A kind of stone synthesis carton paperboard and manufacture device and preparation method
Technical field
The present invention relates to a kind of stone synthesis carton paperboard and manufacture device and preparation method.
Background technology
At present, but with the increasingly enhancing of people's environmental protection ideas, along with the increasingly deficient and water and soil of Global Forests resource
The worsening shortages of resource, the felling of production carton timber needed for paper are all increasingly restricted in many countries, cause corrugation
The source of paper box trade lumber fibre is severely impacted.And traditional carton paperboard should not make for a long time in the larger environment of humidity
With this can influence its intensity, meet water and discolouration phenomena occurs, pollute goods in case.
Last century the fifties, occur using plastics, calcium carbonate and a variety of auxiliary agents as raw material, given birth to blowing, the tape casting
The environmentally friendly synthetic paper of production, it is characterized in that every physical and mechanical properties is better than conventional paper, humidity, waterproof, corrosion-resistant, dimensionally stable
Property it is good, meet a variety of requirements of different field, instead of the certain fields of conventional paper, three wastes are arranged in synthetic paper production process
Put, it is environmentally safe, and can be excellent ep-type material by synthetic paper repeated recycling utilize.New environmental protection synthesis
Paper-stone paper, the advantages of inheriting synthetic paper, and it is subject to innovation realization 3R principles(Reduce, Reuse, Recycle), i.e.,
Save, recycling recycles principle, and this is the once change of paper industry, new Environment-friendlystone stone paper, and stone paper is done
Into cardboard after be made carton, will have conventional cardboard the advantages of not having:Compression strength is big, moisture resistance waterproof, corrosion-resistant, no
Decolourize etc..But stone paper can not be applied to traditional carton making technique.
The content of the invention
The purpose of the present invention is a kind of simple in construction, and easy to use, compression strength is big, moisture resistance waterproof, corrosion-resistant, does not take off
Color, folding and the stone synthesis carton paperboard with anti-flaming function.
To achieve the above object, the technical scheme is that a kind of stone synthesizes carton paperboard, it includes outer layer facial tissue
1st, corrugation core plate 3, bottom facial tissue 2, it is characterised in that:The corrugation core plate 3 is waveform core plate 7, in the waveform core plate 7
Trough in be provided with the filler with equilateral triangle cavity 6, the corrugation core plate 3 at a temperature of 160-200 DEG C of degree with it is described outside
The lower surface of aspect paper 1 and the upper surface melting of bottom facial tissue 2 are integrated, the outer layer facial tissue 1, bottom facial tissue 2 and corrugated core
Plate 3 is made by the raw material of following parts by weight:CaCO350-70, CaO3-10, talcum powder 3-5, polyethylene 3-5, Tissuemat E
4-6, zinc stearate 1-2, compound coupling agent 0.5-2, dispersant 0.5-1, ultra micro foaming agent 0.1-1, antimony oxide 1-
1.5, ammonium phosphate 0.5-1, magnesium hydroxide milky suspension 10-15, decabromodiphenyl acid 0.1-0.5, sodium thiosulfate 1.5-2.
Technical scheme can also be that the filler being provided with the trough of the waveform core plate is band equilateral triangle
The glass braid of shape cavity 6 and the poly- methyl silicon resin being filled on the glass braid outer wall, the glass braid
Filled with agstone, land plaster, clay, the batch mixing of mica powder in equilateral triangle cavity 6.
Technical scheme can also be the outer layer facial tissue 1, bottom facial tissue 2 and corrugation core plate 3 by following heavy
The raw material of amount part is made:CaCO360, CaO 8, talcum powder 4, polyethylene 5, Tissuemat E 6, zinc stearate 2, compound coupling
Agent 2, dispersant 0.5, ultra micro foaming agent 0.5, antimony oxide 1.2, ammonium phosphate 0.7, magnesium hydroxide milky suspension 10, ten bromines
Diphenic acid 0.4, sodium thiosulfate 1.5, terpene resin 1.6, wherein the upper surface of the outer layer surface paper 1 is also coated with ultraviolet suction
Receive layer 4.
Technical scheme can also be that the lower surface of the outer layer facial tissue 1 is also bonded with flexible layer 5, the soft quality
Layer 5 is made up of the raw material of following parts by weight:CaCO345, CaO 6, talcum powder 4, polyethylene 3, Tissuemat E 4, zinc stearate 1,
Compound coupling agent 3, dispersant 1, ultra micro foaming agent 0.8, antimony oxide 1.5, ammonium phosphate 1, magnesium hydroxide milky suspension
15, polyolefin elastomer 12, modified aluminium hydroxide 3.
The second object of the present invention is to provide a kind of device for manufacturing above-mentioned stone synthesis carton paperboard.
To realize above-mentioned second purpose, the technical scheme is that the device of above-mentioned stone synthesis carton paperboard is manufactured,
It includes being arranged on support body 8 on foundation ground, and the left end of the support body is provided with mixer 9, is stirred on the support body 8 and described
Mix machine 9 right side be sequentially provided with the comminutor 10 of drying device, spiral pushing device 19, the heater 11 with extruder head,
Vacuum shaping platform 12, the first haulage gear 17, separating device 13, the second heating apparatus 14, second with charging aperture 15
Draw-gear 18 and shear platform 20.
The third object of the present invention is to provide a kind of method for preparing above-mentioned stone synthesis carton paperboard.
To realize above-mentioned 3rd purpose, the technical scheme is that a kind of method for preparing stone synthesis carton paperboard,
It comprises the following steps:
Step is 1.:By CaCO3, CaO, talcum powder, polyethylene, Tissuemat E, zinc stearate, compound coupling agent, dispersant,
Ultra micro foaming agent, antimony oxide, ammonium phosphate, magnesium hydroxide milky suspension, decabromodiphenyl acid 0.1-0.5, sodium thiosulfate
By mixer 9, uniformly mixing and then progress vacuum drying handle to water content and are less than 2%;
Step is 2.:Above-mentioned dried batch mixing is heated to 160-200 DEG C of progress extruding pelletization through comminutor 10;
Step is 3.:2. granulation that above-mentioned steps are extruded is delivered to the heater 11 with extruder head by spiral pushing device
In, the granulation forms melt flow stream at a temperature of 200-210 DEG C, and melt flow stream foams in the ultra micro at a temperature of this
It can be foamed under agent effect, the melt flow stream extruded after foamed enters Vacuum shaping platform 12, and the Vacuum shaping platform
12 under vacuum pressure 0.6MPa, is 2-6mm through the first haulage gear 17 traction setting to thickness, it is thick to obtain stone carton paperboard
Plate;
Step is 4.:The 3. thick plate of stone carton paperboard that above-mentioned steps obtain is divided into the outer layer surface through separating device 13
Paper 1, corrugation core plate 3, bottom facial tissue 2, then heated through the second heating apparatus 14, heating-up temperature are arranged to 130-140 DEG C, while
After segmentation the top of the corrugation core plate 3 and second heating apparatus 14 heating upper feed inlet 15 at add with equilateral
The filler of triangular cavity 6, then by the corrugation core plate 3 and the lower surface of the outer layer facial tissue 1 and the upper table of bottom facial tissue 2
Face melting is integrated, then after the traction setting of the second draw-gear 18, after being drawn for second by 55-60 DEG C of low-temperature bake
Stone carton paperboard in stress elimination, subsequently enter air cooling equipment, rich mineral paperboard be cooled into setting thickness as 1-1.8mm
Stone synthesis carton paperboard 16;
Step is 5.:Stone synthesis carton paperboard 16 is drawn to shear platform 20, according to setting by the second draw-gear
Specification sheared, obtain uniform specification stone synthesis carton paperboard 16.
The beneficial effects of the invention are as follows stone synthesis carton paperboard is designed as into outer layer facial tissue 1, corrugation core plate 3, round floor
Paper 2, the corrugation core plate 3 are waveform core plate, are provided with the trough of the waveform core plate with equilateral triangle cavity 6
Filler, the corrugation core plate 3 160-200 DEG C degree at a temperature of with the lower surface of the outer layer facial tissue 1 and the upper table of bottom facial tissue 2
Face melting is integrated, and the outer layer facial tissue 1, bottom facial tissue 2 and corrugation core plate 3 are made by the raw material of following parts by weight:
CaCO350-70, CaO3-10, talcum powder 3-5, polyethylene 3-5, Tissuemat E 4-6, zinc stearate 1-2, compound coupling agent
0.5-2, dispersant 0.5-1, ultra micro foaming agent 0.1-1, antimony oxide 1-1.5, ammonium phosphate 0.5-1, magnesium hydroxide emulsus are hanged
Turbid 10-15, decabromodiphenyl acid 0.1-0.5, sodium thiosulfate 1.5-2;Due to being set between outer layer surface paper 1 and bottom facial tissue 2
Put corrugation core plate 3 and corrugation core plate 3 is set to waveform core plate, band equilateral triangle is provided with the trough of the waveform core plate
The filler of shape cavity 6, the intensity of stone synthesis carton paperboard can be so greatly improved, and in production process, without using water
Source, sewage effluent, does not produce waste rubbish, does not burn coal, does not discharge smog, and the leftover pieces of stone synthesis carton paperboard can follow
Ring utilizes, it is therefore prevented that environmental pollution, and because its main component is CaCO3The carton paperboard produced with auxiliary agent, realize anti-
Compressive Strength is high, moisture resistance waterproof, corrosion-resistant, nondiscoloration, folding and the effect with anti-flaming function.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention
Fig. 2 is the structural representation for preparing stone synthesis carton paperboard device
Fig. 3 is Fig. 2 top view
1 in Fig. 1 to 3, outer layer facial tissue, 2, bottom facial tissue, 3, corrugation core plate, 4, UV-absorbing layer, 5, flexible layer, 6, equilateral three
Angular cavity, 7, waveform core plate, 8, support body, 9, mixer, 10, comminutor, 11, heater, 12, Vacuum shaping platform,
13rd, separating device, the 14, second heating apparatus, 15, charging aperture, 16, stone synthesis carton paperboard, the 17, first hauling machine
Structure, the 18, second draw-gear, 19, spiral pushing device, 20, shear platform.
Embodiment
According to Fig. 1 to 3, the present invention relates to a kind of stone to synthesize carton paperboard, and it includes outer layer facial tissue 1, corrugated core
Plate 3, bottom facial tissue 2, the corrugation core plate 3 are waveform core plate 7, are provided with the trough of the waveform core plate 7 with equilateral
The filler of triangular cavity 6, lower surface and bottom of the corrugation core plate 3 at a temperature of 160-200 DEG C of degree with the outer layer facial tissue 1
The upper surface melting of aspect paper 2 is integrated, and the outer layer facial tissue 1, bottom facial tissue 2 and corrugation core plate 3 are by following parts by weight
Raw material is made:CaCO350-70, CaO3-10, talcum powder 3-5, polyethylene 3-5, Tissuemat E 4-6, zinc stearate 1-2 are compound
Type coupling agent 0.5-2, dispersant 0.5-1, ultra micro foaming agent 0.1-1, antimony oxide 1-1.5, ammonium phosphate 0.5-1, hydroxide
Magnesium milky suspension 10-15, decabromodiphenyl acid 0.1-0.5, sodium thiosulfate 1.5-2.
Technical scheme is also preferably that the filler being provided with the trough of the waveform core plate is band equilateral triangle
The glass braid of shape cavity 6 and the poly- methyl silicon resin being filled on the glass braid outer wall, the glass braid
Filled with agstone, land plaster, clay, the batch mixing of mica powder in equilateral triangle cavity 6.
Technical scheme is also preferably the outer layer facial tissue 1, bottom facial tissue 2 and corrugation core plate 3 by following heavy
The raw material of amount part is made:CaCO360, CaO 8, talcum powder 4, polyethylene 5, Tissuemat E 6, zinc stearate 2, compound coupling
Agent 2, dispersant 0.5, ultra micro foaming agent 0.5, antimony oxide 1.2, ammonium phosphate 0.7, magnesium hydroxide milky suspension 10, ten bromines
Diphenic acid 0.4, sodium thiosulfate 1.5, terpene resin 1.6, wherein the upper surface of the outer layer surface paper 1 is also coated with ultraviolet suction
Receive layer 4.
Technical scheme is also preferably that the lower surface of the outer layer facial tissue 1 is also bonded with flexible layer 5, the soft quality
Layer 5 is made up of the raw material of following parts by weight:CaCO345, CaO 6, talcum powder 4, polyethylene 3, Tissuemat E 4, zinc stearate 1,
Compound coupling agent 3, dispersant 1, ultra micro foaming agent 0.8, antimony oxide 1.5, ammonium phosphate 1, magnesium hydroxide milky suspension
15, polyolefin elastomer 12, modified aluminium hydroxide 3.
The device of above-mentioned stone synthesis carton paperboard is manufactured, it includes the support body 8 being arranged on foundation ground, the support body
Left end be provided with mixer 9, be sequentially provided with the comminutor of drying device on the support body 8 and on the right side of the mixer 9
10th, spiral pushing device 19, the heater 11 with extruder head, Vacuum shaping platform 12, the first haulage gear 17, separating
Device 13, the second heating apparatus 14 with charging aperture 15, the second draw-gear 18 and shear platform 20.
The method for preparing stone synthesis carton paperboard, it comprises the following steps:
Step is 1.:By CaCO3, CaO, talcum powder, polyethylene, Tissuemat E, zinc stearate, compound coupling agent, dispersant,
Ultra micro foaming agent, antimony oxide, ammonium phosphate, magnesium hydroxide milky suspension, decabromodiphenyl acid 0.1-0.5, sodium thiosulfate
By mixer 9, uniformly mixing and then progress vacuum drying handle to water content and are less than 2%;
Step is 2.:Above-mentioned dried batch mixing is heated to 160-200 DEG C of progress extruding pelletization through comminutor 10;
Step is 3.:2. granulation that above-mentioned steps are extruded is delivered to the heater 11 with extruder head by spiral pushing device
In, the granulation forms melt flow stream at a temperature of 200-210 DEG C, and melt flow stream foams in the ultra micro at a temperature of this
It can be foamed under agent effect, the melt flow stream extruded after foamed enters Vacuum shaping platform 12, and the Vacuum shaping platform
12 under vacuum pressure 0.6MPa, is 2-6mm through the first haulage gear 17 traction setting to thickness, it is thick to obtain stone carton paperboard
Plate;
Step is 4.:The 3. thick plate of stone carton paperboard that above-mentioned steps obtain is divided into the outer layer surface through separating device 13
Paper 1, corrugation core plate 3, bottom facial tissue 2, then heated through the second heating apparatus 14, heating-up temperature are arranged to 130-140 DEG C, while
After segmentation the top of the corrugation core plate 3 and second heating apparatus 14 heating upper feed inlet 15 at add with equilateral
The filler of triangular cavity 6, then by the corrugation core plate 3 and the lower surface of the outer layer facial tissue 1 and the upper table of bottom facial tissue 2
Face melting is integrated, then after the traction setting of the second draw-gear 18, after being drawn for second by 55-60 DEG C of low-temperature bake
Stone carton paperboard in stress elimination, subsequently enter air cooling equipment, rich mineral paperboard be cooled into setting thickness as 1-1.8mm
Stone synthesis carton paperboard 16;
Step is 5.:Stone synthesis carton paperboard 16 is drawn to shear platform 20, according to setting by the second draw-gear
Specification sheared, obtain uniform specification stone synthesis carton paperboard 16.
The stone synthesis carton paperboard of the said structure of making can greatly reduce production cost, stone is synthesized carton
In process of production, without using water source, sewage effluent, does not produce waste rubbish to cardboard, does not burn coal, does not discharge smog, stone
The leftover pieces reusable edible of head synthesis carton paperboard, it is therefore prevented that environmental pollution, due between outer layer surface paper and bottom facial tissue
Corrugation core plate is set and corrugation core plate is set to waveform core plate, band equilateral triangle is provided with the trough of the waveform core plate
The filler of shape cavity, the intensity of stone synthesis carton paperboard can be so greatly improved, and because its main component is CaCO3With
The carton paperboard that auxiliary agent is produced, compression strength height is realized, moisture resistance waterproof, corrosion-resistant, nondiscoloration, folding simultaneously has fire-retardant work(
The effect of energy.