CN107813485A - A kind of melamine foams and fiber blend preparation technology - Google Patents

A kind of melamine foams and fiber blend preparation technology Download PDF

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Publication number
CN107813485A
CN107813485A CN201711059092.0A CN201711059092A CN107813485A CN 107813485 A CN107813485 A CN 107813485A CN 201711059092 A CN201711059092 A CN 201711059092A CN 107813485 A CN107813485 A CN 107813485A
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CN
China
Prior art keywords
melamine
melamine foams
particle
foams
preparation technology
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Granted
Application number
CN201711059092.0A
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Chinese (zh)
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CN107813485B (en
Inventor
李福典
李福印
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Zhengzhou Foamtech Nano Material Co Ltd
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Zhengzhou Foamtech Nano Material Co Ltd
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Priority to CN201711059092.0A priority Critical patent/CN107813485B/en
Publication of CN107813485A publication Critical patent/CN107813485A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/071Preforms or parisons characterised by their configuration, e.g. geometry, dimensions or physical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00Making preforms
    • B29B11/14Making preforms characterised by structure or composition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/46Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/0715Preforms or parisons characterised by their configuration the preform having one end closed

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Manufacturing & Machinery (AREA)
  • Laminated Bodies (AREA)
  • Road Paving Structures (AREA)

Abstract

The present invention relates to a kind of melamine foams and fiber blend preparation technology, comprise the following steps:1), that melamine foams waste material is ground into the irregular melamine foams particle of particle diameter is standby;2), one layer of step 1 of being mated formation on a moving belt with laying device)Obtained melamine foams particle, obtain the bottom melamine foams particle layer that thickness is 1cm 2cm;3), in step 2)In tack coat is used as using 45 ° of jet angle spray fiber on obtained bottom melamine foams particle layer;4), a layer thickness of mating formation on tack coat in step 3) between 1cm 4cm by step 1)Obtained melamine foams particle, obtain the first section bar with composite bed;5), by step 4)Obtained first section bar carries out hot pressing under 200 DEG C of 230 DEG C of states with hot press and cooled down rapidly, and it is continuous to obtain melamine bubble;The present invention has the advantages of energy-conserving and environment-protective, density is high, cleaning effect is good, durable, noise reduction coefficient is high.

Description

A kind of melamine foams and fiber blend preparation technology
Technical field
The invention belongs to noise reduction field of material technology, and in particular to one kind prepares work based on melamine foams and fiber blend Skill.
Background technology
Melamine foams are also known as the high perforate that melamine bubble is continuous, is prepared by melamine and formaldehyde resin addition auxiliary agent Tridimensional network bubble it is continuous, slightly get wet i.e. adsorbable spot, has obvious cleaning effect, be widely used in cleaning tableware, Incrustation scale, grease and dirt on the hard surface of any light such as kitchen tools, bathroom, ceramic tile, household electrical appliances, household, producing Clean- melamine During foam, a monoblock melamine foams can be cut out as needed, substantial amounts of waste material can be produced after cutting out, it is generally right The processing mode of these melamine foams waste materials is that this can be produced serious for enterprise using the processing mode such as burning, buried Waste of raw materials, while serious contamination can be also produced to environment.On the other hand, melamine foams are also long for tight to noise The equipment of weight carries out noise reduction, and the density for the bloop for steeping silk floss currently as the melamine of noise reduction is relatively low, causes erasure effect to be paid no attention to Think.
The content of the invention
The purpose of the present invention is overcome the deficiencies in the prior art and provides a kind of energy-conserving and environment-protective, to save cost, density high, resistance to With the high melamine foams of, noise reduction coefficient and fiber blend preparation technology.
Technical scheme is as follows:
A kind of melamine foams and fiber blend preparation technology, comprise the following steps:
1), that melamine foams waste material is ground into the irregular melamine foams particle of particle diameter is standby;
2), one layer of step 1 of being mated formation on a moving belt with laying device)Obtained melamine foams particle, obtains bottom melamine foams Particle layer;
3), in step 2)In on obtained bottom melamine foams particle layer spray fiber as tack coat;
4), one layer of step 1 of mating formation on tack coat in step 3))Obtained melamine foams particle, obtains having composite bed First section bar;
5), by step 4)Obtained first section bar carries out hot pressing with hot press and cooled down rapidly, and it is continuous to obtain melamine bubble.
Further, the particle diameter of the melamine foams particle is 2mm-20mm.
Further, the step 2)The pavement thickness of middle melamine foams particle is 1cm-2cm.
Further, the step 3)The spray angle of middle fiber is 45 °.
Further, the thickness of melamine foams particle of mating formation in the step 4 on tack coat is 1cm-4cm.
Further, the step 5)Middle hot pressing temperature is 200 DEG C -230 DEG C.
Further, the step 5)Middle melamine bubble silk floss includes melamine foams particle particle and fibrefill.
Further, the continuous density of the melamine bubble is 80kg/m3-200 kg/m3
Further, the continuous thickness of the melamine bubble is 20mm-30mm.
Compared with prior art, the beneficial effects of the invention are as follows:
1st, the present invention steeps silk floss by the use of the melamine that melamine foams waste material is prepared as noise reduction, to the melamine foams waste material in production Secondary operation utilization is carried out, raw material are carried out rationally sufficiently to utilize, sufficiently accomplishes energy-saving and environmental protection, effectively reduces production Cost;
2nd, the present invention is bonded using the fiber melted to the irregular melamine foams particle of particle diameter by heat, the fibre of melting state Dimension has good cohesive force to melamine foams particle, and melamine foams particle is carried out into effectively fixed bond after rapid cooling;
3rd, melamine foams plastics are carried out hot pressing by the present invention with fiber under 200 DEG C of -230 DEG C of states, and melamine foams particle is in height After being extruded under temperature state, effectively melamine foams particle is modified so that number of openings increase is obtained in unit area, to making an uproar Sound has good absorption;
4th, the present invention keeps the spray angle and melamine foams particle angle at 45 ° of fiber, effectively causes fibre in spray fiber Dimension is filled the space melamine foams particle, is effectively ensured in melamine foams particle and fiber hot pressing, close Fast and effective bonding between amine foam particle particle;
In a word, the present invention has the advantages of energy-conserving and environment-protective, density is high, cleaning effect is good, durable, noise reduction coefficient is high.
Brief description of the drawings
Fig. 1 is the structure chart of cleaning cotton in the present invention.
In figure:1st, melamine foams particle particle, 2, fibrefill.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made Embodiment, belong to the scope of protection of the invention.
Embodiment 1
A kind of melamine foams and fiber blend preparation technology, comprise the following steps:
1), that melamine foams waste material is ground into the irregular melamine foams particle of particle diameter is standby;
2), one layer of step 1 of being mated formation on a moving belt with laying device)Obtained melamine foams particle, obtains bottom melamine foams Particle layer;
3), in step 2)In on obtained bottom melamine foams particle layer spray fiber as tack coat;
4), one layer of step 1 of mating formation on tack coat in step 3))Obtained melamine foams particle, obtains having composite bed First section bar;
5), by step 4)Obtained first section bar carries out hot pressing with hot press and cooled down rapidly, and it is continuous to obtain melamine bubble.
In the present embodiment, the particle diameter of the melamine foams particle is 2mm-20mm;The step 2)Middle melamine foams are broken The pavement thickness of material is 1cm;The step 3)The spray angle of middle fiber is 45 °;Mat formation in the step 4 on tack coat close The thickness of amine foam particle is 4cm;The step 5)Middle hot pressing temperature is 200 DEG C.
Embodiment 2
A kind of melamine foams and fiber blend preparation technology, comprise the following steps:
1), that melamine foams waste material is ground into the irregular melamine foams particle of particle diameter is standby;
2), one layer of step 1 of being mated formation on a moving belt with laying device)Obtained melamine foams particle, obtains bottom melamine foams Particle layer;
3), in step 2)In on obtained bottom melamine foams particle layer spray fiber as tack coat;
4), one layer of step 1 of mating formation on tack coat in step 3))Obtained melamine foams particle, obtains having composite bed First section bar;
5), by step 4)Obtained first section bar carries out hot pressing with hot press and cooled down rapidly, and it is continuous to obtain melamine bubble.
In the present embodiment, the particle diameter of the melamine foams particle is 2mm-20mm;The step 2)Middle melamine foams are broken The pavement thickness of material is 2cm;The step 3)The spray angle of middle fiber is 45 °;Mat formation in the step 4 on tack coat close The thickness of amine foam particle is 3cm;The step 5)Middle hot pressing temperature is 230 DEG C.
Embodiment 3
A kind of melamine foams and fiber blend preparation technology, comprise the following steps:
1), that melamine foams waste material is ground into the irregular melamine foams particle of particle diameter is standby;
2), one layer of step 1 of being mated formation on a moving belt with laying device)Obtained melamine foams particle, obtains bottom melamine foams Particle layer;
3), in step 2)In on obtained bottom melamine foams particle layer spray fiber as tack coat;
4), one layer of step 1 of mating formation on tack coat in step 3))Obtained melamine foams particle, obtains having composite bed First section bar;
5), by step 4)Obtained first section bar carries out hot pressing with hot press and cooled down rapidly, and it is continuous to obtain melamine bubble.
In the present embodiment, the particle diameter of the melamine foams particle is 2mm-20mm;The step 2)Middle melamine foams are broken The pavement thickness of material is 1cm;The step 3)The spray angle of middle fiber is 45 °;Mat formation in the step 4 on tack coat close The thickness of amine foam particle is 3cm;The step 5)Middle hot pressing temperature is 220 DEG C.
Embodiment 4
A kind of melamine foams and fiber blend preparation technology, comprise the following steps:
1), that melamine foams waste material is ground into the irregular melamine foams particle of particle diameter is standby;
2), one layer of step 1 of being mated formation on a moving belt with laying device)Obtained melamine foams particle, obtains bottom melamine foams Particle layer;
3), in step 2)In on obtained bottom melamine foams particle layer spray fiber as tack coat;
4), one layer of step 1 of mating formation on tack coat in step 3))Obtained melamine foams particle, obtains having composite bed First section bar;
5), by step 4)Obtained first section bar carries out hot pressing with hot press and cooled down rapidly, and it is continuous to obtain melamine bubble.
In the present embodiment, the particle diameter of the melamine foams particle is 2mm-20mm;The step 2)Middle melamine foams are broken The pavement thickness of material is 1cm-2cm;The step 3)The spray angle of middle fiber is 45 °;On tack coat upper berth in the step 4 The thickness for filling melamine foams particle is 1cm-4cm;The step 5)Middle hot pressing temperature is 200 DEG C -230 DEG C.
The melamine prepared using the method for the present embodiment steeps continuous, the step 5)Middle melamine bubble is continuous broken including melamine foams Expect particle 1 and fibrefill 2;The continuous density of the melamine bubble is 80kg/m3-200 kg/m3
To sum up, using preparation method provided by the invention, it is particle diameter between 2mm-20mm that melamine foams waste material, which is crushed, Melamine foams particle, be that heat is carried out by temperature of the hot press between 200 DEG C -230 DEG C after jet angle spray fiber with 45 ° The molded high melamine bubble of high-strength durable noise reduction coefficient of preparing is continuous, and the density of finished product melamine bubble silk floss brings up to 80kg/m3- 200 kg/m3, the continuous intensity of melamine bubble is effectively improved, extends the continuous service life of melamine bubble.
Although the present invention is described in detail with reference to the foregoing embodiments, for those skilled in the art, It can still modify to the technical scheme described in foregoing embodiments, or which part technical characteristic is carried out etc. With replacing, within the spirit and principles of the invention, any modification, equivalent substitution and improvements made etc., this should be included in Within the protection domain of invention.

Claims (9)

1. a kind of melamine foams and fiber blend preparation technology, it is characterised in that:Comprise the following steps:
1), that melamine foams waste material is ground into the irregular melamine foams particle of particle diameter is standby;
2), one layer of step 1 of being mated formation on a moving belt with laying device)Obtained melamine foams particle, obtains bottom melamine foams Particle layer;
3), in step 2)In on obtained bottom melamine foams particle layer spray fiber as tack coat;
4), one layer of step 1 of mating formation on tack coat in step 3))Obtained melamine foams particle, obtains having composite bed First section bar;
5), by step 4)Obtained first section bar carries out hot pressing with hot press and cooled down rapidly, and it is continuous to obtain melamine bubble.
2. melamine foams as claimed in claim 1 and fiber blend preparation technology, it is characterised in that:The melamine foams particle Particle diameter be 2mm-20mm.
3. melamine foams as claimed in claim 1 and fiber blend preparation technology, it is characterised in that:The step 2)Middle melamine The pavement thickness of foam particle is 1cm-2cm.
4. melamine foams as claimed in claim 1 and fiber blend preparation technology, it is characterised in that:The step 3)Middle fiber Spray angle be 45 °.
5. melamine foams as claimed in claim 1 and fiber blend preparation technology, it is characterised in that:Viscous in the step 4 The thickness for tying melamine foams particle of mating formation on layer is 1cm-4cm.
6. melamine foams as claimed in claim 1 and fiber blend preparation technology, it is characterised in that:The step 5)Middle hot pressing Temperature is 200 DEG C -230 DEG C.
7. the melamine that the melamine foams as described in any one of claim 1-6 claim are prepared with fiber blend preparation technology Bubble is continuous, it is characterised in that:The step 5)Middle melamine bubble silk floss includes melamine foams particle particle(1)And fibrefill(2).
8. cleaning cotton as claimed in claim 6, it is characterised in that:The continuous density of the melamine bubble is 80kg/m3-200 kg/ m3
9. cleaning cotton as claimed in claim 6, it is characterised in that:The continuous thickness of the melamine bubble is 20mm-30mm.
CN201711059092.0A 2017-11-01 2017-11-01 Melamine foam and fiber blending preparation process Active CN107813485B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711059092.0A CN107813485B (en) 2017-11-01 2017-11-01 Melamine foam and fiber blending preparation process

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Application Number Priority Date Filing Date Title
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CN107813485B CN107813485B (en) 2020-08-04

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022263228A1 (en) * 2021-06-17 2022-12-22 Basf Se Method for preparing melamine resin foams using grinded melamine foam particles

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CN101031214A (en) * 2004-09-30 2007-09-05 金伯利-克拉克环球有限公司 Foam-based fasteners
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CN101275488A (en) * 2007-03-30 2008-10-01 霓佳斯株式会社 Soundproof cover
CN101563189A (en) * 2006-12-21 2009-10-21 3M创新有限公司 Abrasive article and methods of making same
CN102211402A (en) * 2011-05-23 2011-10-12 天津大学 Fiber and surface-reinforced thermosetting foam plastic waste plate and preparation method thereof
CN102277939A (en) * 2011-05-23 2011-12-14 天津大学 Reinforced fibre decorative plate and method for manufacturing same
CN104105579A (en) * 2012-02-08 2014-10-15 松下电器产业株式会社 Particle board
CN105350465A (en) * 2015-11-09 2016-02-24 天津津海达科技有限公司 Environment-friendly noise reduction partition board
CN106633629A (en) * 2016-12-29 2017-05-10 成都玉龙超聚新材料有限公司 Hot press molded melamine foam prepared by hot press molding and preparation method thereof
CN107022107A (en) * 2017-04-18 2017-08-08 尹东海 A kind of solid-state tuning body and its manufacture craft
CN107151348A (en) * 2017-05-19 2017-09-12 神盾防火科技有限公司 A kind of melamine waste recovery restoring method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1897859A (en) * 2003-12-22 2007-01-17 金伯利-克拉克环球有限公司 Multi purpose cleaning product including a foam and a web
CN101031214A (en) * 2004-09-30 2007-09-05 金伯利-克拉克环球有限公司 Foam-based fasteners
CN101163533A (en) * 2005-04-26 2008-04-16 日东电工株式会社 Filter medium, process for producing the same, method of use thereof, and filter unit
CN101563189A (en) * 2006-12-21 2009-10-21 3M创新有限公司 Abrasive article and methods of making same
CN101275488A (en) * 2007-03-30 2008-10-01 霓佳斯株式会社 Soundproof cover
JP2008055182A (en) * 2007-09-25 2008-03-13 Hamamatsu Rikure Kk Recycled sponge cleaning member
CN102211402A (en) * 2011-05-23 2011-10-12 天津大学 Fiber and surface-reinforced thermosetting foam plastic waste plate and preparation method thereof
CN102277939A (en) * 2011-05-23 2011-12-14 天津大学 Reinforced fibre decorative plate and method for manufacturing same
CN104105579A (en) * 2012-02-08 2014-10-15 松下电器产业株式会社 Particle board
CN105350465A (en) * 2015-11-09 2016-02-24 天津津海达科技有限公司 Environment-friendly noise reduction partition board
CN106633629A (en) * 2016-12-29 2017-05-10 成都玉龙超聚新材料有限公司 Hot press molded melamine foam prepared by hot press molding and preparation method thereof
CN107022107A (en) * 2017-04-18 2017-08-08 尹东海 A kind of solid-state tuning body and its manufacture craft
CN107151348A (en) * 2017-05-19 2017-09-12 神盾防火科技有限公司 A kind of melamine waste recovery restoring method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022263228A1 (en) * 2021-06-17 2022-12-22 Basf Se Method for preparing melamine resin foams using grinded melamine foam particles

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