CN107824739A - A kind of vertical knee-type milling machine Special curve bevel gear pendulum rolles over tool setting device - Google Patents
A kind of vertical knee-type milling machine Special curve bevel gear pendulum rolles over tool setting device Download PDFInfo
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- CN107824739A CN107824739A CN201711092765.2A CN201711092765A CN107824739A CN 107824739 A CN107824739 A CN 107824739A CN 201711092765 A CN201711092765 A CN 201711092765A CN 107824739 A CN107824739 A CN 107824739A
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- milling machine
- feeler block
- block
- knife
- pendulum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/28—Making machine elements wheels; discs
- B21K1/30—Making machine elements wheels; discs with gear-teeth
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
A kind of vertical knee-type milling machine Special curve bevel gear pendulum rolles over tool setting device, including the handle of a knife for installing cutter, wherein one end of handle of a knife and the main shaft of vertical knee-type milling machine connect, the center line of handle of a knife overlaps with the center line of the main shaft of vertical knee-type milling machine, index table is installed on described milling machine table, workpiece to be processed is installed on index table, gradient contiguous block is installed on the other end of described handle of a knife, feeler block is also associated with gradient contiguous block, lower feeler block is installed on workpiece, is coordinated by upper feeler block and lower feeler block and realized to knife.The present invention can be accurately positioned stone roller tool coordinate system and workpiece coordinate system by upper feeler block and lower feeler block on plain-milling machine, the correct space geometry position relationship of two coordinate systems is established, so that facilitating to knife when pendulum grinds spiral bevel gear on plain-milling machine is accurate.
Description
Technical field
The present invention relates to bevel gear making field, more particularly, to a kind of pendulum rolling pair of vertical knee-type milling machine Special curve bevel gear
Knife system.
Background technology
The processing of spiral bevel gear is typically processed using cutting, and its finishing typically uses roll flute, and roll flute easily occurs
The manufacturing deficiencies such as flank of tooth microfissure, flank of tooth burn.It is that one kind uses cone mould office on workpiece axial end that cold pendulum, which grinds technique,
Portion contacts and rolling of pressurizeing, and makes the shaping method of workpiece continuous modification, and the flank of tooth put after grinding is highly polished, flank of tooth anti-wear performance
It is good.In general, cold pendulum, which grinds technique, is realized in special cold pendulum mill.Because special rotary forging press bed is worth costliness, do not have
When having special pendulum mill bed, by design specialized frock on normal vertical miller, the low of spiral bevel gear can also be realized
Cost pendulum grinding machining.
Cold pendulum grinds theoretical, pendulum stone roller method and puts the common knowledge that is designed as grinding cutter, in pendulum grinding machining, for certain work
Part, pendulum, which grinds tool coordinate system and workpiece coordinate system, specific space geometry position relationship.Pendulum rolles over cutter and workpiece has made
Into afterwards, the two coordinate systems are all the Virtual space coordinate systems for depending on actual parts, are existed between the two coordinate systems
Certain coordinate system translation, the space geometry relation of coordinate system revolution, when pendulum rolles over beginning, therefore, to assure that the two correct space
Geometrical relationship.
When pendulum rolles over spiral bevel gear on normal vertical miller, pendulum rolles over Cutting tool installation manner on milling machine spindle, is processed zero
Part is installed on the index table on milling machine table, according to the existing structure and its technical characterstic of vertical knee-type milling machine, is determined
The space coordinates that pendulum is rolled on cutter are with the locus of part to be processed coordinate system and its geometrical relationship unknown and uncertain,
Related mature technology is had no in existing literature and data, this just becomes restriction pendulum on general-purpose vertical milling machine and rolles over curve tooth cone tooth
The technical bottleneck of wheel.So how on vertical knee-type milling machine it is accurate determine the pendulum for being present in Virtual Space grind tool coordinate system with
The correct spatial relation of workpiece coordinate system, it is that can realize that pendulum rolles over the key of processing curve bevel gear.
The content of the invention
The purpose of the present invention is in the prior art can not when pendulum on vertical knee-type milling machine grinds spiral bevel gear processing for solution
Precisely to knife the problem of, there is provided a kind of vertical knee-type milling machine Special curve bevel gear pendulum rolles over tool setting device.
To solve the deficiency of above-mentioned technical problem, used technical scheme is the present invention:
A kind of vertical knee-type milling machine Special curve bevel gear pendulum rolles over tool setting device, including for installing the handle of a knife of cutter, handle of a knife its
The main shaft of middle one end and vertical knee-type milling machine connects, and the center line of handle of a knife overlaps with the center line of the main shaft of vertical knee-type milling machine, described milling
Index table is installed on bed workbench, workpiece to be processed is installed on index table, pacified on the other end of described handle of a knife
Equipped with gradient contiguous block, gradient contiguous block is one and is equal to cone in angle β shaped piece, angle β between upper surface and lower surface
The pivot angle that gear pendulum is rolled over, one is provided with gradient contiguous block upper surface and is sunk with the handle of a knife upper surface that terrace cooperates of appearing on the stage
Hole, the central axis of upper surface counterbore and upper surface, a center line and upper surface are offered at the center of upper surface counterbore
The through hole that counterbore overlaps, the external diameter of through hole match with one end external diameter of the main shaft of the remote vertical knee-type milling machine of handle of a knife, gradient contiguous block
The lower surface counterbore that is mutually matched of step surface ground with pendulum on cutter is provided with lower surface, on gradient contiguous block lower surface
Step surface on pendulum be installed grind cutter, offer on gradient contiguous block and grind cutter for will be put by bolt and be fixed on gradient company
The mounting hole on block lower surface is connect, go out to be machined with a bottom surface close to through hole end on gradient contiguous block lower surface is connected with gradient
The parallel cylinder counterbore in block upper surface, the through hole center superposition on cylinder counterbore center line and its top, it is provided with the counterbore
Feeler block, it is ensured that the center line of upper feeler block is overlapped with spindle centerline, and lower feeler block is provided with the endoporus of described workpiece,
The lower end of upper feeler block is provided with the first reference plane, and the upper end of lower feeler block is provided with the second reference plane, the center of upper feeler block
The datum line that line and the intersection point O1 of the first reference plane grind Tool Design with pendulum overlaps with the intersection point of pendulum stone roller center cutter line, as logical
The origin O1 for crossing stone roller tool coordinate system is located at the leave from office terrace of upper feeler block 5 and the intersection point O1 of its cylindrical center line, realizes that pendulum grinds knife
Materialization of the space coordinates center of tool 6 on upper feeler block 5, the center line of lower feeler block and the intersection point O2 positions of the second reference plane
Distance is at α directly over workpiece root cone nut line and work centre line, ensures that the origin O2 of workpiece coordinate system is located at lower feeler block 4
Above intersection point O2 with its inner hole centreline, realize materialization of the space coordinates center of workpiece 3 on lower feeler block 4,
O1 overlaps with O2 when one reference plane and the second reference plane overlap and the center line of upper feeler block overlaps with the center line of lower feeler block
When, complete to knife, you can realize and grind the overlapping and both ensureing in space of tool coordinate origin O1 and workpiece coordinate system origin O2
Correct geometrical relationship.Then upper and lower feeler block is taken down, grinds calculating parameter, mobile machine tool according still further to pendulum, you can carries out pendulum stone roller and adds
Work.
The first described reference plane is machined with the step surface convexed to form for the end of upper feeler block, under the second reference plane is
The angle of the inclined-plane of feeler block upper end processing, the inclined-plane and the bottom surface of lower feeler block is the pivot angle that bevel gear pendulum is rolled over.
Offer the counterbore in the central axis face in the second described reference plane, it is lower right that the projection of upper feeler block is plugged in
The fitting of feeler block center line up and down is realized in the counterbore of cutter block.
Through hole is machined with the center of described upper feeler block, fixing bolt can be installed in through hole, fixing bolt is screwed into knife
It is installed in the screwed hole in pommel portion with fixed upper feeler block, handle of a knife in the main shaft of vertical knee-type milling machine.
The beneficial effects of the invention are as follows:The present invention can accurately be determined by upper feeler block and lower feeler block on plain-milling machine
Position stone roller tool coordinate system embodies with workpiece coordinate system, so that pendulum stone roller spiral bevel gear is carried out to knife side on plain-milling machine
Just it is accurate.
Brief description of the drawings
Fig. 1 is this patent overall structure diagram.
Fig. 2 is Fig. 1 A-A sectional views.
Fig. 3 is Fig. 1 B-B sectional views.
Fig. 4 is the structural representation of gradient contiguous block.
Fig. 5 is A in Fig. 4 to schematic diagram.
Fig. 6 is upper feeler block structural representation.
Fig. 7 is upper feeler block structure and its relation schematic diagram of cutter is ground with pendulum.
Fig. 8 is lower feeler block structural representation.
Fig. 9 is lower feeler block structure and its relation schematic diagram with workpiece.
Diagram mark:1st, workbench;2nd, index table;3rd, workpiece;4th, lower feeler block;5th, upper feeler block;6th, pendulum grinds knife
Tool;7th, gradient contiguous block;8th, handle of a knife.
Embodiment
Shown in figure, embodiment is as follows:
A kind of vertical knee-type milling machine Special curve bevel gear pendulum rolles over tool setting device, including for installing the handle of a knife 8 of cutter, handle of a knife 8
The wherein main shaft connection of one end and vertical knee-type milling machine, the center line of handle of a knife 8 overlaps with the center line of the main shaft of vertical knee-type milling machine, according to work
The interrelated geometrical parameters of part adjust the angle of inclination of handle of a knife center line, and index table 2 is provided with described milling machine table 1,
Workpiece 3 to be processed is installed on index table 2, gradient contiguous block 7 is installed on the other end of described handle of a knife 8, such as Fig. 4 institutes
Show, gradient contiguous block 7 is one and is equal to the pendulum that bevel gear puts rolling in angle β shaped piece, angle β between upper surface and lower surface
Angle, one is provided with the upper surface of gradient contiguous block 7 and is appeared on the stage the upper surface counterbore of terrace mutual cooperation with handle of a knife, upper surface counterbore
Central axis and upper surface, offer at the center of upper surface counterbore a center line overlapped with upper surface counterbore it is logical
Hole, the external diameter of through hole are matched with one end external diameter of the main shaft of the remote vertical knee-type milling machine of handle of a knife, and gradient contiguous block 7 is set on lower surface
There is the lower surface counterbore that is mutually matched of step surface ground with pendulum on cutter, on the step surface on the lower surface of gradient contiguous block 7
Pendulum is installed and grinds cutter, is offered on gradient contiguous block 7 and is fixed on the following table of gradient contiguous block 7 for stone roller cutter will to be put by bolt
Mounting hole on face, go out to be machined with a bottom surface and the upper table of gradient contiguous block 7 close to through hole end on the lower surface of gradient contiguous block 7
The parallel cylinder counterbore in face, cylinder counterbore center line and the through hole center superposition above it, are provided with to knife in cylinder counterbore
Block 5, the center line of upper feeler block 5 are overlapped with spindle centerline, and lower feeler block 4 is provided with the endoporus of described workpiece, upper right
The lower end of cutter block 5 is provided with the first reference plane, and the upper end of lower feeler block is provided with the second reference plane, the center line of upper feeler block 5
Overlap with the intersection point of pendulum stone roller center cutter line with the datum line of pendulum stone roller Tool Design with the intersection point O1 of the first reference plane, as pass through
The origin O1 for grinding tool coordinate system is located at the leave from office terrace of upper feeler block 5 and the intersection point O1 of its cylindrical center line, realizes that pendulum grinds cutter 6
Materialization of the space coordinates center on upper feeler block 5, the center line of lower feeler block and the intersection point O2 of the second reference plane are located at
Workpiece root cone nut line is that the origin O2 of workpiece coordinate system is apart from root cone nut line and workpiece at α with distance directly over work centre line
The intersection point of center line has a certain distance α, and distance alpha is relevant with specific workpiece design parameter.Ensure the origin of workpiece coordinate system
O2 is located at the intersection point O2 with its inner hole centreline above lower feeler block 4, realizes the space coordinates center of workpiece 3 in lower feeler block
Materialization on 4, O1 is overlapped and the center line of upper feeler block and lower to knife with O2 when the first reference plane and the second reference plane overlap
The center line of block overlaps, and realizes to knife, you can realizes and grinds tool coordinate system and workpiece coordinate system correct space geometry therebetween
The foundation of position relationship.Then upper and lower feeler block is taken down, grinds calculating parameter, mobile machine tool according still further to pendulum, you can carries out pendulum stone roller and adds
Work.
The first described reference plane is machined with the step surface convexed to form for the end of upper feeler block, under the second reference plane is
The angle of the inclined-plane of feeler block upper end processing, the inclined-plane and the bottom surface of lower feeler block is the pivot angle that bevel gear pendulum is rolled over.
Offer the counterbore in the central axis face in the second described reference plane, it is lower right that the projection of upper feeler block is plugged in
In the counterbore of cutter block, the fitting of feeler block center line up and down is realized.
Through hole is machined with the center of described upper feeler block, fixing bolt can be installed in through hole, fixing bolt is screwed into knife
It is installed in the screwed hole in pommel portion with fixed upper feeler block, handle of a knife in the main shaft of vertical knee-type milling machine.
During knife, mobile machine tool so that the lower endoporus of feeler block 4 of end insertion of upper feeler block 5, and pass through whirler
Circular dividing table 2 on bed workbench 1 so that the step surface of upper feeler block 5 is bonded with lower feeler block 4, you can realize and grind tool coordinate system
Origin O1 and workpiece coordinate system origin O2 overlap and the center line of upper feeler block overlaps with the center line of lower feeler block.Then take
Fall upper and lower feeler block, grind calculating parameter, mobile machine tool according still further to pendulum, you can carry out pendulum grinding machining.
Technical scheme and embodiment cited by the present invention and non-limiting, with the technical scheme cited by the present invention and
Embodiment is equivalent or effect same approach is all in the range of the present invention protects.
Claims (5)
1. a kind of vertical knee-type milling machine Special curve bevel gear pendulum rolles over tool setting device, including for installing the handle of a knife of cutter, handle of a knife
The wherein main shaft connection of one end and vertical knee-type milling machine, the center line of handle of a knife overlaps with the center line of the main shaft of vertical knee-type milling machine, described
Index table is installed on milling machine table, workpiece to be processed is installed on index table, it is characterised in that:Described handle of a knife
The other end on gradient contiguous block is installed, gradient contiguous block be one be between upper surface and lower surface angle β shaped piece,
Angle β is equal to the pivot angle that bevel gear pendulum is rolled over, and one is provided with gradient contiguous block upper surface and is appeared on the stage terrace mutual cooperation with handle of a knife
Upper surface counterbore, the central axis of upper surface counterbore and upper surface, offer a center at the center of upper surface counterbore
The through hole that line overlaps with upper surface counterbore, the external diameter of through hole match with one end external diameter of the main shaft of the remote vertical knee-type milling machine of handle of a knife,
A lower surface counterbore being mutually matched with the step surface on pendulum stone roller cutter, gradient connection are provided with gradient contiguous block lower surface
Go out to be machined with the bottom surface cylinder counterbore parallel with gradient contiguous block upper surface close to through hole end on block lower surface, cylinder sinks
Centerline hole and the through hole center superposition above it, are provided with feeler block to ensure the center line of upper feeler block in cylinder counterbore
Overlapped with spindle centerline;Lower feeler block is installed, the lower end of upper feeler block is provided with the first base in the endoporus of described workpiece
Quasi- face, the upper end of lower feeler block are provided with the intersection point O1 and pendulum of the second reference plane, the center line of upper feeler block and the first reference plane
The datum line for grinding Tool Design overlaps with the intersection point of pendulum stone roller center cutter line, the center line of lower feeler block and the friendship of the second reference plane
It is that α locates that point O2, which is located at distance directly over workpiece root cone nut line and work centre line, the first reference plane and the coincidence of the second reference plane and
When the center line of upper feeler block overlaps with the center line of lower feeler block, O1 overlaps realization with O2 to knife.
2. a kind of vertical knee-type milling machine Special curve bevel gear pendulum according to claim 1 rolles over tool setting device, it is characterised in that:
The first described reference plane is machined with the step surface convexed to form for the end of upper feeler block, and the second reference plane is on lower feeler block
The angle of the inclined-plane of end processing, the inclined-plane and the bottom surface of lower feeler block is the pivot angle that bevel gear pendulum is rolled over.
3. a kind of vertical knee-type milling machine Special curve bevel gear pendulum according to claim 2 rolles over tool setting device, it is characterised in that:
Offer counterbore in the second described reference plane, the projection of upper feeler block be plugged in realized in counterbore the center line of upper feeler block with
The coincidence of the center line of lower feeler block.
4. a kind of vertical knee-type milling machine Special curve bevel gear pendulum according to claim 1 rolles over tool setting device, it is characterised in that:
Through hole is machined with the center of described upper feeler block, fixing bolt can be installed in through hole, fixing bolt can be screwed into be installed on it is vertical
The screwed hole of handle of a knife end in formula milling machine spindle, with fixed upper feeler block.
5. a kind of vertical knee-type milling machine Special curve bevel gear pendulum according to claim 1 rolles over tool setting device, it is characterised in that:
Pendulum is installed on the step surface on described gradient contiguous block lower surface and grinds cutter, gradient contiguous block, which is provided with, to be used to pass through bolt
The mounting hole for grinding cutter and being fixed on gradient contiguous block lower surface will be put.
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CN201711092765.2A CN107824739B (en) | 2017-11-08 | 2017-11-08 | A kind of vertical knee-type milling machine Special curve bevel gear pendulum rolling tool setting device |
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CN201711092765.2A CN107824739B (en) | 2017-11-08 | 2017-11-08 | A kind of vertical knee-type milling machine Special curve bevel gear pendulum rolling tool setting device |
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CN107824739B CN107824739B (en) | 2019-01-25 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109550802A (en) * | 2018-12-14 | 2019-04-02 | 江西福格新能源传动技术有限公司 | A kind of differential gear axial direction shunting cold-extrusion shaping apparatus and method |
CN111299716A (en) * | 2019-12-05 | 2020-06-19 | 河南科技大学 | Special finger-shaped milling cutter positioning tool and positioning method for equal-base conical gear |
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CN201482894U (en) * | 2009-06-11 | 2010-05-26 | 西北轴承股份有限公司 | Novel combined type rolling roller |
CN102139463A (en) * | 2011-04-28 | 2011-08-03 | 上海交通大学 | Face milling cutter setting device for numerical control machining center |
CN102513498A (en) * | 2011-12-27 | 2012-06-27 | 十堰园钧工贸有限公司 | Precise forging method for automobile driven spiral bevel gear |
JP2017013079A (en) * | 2015-06-29 | 2017-01-19 | Ntn株式会社 | Processing method of bearing device for wheel |
CN107008836A (en) * | 2017-04-11 | 2017-08-04 | 武汉理工大学 | A kind of spiral bevel gear rotary roll method |
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2017
- 2017-11-08 CN CN201711092765.2A patent/CN107824739B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN201482894U (en) * | 2009-06-11 | 2010-05-26 | 西北轴承股份有限公司 | Novel combined type rolling roller |
CN102139463A (en) * | 2011-04-28 | 2011-08-03 | 上海交通大学 | Face milling cutter setting device for numerical control machining center |
CN102513498A (en) * | 2011-12-27 | 2012-06-27 | 十堰园钧工贸有限公司 | Precise forging method for automobile driven spiral bevel gear |
JP2017013079A (en) * | 2015-06-29 | 2017-01-19 | Ntn株式会社 | Processing method of bearing device for wheel |
CN107008836A (en) * | 2017-04-11 | 2017-08-04 | 武汉理工大学 | A kind of spiral bevel gear rotary roll method |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109550802A (en) * | 2018-12-14 | 2019-04-02 | 江西福格新能源传动技术有限公司 | A kind of differential gear axial direction shunting cold-extrusion shaping apparatus and method |
CN111299716A (en) * | 2019-12-05 | 2020-06-19 | 河南科技大学 | Special finger-shaped milling cutter positioning tool and positioning method for equal-base conical gear |
CN111299716B (en) * | 2019-12-05 | 2021-03-16 | 河南科技大学 | Special finger-shaped milling cutter positioning tool and positioning method for equal-base conical gear |
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