CN107804001A - The production method of foam sheet surface film - Google Patents

The production method of foam sheet surface film Download PDF

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Publication number
CN107804001A
CN107804001A CN201711167778.1A CN201711167778A CN107804001A CN 107804001 A CN107804001 A CN 107804001A CN 201711167778 A CN201711167778 A CN 201711167778A CN 107804001 A CN107804001 A CN 107804001A
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CN
China
Prior art keywords
laminating
film
foam sheet
pressure roller
sheet surface
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201711167778.1A
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Chinese (zh)
Inventor
张晓智
詹卡斯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shantou Three Ma Plastic Products Co Ltd
Original Assignee
Shantou Three Ma Plastic Products Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shantou Three Ma Plastic Products Co Ltd filed Critical Shantou Three Ma Plastic Products Co Ltd
Priority to CN201711167778.1A priority Critical patent/CN107804001A/en
Publication of CN107804001A publication Critical patent/CN107804001A/en
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
    • B29C69/02Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore of moulding techniques only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0021Combinations of extrusion moulding with other shaping operations combined with joining, lining or laminating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • B29L2007/002Panels; Plates; Sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2009/00Layered products

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The present invention discloses a kind of production method of foam sheet surface film, and this production method releases foam sheet between laminating pressure roller and laminating fixed roll by foam sheet unreeling structure;The mould mouth of thin film extruding machine structure is disposed proximate to the gap between laminating pressure roller and laminating fixed roll, thin film extruding machine structure directly extrudes film on laminating pressure roller;Laminating pressure roller is driven to rotate, it is directly that the freshly extruded film with higher residual temperature is laminating on foam sheet surface under the cooperation of laminating fixed roll.The production method of this foam sheet surface film is breached traditionally using adhesive is laminating and the normal mode of hot pressing cladding, film is allowed fully to be adhered on foam sheet surface using the residual temperature on freshly extruded film, the film that the mould mouth of extrusion die is extruded carries out directly laminating before uncolled with foam sheet, it can be good at controlling extrusion film to be adhered on foam sheet surface, laminating effect is more preferable, structure is simpler, more energy-conserving and environment-protective.

Description

The production method of foam sheet surface film
Technical field
It is especially a kind of to be applied on foam sheet the present invention relates to a kind of production method of foam sheet surface film Spoon a kind of and film of foam sheet same material production method.
Background technology
Foam sheet refers to that its thickness is usually 1.5-3mm applied to the foamed plastics used in plastic thermoforming product; Foamed plastics has the advantages that light, heat-insulated, buffering, insulation, anti-corrosion, cheap, therefore in commodity, packaging, industry, agriculture Industry, transportation, war industry, aerospace industry are used widely, the hair of foamed plastics since China the 1990s Exhibition is very rapid, wherein principal item have that polyurethane (PU) is soft and rigid foam, polystyrene (PS) foamed plastics and Polyethylene (PE) foamed plastics three major types.The most foam sheet of application includes PS foaming, PP foaming, PET foaming now.Do not drench The foam sheet rough surface of film, it is difficult to overlay film.
At present, the raw material applied to the disposable noodle bowl of making, plastics mess-tin use PP polypropylene materials mostly, and PP gathers The plastic products such as propylene material is by extruding, the noodle bowl that thermoforming is fabricated to, mess-tin.But the material is more crisp, toughness is poor, Its bend resistance and tear ability are poor, are easily broken.It is generally in foam sheet overlying to solve the problem Film.The process of overlay film is at present:A layer of adhesive is first coated with foam sheet, then adhesive is dried, then in foamed sheet Material overlying unifies layer film, finally carries out hot-forming.This coating processes it is complicated, step is relatively more, laminating effect It is bad, buy in addition and also need to expend an expense when producing adhesive, production cost is very high, is unable to reach the mesh of energy-conserving and environment-protective 's.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of production method of foam sheet surface film, this foamed sheet The production method of material surface film can be in one layer of reinforcement film laminating directly on a surface of foam sheet, and laminating effect is more preferable, Structure is simpler, more energy-conserving and environment-protective.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is as follows:
A kind of production method of foam sheet surface film, it is characterized in that:Comprise the following steps:
Step 1:Using the coating mechanism including laminating pressure roller and laminating fixed roll, laminating pressure roller and laminating fixed roll are arranged side by side, and cover Gap is provided between combined pressure roller and laminating fixed roll;
Step 2:Foam sheet is released between laminating pressure roller and laminating fixed roll by foam sheet unreeling structure;
Step 3:The mould mouth of thin film extruding machine structure is disposed proximate to the gap between laminating pressure roller and laminating fixed roll, film extrusion Mechanism directly extrudes film on laminating pressure roller;
Step 4:Drive laminating pressure roller to rotate, directly cover the freshly extruded film with higher residual temperature under the cooperation of laminating fixed roll Close on foam sheet surface.
In the above method, the gap of the mould mouth of thin film extruding machine structure between laminating pressure roller and laminating fixed roll, breach Traditionally using adhesive is laminating and the normal mode of hot pressing cladding, make film fully viscous using the residual temperature on freshly extruded film It is attached on foam sheet surface so that the film of the mould mouth extrusion of extrusion die can be carried out before uncolled with foam sheet It is directly laminating, it can be good at controlling extrusion film to be adhered on foam sheet surface.Film and foam sheet progress are laminating, this In using laminating pressure roller and laminating fixed roll suppress laminating, the complete of film and foam sheet is realized by the pressure of laminating pressure roller It is complete laminating;Because the material of the film is identical with the material that foam sheet uses, when by laminating pressure roller, due to just squeezing The film temperature gone out is higher, and surface-active is far above the surface-active that is heated of cold film, when laminating, film and foaming Sheet material interpenetrates, and forms the tack coat of densification so that the combination between film and foam sheet is closer, than glue bonding more Closely, it need not add any adhesive and solvent, and without processes such as coating adhesive, drying and hot pressing, laminating effect is more Good, structure is simpler, more energy-conserving and environment-protective.
As the preferred scheme of the present invention, the temperature range of the freshly extruded film with higher residual temperature is in the step 4 120-150℃。
As the preferred scheme of the present invention, the production method of foam sheet surface film is drenched using following foam sheet For film device come what is realized, the foam sheet surface film device includes frame, thin film extruding machine structure, foam sheet unreeling machine Structure, coating mechanism and rolling-up mechanism, thin film extruding machine structure, foam sheet unreeling structure, coating mechanism and rolling-up mechanism are pacified respectively In frame, thin film extruding machine structure and foam sheet unreeling structure are installed in the front of coating mechanism, rolling-up mechanism installation At the rear of coating mechanism;Coating mechanism includes laminating pressure roller and laminating fixed roll, and laminating pressure roller is set in parallel in laminating fixed roll In frame;The extrusion die of thin film extruding machine structure is located at the top of laminating pressure roller and laminating fixed roll, and the mould mouth of extrusion die Close to the gap between laminating pressure roller and laminating fixed roll.
In said structure, extrusion die is located at the top of laminating pressure roller and laminating fixed roll, and the mould mouth of extrusion die leans on Closely gap between laminating pressure roller and laminating fixed roll, breach traditionally using adhesive is laminating and the conventional mould of hot pressing cladding Formula, film is allowed fully to be adhered on foam sheet surface using the residual temperature on freshly extruded film so that the mould mouth of extrusion die The film of extrusion can be directly laminating with foam sheet progress before uncolled, can be good at controlling extrusion film to be adhered to On foam sheet surface.
As the preferred scheme of the present invention, the mould mouth of the extrusion die and the distance in the gap are 2-3cm.Passing through will The mould mouth of extrusion die is arranged to 2-3cm with the distance in the gap so that and the film of extrusion has suitable tack temperature, and And make film that there is stable form, it can be good at controlling extrusion film to be adhered to foam sheet surface.
As the preferred scheme of the present invention, the laminating pressure roller is press polish heating roller, is provided with the press polish heating roller body Hot water channel and temperature controller.By this sets, about 60 DEG C of hot water are filled into hot water channel, water temperature is controlled using temperature controller, So that the temperature control of press polish heating roll body, at 60 DEG C or so, its temperature will not after freshly extruded film touches press polish heating roller It is rapid cooled so that film can be directly laminating with foam sheet progress before uncolled, can be good at control extrusion Film is adhered on foam sheet surface.
As the preferred scheme of the present invention, the gap size between the laminating pressure roller and laminating fixed roll is 0.1-0.3mm. By this set, in the presence of laminating pressure roller, plastic melt carries out film on foam sheet surface, and the thickness of film is by covering Gap control between combined pressure roller and laminating fixed roll.Because the gap size between laminating pressure roller and laminating fixed roll is 0.1- Thus the film general thickness on foam sheet surface is 0.1-0.3mm to 0.3mm, and the thickness of the foam sheet of non-film is usually 1.5-3mm, thickness of the foam sheet after laminating pressure roller press polish after film is typically in 1.6-3.3mm.
As the further preferred scheme of the present invention, the coating mechanism is provided with apparatus for adjusting position, the position adjustments Device includes lifting unit and horizontal movement unit, and the horizontal movement unit is arranged on lifting unit, the laminating pressure roller It is separately mounted to laminating fixed roll in horizontal movement unit.This apparatus for adjusting position regulation operation very simple, it is adjustable Scope is bigger, and the installation site of laminating pressure roller and laminating fixed roll is adjusted by apparatus for adjusting position, and then allows extrusion die Mould mouth and the distance in gap be maintained between 2-3cm so that the film of the mould mouth extrusion of extrusion die can it is uncolled it The progress of preceding and foam sheet is directly laminating, can be good at controlling extrusion film to be adhered on foam sheet surface.If extrusion The mould mouth of die head and the distance in gap cause freshly extruded film temperature too high or too low less or greater than 2-3cm, unfavorable It is adhered in film on foam sheet surface.
As further preferred embodiments of the present invention, the lifting unit and horizontal movement unit include Mobile base, Screw mandrel, nut, handwheel and guide rod, screw mandrel, guide rod are be arranged in parallel, and nut is socketed on screw mandrel, and Mobile base, which is arranged on, to be oriented to It is connected on bar and with nut, handwheel may be rotatably mounted at one end of screw mandrel;Screw mandrel, the guide rod of horizontal movement unit, which are arranged on, to be risen On the Mobile base for dropping unit;The laminating pressure roller and laminating fixed roll are installed on the Mobile base of horizontal movement unit.Pass through hand Turn is started to take turns and screw mandrel is finely adjusted with vertical direction in the horizontal direction, to adjust the mould mouth of extrusion die and gap(It is laminating Gap between pressure roller and laminating fixed roll)The distance between.
As the preferred scheme of the present invention, the thin film extruding machine structure includes extruder barrel, hopper, extrusion net-changing device and drive Dynamic motor, the extruder barrel and motor are separately mounted in frame, and the hopper is arranged on extruder barrel, described to squeeze Go out net-changing device in extruder barrel, the extrusion die is arranged on the end of extruder barrel, is set inside the extruder barrel There are screw rod, the rotating shaft connection of the screw rod and motor;The foam sheet unreeling structure is located at the top of extrusion die.It is logical Cross and plastics material grain is added in hopper, enter in the extruder barrel of heating, drive screw rod rotation to carry out by motor Stirring, plastics material grain melt, gradually become in fluid state while stirring under the rotation of screw rod and the heating of extruder barrel Plastic melt, then plastic melt filtered by extruding net-changing device, finally from extrusion die under the pressure of extruder barrel Mould mouth extrusion film.Extrusion net-changing device is mainly iron wire, iron filings and the grains of sand in filtering plastic melt, to be determined in normal production Web plate in Shi Genghuan net-changing devices, impurity is avoided excessively to block the web plate of extrusion net-changing device, when causing the extruder barrel to extrude Pressure is excessive, damages web plate, does not have the effect of filtering.The time that web plate is changed at general interval in normal production is one hour Once.
As the further preferred scheme of the present invention, the mould mouth of the extrusion die is in bar shaped flat, the mould mouth Length is 1m, width 2-3mm.The mould mouth width of extrusion die is unsuitable excessive, in order to avoid extruded from the mould mouth of extrusion die thin Film is too thick, causes the film thickness for adhering to foam sheet surface blocked up.
As the preferred scheme of the present invention, foam sheet is additionally provided between the foam sheet unreeling structure and coating mechanism Introducing mechanism, the foam sheet introducing mechanism include the first deflector roll, the second deflector roll and import fixing roller, and the foam sheet is put Volume mechanism and the first deflector roll are arranged side by side, and second deflector roll and importing fixing roller are oppositely arranged and be located under the first deflector roll Side.Foam sheet is transported on the second deflector roll on foam sheet unreeling structure by the first deflector roll, is imported fixing roller and is consolidated Surely foam sheet is lived, foam sheet double swerve in course of conveying is prevented, film can be allowed successfully to imported into foam sheet Surface is simultaneously smoothly transported on coating mechanism.
As the preferred scheme of the present invention, trimming mechanism is also sequentially provided between the coating mechanism and rolling-up mechanism and is led Draw mechanism.
As the further preferred scheme of the present invention, the trimming mechanism include First Transition deflector roll, the second transition deflector roll, Cutoff knife rack and two cutting knifes, the First Transition deflector roll, the second transition deflector roll and cutoff knife rack are separately mounted in frame, and described One transition deflector roll and the second transition deflector roll are arranged side by side, and the cutoff knife rack is located at the top of the second transition deflector roll, and described two Cutting knife is installed respectively the both ends of cutoff knife rack.Foam sheet after film needs to carry out trimming, because in extrusion sheet Process sheet material rim charge is convenient to the rewinding of follow-up sheet material because needs in uneven thickness are cut off.Foam sheet after film Trimming mechanism is oriented to from coating mechanism so that the foam sheet after film is smoothly transported to cutting knife using First Transition deflector roll Lower section, in the presence of haulage gear and rolling-up mechanism, two cutting knifes are cut to two side layers of the foam sheet after film Remove.
As the further preferred scheme of the present invention, the haulage gear includes traction pressing cylinder, towing bracket, bullet Spring, the first carry-over pinch rolls and the second carry-over pinch rolls, first carry-over pinch rolls are installed in rotation in frame, the traction pressing cylinder The top of the first carry-over pinch rolls is fixedly mounted on, towing bracket is connected with the piston rod of traction pressing cylinder, and spring is arranged on traction Between the piston-rod end and towing bracket that press cylinder, second carry-over pinch rolls are installed in rotation on towing bracket.It is logical Such setting is crossed, when the up and down motion of traction pressing cylinder, drives the second carry-over pinch rolls to transport up and down by towing bracket It is dynamic.When traction pressing cylinder moves downward, the second carry-over pinch rolls are driven to decline, the second carry-over pinch rolls are applied to the surface of the first carry-over pinch rolls Add a pressure so that after the foam sheet stress through the first carry-over pinch rolls and the second carry-over pinch rolls stretches, be drawn into Rolling-up mechanism, more preferable winding effect is played to foam sheet, and draw pressing cylinder spring in bonding processes play it is slow Punching acts on, and ensures that caused pressure is appropriate between the first carry-over pinch rolls and the second carry-over pinch rolls.
As the preferred scheme of the present invention, the rolling-up mechanism includes Scroll and winding motor, and the Scroll can turn It is arranged on dynamicly in frame, output shaft and the winding axis connection of the winding motor.By this set, winding motor, which drives, to be received Spool realizes the winding to the foam sheet after film, while winding power caused by winding motor is also the leaching of foam sheet surface The traction power of film device;Foam sheet after film is transported on Scroll by haulage gear, and sheet material wound on receipts On spool, the production process of whole foam sheet film is completed.
The present invention compared with prior art, has the following advantages that:
The production method of this foam sheet surface film is breached traditionally using adhesive is laminating and the routine of hot pressing cladding Pattern, film is allowed fully to be adhered on foam sheet surface using the residual temperature on freshly extruded film so that the mould of extrusion die The film of mouth extrusion can be directly laminating with foam sheet progress before uncolled, can be good at controlling extrusion film adhesion On foam sheet surface.Because the material of the film is identical with the material that foam sheet uses, by laminating pressure roller when Wait, because freshly extruded film temperature is higher, and surface-active is far above the surface-active that cold film is heated, laminating When, film interpenetrates with foam sheet, forms the tack coat of densification so that the combination between film and foam sheet is tighter Close, closer than glue bonding, it need not add any adhesive and solvent, without coating adhesive, drying and hot pressing etc. Process, laminating effect is more preferable, and structure is simpler, more energy-conserving and environment-protective.
Brief description of the drawings
Fig. 1 is the structural representation of the embodiment of the present invention 1;
Fig. 2 is the schematic diagram of apparatus for adjusting position in the embodiment of the present invention 1.
Embodiment
The present invention is specifically described with specific embodiment below in conjunction with the accompanying drawings.
Embodiment 1
As shown in Figure 1-2, the production method of the foam sheet surface film in the present embodiment, comprises the following steps:
Step 1:Using the coating mechanism 4 for including laminating pressure roller 41 and laminating fixed roll 42, laminating pressure roller 41 and laminating fixed roll 42 are simultaneously Row is set, and gap is provided between laminating pressure roller 41 and laminating fixed roll 42;
Step 2:Foam sheet is released between laminating pressure roller 41 and laminating fixed roll 42 by foam sheet unreeling structure 3;
Step 3:The mould mouth 211 of thin film extruding machine structure 2 is disposed proximate to the gap between laminating pressure roller 41 and laminating fixed roll 42, Thin film extruding machine structure 2 is directly extruded film on laminating pressure roller 41;
Step 4:Laminating pressure roller 41 is driven to rotate, directly will be freshly extruded thin with higher residual temperature under the cooperation of laminating fixed roll 42 Film is laminating on foam sheet surface.
The temperature range of the freshly extruded film with higher residual temperature is 120-150 DEG C in step 4.
In the above method, the seam of the mould mouth 211 of thin film extruding machine structure 2 between laminating pressure roller 41 and laminating fixed roll 42 Gap, breach traditionally using adhesive is laminating and the normal mode of hot pressing cladding, allowed using the residual temperature on freshly extruded film Film is fully adhered on foam sheet surface so that the film that the mould mouth 211 of extrusion die 21 is extruded can it is uncolled it The progress of preceding and foam sheet is directly laminating, can be good at controlling extrusion film to be adhered on foam sheet surface.
The production method of foam sheet surface film realized using following foam sheet film device, foam sheet table Face film device includes frame 1, thin film extruding machine structure 2, foam sheet unreeling structure 3, coating mechanism 4 and rolling-up mechanism 5, film Extrusion mechanism 2, foam sheet unreeling structure 3, coating mechanism 4 and rolling-up mechanism 5 are separately mounted in frame 1, thin film extruding machine Structure 2 and foam sheet unreeling structure 3 are installed in the front of coating mechanism 4, and rolling-up mechanism 5 is arranged on the rear of coating mechanism 4; Coating mechanism 4 includes laminating pressure roller 41 and laminating fixed roll 42, and laminating pressure roller 41 is set in parallel in frame 1 with laminating fixed roll 42; The extrusion die 21 of thin film extruding machine structure 2 is located at the top of laminating pressure roller 41 and laminating fixed roll 42, and the mould of extrusion die 21 Gap of the mouth 211 between laminating pressure roller 41 and laminating fixed roll 42.
The mould mouth 211 of extrusion die 21 and the distance in gap are 2cm.
Laminating pressure roller 41 is press polish heating roller, and hot water channel and temperature controller are provided with press polish heating roller body.Set by this Put, about 60 DEG C of hot water are filled into hot water channel, water temperature is controlled using temperature controller so that the temperature control of press polish heating roll body exists 60 DEG C or so, its temperature will not be cooled rapidly after freshly extruded film touches press polish heating roller so that film can be not Before cooling and foam sheet progress is directly laminating, can be good at controlling extrusion film to be adhered on foam sheet surface.
Gap size between laminating pressure roller 41 and laminating fixed roll 42 is 0.1mm.By this set, in laminating pressure roller Under effect, plastic melt carries out film on foam sheet surface, and the thickness of film is by the seam between laminating pressure roller and laminating fixed roll Gap controls.Because the gap size between laminating pressure roller and laminating fixed roll is general for the film on 0.1mm thus foam sheet surface Thickness is 0.1mm, and the thickness of the foam sheet of non-film is usually 1.5-3mm, and the foam sheet after film passes through laminating pressure Thickness after roll-in light is typically in 1.6-3.1mm.
Coating mechanism 4 is provided with apparatus for adjusting position 6, and apparatus for adjusting position 6 includes lifting unit 61 and horizontal movement unit 62, horizontal movement unit 62 is arranged on lifting unit 61, and laminating pressure roller 41 and laminating fixed roll 42 are separately mounted to move horizontally On unit 62.
Horizontal movement unit 62 is Mobile base 621, screw mandrel 622, nut 623, handwheel 624 and guide rod 625, screw mandrel 622, Guide rod 625 is be arranged in parallel, and nut 623 is socketed on screw mandrel 622, and Mobile base 621 is arranged on guide rod 625 and and nut 623 connections, handwheel 624 may be rotatably mounted at one end of screw mandrel 622;Laminating pressure roller 41 and laminating fixed roll 42 are installed in horizontal shifting On the Mobile base 621 of moving cell 62.Handwheel 624 is manually rotated to be finely adjusted screw mandrel 622 in the horizontal direction, it is crowded to adjust Go out mould mouth 211 and the gap of die head 21(Gap between laminating pressure roller 41 and laminating fixed roll 42)The distance between.
Lifting unit 61 is Mobile base 611, screw mandrel 612, nut 613, handwheel 614 and guide rod 615, screw mandrel 612, is led Be arranged in parallel to bar 615, nut 613 is socketed on screw mandrel 612, Mobile base 611 be arranged on guide rod 615 on and with nut 613 Connection, handwheel 614 may be rotatably mounted at one end of screw mandrel 612;Screw mandrel 622, the guide rod 625 of horizontal movement unit 62 are arranged on On the Mobile base 611 of lifting unit 61.Manually rotate handwheel 614 to be finely adjusted screw mandrel 612 in vertical direction, to adjust The mould mouth 211 of extrusion die 21 and gap(Gap between laminating pressure roller 41 and laminating fixed roll 42)The distance between.
This regulation of apparatus for adjusting position 6 operation very simple, adjustable scope is bigger, passes through apparatus for adjusting position 6 adjust the installation site of laminating pressure roller 41 and laminating fixed roll 42, and then allow to adjust the mould mouth 211 of extrusion die 21 and gap Distance be maintained between 2-3cm so that the film that the mould mouth 211 of extrusion die 21 is extruded before uncolled and can foam Sheet material progress is directly laminating, can be good at controlling extrusion film to be adhered on foam sheet surface.If to adjust extrusion mould First 21 mould mouth 211 and the distance in gap cause freshly extruded film temperature too high or too low less or greater than 2-3cm, It is unfavorable for film to be adhered on foam sheet surface.
Coating mechanism 4 also includes laminating deflector roll 43, and laminating deflector roll 43 is arranged in frame 1, and laminating deflector roll 43 is with covering Fixed roll 42 is closed to be arranged in parallel.
Thin film extruding machine structure 2 includes extruder barrel 22, hopper 23, extrusion net-changing device 24 and motor 25, extruder barrel 22 and motor 25 be separately mounted in frame 1, hopper 33 be arranged on extruder barrel 22 on, extrusion net-changing device 24 be arranged on squeeze Go out in machine barrel 22, extrusion die 21 is arranged on the end of extruder barrel 22, and the inside of extruder barrel 22 is provided with screw rod 26, screw rod 26 and The rotating shaft connection of motor 25;Foam sheet unreeling structure 3 is located at the top of extrusion die 21.By the way that plastics material grain is added Into hopper 23, enter in the extruder barrel 22 of heating, drive the rotation of screw rod 26 to be stirred by motor 25, plastics Expect that grain under the rotation of screw rod 26 and the heating of extruder barrel 22, melts, gradually become the plastics in fluid state while stirring Melt, then plastic melt filtered by extruding net-changing device 24, finally from extrusion die under the pressure of extruder barrel 22 21 extrusion film of mould mouth 211.
The mould mouth 211 of extrusion die 21 is in bar shaped flat, and the length of mould mouth 211 is 1m, width 2-3mm.Extrude mould First 21 width of mould mouth 211 is unsuitable excessive, in order to avoid the film extruded from the mould mouth 211 of extrusion die 21 is too thick, causes to adhere to The film thickness on foam sheet surface is blocked up.
Foam sheet introducing mechanism 7 is additionally provided between foam sheet unreeling structure 3 and coating mechanism 4, foam sheet imports Mechanism 7 includes the first deflector roll 71, the second deflector roll 72 and imports fixing roller 73, and the deflector roll 71 of foam sheet unreeling structure 3 and first is simultaneously Row is set, and the second deflector roll 72 and importing fixing roller 73 are oppositely arranged and positioned at the lower section of the first deflector roll 71.Foam sheet wound on It is transported on foam sheet unreeling structure 3 by the first deflector roll 71 on the second deflector roll 72, imports fixing roller 73 and fix foamed sheet Material, foam sheet double swerve in course of conveying is prevented, film can be allowed successfully to imported into foam sheet surface and steady Ground is transported on coating mechanism 4.
Trimming mechanism 8 and haulage gear 9 are also sequentially provided between coating mechanism 4 and rolling-up mechanism 5.
Trimming mechanism 8 includes First Transition deflector roll 81, the second transition deflector roll 82, cutoff knife rack 83 and two cutting knifes 84, and first Transition deflector roll 81, the second transition deflector roll 82 and cutoff knife rack 83 are separately mounted in frame 1, the transition of First Transition deflector roll 81 and second Deflector roll 82 is arranged side by side, and cutoff knife rack 83 is located at the top of the second transition deflector roll 82, and two cutting knifes 84 install cutoff knife rack respectively 83 both ends.Foam sheet after film need carry out trimming because extrusion sheet process sheet material rim charge due to thickness Spend uneven needs to be cut off, be convenient to the rewinding of follow-up sheet material.Foam sheet after film utilizes First Transition deflector roll 81 Trimming mechanism 8 is oriented to from coating mechanism 4 so that the foam sheet after film is smoothly transported to the lower section of cutting knife 84, is drawing In the presence of mechanism 9 and rolling-up mechanism 5, two cutting knifes 84 are cut off to two side layers of the foam sheet after film.
Haulage gear 9 includes traction pressing cylinder 91, towing bracket 92, spring 93, the first carry-over pinch rolls 94 and the second traction Roller 95, the first carry-over pinch rolls 94 are installed in rotation in frame 1, and traction pressing cylinder 91 is fixedly mounted on the first carry-over pinch rolls 95 Top, towing bracket 92 are connected with the piston rod of traction pressing cylinder 91, and spring 93 is arranged on the piston of traction pressing cylinder 91 Between bar end and towing bracket 92, the second carry-over pinch rolls 95 are installed in rotation on towing bracket 92.
Rolling-up mechanism 5 includes Scroll 51 and winding motor(Do not indicated in figure), Scroll 51 is installed in rotation on machine On frame 1, the output shaft of winding motor is connected with Scroll 51.By this set, winding motor drives the realization pair of Scroll 51 The winding of foam sheet after film, while winding power is also leading for foam sheet surface film device caused by winding motor Priming power;Foam sheet after film is transported on Scroll 51 by haulage gear 9, and sheet material wound on Scroll 51 On, complete the production process of whole foam sheet film.
Embodiment 2
The difference of the production method and embodiment 1 of foam sheet surface film in the present embodiment is:
The mould mouth of the extrusion die and the distance in the gap are 2.5cm.By by the mould mouth of extrusion die and the gap Distance be arranged to 2.5cm so that the film of extrusion has suitable tack temperature, and film is had stable form, It can be good at controlling extrusion film to be adhered to foam sheet surface.
Embodiment 3
The difference of the production method and embodiment 1 of foam sheet surface film in the present embodiment is:
The mould mouth of the extrusion die and the distance in the gap are 3cm.By by the mould mouth of extrusion die and the gap Distance is arranged to 3cm so that the film of extrusion has suitable tack temperature, and film is had stable form, can Control extrusion film well is adhered to foam sheet surface.
Embodiment 4
The difference of the production method and embodiment 1 of foam sheet surface film in the present embodiment is:
Gap size between laminating pressure roller and laminating fixed roll is 0.2mm.By this set, in the presence of laminating pressure roller, Plastic melt carries out film on foam sheet surface, and the thickness of film is controlled by the gap between laminating pressure roller and laminating fixed roll. Because the gap size between laminating pressure roller and laminating fixed roll is that thus the film general thickness on foam sheet surface is 0.2mm 0.2mm, and the thickness of the foam sheet of non-film is usually 1.5-3mm, the foam sheet after film passes through laminating pressure roller press polish Thickness afterwards is typically in 1.7-3.2mm.
Embodiment 5
The difference of the production method and embodiment 1 of foam sheet surface film in the present embodiment is:
Gap size between laminating pressure roller and laminating fixed roll is 0.3mm.By this set, in the presence of laminating pressure roller, Plastic melt carries out film on foam sheet surface, and the thickness of film is controlled by the gap between laminating pressure roller and laminating fixed roll. Because the gap size between laminating pressure roller and laminating fixed roll is that thus the film general thickness on foam sheet surface is 0.3mm 0.3mm, and the thickness of the foam sheet of non-film is usually 1.5-3mm, the foam sheet after film passes through laminating pressure roller press polish Thickness afterwards is typically in 1.8-3.3mm.
Furthermore, it is necessary to illustrate, the specific embodiment, its each several part title etc. described in this specification can not Together, the equivalent or simple change that all construction, feature and principles according to described in inventional idea of the present invention are done, is included in the present invention In the protection domain of patent.Those skilled in the art can do various each to described specific embodiment The modification of sample or supplement are substituted using similar mode, without departing from structure of the invention or surmount the claims Defined scope, protection scope of the present invention all should be belonged to.

Claims (10)

1. a kind of production method of foam sheet surface film, it is characterized in that:Comprise the following steps:
Step 1:Using the coating mechanism including laminating pressure roller and laminating fixed roll, laminating pressure roller and laminating fixed roll are arranged side by side, and cover Gap is provided between combined pressure roller and laminating fixed roll;
Step 2:Foam sheet is released between laminating pressure roller and laminating fixed roll by foam sheet unreeling structure;
Step 3:The mould mouth of thin film extruding machine structure is disposed proximate to the gap between laminating pressure roller and laminating fixed roll, film extrusion Mechanism directly extrudes film on laminating pressure roller;
Step 4:Drive laminating pressure roller to rotate, directly cover the freshly extruded film with higher residual temperature under the cooperation of laminating fixed roll Close on foam sheet surface.
2. the production method of foam sheet surface as claimed in claim 1 film, it is characterized in that:It is freshly extruded in the step 4 The temperature range of film with higher residual temperature is 120-150 DEG C.
3. the production method of foam sheet surface as claimed in claim 1 film, it is characterised in that use following foam sheet Film device realizes the production method of foam sheet surface film:Foam sheet surface film device includes frame, thin Film extrusion mechanism, foam sheet unreeling structure, coating mechanism and rolling-up mechanism, thin film extruding machine structure, foam sheet unreeling structure, Coating mechanism and rolling-up mechanism are separately mounted in frame, and thin film extruding machine structure and foam sheet unreeling structure are installed in laminating The front of mechanism, rolling-up mechanism are arranged on the rear of coating mechanism;Coating mechanism includes laminating pressure roller and laminating fixed roll, laminating pressure Roller is set in parallel in frame with laminating fixed roll;The extrusion die of thin film extruding machine structure is located at the upper of laminating pressure roller and laminating fixed roll Side, and gap of the mould mouth of extrusion die between laminating pressure roller and laminating fixed roll.
4. the production method of foam sheet surface as claimed in claim 3 film, it is characterized in that:The laminating pressure roller is press polish Heating roller, the press polish heating roller body is interior to be provided with hot water channel and temperature controller.
5. the production method of foam sheet surface as claimed in claim 4 film, it is characterized in that:The coating mechanism is provided with position Adjusting means is put, the apparatus for adjusting position includes lifting unit and horizontal movement unit, and the horizontal movement unit is arranged on On lifting unit, the laminating pressure roller and laminating fixed roll are separately mounted in horizontal movement unit.
6. the production method of foam sheet surface as claimed in claim 5 film, it is characterized in that:The lifting unit and level Mobile unit includes Mobile base, screw mandrel, nut, handwheel and guide rod, and screw mandrel, guide rod be arranged in parallel, and nut is socketed in silk On bar, Mobile base is installed on the guide bar and is connected with nut, and handwheel may be rotatably mounted at one end of screw mandrel;Horizontal movement unit Screw mandrel, guide rod be arranged on lifting unit Mobile base on;The laminating pressure roller and laminating fixed roll are installed in and moved horizontally On the Mobile base of unit.
7. the production method of foam sheet surface as claimed in claim 5 film, it is characterized in that:The coating mechanism also includes Laminating deflector roll, the laminating deflector roll is arranged in frame, and the laminating deflector roll be arranged in parallel with laminating fixed roll.
8. the production method of foam sheet surface as claimed in claim 7 film, it is characterized in that:The coating mechanism and winding Trimming mechanism and haulage gear are also sequentially provided between mechanism.
9. the production method of foam sheet surface as claimed in claim 8 film, it is characterized in that:The trimming mechanism includes the One transition deflector roll, the second transition deflector roll, cutoff knife rack and two cutting knifes, the First Transition deflector roll, the second transition deflector roll and cutting knife Frame is separately mounted in frame, and the First Transition deflector roll and the second transition deflector roll are arranged side by side, and the cutoff knife rack is located at The top of second transition deflector roll, two cutting knifes install the both ends of cutoff knife rack respectively.
10. the production method of foam sheet surface as claimed in claim 8 film, it is characterized in that:The haulage gear includes Traction pressing cylinder, the first carry-over pinch rolls and the second carry-over pinch rolls, first carry-over pinch rolls are installed in rotation in frame, described to lead Impulse closes the top that cylinder is fixedly mounted on the first carry-over pinch rolls, and the traction pressing cylinder is connected with towing bracket, the work Spring is provided between stopper rod end and towing bracket, second carry-over pinch rolls are installed in rotation on towing bracket.
CN201711167778.1A 2017-11-21 2017-11-21 The production method of foam sheet surface film Withdrawn CN107804001A (en)

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CN109203408A (en) * 2018-08-30 2019-01-15 常州则玺装饰材料有限公司 A kind of preparation method of automobile soft seat pad
CN110165617A (en) * 2019-06-03 2019-08-23 张毕玚 A kind of electric wire orientation locking device
CN113003282A (en) * 2021-02-26 2021-06-22 浙江联翔智能家居股份有限公司 Production line for wide thermal adhesive wall cloth

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CN110165617A (en) * 2019-06-03 2019-08-23 张毕玚 A kind of electric wire orientation locking device
CN113003282A (en) * 2021-02-26 2021-06-22 浙江联翔智能家居股份有限公司 Production line for wide thermal adhesive wall cloth

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Application publication date: 20180316