CN107815409A - A kind of solar assisted methane fermentation device - Google Patents

A kind of solar assisted methane fermentation device Download PDF

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Publication number
CN107815409A
CN107815409A CN201711104729.3A CN201711104729A CN107815409A CN 107815409 A CN107815409 A CN 107815409A CN 201711104729 A CN201711104729 A CN 201711104729A CN 107815409 A CN107815409 A CN 107815409A
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fermentation
tank
fermentation tank
solar
heating
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陈建峰
赵金城
史玉玲
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • C12M21/04Bioreactors or fermenters specially adapted for specific uses for producing gas, e.g. biogas
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M27/00Means for mixing, agitating or circulating fluids in the vessel
    • C12M27/02Stirrer or mobile mixing elements
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/12Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/12Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
    • C12M41/18Heat exchange systems, e.g. heat jackets or outer envelopes
    • C12M41/22Heat exchange systems, e.g. heat jackets or outer envelopes in contact with the bioreactor walls

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Abstract

The present invention relates to a kind of solar assisted methane fermentation device, belongs to biomass energy technology field.Apparatus of the present invention are during the fermentation, internal temperature is detected by the temperature sensor for the top tank structure that ferments, water heating in device is stored in header tank by the heat that solar heat collector absorbs the sun, when the temperature in temperature sensor monitors to fermentation tank is too low, the water being heated in header tank is pumped into the zone of heating of fermentation tank by control system control high-pressure pump, water after heating returns solar heat collector and heated, form circulation, raise the temperature in fermentation tank by zone of heating, ensure temperature needed for fermentation, in fermentation process when producing encrustation phenomena, control system controlled motor drives agitator to be stirred the material in fermentation tank, improve fermentation efficiency, motor passes through storage battery power supply, battery is powered by solar panel.

Description

A kind of solar assisted methane fermentation device
Technical field
The present invention relates to a kind of solar assisted methane fermentation device, belongs to biomass energy technology field.
Background technology
As the bio-energy industry of strategic rising industry, quickly grow in recent years.Biogas is as biomass energy
One branch, it has also pulled aquaculture hair while traditional pattern of life, the environmental protection of the people of change The structural adjustment of planting industry is opened up, promoted, irreplaceable effect is all played in terms of the production, life, ecology of resident.Its with The advantage such as economy and the feature of environmental protection is increasingly becoming the important hand that various countries town and country handle organic waste by the very big welcome of people One of section, also with one of the energy, the important channel for solving environmental crisis.China is large agricultural country, produces rice straw per year up to 6.4 hundred million Ton, occupy agricultural straw resource owning amount first place.The thermal efficiency of traditional stalk occupation mode is only 10%~30%, and 1kg stalks The available heating value for being converted into biogas combustion is 64%.Therefore there is very high practicality, this is solves environment, energy problem opens up One new thinking.
The traditional fermentation tank disadvantage in the north is exactly that easily discharging is difficult for charging.The buried methane-generating pit of tradition at least every
Reload once greatly within two months, each reload batch is all very big, and it is that tradition is buried that how nearly biogas residue, biogas slurry, which draw up ground, The difficulty of methane-generating pit, and promote the use of the key point of failure.Manually extracted with material suction device, labor intensity is big, employs machine Extract, cost is too high.Though traditional tank does not allow to do raw material but livestock using stalk(Ox, horse, donkey, sheep)Mainly with straw Class(Corn stalk, paddy straw)For feed, and the wax of stalk is difficult differentiation degraded in livestock stomach, so excrement is sent out in pond Encrustation phenomena can be still produced after ferment, in order to which broken shell generally use passes through the method for feed liquid in stirring pool.The feed liquid in stirring pool When, mechanical agitation spend it is too high, it is artificial to stir not only severe operational environment, and labor intensity is big, waste time and energy during operation. In view of two aspect reasons, many users refuse to use buried methane-generating pit above, many methane-generating pits are fallen into disuse and are changed into useless gradually Pond.
One evaluation criterion of biogas fermentation quality is aerogenesis speed, aerogenesis quantity, biogas quality.Traditional buried hair Fermentation tank have impact on being sufficiently mixed for zymophyte and raw material, so as to have impact on the effect of its fermentation on the one hand due to the crust in feed liquid face Rate, on the other hand, because the seal of many methane-generating pits is bad, the strict anaerobic environment needed for biogas fermentation is destroyed, is made Zymogenic activity is affected, so as to influence gas production, aerogenesis speed, using effect.Fermentation efficiency is also that biogas is promoted The key factor of failure.
Because traditional zymotic device is not by manual control, mainly based on spontaneous fermentation, its fermentation efficiency cannot be fine Guarantee.Due to the crust on surface of fermenting, prevent biogas to be filled with plenum space, cause the few gas of air chamber or air chamber in pond interior without natural pond Gas and raw material is still in the phenomenon of aerogenesis under air chamber shell.Under the poorly sealed dual reason of biogas pressure and methane-generating pit, biogas from Pond body is discharged into and out of material mouth, is not only caused dangerous hidden danger while user circuit fire phenomenon is often occurred when using biogas, Cause the used time not enough, not the used time run away again the phenomenon of waste.This is also popularization, a reason using difficulty.
Biogas is a kind of mixture of imflammable gas, and its main component is methane(Methane content accounts for 60-70%), its Secondary is carbon dioxide, in addition also a small amount of nitrogen, hydrogen, oxygen, carbon monoxide and hydrogen sulfide etc..Traditional zymotic pond is with pond Water and the plastic cement of cement plaster and Chi Gai of pool wall and inner surface seal and seal, sealing does not reach safety requirements.By Frequent input and output material is needed in traditional zymotic pond, inevitably brings oxygen in pond into.The entrance of oxygen and the leakage of biogas Inflammable and explosive hidden danger will be caused.
Continuous aggravation and environmental problem with the progress of progress of the band with technology, biochemical technology and biogenetic products The requirement of the index such as continuous aggravation, structure design, stirring efficiency to fermentation tank also improved constantly.In setting for fermentation tank In meter, not only to need to design in strict accordance with zymotechnique, but also to take into account and improve fermentation level and reduction energy consumption.For Meet demand, the development of fermentation tank gradually develop to the direction of green, automation.The mechanical stirring device of correlation, automatic control System processed, residual-heat utilization technology etc. have also required specialized design and manufacture.
The content of the invention
Present invention mainly solves technical problem:Being fed easily for existing fermentation tank, discharging is difficult, fermentation efficiency is low, natural pond The problem of gas can not supply in time, the invention provides a kind of solar assisted methane fermentation device.
In order to solve the above-mentioned technical problem, the technical solution adopted in the present invention:
A kind of solar assisted methane fermentation device, including fermentation tank, described fermentation tank outside are provided with zone of heating, zone of heating Outside is heat-insulation layer, and fermenter base is provided with spiral agitator, axle sleeve is provided between spiral agitator and fermentation tank wall, Spiral agitator is connected with motor by V belt translation, is battery above motor, is solar panel above battery, hair Solar heat collector is provided with the right side of fermentation tank, be header tank above solar heat collector, header tank by inlet channel with Drainage pipeline is connected with zone of heating, and high-pressure pump is provided with drainage pipeline, and temperature sensor is provided with the top tank structure that ferments.
A kind of application process of solar assisted methane fermentation device is:During the fermentation, the top tank structure that ferments is passed through Temperature sensor detects internal temperature, and the water heating in device is stored in by the heat of the solar heat collector absorption sun catchments Case, when the temperature in temperature sensor monitors to fermentation tank is too low, control system controls high-pressure pump to be heated in header tank Water be pumped into the zone of heating of fermentation tank, the water after heating returns solar heat collector and heated, formed circulation, pass through Zone of heating raises the temperature in fermentation tank, ensures temperature needed for fermentation, in fermentation process when producing encrustation phenomena, control system System controlled motor drives agitator to be stirred the material in fermentation tank, improves fermentation efficiency, motor by storage battery power supply, Battery is powered by solar panel.
The medium used in described solar heat collector is water.
Described inlet channel is arranged on fermentation tank both sides with drainage pipeline.
The beneficial effects of the invention are as follows:
(1)In marsh gas fermentation processes, temperature has a great impact to biogas fermentation degree and gas production, so control fermentation Temperature in tank is particularly significant, and the heat that solar energy is utilized in the present invention is installation for fermenting heat supply, and one is provided with the present invention Solar heater, and one layer of zone of heating is provided with the outside of fermentation tank, will be defeated after water heating people by solar heater It is sent in zone of heating and is exchanged heat, so as to improve the temperature in fermentation tank, the water after heat exchange is back to solar heat collector again Secondary heating, a circulation is formed, solar energy is effectively utilized, has saved the energy, while make fermentation tank in the form of zone of heating Inside it is heated evenly, improves the fermenting speed in fermentation tank.
(2)Spiral agitator is provided with the present invention in fermentation tank, for spiral agitator by motor driven, motor passes through storage Battery powered, electric energy caused by battery storage solar panel, it is that agitating device supplies the energy by solar energy, saves Resource, while large-scale whisking machines need not be used, cost is reduced, when material takes out, spiral agitator can push thing Material, facilitates the removing of material, improves the efficiency of fermentation.
Brief description of the drawings
Fig. 1 is the organigram of solar assisted methane fermentation device of the present invention.
Wherein, 1, solar panel;2nd, battery;3rd, motor;4th, fermentation tank;5th, drainage pipeline;6th, high-pressure pump;7th, enter Waterpipe;8th, header tank;9th, solar heat collector;10th, zone of heating;11st, heat-insulation layer;12nd, axle sleeve;13rd, spiral agitator; 14th, temperature sensor.
Embodiment
A kind of solar assisted methane fermentation device, including fermentation tank 4, the described outside of fermentation tank 4 are provided with zone of heating 10, the outside of zone of heating 10 is heat-insulation layer 11, and the bottom of fermentation tank 4 is provided with spiral agitator 13, spiral agitator 13 and fermentation tank 4 Axle sleeve 12 is provided between outer wall, spiral agitator 13 is connected with motor 3 by V belt translation, and the top of motor 3 is battery 2, The top of battery 2 be solar panel 1, is provided with solar heat collector 9 on the right side of fermentation tank 4, on solar heat collector 9 Side is header tank 8, and header tank 8 is connected with zone of heating 10 by inlet channel 7 and drainage pipeline 5, is provided with drainage pipeline 5 High-pressure pump 6, temperature sensor 14 is provided with the inwall of fermentation tank 4.A kind of application process of solar assisted methane fermentation device It is:During the fermentation, internal temperature is detected by the temperature sensor 14 of the inwall of fermentation tank 4, solar heat collector 9 absorbs Water heating in device is stored in header tank 8 by the heat of the sun, and the temperature mistake in fermentation tank 4 is monitored when temperature sensor 14 When low, control system controls high-pressure pump 6 that the water being heated in header tank 8 is pumped into the zone of heating 10 of fermentation tank 4, after heating Water returns solar heat collector 9 and heated, and forms circulation, raises the temperature in fermentation tank 4 by zone of heating 10, protects Temperature needed for card fermentation, in fermentation process when producing encrustation phenomena, control system controlled motor 3 drives agitator 13 to fermentation Material in tank is stirred, and improves fermentation efficiency, and motor 3 is powered by battery 2, and battery 2 passes through solar panel Power supply.The medium used in described solar heat collector 9 is water.Described inlet channel 7 is arranged on hair with drainage pipeline 5 The both sides of fermentation tank 4.

Claims (4)

1. a kind of solar assisted methane fermentation device, including fermentation tank(4), described fermentation tank(4)Outside is provided with heating Layer(10), zone of heating(10)Outside is heat-insulation layer(11), fermentation tank(4)Bottom is provided with spiral agitator(13), auger Device(13)With fermentation tank(4)Axle sleeve is provided between outer wall(12), spiral agitator(13)With motor(3)It is connected by V belt translation Connect, motor(3)Top is battery(2), battery(2)Top is solar panel(1), fermentation tank(4)Right side is provided with Solar heat collector(9), solar heat collector(9)Top is header tank(8), header tank(8)Pass through inlet channel(7)With Drainage pipeline(5)With zone of heating(10)It is connected, drainage pipeline(5)In be provided with high-pressure pump(6), fermentation tank(4)Set on inwall It is equipped with temperature sensor(14).
2. a kind of application process of solar assisted methane fermentation device according to claim 1 is:During the fermentation, Pass through fermentation tank(4)The temperature sensor of inwall(14)Detect internal temperature, solar heat collector(9)Absorb the heat of the sun Water heating in device is stored in header tank(8), work as temperature sensor(14)Monitor fermentation tank(4)Interior temperature is too low When, control system control high-pressure pump(6)By header tank(8)Interior heated water is pumped into fermentation tank(4)Zone of heating(10)In, add Water after heat returns solar heat collector(9)Heated, form circulation, pass through zone of heating(10)Make fermentation tank(4)It is interior Temperature rise, ensure fermentation needed for temperature, in fermentation process when producing encrustation phenomena, control system controlled motor(3)Band Dynamic agitator(13)Material in fermentation tank is stirred, improves fermentation efficiency, motor(3)Pass through battery(2)Power supply, store Battery(2)Powered by solar panel.
A kind of 3. solar assisted methane fermentation device according to claim 1, it is characterised in that:Described solar energy adds Thermal(9)The middle medium used is water.
A kind of 4. solar assisted methane fermentation device according to claim 1, it is characterised in that:Described inlet channel (7)With drainage pipeline(5)It is arranged on fermentation tank(4)Both sides.
CN201711104729.3A 2017-11-10 2017-11-10 A kind of solar assisted methane fermentation device Pending CN107815409A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108220158A (en) * 2018-04-10 2018-06-29 吉林奇星生物质能科技开发有限公司 One kind automatically controls solar energy heating marsh-gas generating equipment and control method
CN108821809A (en) * 2018-07-25 2018-11-16 江苏大学 Organic fungi-manure is produced using agricultural wastes and is used for orchard liquid manure one administration system and method
CN109401936A (en) * 2018-12-28 2019-03-01 安徽大学 A kind of solid organic matter vertical type fermentation tank
CN109403664A (en) * 2018-11-07 2019-03-01 闫占红 A kind of ecological environment protection toilet installation for fermenting
CN111848258A (en) * 2020-07-31 2020-10-30 兰州理工大学 Biomass-to-gas-liquid solid fertilizer rapid conversion system
CN114105691A (en) * 2021-12-13 2022-03-01 威海海洋职业学院 Fermenting installation for organic fertilizer

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108220158A (en) * 2018-04-10 2018-06-29 吉林奇星生物质能科技开发有限公司 One kind automatically controls solar energy heating marsh-gas generating equipment and control method
CN108821809A (en) * 2018-07-25 2018-11-16 江苏大学 Organic fungi-manure is produced using agricultural wastes and is used for orchard liquid manure one administration system and method
CN109403664A (en) * 2018-11-07 2019-03-01 闫占红 A kind of ecological environment protection toilet installation for fermenting
CN109401936A (en) * 2018-12-28 2019-03-01 安徽大学 A kind of solid organic matter vertical type fermentation tank
CN111848258A (en) * 2020-07-31 2020-10-30 兰州理工大学 Biomass-to-gas-liquid solid fertilizer rapid conversion system
CN114105691A (en) * 2021-12-13 2022-03-01 威海海洋职业学院 Fermenting installation for organic fertilizer
CN114105691B (en) * 2021-12-13 2022-06-07 威海海洋职业学院 Fermenting installation for organic fertilizer

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