a kind of automatic winding system of squirrel-cage motor rotator coil
System.
Background technology
With the development of power transmission and transformation cause, updating for transformer production technique is further with power transformer product quality
Improve, transformer industry proposes higher requirement to transformer coil quality.
Transformer coil is the core of transformer.The quality of transformer coil directly affects the matter of power transformer product
Amount and performance.For many years, domestic existing spooling equipment is constantly in backward state.The automation equipment of most transformer
The simple state of technique is still rested on, the winding displacement of its coiling and tensioning need artificial using making by hand in winding process
Constantly beat, shaping.Above procedure not only needs to expend substantial amounts of manpower, and the technical requirements of opposing connection Workers are non-
Chang Gao, does not pay attention to slightly may result in the radial and axial size of the coil wound up bigger than normal, causes transformer core window size
It will be increased with fuel tank size, cause that transformer production materials are more, cost is high, transformer weight and volume increases.
In addition, existing transformer usually requires to wind several layers of copper coils, usually required after being wound per layer line circle in its table
Face winds insulation of the adhesive tape between hold-in winding
The content of the invention
It is an object of the invention to overcome above technical problem, there is provided a kind of automatic winding of squirrel-cage motor rotator coil
System, realize that one kind is simple in construction, reciprocally winds copper coil and insulating tape, manpower can be saved, improve coil manufacture effect
The purpose of the automatic winding equipment of rate.
The present invention is achieved through the following technical solutions：
A kind of automatic winding system of squirrel-cage motor rotator coil, including frame, the frame include two and mutually put down
Capable support column, a reel is provided between two support columns, internal thread is provided with the reel inwall, also wraps
Two round bars equal with the axial length of reel are included, one end of two round bars is each passed through two end faces and the position of reel
Inside reel, the other end respectively with setting two motors on the support columns be connected, on the shaft of two round bars and also
It is respectively arranged with and moves towards identical external screw thread, the external screw thread is mutually matched with internal thread；Also include controller, the control
Device is connected with two motors respectively, another when controller controls one of round bar to rotate by controlling motor
Individual round bar holding stationary state, the round bar of the reel towards stationary state are close；Two and circle are additionally provided with the frame
The parallel support rail of bar, the both ends of the support rail are connected with two support columns, set on one of support rail respectively
A tensioning yarn feeder is equipped with, an adhesive plaster is provided with another support rail and supply spool, the portion being tensioned on yarn feeder
Divide the connection of the stack shell of copper cash and reel and keep tensioning state, when the length of copper cash winding on a bobbin is 5~10cm,
The adhesive plaster the axially copper cash wound on a bobbin being wrapped up along reel for the adhesive plaster in spool.
Further, the present invention devises a kind of equipment for carrying out automatic winding winding displacement, the non-coiling of reel it is initial
State is：One end of one of round bar is largely placed in reel, the other end and motor connect, and another round bar is only
There is seldom part in reel, the other end is connected with another motor, the length that two round bars are placed in reel
Summation is equal to the axial length of reel.Because reel is mutually matched by screw thread with round bar and is connected, when coiling works, control
One motor driving, the round bar just rotation clockwise or counterclockwise toward the direction of motor control, another
Motor remains stationary as, and the round bar for producing relative motion between reel and the round bar of rotation and being fixed towards another is close,
With this realize reel axial displacement change, due to tensioning yarn feeder on part copper cash and reel stack shell connection and
Tensioning state is kept, with the rotation of reel, reel can produce a tractive force to copper cash, and the tractive force not only to open
Tight yarn feeder continuously supplies copper cash to reel and ensures that uniform close is wound copper cash on a bobbin, real in this way
The automatic winding displacement without manual control is showed.The present invention is provided with adhesive plaster on another support rail and supplies spool, that is to say, that
In the winding process of copper coil, adhesive plaster is also synchronously winding the coil on a bobbin that has wrapped, and copper cash twines
Around holding prior to adhesive plaster, when setting the coil axial length of winding to may be such that copper coil winding finishes for 5~10cm, adhesive plaster
Just winding finishes, and realizes that one layer of copper coil and one layer of the synchronous of adhesive plaster wind with this, one layer of winding compared with prior art finishes
Wind another layer of mode again and greatly improve the efficiency of coiling, at the same also save it is artificial, for enterprise saved it is economical into
This.
The reel includes cylinder, and a position-arresting disk, the card of each position-arresting disk are respectively arranged with the both ends of cylinder
On be provided with a circular hole communicated with cylinder interior, the diameter of the circular hole and the external diameter of round bar are mutually matched.Further,
Two position-arresting disks define the axial length of coiling, while copper cash can be avoided to be wound on round bar.
Each motor is towards being provided with a pressure sensor, the pressure sensor and control on the face of cylinder
Device connects, wherein：
Pressure sensor：Pressure touching signal when collection motor contacts with position-arresting disk, pressure touching signal is passed
It is defeated by controller；
Controller：The pressure touching signal of pressure sensor transmission is received, pressure is touched into signal and passed as trigger signal
It is defeated by contacted motor；
Motor：The trigger signal that controller is sent is received, is stopped operating.Further, invention increases pressure
Sensor, when reel around round bar rotate with drive round bar rotation motor contact when, pressure sensor by from
The pressure of position-arresting disk, illustrate that reel has been pivoted into maximum position, now the pressure is touched signal as tactile by controller
Signal and control the motor to be stopped, another motor can be controlled to work again, the reciprocal of reel is realized with this
Winding displacement.
Preferably, acoustooptic alarm is additionally provided with the support columns, the acoustooptic alarm is connected with controller, wherein：
Controller：When the pressure for receiving pressure sensor transmission touches signal, alarm command is sent to acoustooptic alarm；
Acoustooptic alarm：The alarm command that controller is sent is received, is started working.Further, invention increases sound
Light crossing-signal, after the coiling of side is complete, audible-visual annunciator sounds alarm, to remind staff to pay attention to, checks coiling in time
Whether winding displacement is normal, whether there is the place for needing to adjust.
Preferably, the adhesive plaster uses Kapton.
The present invention compared with prior art, has the following advantages and advantages：
1st, a kind of automatic winding system of squirrel-cage motor rotator coil of the present invention, realize it is a kind of it is simple in construction, can be past
The mode of copper coil and insulating tape is wound again, greatly improves the efficiency of coiling, while is also saved manually, is enterprise
Financial cost is saved；
2nd, a kind of automatic winding system of squirrel-cage motor rotator coil of the present invention, pressure sensor and acousto-optic police are set
Report device can be easy to staff to carry out winding displacement inspection, pinpoint the problems in time, compared to existing whole coilings after reexamine
Mode, make inspection synchronous with coil winding work, reduce process, improve production efficiency.
Brief description of the drawings
Accompanying drawing described herein is used for providing further understanding the embodiment of the present invention, forms one of the application
Point, do not form the restriction to the embodiment of the present invention.In the accompanying drawings：
Fig. 1 is schematic structural view of the invention.
Mark and corresponding parts title in accompanying drawing：
1- support columns, 2- reels, 3- round bars, 4- motors, 5- adhesive plasters, 6- position-arresting disks, 7- support rails, 8- tensionings
Yarn feeder, 9- adhesive plasters supply spool, 10- copper cash, 11- acoustooptic alarms, 12- pressure sensors.
Embodiment
For the object, technical solutions and advantages of the present invention are more clearly understood, with reference to embodiment and accompanying drawing, to this
Invention is described in further detail, and exemplary embodiment of the invention and its explanation are only used for explaining the present invention, do not make
For limitation of the invention.
Embodiment 1
As shown in figure 1, a kind of automatic winding system of squirrel-cage motor rotator coil of the present invention, including frame, the machine
Frame includes two support columns 1 being parallel to each other, and is provided with a reel 2 between two support columns 1, in the reel 2
Internal thread, in addition to two round bars 3 equal with the axial length of reel 2, one end difference of two round bars 3 are provided with wall
Through two end faces of reel 2 and inside reel 2, the other end two drivings with being arranged on support column 1 respectively
Motor 4 connects, and is also respectively provided with the shaft of two round bars 3 and moves towards identical external screw thread, and the external screw thread is and internal thread
It is mutually matched；Also include controller, the controller is connected with two motors 4 respectively, when controller drives by controlling
When motor 4 controls the one of round bar 3 to rotate, another round bar 3 keeps stationary state, and the reel 2 is towards stationary state
Round bar 3 is close；Two support rails 7 parallel with round bar 3, the both ends point of the support rail 7 are additionally provided with the frame
It is not connected with two support columns 1, tensioning yarn feeder 8, another support rail 7 is provided with one of support rail 7
On be provided with an adhesive plaster and supply spool 9, the part copper cash 10 on the tensioning yarn feeder 8 is connected and protected with the stack shell of reel 2
Tensioning state is held, when the length that copper cash 10 is wrapped on reel 2 is 5~10cm, the adhesive plaster is for the adhesive plaster 5 in spool 9
Along reel the axially copper cash 10 being wrapped on reel 2 is wrapped up.The reel 2 includes cylinder, the two of cylinder
End is respectively arranged with a position-arresting disk 6, and a circular hole communicated with cylinder interior, institute are provided with the card of each position-arresting disk 6
The external diameter for stating the diameter and round bar 3 of circular hole is mutually matched.The adhesive plaster 5 uses Kapton.Realized by above structure
The synchronous winding of one layer of copper coil and one layer of adhesive plaster, compared with prior art one layer of winding finish and wind another layer of mode pole again
Big improves the efficiency of coiling, while also saves manually, and financial cost has been saved for enterprise.
Embodiment 2
As shown in figure 1, a kind of automatic winding system of squirrel-cage motor rotator coil of the present invention, on the basis of embodiment 1
On, each motor 4 is towards being provided with a pressure sensor 12, the pressure sensor 12 and control on the face of cylinder
Device connects, wherein：
Pressure sensor 12：Pressure touching signal when collection motor 4 contacts with position-arresting disk 6, pressure is touched and believed
Number it is transferred to controller；
Controller：The pressure touching signal that pressure sensor 12 transmits is received, pressure is touched into signal as trigger signal
It is transferred to contacted motor 4；
Motor 4：The trigger signal that controller is sent is received, is stopped operating.Acousto-optic police is additionally provided with support column 1
Device 11 is reported, the acoustooptic alarm 11 is connected with controller, wherein：
Controller：When the pressure for receiving pressure sensor transmission touches signal, alarm command is sent to acoustooptic alarm
11；
Acoustooptic alarm 11：The alarm command that controller is sent is received, is started working.By the way that work can be easy to upper type
Personnel carry out winding displacement inspection, pinpoint the problems in time, compared to existing whole coilings after the mode that reexamines, make inspection and line
It is synchronous to enclose coiling work, reduces process, improves production efficiency.
Above-described embodiment, the purpose of the present invention, technical scheme and beneficial effect are carried out further
Describe in detail, should be understood that the embodiment that the foregoing is only the present invention, be not intended to limit the present invention
Protection domain, within the spirit and principles of the invention, any modification, equivalent substitution and improvements done etc., all should include
Within protection scope of the present invention.
Claims (5)
1. a kind of automatic winding system of squirrel-cage motor rotator coil, including frame, it is characterised in that the frame includes two
The individual support column (1) being parallel to each other, is provided with a reel (2) between two support columns (1), and the reel (2) is interior
It is provided with internal thread, in addition to two round bars (3) equal with the axial length of reel (2) on wall, the one of two round bars (3)
End is each passed through two end faces of reel (2) and positioned at reel (2) inside, the other end respectively with being arranged on support column (1)
On the connection of two motors (4), be also respectively provided with the shaft of two round bars (3) and move towards identical external screw thread, it is described
External screw thread is mutually matched with internal thread；Also including controller, the controller is connected with two motors (4) respectively, when
When controller controls one of round bar (3) rotation by controlling motor (4), another round bar (3) keeps stationary state,
The reel (2) is close towards the round bar (3) of stationary state；Two branch parallel with round bar (3) are additionally provided with the frame
Cross bar (7) is supportted, the both ends of the support rail (7) are connected with two support columns (1) respectively, on one of support rail (7)
A tensioning yarn feeder (8) is provided with, an adhesive plaster is provided with another support rail (7) and supply spool (9), the tensioning confession
Part copper cash (10) on line device (8) is connected with the stack shell of reel (2) and keeps tensioning state, when copper cash (10) be wrapped in around
When length in spool (2) is 5~10cm, the adhesive plaster will winding for axial direction of the adhesive plaster (5) in spool (9) along reel
Copper cash (10) parcel on reel (2).
2. the automatic winding system of a kind of squirrel-cage motor rotator coil according to claim 1, it is characterised in that described
Reel (2) includes cylinder, is respectively arranged with a position-arresting disk (6) at the both ends of cylinder, in the card of each position-arresting disk (6)
A circular hole communicated with cylinder interior is provided with, the external diameter of the diameter and round bar (3) of the circular hole is mutually matched.
3. the automatic winding system of a kind of squirrel-cage motor rotator coil according to claim 2, it is characterised in that each
Motor (4) is towards being provided with a pressure sensor (12), the pressure sensor (12) and control on the face of cylinder
Device connects, wherein：
Pressure sensor (12)：Pressure touching signal when collection motor (4) contacts with position-arresting disk (6), pressure is touched
Signal is transferred to controller；
Controller：The pressure touching signal of pressure sensor (12) transmission is received, pressure is touched into signal and passed as trigger signal
It is defeated by contacted motor (4)；
Motor (4)：The trigger signal that controller is sent is received, is stopped operating.
4. the automatic winding system of a kind of squirrel-cage motor rotator coil according to claim 3, it is characterised in that propping up
Acoustooptic alarm (11) is additionally provided with dagger (1), the acoustooptic alarm (11) is connected with controller, wherein：
Controller：When the pressure for receiving pressure sensor transmission touches signal, alarm command is sent to acoustooptic alarm (11)；
Acoustooptic alarm (11)：The alarm command that controller is sent is received, is started working.
5. the automatic winding system of a kind of squirrel-cage motor rotator coil according to claim 1, it is characterised in that described
Adhesive plaster (5) uses Kapton.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711082131.9A CN107833742A (en) | 2017-11-02 | 2017-11-02 | A kind of automatic winding system of squirrel-cage motor rotator coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711082131.9A CN107833742A (en) | 2017-11-02 | 2017-11-02 | A kind of automatic winding system of squirrel-cage motor rotator coil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107833742A true CN107833742A (en) | 2018-03-23 |
Family
ID=61653754
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711082131.9A Withdrawn CN107833742A (en) | 2017-11-02 | 2017-11-02 | A kind of automatic winding system of squirrel-cage motor rotator coil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107833742A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108364781A (en) * | 2018-04-28 | 2018-08-03 | 三电电缆股份有限公司 | Wire spool for cable windings |
| CN108529316A (en) * | 2018-04-28 | 2018-09-14 | 三电电缆股份有限公司 | Sliceable cable-coiling drum |
| CN109081186A (en) * | 2018-08-23 | 2018-12-25 | 温州天炽包装有限公司 | A kind of textile production winding device that spins |
| CN109243811A (en) * | 2018-11-14 | 2019-01-18 | 岳西县鸿腾电子有限公司 | A kind of anti-knotting inductance spooling equipment |
| CN113794150A (en) * | 2021-09-16 | 2021-12-14 | 中国南方电网有限责任公司超高压输电公司检修试验中心 | Winding device, winding control method and device and controller |
-
2017
- 2017-11-02 CN CN201711082131.9A patent/CN107833742A/en not_active Withdrawn
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108364781A (en) * | 2018-04-28 | 2018-08-03 | 三电电缆股份有限公司 | Wire spool for cable windings |
| CN108529316A (en) * | 2018-04-28 | 2018-09-14 | 三电电缆股份有限公司 | Sliceable cable-coiling drum |
| CN109081186A (en) * | 2018-08-23 | 2018-12-25 | 温州天炽包装有限公司 | A kind of textile production winding device that spins |
| CN109243811A (en) * | 2018-11-14 | 2019-01-18 | 岳西县鸿腾电子有限公司 | A kind of anti-knotting inductance spooling equipment |
| CN109243811B (en) * | 2018-11-14 | 2021-03-02 | 岳西县鸿腾电子有限公司 | Anti-knotting inductance winding equipment |
| CN113794150A (en) * | 2021-09-16 | 2021-12-14 | 中国南方电网有限责任公司超高压输电公司检修试验中心 | Winding device, winding control method and device and controller |
| CN113794150B (en) * | 2021-09-16 | 2022-11-01 | 中国南方电网有限责任公司超高压输电公司检修试验中心 | Winding device, winding control method and device and controller |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20180323 |
|
| WW01 | Invention patent application withdrawn after publication |