CN107831149A - Full-automatic zero omits turbine surfaces quality determining method - Google Patents
Full-automatic zero omits turbine surfaces quality determining method Download PDFInfo
- Publication number
- CN107831149A CN107831149A CN201711000922.2A CN201711000922A CN107831149A CN 107831149 A CN107831149 A CN 107831149A CN 201711000922 A CN201711000922 A CN 201711000922A CN 107831149 A CN107831149 A CN 107831149A
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- Prior art keywords
- roller
- way
- turbine
- full
- manipulator
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/62—Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light
- G01N21/63—Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light optically excited
- G01N21/64—Fluorescence; Phosphorescence
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/18—Processes for applying liquids or other fluent materials performed by dipping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/007—After-treatment
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/91—Investigating the presence of flaws or contamination using penetration of dyes, e.g. fluorescent ink
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- Health & Medical Sciences (AREA)
- Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
One kind full-automatic zero of the present invention omits turbine surfaces quality determining method, it is characterized in that first omitting turbine fluorescent liquid coating streamline using full-automatic zero carries out turbine surfaces fluorescent liquid coating, then turbine surfaces are checked under the black light lamp in darkroom again, qualified is put into transfer inframe, it is underproof to iris out fault location with red pen and isolate, jagged is marked with red pen, for finally examining, after the same batch turbine come out from full-automatic zero omission turbine fluorescent liquid coating streamline has inspected, fill in traveler and be put into transfer inframe and enter final inspection inspection area and finally examined.The present invention has the advantages of coating quality is preferable, and operating efficiency is high.
Description
Technical field
The present invention relates to a kind of full-automatic zero to omit turbine surfaces quality determining method.
Background technology
Need to carry out the detection of batch after the completion of turbine production, for batch detection operation, traditional turbine surfaces quality
Detection method labor intensity is high, and operating efficiency is low.
The content of the invention
It is an object of the invention to overcome above-mentioned deficiency, there is provided a kind of labor intensity is low, operating efficiency it is high full-automatic zero
Omit turbine surfaces quality determining method.
The object of the present invention is achieved like this：
A kind of full-automatic zero omits turbine surfaces quality determining method, it is characterised in that the full-automatic zero omission turbine surfaces
Quality determining method first omits turbine fluorescent liquid coating streamline using full-automatic zero and carries out turbine surfaces fluorescent liquid coating, then
Check turbine surfaces under the black light lamp in darkroom again, it is qualified to be put into transfer inframe, it is underproof to iris out fault location simultaneously with red pen
Isolation, it is jagged to be marked with red pen, for finally examining, come out from full-automatic zero omission turbine fluorescent liquid coating streamline
Same batch turbine inspected after, fill in traveler and be put into transfer inframe and enter final inspection inspection area and finally examined；
Described full-automatic zero omit turbine fluorescent liquid coating streamline include successively from front to back feeding platform, fluorescence liquid bath,
First roller-way, the first Rinsing Area, first drying platform, the second roller-way, the second Rinsing Area, second drying platform, the 3rd roller-way and under
Expect roller-way；
The feeding platform, fluorescence liquid bath, the first roller-way, the first Rinsing Area, the first drying platform, the second roller-way, the second clear water
Being set up above the front end of groove, the second drying platform and the 3rd roller-way has track, is provided with manipulator on the track, and the described 3rd
The stage casing periphery of roller-way is provided with heated-air drying room, and the bottom of the first Rinsing Area is provided with air jet pipe.
The coating method of the full-automatic zero omission turbine fluorescent liquid coating streamline is as follows：
It is positioned over Step 1: the turbo- gaily decorated basket will be filled on feeding platform；
Step 2: manipulator picks up the gaily decorated basket on feeding platform, the gaily decorated basket is delivered in fluorescence liquid bath, is 4- in fluorescence liquid bath
52 DEG C of fluorescent liquid, the turbo- surface of fluorescent liquid covering institute, impregnates the 10-20 seconds；
Delivered to Step 3: manipulator picks up the gaily decorated basket on the first roller-way, gaily decorated basket drip-dry on the first roller-way, the drip-dry time is
10min-120min；
Step 4: the gaily decorated basket after drip-dry is delivered to the first Rinsing Area by manipulator, the clear water in the first Rinsing Area is 10-38
DEG C, air jet pipe jet, carry out bubble and wash, hydraulic pressure 20-40psi, air pressure 10-25psi；
Dried up Step 5: the gaily decorated basket is delivered to the first drying platform by manipulator, air pressure 10-25psi；
Conveyed Step 6: manipulator delivers to the gaily decorated basket after drying on the second roller-way front end；
Step 7: the gaily decorated basket on the second roller-way rear end is delivered to the second Rinsing Area dipping 10-20s, the second clear water by manipulator
Clear water in groove is 65-75 DEG C；
Dried up Step 8: the gaily decorated basket is delivered to the second drying platform by manipulator, air pressure 10-25psi；
Conveyed Step 9: manipulator delivers to the gaily decorated basket after drying on the 3rd roller-way front end；
Step 10: the gaily decorated basket dries 15-120min in heated-air drying room, heated-air drying room temperature is 30-70 DEG C；
Step 11: the gaily decorated basket by behind heated-air drying room from blanking roller-way blanking.
The first liquid dripping plate of lower section diagonally forward is provided with below first roller-way.
The second liquid dripping plate of lower section diagonally forward is provided with below second roller-way.
Three manipulators are provided with the track, first manipulator is active in feeding platform, fluorescence liquid bath and first
Between the front end of roller-way；Second manipulator is active in the rear end of the first roller-way, the first Rinsing Area, the first drying platform and second
Between the front end of roller-way；3rd manipulator is active in the rear end of the second roller-way, the second Rinsing Area, the second drying platform and the 3rd
Between the front end of roller-way.
Wherein fluorescence liquid bath, the first Rinsing Area and the second Rinsing Area are in low level, the first drying platform and the second drying
Platform is in interposition, and the first roller-way, the second roller-way, the 3rd roller-way and blanking roller-way are in a high position.
Compared with prior art, the beneficial effects of the invention are as follows：
The full-automatic zero omission turbine surfaces quality determining method of the present invention has that coating quality is preferable, high excellent of operating efficiency
Point.
Brief description of the drawings
Fig. 1 is full-automatic zero schematic diagram for omitting turbine fluorescent liquid coating streamline.
Wherein：
Feeding platform 1, fluorescence liquid bath 2, the first roller-way 3, the first Rinsing Area 4, first drying platform 5, the second roller-way 6, second are clear
The drying of tank 7, second platform 8, the 3rd roller-way 9, blanking roller-way 10, track 11, manipulator 12, the first liquid dripping plate 13, second drop down liquid
Plate 14, heated-air drying room 15, the gaily decorated basket 16.
Embodiment
Referring to Fig. 1, one kind full-automatic zero of the present invention omits turbine surfaces quality determining method, full-automatic zero something lost
Leak turbine surfaces quality determining method and first omit turbine fluorescent liquid coating streamline progress turbine surfaces fluorescence using full-automatic zero
Liquid applies, and then checks turbine surfaces under the black light lamp in darkroom again, qualified is put into transfer inframe, underproof red pen circle
Go out fault location and isolate, it is jagged to be marked with red pen, examined for finally examining, turbine fluorescent liquid coating is omitted from full-automatic zero
After the same batch turbine that streamline comes out has inspected, fill in traveler and be put into transfer inframe and enter final inspection inspection area and carry out most
Inspection eventually.
Described full-automatic zero omits turbine fluorescent liquid coating streamline includes feeding platform 1, fluorescence liquid bath successively from front to back
2nd, the first roller-way 3, the first Rinsing Area 4, first drying platform 5, the second roller-way 6, the second Rinsing Area 7, second drying platform 8, the 3rd roller
Road 9 and blanking roller-way 10；Wherein fluorescence liquid bath 2, the first Rinsing Area 4 and the second Rinsing Area 7 are in low level, the first drying platform
5 and second drying platform 8 be in interposition, the first roller-way 3, the second roller-way 6, the 3rd roller-way 9 and blanking roller-way 10 are in high
Position；
The feeding platform 1, fluorescence liquid bath 2, the first roller-way 3, the first Rinsing Area 4, first drying platform 5, the second roller-way 6, the
Being set up above the front end of two Rinsing Areas 7, the second drying roller-way 9 of platform 8 and the 3rd has track 11, and three are provided with the track 11
Individual manipulator 12, first manipulator 12 are active between the front end of feeding platform 1, the roller-way 3 of fluorescence liquid bath 2 and first；Second
Individual manipulator 12 be active in the rear end of the first roller-way 3, the first Rinsing Area 4, first drying the roller-way 6 of platform 5 and second front end it
Between；3rd manipulator 12 is active in the rear end of the second roller-way 6, the second Rinsing Area 7, second dries up the roller-way 9 of platform 8 and the 3rd
Between front end；The lower section of first roller-way 3 is provided with the first liquid dripping plate 13 of lower section diagonally forward, under second roller-way 6
Side is provided with the second liquid dripping plate 14 of lower section diagonally forward, and the stage casing periphery of the 3rd roller-way 9 is provided with heated-air drying room 15.First
The bottom of Rinsing Area 4 is provided with air jet pipe.
Wherein：It is 4-52 DEG C of fluorescent liquid in fluorescence liquid bath 2, the clear water in the first Rinsing Area 4 is 10-38 DEG C, and second is clear
Clear water in tank 7 is 65-75 DEG C.
Full-automatic zero omits the coating method of turbine fluorescent liquid coating streamline：
Step 1: the gaily decorated basket 16 of the stainless steel equipped with one layer of turbine is positioned on feeding platform；
Step 2: manipulator picks up the gaily decorated basket on feeding platform, the gaily decorated basket is delivered in fluorescence liquid bath, fluorescent liquid covering is all
The surface of turbine, impregnate the 10-20 seconds；
Delivered to Step 3: manipulator picks up the gaily decorated basket on the first roller-way, gaily decorated basket drip-dry on the first roller-way, the drip-dry time is
10min-120min；
Step 4: the gaily decorated basket after drip-dry is delivered to the first Rinsing Area by manipulator, air jet pipe jet, carry out bubble and wash, hydraulic pressure
20-40psi, air pressure 10-25psi；
Dried up Step 5: the gaily decorated basket is delivered to the first drying platform by manipulator, air pressure 10-25psi；
Conveyed Step 6: manipulator delivers to the gaily decorated basket after drying on the second roller-way front end；
Step 7: the gaily decorated basket on the second roller-way rear end is delivered to the second Rinsing Area dipping 10-20s by manipulator；
Dried up Step 8: the gaily decorated basket is delivered to the second drying platform by manipulator, air pressure 10-25psi；
Conveyed Step 9: manipulator delivers to the gaily decorated basket after drying on the 3rd roller-way front end；
Step 10: the gaily decorated basket dries 15-120min in heated-air drying room, heated-air drying room temperature is 30-70 DEG C；
Step 11: the gaily decorated basket by behind heated-air drying room from blanking roller-way blanking.
Claims (5)
1. a kind of full-automatic zero omits turbine surfaces quality determining method, it is characterised in that the full-automatic zero omission turbine surfaces matter
Quantity measuring method first omits turbine fluorescent liquid coating streamline using full-automatic zero and carries out turbine surfaces fluorescent liquid coating, Ran Houzai
Check turbine surfaces under the black light lamp in darkroom, it is qualified to be put into transfer inframe, it is underproof with red pen iris out fault location and every
From, it is jagged to be marked with red pen, for finally examining, omit what turbine fluorescent liquid coating streamline came out from full-automatic zero
After same batch turbine has inspected, fill in traveler and be put into transfer inframe and enter final inspection inspection area and finally examined；
Described full-automatic zero omits turbine fluorescent liquid coating streamline includes feeding platform (1), fluorescence liquid bath successively from front to back
(2), the first roller-way (3), the first Rinsing Area (4), the first drying platform (5), the second roller-way (6), the second Rinsing Area (7), second are blown
Dry platform (8), the 3rd roller-way (9) and blanking roller-way (10)；
The feeding platform (1), fluorescence liquid bath (2), the first roller-way (3), the first Rinsing Area (4), the first drying platform (5), the second roller
Road (6), the second Rinsing Area (7), second, which dry up to set up above the front end of platform (8) and the 3rd roller-way (9), track (11), described
Manipulator (12) is provided with track (11), the stage casing periphery of the 3rd roller-way (9) is provided with heated-air drying room (15), and first is clear
The bottom of tank (4) is provided with air jet pipe；
The coating method of the full-automatic zero omission turbine fluorescent liquid coating streamline is as follows：
It is positioned over Step 1: the turbo- gaily decorated basket will be filled on feeding platform；
Step 2: manipulator picks up the gaily decorated basket on feeding platform, the gaily decorated basket is delivered in fluorescence liquid bath, is 4-52 DEG C in fluorescence liquid bath
Fluorescent liquid, the turbo- surface of fluorescent liquid covering institute, impregnate the 10-20 seconds；
Delivered to Step 3: manipulator picks up the gaily decorated basket on the first roller-way, gaily decorated basket drip-dry on the first roller-way, the drip-dry time is
10min-120min；
Step 4: the gaily decorated basket after drip-dry is delivered to the first Rinsing Area by manipulator, the clear water in the first Rinsing Area is 10-38 DEG C, spray
Tracheae jet, carry out bubble and wash, hydraulic pressure 20-40psi, air pressure 10-25psi；
Dried up Step 5: the gaily decorated basket is delivered to the first drying platform by manipulator, air pressure 10-25psi；
Conveyed Step 6: manipulator delivers to the gaily decorated basket after drying on the second roller-way front end；
Step 7: the gaily decorated basket on the second roller-way rear end is delivered to the second Rinsing Area dipping 10-20s by manipulator, in the second Rinsing Area
Clear water be 65-75 DEG C；
Dried up Step 8: the gaily decorated basket is delivered to the second drying platform by manipulator, air pressure 10-25psi；
Conveyed Step 9: manipulator delivers to the gaily decorated basket after drying on the 3rd roller-way front end；
Step 10: the gaily decorated basket dries 15-120min in heated-air drying room, heated-air drying room temperature is 30-70 DEG C；
Step 11: the gaily decorated basket by behind heated-air drying room from blanking roller-way blanking.
2. one kind full-automatic zero according to claim 1 omits turbine surfaces quality determining method, it is characterised in that described
The first liquid dripping plate (13) of lower section diagonally forward is provided with below first roller-way (3).
3. one kind full-automatic zero according to claim 1 omits turbine surfaces quality determining method, it is characterised in that described
The second liquid dripping plate (14) of lower section diagonally forward is provided with below second roller-way (6).
4. one kind full-automatic zero according to claim 1 omits turbine surfaces quality determining method, it is characterised in that described
Be provided with three manipulators (12) on track (11), first manipulator (12) be active in feeding platform (1), fluorescence liquid bath (2) with
And first roller-way (3) front end between；Second manipulator (12) is active in the rear end of the first roller-way (3), the first Rinsing Area
(4), between the first drying platform (5) and the front end of the second roller-way (6)；3rd manipulator (12) is active in the second roller-way (6)
Rear end, the second Rinsing Area (7), second drying platform (8) and the 3rd roller-way (9) front end between.
5. one kind full-automatic zero according to claim 1 omits turbine surfaces quality determining method, it is characterised in that wherein
Fluorescence liquid bath (2), the first Rinsing Area (4) and the second Rinsing Area (7) are in low level, the first drying platform (5) and the second drying
Platform (8) is in interposition, and the first roller-way (3), the second roller-way (6), the 3rd roller-way (9) and blanking roller-way (10) are in a high position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711000922.2A CN107831149B (en) | 2017-10-24 | 2017-10-24 | Full-automatic zero-omission turbine surface quality detection method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711000922.2A CN107831149B (en) | 2017-10-24 | 2017-10-24 | Full-automatic zero-omission turbine surface quality detection method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107831149A true CN107831149A (en) | 2018-03-23 |
| CN107831149B CN107831149B (en) | 2020-07-21 |
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ID=61649116
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711000922.2A Active CN107831149B (en) | 2017-10-24 | 2017-10-24 | Full-automatic zero-omission turbine surface quality detection method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107831149B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112858324A (en) * | 2020-12-31 | 2021-05-28 | 无锡瑞昌精密铸造有限公司 | Turbine blade fluorescent coloring drying detection integrated production line and detection method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006266953A (en) * | 2005-03-25 | 2006-10-05 | Daido Castings:Kk | Fluorescence penetrant inspection system |
| CN102980898A (en) * | 2012-11-12 | 2013-03-20 | 西安航空动力股份有限公司 | Method for detecting permeability of turbine blade |
| CN205898705U (en) * | 2016-05-30 | 2017-01-18 | 青岛元鼎热工环保有限公司 | Zyglo machine |
-
2017
- 2017-10-24 CN CN201711000922.2A patent/CN107831149B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006266953A (en) * | 2005-03-25 | 2006-10-05 | Daido Castings:Kk | Fluorescence penetrant inspection system |
| CN102980898A (en) * | 2012-11-12 | 2013-03-20 | 西安航空动力股份有限公司 | Method for detecting permeability of turbine blade |
| CN205898705U (en) * | 2016-05-30 | 2017-01-18 | 青岛元鼎热工环保有限公司 | Zyglo machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112858324A (en) * | 2020-12-31 | 2021-05-28 | 无锡瑞昌精密铸造有限公司 | Turbine blade fluorescent coloring drying detection integrated production line and detection method |
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| Publication number | Publication date |
|---|---|
| CN107831149B (en) | 2020-07-21 |
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