This case is the Application No. 2015109154457 using the applying date as 2015-12-10, and entitled " one kind is used for solid wood
The divisional application that the patent of invention of the furnace drying method of the timber of tea tray " is carried out for female case.
The content of the invention
The technical problems to be solved by the invention are:A kind of elimination wood internal stress is provided, when being used after timber processing not
The furnace drying method of cracking and deformation timber.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is:A kind of wood for solid wood tea tray is provided
The furnace drying method of material, including following baking step:
Dry within first day:By timber wet plate, code air-dries pile in dry kiln, is passed through steam, kiln temperature is kept for 50 DEG C,
Humidity is maintained at 42%, sprays primary steam every 1 hour;Exhausting window is provided with the dry kiln;
Dry within second day:Kiln temperature is set to be kept for 60 DEG C, humidity is maintained at 50%, sprays primary steam every 2 hours;
Dry within 3rd day:Kiln temperature is set to be kept for 65 DEG C, humidity is maintained at 55%, sprays primary steam every 3 hours;
Dry within 4th day:Kiln temperature is set to be kept for 70 DEG C, humidity is maintained at 55%, sprays primary steam every 5 hours;
Dry within 5th day:Kiln temperature is set to be kept for 70 DEG C, humidity is maintained at 58%, sprays primary steam every 6 hours;
Dry within 6th day:Kiln temperature is set to be kept for 70 DEG C, humidity is maintained at 60%, no longer spraying steam, the sheet material allowed in kiln
Uniform pickup;
Dry within 7th day:Kiln temperature is set to be kept for 68 DEG C, humidity is maintained at 60%, and every 5 hours open exhausting window, allows wood
Moisture in front slowly ejects.
Dry within 8th day:Kiln temperature is set to be kept for 65 DEG C, humidity is maintained at 55%, and it is small to open exhausting window 1 every 3 hours
When, the moisture in kiln is discharged;
Dry within 9th day:Kiln temperature is set to be kept for 65 DEG C, humidity is maintained at 50%, and it is small to open exhausting window 2 every 2 hours
When;
Dry within tenth day:Kiln temperature is set to be kept for 63 DEG C, humidity is maintained at 43%, keeps exhausting window in ventilation state,
Moisture in kiln is all discharged;
Dry within 11st day:Kiln temperature is set to be kept for 65 DEG C, humidity is maintained at 37%, keeps exhausting window in ventilation state;
Dry within 12nd day:Kiln temperature is set to be kept for 58 DEG C, humidity is maintained at 30%, keeps exhausting window in ventilation state;
Dry within 13rd day:Kiln temperature is set to be kept for 55 DEG C, humidity is maintained at 25%, opens exhausting window, opens 3 hours, closes 1
Hour, circulated with this;
Fortnight is dried:Kiln temperature is set to be kept for 55 DEG C, humidity is maintained at 22%, opens exhausting window, opens 5 hours, closes 1
Hour, circulated with this;
Dry within 15th day:Kiln temperature is set to be kept for 50 DEG C, humidity is maintained at 18%, keeps exhausting window in ventilation state;
Then timber after must drying.
The beneficial effects of the present invention are:Obtained by the furnace drying method of the timber provided by the present invention for solid wood tea tray
To kiln dried wood water content be only 10%~12%, timber inherent strain is minimum, its service life length, resistance to drying, do not ftracture,
It is unlikely to deform, can reach more than 7 times of common plate fitment.The furnace drying method that the present invention uses is by about 120 hours
Steam drying, coordinate appropriate temperature, and thereby speed up the inherent strain for eliminating timber through hydrofuge after a while again,
So as to reach the high standard for the timber for making solid wood tea tray.
Embodiment
To describe the technology contents of the present invention, the objects and the effects in detail, it is explained below in conjunction with embodiment.
The design of most critical of the present invention is:The furnace drying method that the present invention uses is dried by about 120 hour steam
It is dry, coordinate appropriate temperature, then through hydrofuge after a while, the inherent strain for eliminating timber is thereby speeded up, so as to reach
Make the high standard of solid wood tea tray.
The present invention provides a kind of furnace drying method of timber for solid wood tea tray, including following baking step:
Dry within first day:By timber wet plate, code air-dries pile in dry kiln, is passed through steam, kiln temperature is kept for 50 DEG C,
Humidity is maintained at 42%, sprays primary steam every 1 hour;Exhausting window is provided with the dry kiln;
Dry within second day:Kiln temperature is set to be kept for 60 DEG C, humidity is maintained at 50%, sprays primary steam every 2 hours;
Dry within 3rd day:Kiln temperature is set to be kept for 65 DEG C, humidity is maintained at 55%, sprays primary steam every 3 hours;
Dry within 4th day:Kiln temperature is set to be kept for 70 DEG C, humidity is maintained at 55%, sprays primary steam every 5 hours;
Dry within 5th day:Kiln temperature is set to be kept for 70 DEG C, humidity is maintained at 58%, sprays primary steam every 6 hours;
Dry within 6th day:Kiln temperature is set to be kept for 70 DEG C, humidity is maintained at 60%, no longer spraying steam, the sheet material allowed in kiln
Uniform pickup;
Dry within 7th day:Kiln temperature is set to be kept for 68 DEG C, humidity is maintained at 60%, and every 5 hours open exhausting window, allows wood
Moisture in front slowly ejects.
Dry within 8th day:Kiln temperature is set to be kept for 65 DEG C, humidity is maintained at 55%, and it is small to open exhausting window 1 every 3 hours
When, the moisture in kiln is discharged;
Dry within 9th day:Kiln temperature is set to be kept for 65 DEG C, humidity is maintained at 50%, and it is small to open exhausting window 2 every 2 hours
When;
Dry within tenth day:Kiln temperature is set to be kept for 63 DEG C, humidity is maintained at 43%, keeps exhausting window in ventilation state,
Moisture in kiln is all discharged;
Dry within 11st day:Kiln temperature is set to be kept for 65 DEG C, humidity is maintained at 37%, keeps exhausting window in ventilation state;
Dry within 12nd day:Kiln temperature is set to be kept for 58 DEG C, humidity is maintained at 30%, keeps exhausting window in ventilation state;
Dry within 13rd day:Kiln temperature is set to be kept for 55 DEG C, humidity is maintained at 25%, opens exhausting window, opens 3 hours, closes 1
Hour, circulated with this;
Fortnight is dried:Kiln temperature is set to be kept for 55 DEG C, humidity is maintained at 22%, exhausting window is opened, is opened 5 hours, is closed
1 hour, circulated with this;
Dry within 15th day:Kiln temperature is set to be kept for 50 DEG C, humidity is maintained at 18%, keeps exhausting window in ventilation state;
Then timber after must drying.
Moisture in timber, mainly there is two kinds, is exactly Free water and absorption water respectively, and Free water is present in timber quality
In lumen in the big capillary system of composition.The increase and decrease of Free water only influences whether the weight of timber, but does not interfere with
To the property of timber in itself;Absorption water is present in the microcapillary system of cell membrane composition, the change of this absorption water, not only
It is only capable of influenceing the contraction and expansion of timber, can also influences the physical performance of timber.Baking step of the present invention is exactly mainly to reduce
Adhesive water, rather than the composition of Free water is reduced, so timber is just not easy cracking and deformation.
Preferably, in the furnace drying method of the above-mentioned timber for solid wood tea tray, " being passed through steam " in described first day
Steam in step reaches the steam being passed through when between 80 DEG C -90 DEG C for boiler temperature.
Preferably, in the furnace drying method of the above-mentioned timber for solid wood tea tray, " being passed through steam " in described first day
After step, blower fan is opened, the air allowed in dry kiln can be present uniformly throughout every nook and cranny, and making to dry kiln temperature also can be uniform.
Preferably, in the furnace drying method of the above-mentioned timber for solid wood tea tray, mass dryness fraction that the timber enters before dry kiln
For 28, the mass dryness fraction after drying goes out dry kiln is 12.
Preferably, in the furnace drying method of the above-mentioned timber for solid wood tea tray, timber is placed 5-10 days after the drying
It is processed again afterwards.The health of constant temperature is carried out after timber stoving processing to timber, ensures to make the not redeformation after tea tray.
Embodiment 1
A kind of furnace drying method of the timber for solid wood tea tray, including following baking step are provided:
First, first, to needing into kiln dried lumber, its quality inspection is confirmed by Quality People, in detail note
Record:The quality defects associated with dries quantity such as the ratio shared by moisture content, cracking (end check, table split, ring shake) and marrow core.
2nd, the inspection of kiln shell and equipment is dried.
Dry kiln is before the use, it is necessary to comprehensively careful inspection is carried out to its housing and equipment, to ensure drying process
Be normally carried out, particular exam content is as follows:
1st, gate, may be because of the production of the reasons such as deformation, burn into seal aging or pressing device failure after gate long-term use
Raw gas leakage, such as finds this kind of situation, answers on-call maintenance.
2nd, ground, neat and tidy should be kept by drying room floor, and debris should be cleaned in time after drying a cycle.
3rd, ventilating system, checks whether fastening bolt loosens, and whether blower fan operating is steady freely, between blade and wind-collecting cover
Gap it is whether uniform, motor and other position bearings whether there is abrasion, lubricating grease whether there is loss (answer regular grease up,
Import motor is according to specification), cable whether aging etc..
4th, heating system, lead to hot water after 15 minutes, check whether heater heating is uniform, and whole system has No leakage, follows
Ring pump whether normal work.
5th, humidity controlling system, check water spray spray orifice it is whether unimpeded uniformly, intake and exhaust switch heat, stop whether flexibility and reliability, close
It is whether tight after closing.
6th, instrument, checks whether the water in wet-and-dry-bulb thermometer tank cleans, and whether gauze is clean, moistening (in principle should
Changed once per the dried for a week phase), temperature sensor and moisture sensor and instrument are periodically proofreaded, checks its sensitivity and can
By property.
3rd, loading of kiln is stacked it should be noted that item.
Dress heap is simple and hard work in drying of wood production, is the important component of drying process, should note
The details of meaning have:
1st, the selection of parting bead:Sheet metal thickness is in below the 40mm parting bead with 25mm*25mm, more than thickness 50mm use
35mm*35mm parting bead.
2nd, the spacing distance of parting bead:The spacing distance of broadleaf parting bead is 15-18 times of sheet metal thickness, softwood parting bead
Spacing is 20-22 times of sheet metal thickness, for the sheet material that quality requirement is strict, can suitably reduce stiker spacing.
When the 3rd, arranging plate, parting bead should keep flushing with the both ends of sheet material, and upper and lower parting bead keeps vertical, to prevent sheet material end water
Point too fast to scatter and disappear, shrinking uneven causes end check.Upper and lower parting bead keeps vertical, is to prevent whether sheet material from bearing gravity balance, prevents
Only warpage.
4th, to the sheet material of different-thickness, it is same thickness sheet material to keep same aspect as far as possible when arranging plate, avoids different-thickness
Sheet material cause relatively thin sheet material to dry deformation in same aspect, while stabilization when ensureing stacking.
4th, item is should be noted that during loading of kiln.
1st, different tree species or same seeds different water cut, different-thickness, should try one's best and avoid in same kiln drying.
2nd, it should ensure that pile heap is steady during stacking, up and down vertically, prevent from tilting and collapsing.
3rd, adjacent pile heap should ensure that same aspect is straight, and circulating current can steadily pass through sheet material gap, beneficial to wet
Heat exchange.
4th, the instrument safety in kiln, collision free are should be noted that during stacking.
5th, the selection of moisture content measuring point, it must ensure that test plate (panel) can represent the moisture content of sheet material in whole kiln, typically with highest
Moisture content sheet material is test sheet material, is placed on apart from 1 meter or so of ground.
6th, according to the technical indicator of dry kiln, kiln space is rationally utilized to greatest extent, is ensured that wind speed is uniform in kiln, is flowed
Freely.
5th, the operation of stoving process performs.
1st, the adjustment of indoor temperature, air humidity, should refer to stoving process requirement, adjust opening for circulating pump and intake and exhaust window
Close and set, operating personnel should go to operate in strict accordance with the requirement of stoving process, tempestuously heating, cooling, can be in the inside of timber
Thermal stress is produced, serious meeting causes the bad phenomenons such as timber crack, deformation.
2nd, it should check whether boiler pressure, temperature, ventilating draught fan, circulating pump run well at any time, whether wet bulb tank adds
Full, whether electric control system indicator lamp is normal.If there is abnormal conditions immediately to report, repair, in order to avoid cause damage.
3rd, operating personnel must record real-time indoor wet and dry bulb temperature and moisture content data truly, be the adjustment of stoving process
True and reliable foundation is provided.
4th, check and all go well, after kiln installs, first turn on heater switch, then wait boiler temperature to reach 80 DEG C -90 DEG C
Between when, be then turned on steam, temperature be transferred to 50 DEG C, opens blower fan, allows the air of interior to be present uniformly throughout every nook and cranny, makes
Indoor temperature also can be uniform.A water is sprayed every 1 hour afterwards, steam moisture is maintained at 42%.
Second day, kiln temperature is transferred to 60 DEG C, humidity is maintained at 50%, and every 2 hours spray primary steam;
3rd day, temperature is transferred to 65 DEG C, humidity is maintained at 55%, and every 3 hours spray primary steam;
4th day, kiln temperature is transferred to 70 DEG C, humidity is maintained at 55%, and every 5 hours spray primary steam;
5th day, kiln temperature is transferred to 70 DEG C, humidity is maintained at 58%, and every 6 hours spray primary steam;
6th day, kiln temperature is transferred to 70 DEG C, humidity is maintained at 60%, no longer spraying steam, and the sheet material allowed in kiln is uniform
Absorb;
7th day, temperature is transferred to 68 DEG C, the temperature of water heater reaches 90 DEG C -100 DEG C, and humidity is maintained at 60%, every 5
Hour opens exhausting window, and the moisture allowed in wood slowly ejects;
8th day, kiln temperature is transferred to 65 DEG C and opens exhausting window 1 hour every 3 hours, the moisture in kiln is discharged
Go, humidity is maintained at 55%;
9th day, kiln temperature is controlled at 65 DEG C, humidity is maintained at 50%, and exhausting window was opened 2 hours every 2 hours;
Tenth day, kiln temperature is transferred to 63 DEG C, humidity is maintained at 43%, opens exhausting window, and the moisture in kiln is whole
Discharge;
11st day, kiln temperature is transferred to 60 DEG C, humidity is maintained at 37%, keeps exhausting window in ventilation state;
12nd day, kiln temperature is transferred to 58 DEG C, humidity is maintained at 30%, keeps exhausting window in ventilation state;
13rd day, kiln temperature is transferred to 55 DEG C, humidity is maintained at 25%, opens exhausting window, opens 3 hours, and it is small to close 1
When, circulated with this;
Fortnight, kiln temperature is transferred to 55 DEG C, humidity is maintained at 22%, opens exhausting window, opens 5 hours, and it is small to close 1
When, circulated with this;
15th day, kiln temperature is transferred to 50 DEG C, humidity is maintained at 18%, and water heater temperature is dropped to 70 DEG C -80
DEG C, generally, cork fixation 5-7 days, hardwood fixation 7-10 days, the timber mass dryness fraction in kiln is probably at 10 DEG C or so.
The drying material of firm kiln discharge, answers abundant fixation, so that uneven moisture content fully spreads, stress further eliminates.
Because the wood internal stress of firm kiln discharge is still remaining, if direct plungeing into processing, difficulty of processing can be increased.Meanwhile product can be made
The risk of potential deformation be present.Generally, cork is placed 5-7 days, and hardwood can be processed after placing 7-10 days.
In summary, the kiln dried wood water content obtained provided by the present invention for the furnace drying method of the timber of solid wood tea tray
Only 10%~12%, timber inherent strain is minimum, its service life length, resistance to drying, does not ftracture, is unlikely to deform, can reach general
More than 7 times of logical plate fitment.The furnace drying method that the present invention uses is by about 120 hour steam dryings, and it is appropriate to coordinate
Temperature, and the hydrofuge of a period of time thereby speeds up the inherent strain for eliminating timber, so as to reach the height for making solid wood tea tray
Standard.
Embodiments of the invention are the foregoing is only, are not intended to limit the scope of the invention, it is every to utilize this hair
The equivalents that bright description is made, or the technical field of correlation is directly or indirectly used in, similarly it is included in this hair
In bright scope of patent protection.