CN107825012A - A kind of welded tube processing welding robot - Google Patents

A kind of welded tube processing welding robot Download PDF

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Publication number
CN107825012A
CN107825012A CN201711160271.3A CN201711160271A CN107825012A CN 107825012 A CN107825012 A CN 107825012A CN 201711160271 A CN201711160271 A CN 201711160271A CN 107825012 A CN107825012 A CN 107825012A
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CN
China
Prior art keywords
fixed
welded tube
support
bottom plate
workbench
Prior art date
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Granted
Application number
CN201711160271.3A
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Chinese (zh)
Other versions
CN107825012B (en
Inventor
刘嘉豪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Boli Gas Equipment Co Ltd
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Individual
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Priority to CN201711160271.3A priority Critical patent/CN107825012B/en
Publication of CN107825012A publication Critical patent/CN107825012A/en
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Publication of CN107825012B publication Critical patent/CN107825012B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/053Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
    • B23K37/0533Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor external pipe alignment clamps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/04Tubular or hollow articles
    • B23K2101/06Tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/02Iron or ferrous alloys
    • B23K2103/04Steel or steel alloys

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention discloses a kind of welded tube processing welding robot, including:Support component, the support component includes support roller, fixed plate and bottom plate, the bottom plate is movably connected on table surface, the workbench bottom is fixed in frame, the bottom of the bottom plate is fixed with sliding sleeve, the sliding sleeve is threadedly connected to leading screw, and one end of the leading screw is connected with being fixed on the stepper motor output end of frame side;Adjustable cantilever, three is provided with altogether, the adjustable cantilever includes the support beam fixed on the table and the hydraulic cylinder being fixed in support beam;Plumb joint, on a plumb joint adjustable cantilever installed therein;Driving wheel, the driving wheel are arranged on two other adjustable cantilever by support, and motor is fixed with the support.The present invention is adapted to the welded tube of different-diameter size, conveyed using driving wheel Welded Pipe, do not limited by welded tube length, improve welding efficiency by adjusting the distance between support component.

Description

A kind of welded tube processing welding robot
Technical field
The invention belongs to machinery processing apparatus technical field, and in particular to a kind of welded tube processing welding robot.
Background technology
Welded still pipe is also referred to as welded tube, be with steel plate or strip welded after cans made of steel pipe, general scale 6 Rice.Welded still pipe simple production process, production efficiency is high, and description is more, and equipment investment is few, and development is very fast.
Such as a kind of welding tooling of induction brazing pipe fitting of the Chinese patent of Application No. 201510579887.9, its technical side Case is only simple in construction;It is easy to operate;And welding efficiency is improved, it ensure that the reliable and stable of welding.But exist it is following not Foot:
1st, the welded tube of multiple diameter size is not adapted to, and the scope of application compares limitation;
2nd, when welded tube is very long, the technical scheme needs very big structure member, it is difficult to realizes the welding of long welded tube.Cause This, it is necessary to propose to improve.
The content of the invention
It is an object of the invention to provide a kind of welded tube processing welding robot, to solve to propose in above-mentioned background technology The problem of.
To achieve the above object, the present invention provides following technical scheme:A kind of welded tube processing welding robot, including:
Support component, the support component include support roller, fixed plate and bottom plate, and the bottom of the fixed plate is welded and fixed On bottom plate, the bottom plate is movably connected on table surface, and the workbench bottom is fixed in frame, the bottom of the bottom plate Portion is fixed with sliding sleeve, and the sliding sleeve is threadedly connected to leading screw, one end of the leading screw and the stepper motor for being fixed on frame side Output end connects;
Adjustable cantilever, is provided with three altogether, the adjustable cantilever include fixed support beam on the table and The hydraulic cylinder being fixed in support beam;
Plumb joint, on a plumb joint adjustable cantilever installed therein;
Driving wheel, the driving wheel are arranged on two other adjustable cantilever by support, are fixed with the support Motor, the motor are connected in driving wheel.
Preferably, the support component is arranged with two in parallel, and the support roller is spacedly distributed along each bottom plate.
Preferably, the support roller is obliquely installed, and the rotating shaft both ends of the support roller are separately fixed at fixed plate and bottom plate On, the middle part of the support roller is curved.
Preferably, the leading screw is left-right turning screw rod, and the bottom board symmetry is distributed in the both sides of workbench, and two bottom plates On sliding sleeve respectively be located at leading screw both sides.
Preferably, one in the adjustable cantilever is located at the middle part of workbench, and two other is located at the two of workbench End.
Preferably, the bottom of the hydraulic cylinder is fixed with pressure switch, the hydraulic pressure of the pressure switch and driving hydraulic cylinder Pump is electrically connected with, and is also equipped with electric-controlled box in the frame, the electric-controlled box respectively with plumb joint, motor, stepper motor and The hydraulic pump of driving hydraulic cylinder is electrically connected with.
Preferably, the plumb joint is identical with the distance between two bottom plates.
Preferably, the surface of the workbench is provided with the first chute, and described slide over is slidably connected in the first chute, described The surface of workbench is additionally provided with the second chute, and second chute is slidably connected with the sliding block on bottom plate lower surface.
The technique effect and advantage of the present invention:
1st, drive leading screw to rotate by stepper motor, the distance between support component can be adjusted, and then adapt to The welded tube of different-diameter size, support component keep synchronous remote or close under the driving of left-right turning screw rod so that welded tube Axial line is always positioned at the underface of plumb joint, is advantageous to position weld seam, improves welding quality;
2nd, adjustable cantilever is controlled respectively by electric-controlled box, can be carried out successively using driving wheel Welded Pipe defeated Send, meanwhile, pushed against using driving wheel butt welding seam weld contact both sides, be advantageous to weld seam and close up, improve welding effect.
Brief description of the drawings
Fig. 1 is a kind of structural representation of welded tube processing welding robot of the present invention;
Fig. 2 is C-C diagrammatic cross-sections in a kind of Fig. 1 of welded tube processing welding robot of the present invention;
Fig. 3 is mplifying structure schematic diagram at A in a kind of Fig. 2 of welded tube processing welding robot of the present invention;
Fig. 4 is a kind of support component overlooking the structure diagram of welded tube processing welding robot of the present invention;
Fig. 5 is a kind of adjustable cantilever design schematic diagram of welded tube processing welding robot of the present invention;
Fig. 6 is a kind of circuit module attachment structure schematic diagram of welded tube processing welding robot of the present invention.
In figure:It is 1 adjustable cantilever, 101 support beams, 102 hydraulic cylinders, 103 pressure switches, 2 plumb joints, 3 sliding sleeves, 4 automatically controlled Box, 5 support components, 501 support rollers, 502 fixed plates, 503 bottom plates, 6 workbench, 7 frames, 8 motors, 9 supports, 10 driving wheels, 11 leading screws, 12 stepper motors, 13 first chutes, 14 second chutes.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made Embodiment, belong to the scope of protection of the invention.
As shown in figures 1 to 6, a kind of welded tube processing welding robot, including:
Support component 5, the support component 5 include support roller 501, fixed plate 502 and bottom plate 503, the fixed plate 502 Bottom be weldingly fixed on bottom plate 503, the bottom plate 503 is movably connected on the surface of workbench 6, and the bottom of workbench 6 is consolidated It is scheduled in frame 7, the bottom of the bottom plate 503 is fixed with sliding sleeve 3, and the sliding sleeve 3 is threadedly connected to leading screw 11, the leading screw 11 One end be connected with being fixed on the output end of stepper motor 12 of the side of frame 7;
Adjustable cantilever 1, three is provided with altogether, the adjustable cantilever 1 includes the support beam being fixed on workbench 6 101 and the hydraulic cylinder 102 that is fixed in support beam 101;
Plumb joint 2, on described 2 installed therein adjustable cantilevers 1 of plumb joint;
Driving wheel 10, the driving wheel 10 is arranged on two other adjustable cantilever 1 by support 9, on the support 9 Motor 8 is fixed with, the motor 8 is connected in driving wheel 10.
The support component 5 is arranged with two in parallel, and the support roller 501 is spacedly distributed along each bottom plate 503, Multiple support rollers 501 are set on each bottom plate 503, the stress size of each support roller 501 can be reduced, avoid single support roller 501 stress are excessive and deform.
The support roller 501 is obliquely installed so that the support roller 501 on both sides bottom plate 503 is relative, and then can be to placing Welded tube in support roller 501 is supported stabilization, and the rotating shaft both ends of the support roller 501 are separately fixed at the He of fixed plate 502 On bottom plate 503 so that triangular structure is formed between support roller 501, fixed plate 502 and bottom plate 503, improves stability, it is described The middle part of support roller 501 is curved, can be bonded with the surface of Welded Pipe, increase and the contact area of welded tube, so as to reduce The active force of Welded Pipe, avoids welded tube from being recessed.
The leading screw 11 is left-right turning screw rod, and the bottom plate 503 is symmetrically distributed in the both sides of workbench 6, and two bottom plates Sliding sleeve 3 on 503 is located at the both sides of leading screw 11 respectively, drives leading screw 11 by stepper motor 12, can cause sliding sleeve 3 while lean on Close or remote from, and then the distance between support component 5 is adjusted, the welded tube of different-diameter can be supported.
A middle part for being located at workbench 6 in the adjustable cantilever 1, this can adjust and is fixed with plumb joint on cantilever 1 2, two other is located at the both ends of workbench 6, and driving wheel 10 is then mounted on the adjustable cantilever 1 at the both ends of workbench 6, Driving wheel 10 is driven by motor 8, can be driven with Welded Pipe, welded tube is rolled in support component 5, and then is continued Weld seam is welded by plumb joint 2, pushed against by the both sides of the butt welding seam weld contact of driving wheel 10, is advantageous to weld seam conjunction Hold together, improve welding effect.
The bottom of the hydraulic cylinder 102 is fixed with pressure switch, the hydraulic pump of the pressure switch and driving hydraulic cylinder 102 Be electrically connected with, be also equipped with electric-controlled box 4 in the frame 7, the electric-controlled box 15 respectively with plumb joint 2, motor 8, stepper motor 12 and driving hydraulic cylinder 102 hydraulic pump be electrically connected with, when hydraulic cylinder 102 drive driving wheel 10 move down contact welded tube when, lead to Pressure when excess pressure switch can be to contact welded tube detects, if reach setting pressure, pressure switch closes liquid automatically The hydraulic pump of cylinder pressure 102, hydraulic cylinder 102 is avoided by welded tube crimp.
The plumb joint 2 is identical with the distance between two bottom plates 503, and bottom plate 503 drives in the synchronization of left-right turning screw rod Under dynamic, it can remain synchronous remote or close so that the axial line of welded tube is always positioned at the underface of plumb joint 2, favorably Weld seam is welded in plumb joint 2.
The surface of the workbench 6 is provided with the first chute 13, and the sliding sleeve 3 is slidably connected in the first chute 13, described The surface of workbench 6 is additionally provided with the second chute 14, and second chute 14 is slidably connected with the sliding block on the lower surface of bottom plate 503, By the first chute 13 and the second chute 14, the movement of bottom plate 503 can be oriented to, prevent bottom plate 503 from glancing off, enter And the positional precision of welded tube is ensure that, improve welding quality.
Specifically, in use, according to welded tube diameter, stepper motor 12 is started by electric-controlled box 4 and drives leading screw 11 to revolve Turn, the distance between support component 5 is adjusted, after adjustment, by welded tube be placed in support component 5 and by welded tube to The workbench other end promotes, and when one end of welded tube enters first adjustable 1 lower section of cantilever, starting this by electric-controlled box 4 can Hydraulic cylinder 102 on regulation cantilever 1 stretches out, and when driving wheel 10 contacts welded tube and causes contact to reach setting for pressure switch During definite value, pressure switch closes the hydraulic cylinder 102, drives driving wheel 10 to be fed forward welded tube using motor 8, plumb joint 2 Height is highly pre-adjusted according to welded tube so that at a distance of 0.5 centimetre between plumb joint 2 and weld seam, when welded tube passes through plumb joint 2 When, automatic welding is carried out to weld seam by plumb joint 2, when welded tube enters next 10 lower section of driving wheel, opened by electric-controlled box 4 The hydraulic cylinder 102 moved on the adjustable cantilever 1 is stretched out, and the welded tube for completing welding is persistently exported using the driving wheel 10.
Finally it should be noted that:The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention, Although the present invention is described in detail with reference to the foregoing embodiments, for those skilled in the art, it still may be used To be modified to the technical scheme described in foregoing embodiments, or equivalent substitution is carried out to which part technical characteristic, Within the spirit and principles of the invention, any modification, equivalent substitution and improvements made etc., it should be included in the present invention's Within protection domain.

Claims (8)

  1. A kind of 1. welded tube processing welding robot, it is characterised in that including:
    Support component (5), the support component (5) includes support roller (501), fixed plate (502) and bottom plate (503), described solid The bottom of fixed board (502) is weldingly fixed on bottom plate (503), and the bottom plate (503) is movably connected on workbench (6) surface, institute State workbench (6) bottom to be fixed in frame (7), the bottom of the bottom plate (503) is fixed with sliding sleeve (3), sliding sleeve (3) spiral shell Line is connected to leading screw (11), one end of the leading screw (11) and stepper motor (12) output end company for being fixed on frame (7) side Connect;
    Adjustable cantilever (1), three is provided with altogether, the adjustable cantilever (1) includes the support beam being fixed on workbench (6) And the hydraulic cylinder (102) that is fixed in support beam (101) (101);
    Plumb joint (2), on the adjustable cantilever (1) of one installed therein of plumb joint (2);
    Driving wheel (10), the driving wheel (10) are arranged on two other adjustable cantilever (1) by support (9), the branch Motor (8) is fixed with frame (9), the motor (8) is connected in driving wheel (10).
  2. A kind of 2. welded tube processing welding robot according to claim 1, it is characterised in that:The support component (5) It is arranged with two in parallel, the support roller (501) is spacedly distributed along each bottom plate (503).
  3. A kind of 3. welded tube processing welding robot according to claim 1, it is characterised in that:The support roller (501) It is obliquely installed, the rotating shaft both ends of the support roller (501) are separately fixed in fixed plate (502) and bottom plate (503), the support The middle part of roller (501) is curved.
  4. A kind of 4. welded tube processing welding robot according to claim 1, it is characterised in that:The leading screw (11) is a left side Dextrorotation leading screw, the bottom plate (503) are symmetrically distributed in the both sides of workbench (6), and the sliding sleeve (3) on two bottom plates (503) point Not Wei Yu leading screw (11) both sides.
  5. A kind of 5. welded tube processing welding robot according to claim 1, it is characterised in that:The adjustable cantilever (1) middle part for being located at workbench (6) in, two other is located at the both ends of workbench (6).
  6. A kind of 6. welded tube processing welding robot according to claim 1, it is characterised in that:The hydraulic cylinder (102) Bottom be fixed with pressure switch, the hydraulic pump of the pressure switch and driving hydraulic cylinder (102) is electrically connected with, the frame (7) be also equipped with electric-controlled box (4) on, the electric-controlled box (15) respectively with plumb joint (2), motor (8), stepper motor (12) and The hydraulic pump of driving hydraulic cylinder (102) is electrically connected with.
  7. A kind of 7. welded tube processing welding robot according to claim 1, it is characterised in that:The plumb joint (2) with The distance between two bottom plates (503) are identical.
  8. A kind of 8. welded tube processing welding robot according to claim 1, it is characterised in that:The workbench (6) Surface is provided with the first chute (13), and the sliding sleeve (3) is slidably connected in the first chute (13), the surface of the workbench (6) The second chute (14) is additionally provided with, second chute (14) is slidably connected with the sliding block on bottom plate ((503)) lower surface.
CN201711160271.3A 2017-11-20 2017-11-20 Welding robot is used in a kind of processing of welded tube Active CN107825012B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711160271.3A CN107825012B (en) 2017-11-20 2017-11-20 Welding robot is used in a kind of processing of welded tube

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711160271.3A CN107825012B (en) 2017-11-20 2017-11-20 Welding robot is used in a kind of processing of welded tube

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CN107825012A true CN107825012A (en) 2018-03-23
CN107825012B CN107825012B (en) 2019-03-12

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109208601A (en) * 2018-10-31 2019-01-15 安徽科信矿山机械制造有限公司 A kind of mine static pile press clamping device
CN110125603A (en) * 2019-05-16 2019-08-16 华北理工大学 A kind of automatic welding system and control method
CN110253204A (en) * 2019-07-16 2019-09-20 江苏汇能锅炉有限公司 A kind of boiler tube panel butt welder
CN110369871A (en) * 2019-08-12 2019-10-25 湖南城市学院 A kind of pipeline processing laser soldering device
CN110434447A (en) * 2019-08-29 2019-11-12 安徽三花制冷新材料科技有限公司 A kind of high-frequency induction welder convenient for fixed round tube
EP4227038A1 (en) * 2022-02-15 2023-08-16 Georg Fischer Rohrleitungssysteme AG Clamping plate

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08103892A (en) * 1995-04-14 1996-04-23 Kawasaki Heavy Ind Ltd Welding equipment for automatically assembling flange and welding method therefor
EP1393882A1 (en) * 2002-08-30 2004-03-03 Plasticon Germany GmbH Guiding apparatus
CN103846561A (en) * 2012-11-30 2014-06-11 中国科学院沈阳自动化研究所 Laser stitch welding combined compressing device
CN104785943A (en) * 2015-04-20 2015-07-22 骏马石油装备制造有限公司 Cylinder reinforcing ring assembling-welding workstation and welding method thereof
CN205363253U (en) * 2015-11-26 2016-07-06 天津市安维康家科技发展有限公司 Large diameter pipe lays automatic weld robot
CN206405663U (en) * 2016-12-29 2017-08-15 淮南三创机器人科技有限公司 A kind of positioner of large-size pipe welding robot positioner

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08103892A (en) * 1995-04-14 1996-04-23 Kawasaki Heavy Ind Ltd Welding equipment for automatically assembling flange and welding method therefor
EP1393882A1 (en) * 2002-08-30 2004-03-03 Plasticon Germany GmbH Guiding apparatus
CN103846561A (en) * 2012-11-30 2014-06-11 中国科学院沈阳自动化研究所 Laser stitch welding combined compressing device
CN104785943A (en) * 2015-04-20 2015-07-22 骏马石油装备制造有限公司 Cylinder reinforcing ring assembling-welding workstation and welding method thereof
CN205363253U (en) * 2015-11-26 2016-07-06 天津市安维康家科技发展有限公司 Large diameter pipe lays automatic weld robot
CN206405663U (en) * 2016-12-29 2017-08-15 淮南三创机器人科技有限公司 A kind of positioner of large-size pipe welding robot positioner

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109208601A (en) * 2018-10-31 2019-01-15 安徽科信矿山机械制造有限公司 A kind of mine static pile press clamping device
CN109208601B (en) * 2018-10-31 2020-11-10 安徽科信矿山机械制造有限公司 Static pile driver clamping device is used in mine
CN110125603A (en) * 2019-05-16 2019-08-16 华北理工大学 A kind of automatic welding system and control method
CN110253204A (en) * 2019-07-16 2019-09-20 江苏汇能锅炉有限公司 A kind of boiler tube panel butt welder
CN110369871A (en) * 2019-08-12 2019-10-25 湖南城市学院 A kind of pipeline processing laser soldering device
CN110434447A (en) * 2019-08-29 2019-11-12 安徽三花制冷新材料科技有限公司 A kind of high-frequency induction welder convenient for fixed round tube
EP4227038A1 (en) * 2022-02-15 2023-08-16 Georg Fischer Rohrleitungssysteme AG Clamping plate

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Effective date of registration: 20190201

Address after: Room 1926, 4200-4201 Hongguang Road, Ganxiang Town, Jinshan District, Shanghai, 201500

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Applicant before: Liu Jiahao

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