CN107804001A - The production method of foam sheet surface film - Google Patents
The production method of foam sheet surface film Download PDFInfo
- Publication number
- CN107804001A CN107804001A CN201711167778.1A CN201711167778A CN107804001A CN 107804001 A CN107804001 A CN 107804001A CN 201711167778 A CN201711167778 A CN 201711167778A CN 107804001 A CN107804001 A CN 107804001A
- Authority
- CN
- China
- Prior art keywords
- laminating
- film
- foam sheet
- pressure roller
- sheet surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000006260 foam Substances 0.000 title claims abstract description 152
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000010030 laminating Methods 0.000 claims abstract description 172
- 239000010408 film Substances 0.000 claims abstract description 151
- 238000001125 extrusion Methods 0.000 claims abstract description 71
- 239000010409 thin film Substances 0.000 claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims description 68
- 238000000576 coating method Methods 0.000 claims description 34
- 239000011248 coating agent Substances 0.000 claims description 33
- 230000007704 transition Effects 0.000 claims description 23
- 230000033001 locomotion Effects 0.000 claims description 15
- 238000004804 winding Methods 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 14
- 238000003825 pressing Methods 0.000 claims description 12
- 238000005520 cutting process Methods 0.000 claims description 11
- 238000009966 trimming Methods 0.000 claims description 10
- 239000000853 adhesive Substances 0.000 abstract description 12
- 230000001070 adhesive effect Effects 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 8
- 238000007731 hot pressing Methods 0.000 abstract description 7
- 238000005253 cladding Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 description 22
- 239000004033 plastic Substances 0.000 description 21
- 229920003023 plastic Polymers 0.000 description 21
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 6
- 102000010637 Aquaporins Human genes 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 4
- 238000005187 foaming Methods 0.000 description 4
- 230000008676 import Effects 0.000 description 4
- -1 Polyethylene Polymers 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 108010063290 Aquaporins Proteins 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 2
- 230000033228 biological regulation Effects 0.000 description 2
- 238000000280 densification Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 235000012149 noodles Nutrition 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000003856 thermoforming Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 230000037452 priming Effects 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/02—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore of moulding techniques only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0021—Combinations of extrusion moulding with other shaping operations combined with joining, lining or laminating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2009/00—Layered products
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The present invention discloses a kind of production method of foam sheet surface film, and this production method releases foam sheet between laminating pressure roller and laminating fixed roll by foam sheet unreeling structure;The mould mouth of thin film extruding machine structure is disposed proximate to the gap between laminating pressure roller and laminating fixed roll, thin film extruding machine structure directly extrudes film on laminating pressure roller;Laminating pressure roller is driven to rotate, it is directly that the freshly extruded film with higher residual temperature is laminating on foam sheet surface under the cooperation of laminating fixed roll.The production method of this foam sheet surface film is breached traditionally using adhesive is laminating and the normal mode of hot pressing cladding, film is allowed fully to be adhered on foam sheet surface using the residual temperature on freshly extruded film, the film that the mould mouth of extrusion die is extruded carries out directly laminating before uncolled with foam sheet, it can be good at controlling extrusion film to be adhered on foam sheet surface, laminating effect is more preferable, structure is simpler, more energy-conserving and environment-protective.
Description
Technical field
It is especially a kind of to be applied on foam sheet the present invention relates to a kind of production method of foam sheet surface film
Spoon a kind of and film of foam sheet same material production method.
Background technology
Foam sheet refers to that its thickness is usually 1.5-3mm applied to the foamed plastics used in plastic thermoforming product;
Foamed plastics has the advantages that light, heat-insulated, buffering, insulation, anti-corrosion, cheap, therefore in commodity, packaging, industry, agriculture
Industry, transportation, war industry, aerospace industry are used widely, the hair of foamed plastics since China the 1990s
Exhibition is very rapid, wherein principal item have that polyurethane (PU) is soft and rigid foam, polystyrene (PS) foamed plastics and
Polyethylene (PE) foamed plastics three major types.The most foam sheet of application includes PS foaming, PP foaming, PET foaming now.Do not drench
The foam sheet rough surface of film, it is difficult to overlay film.
At present, the raw material applied to the disposable noodle bowl of making, plastics mess-tin use PP polypropylene materials mostly, and PP gathers
The plastic products such as propylene material is by extruding, the noodle bowl that thermoforming is fabricated to, mess-tin.But the material is more crisp, toughness is poor,
Its bend resistance and tear ability are poor, are easily broken.It is generally in foam sheet overlying to solve the problem
Film.The process of overlay film is at present:A layer of adhesive is first coated with foam sheet, then adhesive is dried, then in foamed sheet
Material overlying unifies layer film, finally carries out hot-forming.This coating processes it is complicated, step is relatively more, laminating effect
It is bad, buy in addition and also need to expend an expense when producing adhesive, production cost is very high, is unable to reach the mesh of energy-conserving and environment-protective
's.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of production method of foam sheet surface film, this foamed sheet
The production method of material surface film can be in one layer of reinforcement film laminating directly on a surface of foam sheet, and laminating effect is more preferable,
Structure is simpler, more energy-conserving and environment-protective.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is as follows:
A kind of production method of foam sheet surface film, it is characterized in that:Comprise the following steps:
Step 1:Using the coating mechanism including laminating pressure roller and laminating fixed roll, laminating pressure roller and laminating fixed roll are arranged side by side, and cover
Gap is provided between combined pressure roller and laminating fixed roll;
Step 2:Foam sheet is released between laminating pressure roller and laminating fixed roll by foam sheet unreeling structure;
Step 3:The mould mouth of thin film extruding machine structure is disposed proximate to the gap between laminating pressure roller and laminating fixed roll, film extrusion
Mechanism directly extrudes film on laminating pressure roller;
Step 4:Drive laminating pressure roller to rotate, directly cover the freshly extruded film with higher residual temperature under the cooperation of laminating fixed roll
Close on foam sheet surface.
In the above method, the gap of the mould mouth of thin film extruding machine structure between laminating pressure roller and laminating fixed roll, breach
Traditionally using adhesive is laminating and the normal mode of hot pressing cladding, make film fully viscous using the residual temperature on freshly extruded film
It is attached on foam sheet surface so that the film of the mould mouth extrusion of extrusion die can be carried out before uncolled with foam sheet
It is directly laminating, it can be good at controlling extrusion film to be adhered on foam sheet surface.Film and foam sheet progress are laminating, this
In using laminating pressure roller and laminating fixed roll suppress laminating, the complete of film and foam sheet is realized by the pressure of laminating pressure roller
It is complete laminating;Because the material of the film is identical with the material that foam sheet uses, when by laminating pressure roller, due to just squeezing
The film temperature gone out is higher, and surface-active is far above the surface-active that is heated of cold film, when laminating, film and foaming
Sheet material interpenetrates, and forms the tack coat of densification so that the combination between film and foam sheet is closer, than glue bonding more
Closely, it need not add any adhesive and solvent, and without processes such as coating adhesive, drying and hot pressing, laminating effect is more
Good, structure is simpler, more energy-conserving and environment-protective.
As the preferred scheme of the present invention, the temperature range of the freshly extruded film with higher residual temperature is in the step 4
120-150℃。
As the preferred scheme of the present invention, the production method of foam sheet surface film is drenched using following foam sheet
For film device come what is realized, the foam sheet surface film device includes frame, thin film extruding machine structure, foam sheet unreeling machine
Structure, coating mechanism and rolling-up mechanism, thin film extruding machine structure, foam sheet unreeling structure, coating mechanism and rolling-up mechanism are pacified respectively
In frame, thin film extruding machine structure and foam sheet unreeling structure are installed in the front of coating mechanism, rolling-up mechanism installation
At the rear of coating mechanism;Coating mechanism includes laminating pressure roller and laminating fixed roll, and laminating pressure roller is set in parallel in laminating fixed roll
In frame;The extrusion die of thin film extruding machine structure is located at the top of laminating pressure roller and laminating fixed roll, and the mould mouth of extrusion die
Close to the gap between laminating pressure roller and laminating fixed roll.
In said structure, extrusion die is located at the top of laminating pressure roller and laminating fixed roll, and the mould mouth of extrusion die leans on
Closely gap between laminating pressure roller and laminating fixed roll, breach traditionally using adhesive is laminating and the conventional mould of hot pressing cladding
Formula, film is allowed fully to be adhered on foam sheet surface using the residual temperature on freshly extruded film so that the mould mouth of extrusion die
The film of extrusion can be directly laminating with foam sheet progress before uncolled, can be good at controlling extrusion film to be adhered to
On foam sheet surface.
As the preferred scheme of the present invention, the mould mouth of the extrusion die and the distance in the gap are 2-3cm.Passing through will
The mould mouth of extrusion die is arranged to 2-3cm with the distance in the gap so that and the film of extrusion has suitable tack temperature, and
And make film that there is stable form, it can be good at controlling extrusion film to be adhered to foam sheet surface.
As the preferred scheme of the present invention, the laminating pressure roller is press polish heating roller, is provided with the press polish heating roller body
Hot water channel and temperature controller.By this sets, about 60 DEG C of hot water are filled into hot water channel, water temperature is controlled using temperature controller,
So that the temperature control of press polish heating roll body, at 60 DEG C or so, its temperature will not after freshly extruded film touches press polish heating roller
It is rapid cooled so that film can be directly laminating with foam sheet progress before uncolled, can be good at control extrusion
Film is adhered on foam sheet surface.
As the preferred scheme of the present invention, the gap size between the laminating pressure roller and laminating fixed roll is 0.1-0.3mm.
By this set, in the presence of laminating pressure roller, plastic melt carries out film on foam sheet surface, and the thickness of film is by covering
Gap control between combined pressure roller and laminating fixed roll.Because the gap size between laminating pressure roller and laminating fixed roll is 0.1-
Thus the film general thickness on foam sheet surface is 0.1-0.3mm to 0.3mm, and the thickness of the foam sheet of non-film is usually
1.5-3mm, thickness of the foam sheet after laminating pressure roller press polish after film is typically in 1.6-3.3mm.
As the further preferred scheme of the present invention, the coating mechanism is provided with apparatus for adjusting position, the position adjustments
Device includes lifting unit and horizontal movement unit, and the horizontal movement unit is arranged on lifting unit, the laminating pressure roller
It is separately mounted to laminating fixed roll in horizontal movement unit.This apparatus for adjusting position regulation operation very simple, it is adjustable
Scope is bigger, and the installation site of laminating pressure roller and laminating fixed roll is adjusted by apparatus for adjusting position, and then allows extrusion die
Mould mouth and the distance in gap be maintained between 2-3cm so that the film of the mould mouth extrusion of extrusion die can it is uncolled it
The progress of preceding and foam sheet is directly laminating, can be good at controlling extrusion film to be adhered on foam sheet surface.If extrusion
The mould mouth of die head and the distance in gap cause freshly extruded film temperature too high or too low less or greater than 2-3cm, unfavorable
It is adhered in film on foam sheet surface.
As further preferred embodiments of the present invention, the lifting unit and horizontal movement unit include Mobile base,
Screw mandrel, nut, handwheel and guide rod, screw mandrel, guide rod are be arranged in parallel, and nut is socketed on screw mandrel, and Mobile base, which is arranged on, to be oriented to
It is connected on bar and with nut, handwheel may be rotatably mounted at one end of screw mandrel;Screw mandrel, the guide rod of horizontal movement unit, which are arranged on, to be risen
On the Mobile base for dropping unit;The laminating pressure roller and laminating fixed roll are installed on the Mobile base of horizontal movement unit.Pass through hand
Turn is started to take turns and screw mandrel is finely adjusted with vertical direction in the horizontal direction, to adjust the mould mouth of extrusion die and gap(It is laminating
Gap between pressure roller and laminating fixed roll)The distance between.
As the preferred scheme of the present invention, the thin film extruding machine structure includes extruder barrel, hopper, extrusion net-changing device and drive
Dynamic motor, the extruder barrel and motor are separately mounted in frame, and the hopper is arranged on extruder barrel, described to squeeze
Go out net-changing device in extruder barrel, the extrusion die is arranged on the end of extruder barrel, is set inside the extruder barrel
There are screw rod, the rotating shaft connection of the screw rod and motor;The foam sheet unreeling structure is located at the top of extrusion die.It is logical
Cross and plastics material grain is added in hopper, enter in the extruder barrel of heating, drive screw rod rotation to carry out by motor
Stirring, plastics material grain melt, gradually become in fluid state while stirring under the rotation of screw rod and the heating of extruder barrel
Plastic melt, then plastic melt filtered by extruding net-changing device, finally from extrusion die under the pressure of extruder barrel
Mould mouth extrusion film.Extrusion net-changing device is mainly iron wire, iron filings and the grains of sand in filtering plastic melt, to be determined in normal production
Web plate in Shi Genghuan net-changing devices, impurity is avoided excessively to block the web plate of extrusion net-changing device, when causing the extruder barrel to extrude
Pressure is excessive, damages web plate, does not have the effect of filtering.The time that web plate is changed at general interval in normal production is one hour
Once.
As the further preferred scheme of the present invention, the mould mouth of the extrusion die is in bar shaped flat, the mould mouth
Length is 1m, width 2-3mm.The mould mouth width of extrusion die is unsuitable excessive, in order to avoid extruded from the mould mouth of extrusion die thin
Film is too thick, causes the film thickness for adhering to foam sheet surface blocked up.
As the preferred scheme of the present invention, foam sheet is additionally provided between the foam sheet unreeling structure and coating mechanism
Introducing mechanism, the foam sheet introducing mechanism include the first deflector roll, the second deflector roll and import fixing roller, and the foam sheet is put
Volume mechanism and the first deflector roll are arranged side by side, and second deflector roll and importing fixing roller are oppositely arranged and be located under the first deflector roll
Side.Foam sheet is transported on the second deflector roll on foam sheet unreeling structure by the first deflector roll, is imported fixing roller and is consolidated
Surely foam sheet is lived, foam sheet double swerve in course of conveying is prevented, film can be allowed successfully to imported into foam sheet
Surface is simultaneously smoothly transported on coating mechanism.
As the preferred scheme of the present invention, trimming mechanism is also sequentially provided between the coating mechanism and rolling-up mechanism and is led
Draw mechanism.
As the further preferred scheme of the present invention, the trimming mechanism include First Transition deflector roll, the second transition deflector roll,
Cutoff knife rack and two cutting knifes, the First Transition deflector roll, the second transition deflector roll and cutoff knife rack are separately mounted in frame, and described
One transition deflector roll and the second transition deflector roll are arranged side by side, and the cutoff knife rack is located at the top of the second transition deflector roll, and described two
Cutting knife is installed respectively the both ends of cutoff knife rack.Foam sheet after film needs to carry out trimming, because in extrusion sheet
Process sheet material rim charge is convenient to the rewinding of follow-up sheet material because needs in uneven thickness are cut off.Foam sheet after film
Trimming mechanism is oriented to from coating mechanism so that the foam sheet after film is smoothly transported to cutting knife using First Transition deflector roll
Lower section, in the presence of haulage gear and rolling-up mechanism, two cutting knifes are cut to two side layers of the foam sheet after film
Remove.
As the further preferred scheme of the present invention, the haulage gear includes traction pressing cylinder, towing bracket, bullet
Spring, the first carry-over pinch rolls and the second carry-over pinch rolls, first carry-over pinch rolls are installed in rotation in frame, the traction pressing cylinder
The top of the first carry-over pinch rolls is fixedly mounted on, towing bracket is connected with the piston rod of traction pressing cylinder, and spring is arranged on traction
Between the piston-rod end and towing bracket that press cylinder, second carry-over pinch rolls are installed in rotation on towing bracket.It is logical
Such setting is crossed, when the up and down motion of traction pressing cylinder, drives the second carry-over pinch rolls to transport up and down by towing bracket
It is dynamic.When traction pressing cylinder moves downward, the second carry-over pinch rolls are driven to decline, the second carry-over pinch rolls are applied to the surface of the first carry-over pinch rolls
Add a pressure so that after the foam sheet stress through the first carry-over pinch rolls and the second carry-over pinch rolls stretches, be drawn into
Rolling-up mechanism, more preferable winding effect is played to foam sheet, and draw pressing cylinder spring in bonding processes play it is slow
Punching acts on, and ensures that caused pressure is appropriate between the first carry-over pinch rolls and the second carry-over pinch rolls.
As the preferred scheme of the present invention, the rolling-up mechanism includes Scroll and winding motor, and the Scroll can turn
It is arranged on dynamicly in frame, output shaft and the winding axis connection of the winding motor.By this set, winding motor, which drives, to be received
Spool realizes the winding to the foam sheet after film, while winding power caused by winding motor is also the leaching of foam sheet surface
The traction power of film device;Foam sheet after film is transported on Scroll by haulage gear, and sheet material wound on receipts
On spool, the production process of whole foam sheet film is completed.
The present invention compared with prior art, has the following advantages that:
The production method of this foam sheet surface film is breached traditionally using adhesive is laminating and the routine of hot pressing cladding
Pattern, film is allowed fully to be adhered on foam sheet surface using the residual temperature on freshly extruded film so that the mould of extrusion die
The film of mouth extrusion can be directly laminating with foam sheet progress before uncolled, can be good at controlling extrusion film adhesion
On foam sheet surface.Because the material of the film is identical with the material that foam sheet uses, by laminating pressure roller when
Wait, because freshly extruded film temperature is higher, and surface-active is far above the surface-active that cold film is heated, laminating
When, film interpenetrates with foam sheet, forms the tack coat of densification so that the combination between film and foam sheet is tighter
Close, closer than glue bonding, it need not add any adhesive and solvent, without coating adhesive, drying and hot pressing etc.
Process, laminating effect is more preferable, and structure is simpler, more energy-conserving and environment-protective.
Brief description of the drawings
Fig. 1 is the structural representation of the embodiment of the present invention 1;
Fig. 2 is the schematic diagram of apparatus for adjusting position in the embodiment of the present invention 1.
Embodiment
The present invention is specifically described with specific embodiment below in conjunction with the accompanying drawings.
Embodiment 1
As shown in Figure 1-2, the production method of the foam sheet surface film in the present embodiment, comprises the following steps:
Step 1:Using the coating mechanism 4 for including laminating pressure roller 41 and laminating fixed roll 42, laminating pressure roller 41 and laminating fixed roll 42 are simultaneously
Row is set, and gap is provided between laminating pressure roller 41 and laminating fixed roll 42;
Step 2:Foam sheet is released between laminating pressure roller 41 and laminating fixed roll 42 by foam sheet unreeling structure 3;
Step 3:The mould mouth 211 of thin film extruding machine structure 2 is disposed proximate to the gap between laminating pressure roller 41 and laminating fixed roll 42,
Thin film extruding machine structure 2 is directly extruded film on laminating pressure roller 41;
Step 4:Laminating pressure roller 41 is driven to rotate, directly will be freshly extruded thin with higher residual temperature under the cooperation of laminating fixed roll 42
Film is laminating on foam sheet surface.
The temperature range of the freshly extruded film with higher residual temperature is 120-150 DEG C in step 4.
In the above method, the seam of the mould mouth 211 of thin film extruding machine structure 2 between laminating pressure roller 41 and laminating fixed roll 42
Gap, breach traditionally using adhesive is laminating and the normal mode of hot pressing cladding, allowed using the residual temperature on freshly extruded film
Film is fully adhered on foam sheet surface so that the film that the mould mouth 211 of extrusion die 21 is extruded can it is uncolled it
The progress of preceding and foam sheet is directly laminating, can be good at controlling extrusion film to be adhered on foam sheet surface.
The production method of foam sheet surface film realized using following foam sheet film device, foam sheet table
Face film device includes frame 1, thin film extruding machine structure 2, foam sheet unreeling structure 3, coating mechanism 4 and rolling-up mechanism 5, film
Extrusion mechanism 2, foam sheet unreeling structure 3, coating mechanism 4 and rolling-up mechanism 5 are separately mounted in frame 1, thin film extruding machine
Structure 2 and foam sheet unreeling structure 3 are installed in the front of coating mechanism 4, and rolling-up mechanism 5 is arranged on the rear of coating mechanism 4;
Coating mechanism 4 includes laminating pressure roller 41 and laminating fixed roll 42, and laminating pressure roller 41 is set in parallel in frame 1 with laminating fixed roll 42;
The extrusion die 21 of thin film extruding machine structure 2 is located at the top of laminating pressure roller 41 and laminating fixed roll 42, and the mould of extrusion die 21
Gap of the mouth 211 between laminating pressure roller 41 and laminating fixed roll 42.
The mould mouth 211 of extrusion die 21 and the distance in gap are 2cm.
Laminating pressure roller 41 is press polish heating roller, and hot water channel and temperature controller are provided with press polish heating roller body.Set by this
Put, about 60 DEG C of hot water are filled into hot water channel, water temperature is controlled using temperature controller so that the temperature control of press polish heating roll body exists
60 DEG C or so, its temperature will not be cooled rapidly after freshly extruded film touches press polish heating roller so that film can be not
Before cooling and foam sheet progress is directly laminating, can be good at controlling extrusion film to be adhered on foam sheet surface.
Gap size between laminating pressure roller 41 and laminating fixed roll 42 is 0.1mm.By this set, in laminating pressure roller
Under effect, plastic melt carries out film on foam sheet surface, and the thickness of film is by the seam between laminating pressure roller and laminating fixed roll
Gap controls.Because the gap size between laminating pressure roller and laminating fixed roll is general for the film on 0.1mm thus foam sheet surface
Thickness is 0.1mm, and the thickness of the foam sheet of non-film is usually 1.5-3mm, and the foam sheet after film passes through laminating pressure
Thickness after roll-in light is typically in 1.6-3.1mm.
Coating mechanism 4 is provided with apparatus for adjusting position 6, and apparatus for adjusting position 6 includes lifting unit 61 and horizontal movement unit
62, horizontal movement unit 62 is arranged on lifting unit 61, and laminating pressure roller 41 and laminating fixed roll 42 are separately mounted to move horizontally
On unit 62.
Horizontal movement unit 62 is Mobile base 621, screw mandrel 622, nut 623, handwheel 624 and guide rod 625, screw mandrel 622,
Guide rod 625 is be arranged in parallel, and nut 623 is socketed on screw mandrel 622, and Mobile base 621 is arranged on guide rod 625 and and nut
623 connections, handwheel 624 may be rotatably mounted at one end of screw mandrel 622;Laminating pressure roller 41 and laminating fixed roll 42 are installed in horizontal shifting
On the Mobile base 621 of moving cell 62.Handwheel 624 is manually rotated to be finely adjusted screw mandrel 622 in the horizontal direction, it is crowded to adjust
Go out mould mouth 211 and the gap of die head 21(Gap between laminating pressure roller 41 and laminating fixed roll 42)The distance between.
Lifting unit 61 is Mobile base 611, screw mandrel 612, nut 613, handwheel 614 and guide rod 615, screw mandrel 612, is led
Be arranged in parallel to bar 615, nut 613 is socketed on screw mandrel 612, Mobile base 611 be arranged on guide rod 615 on and with nut 613
Connection, handwheel 614 may be rotatably mounted at one end of screw mandrel 612;Screw mandrel 622, the guide rod 625 of horizontal movement unit 62 are arranged on
On the Mobile base 611 of lifting unit 61.Manually rotate handwheel 614 to be finely adjusted screw mandrel 612 in vertical direction, to adjust
The mould mouth 211 of extrusion die 21 and gap(Gap between laminating pressure roller 41 and laminating fixed roll 42)The distance between.
This regulation of apparatus for adjusting position 6 operation very simple, adjustable scope is bigger, passes through apparatus for adjusting position
6 adjust the installation site of laminating pressure roller 41 and laminating fixed roll 42, and then allow to adjust the mould mouth 211 of extrusion die 21 and gap
Distance be maintained between 2-3cm so that the film that the mould mouth 211 of extrusion die 21 is extruded before uncolled and can foam
Sheet material progress is directly laminating, can be good at controlling extrusion film to be adhered on foam sheet surface.If to adjust extrusion mould
First 21 mould mouth 211 and the distance in gap cause freshly extruded film temperature too high or too low less or greater than 2-3cm,
It is unfavorable for film to be adhered on foam sheet surface.
Coating mechanism 4 also includes laminating deflector roll 43, and laminating deflector roll 43 is arranged in frame 1, and laminating deflector roll 43 is with covering
Fixed roll 42 is closed to be arranged in parallel.
Thin film extruding machine structure 2 includes extruder barrel 22, hopper 23, extrusion net-changing device 24 and motor 25, extruder barrel
22 and motor 25 be separately mounted in frame 1, hopper 33 be arranged on extruder barrel 22 on, extrusion net-changing device 24 be arranged on squeeze
Go out in machine barrel 22, extrusion die 21 is arranged on the end of extruder barrel 22, and the inside of extruder barrel 22 is provided with screw rod 26, screw rod 26 and
The rotating shaft connection of motor 25;Foam sheet unreeling structure 3 is located at the top of extrusion die 21.By the way that plastics material grain is added
Into hopper 23, enter in the extruder barrel 22 of heating, drive the rotation of screw rod 26 to be stirred by motor 25, plastics
Expect that grain under the rotation of screw rod 26 and the heating of extruder barrel 22, melts, gradually become the plastics in fluid state while stirring
Melt, then plastic melt filtered by extruding net-changing device 24, finally from extrusion die under the pressure of extruder barrel 22
21 extrusion film of mould mouth 211.
The mould mouth 211 of extrusion die 21 is in bar shaped flat, and the length of mould mouth 211 is 1m, width 2-3mm.Extrude mould
First 21 width of mould mouth 211 is unsuitable excessive, in order to avoid the film extruded from the mould mouth 211 of extrusion die 21 is too thick, causes to adhere to
The film thickness on foam sheet surface is blocked up.
Foam sheet introducing mechanism 7 is additionally provided between foam sheet unreeling structure 3 and coating mechanism 4, foam sheet imports
Mechanism 7 includes the first deflector roll 71, the second deflector roll 72 and imports fixing roller 73, and the deflector roll 71 of foam sheet unreeling structure 3 and first is simultaneously
Row is set, and the second deflector roll 72 and importing fixing roller 73 are oppositely arranged and positioned at the lower section of the first deflector roll 71.Foam sheet wound on
It is transported on foam sheet unreeling structure 3 by the first deflector roll 71 on the second deflector roll 72, imports fixing roller 73 and fix foamed sheet
Material, foam sheet double swerve in course of conveying is prevented, film can be allowed successfully to imported into foam sheet surface and steady
Ground is transported on coating mechanism 4.
Trimming mechanism 8 and haulage gear 9 are also sequentially provided between coating mechanism 4 and rolling-up mechanism 5.
Trimming mechanism 8 includes First Transition deflector roll 81, the second transition deflector roll 82, cutoff knife rack 83 and two cutting knifes 84, and first
Transition deflector roll 81, the second transition deflector roll 82 and cutoff knife rack 83 are separately mounted in frame 1, the transition of First Transition deflector roll 81 and second
Deflector roll 82 is arranged side by side, and cutoff knife rack 83 is located at the top of the second transition deflector roll 82, and two cutting knifes 84 install cutoff knife rack respectively
83 both ends.Foam sheet after film need carry out trimming because extrusion sheet process sheet material rim charge due to thickness
Spend uneven needs to be cut off, be convenient to the rewinding of follow-up sheet material.Foam sheet after film utilizes First Transition deflector roll 81
Trimming mechanism 8 is oriented to from coating mechanism 4 so that the foam sheet after film is smoothly transported to the lower section of cutting knife 84, is drawing
In the presence of mechanism 9 and rolling-up mechanism 5, two cutting knifes 84 are cut off to two side layers of the foam sheet after film.
Haulage gear 9 includes traction pressing cylinder 91, towing bracket 92, spring 93, the first carry-over pinch rolls 94 and the second traction
Roller 95, the first carry-over pinch rolls 94 are installed in rotation in frame 1, and traction pressing cylinder 91 is fixedly mounted on the first carry-over pinch rolls 95
Top, towing bracket 92 are connected with the piston rod of traction pressing cylinder 91, and spring 93 is arranged on the piston of traction pressing cylinder 91
Between bar end and towing bracket 92, the second carry-over pinch rolls 95 are installed in rotation on towing bracket 92.
Rolling-up mechanism 5 includes Scroll 51 and winding motor(Do not indicated in figure), Scroll 51 is installed in rotation on machine
On frame 1, the output shaft of winding motor is connected with Scroll 51.By this set, winding motor drives the realization pair of Scroll 51
The winding of foam sheet after film, while winding power is also leading for foam sheet surface film device caused by winding motor
Priming power;Foam sheet after film is transported on Scroll 51 by haulage gear 9, and sheet material wound on Scroll 51
On, complete the production process of whole foam sheet film.
Embodiment 2
The difference of the production method and embodiment 1 of foam sheet surface film in the present embodiment is:
The mould mouth of the extrusion die and the distance in the gap are 2.5cm.By by the mould mouth of extrusion die and the gap
Distance be arranged to 2.5cm so that the film of extrusion has suitable tack temperature, and film is had stable form,
It can be good at controlling extrusion film to be adhered to foam sheet surface.
Embodiment 3
The difference of the production method and embodiment 1 of foam sheet surface film in the present embodiment is:
The mould mouth of the extrusion die and the distance in the gap are 3cm.By by the mould mouth of extrusion die and the gap
Distance is arranged to 3cm so that the film of extrusion has suitable tack temperature, and film is had stable form, can
Control extrusion film well is adhered to foam sheet surface.
Embodiment 4
The difference of the production method and embodiment 1 of foam sheet surface film in the present embodiment is:
Gap size between laminating pressure roller and laminating fixed roll is 0.2mm.By this set, in the presence of laminating pressure roller,
Plastic melt carries out film on foam sheet surface, and the thickness of film is controlled by the gap between laminating pressure roller and laminating fixed roll.
Because the gap size between laminating pressure roller and laminating fixed roll is that thus the film general thickness on foam sheet surface is 0.2mm
0.2mm, and the thickness of the foam sheet of non-film is usually 1.5-3mm, the foam sheet after film passes through laminating pressure roller press polish
Thickness afterwards is typically in 1.7-3.2mm.
Embodiment 5
The difference of the production method and embodiment 1 of foam sheet surface film in the present embodiment is:
Gap size between laminating pressure roller and laminating fixed roll is 0.3mm.By this set, in the presence of laminating pressure roller,
Plastic melt carries out film on foam sheet surface, and the thickness of film is controlled by the gap between laminating pressure roller and laminating fixed roll.
Because the gap size between laminating pressure roller and laminating fixed roll is that thus the film general thickness on foam sheet surface is 0.3mm
0.3mm, and the thickness of the foam sheet of non-film is usually 1.5-3mm, the foam sheet after film passes through laminating pressure roller press polish
Thickness afterwards is typically in 1.8-3.3mm.
Furthermore, it is necessary to illustrate, the specific embodiment, its each several part title etc. described in this specification can not
Together, the equivalent or simple change that all construction, feature and principles according to described in inventional idea of the present invention are done, is included in the present invention
In the protection domain of patent.Those skilled in the art can do various each to described specific embodiment
The modification of sample or supplement are substituted using similar mode, without departing from structure of the invention or surmount the claims
Defined scope, protection scope of the present invention all should be belonged to.
Claims (10)
1. a kind of production method of foam sheet surface film, it is characterized in that:Comprise the following steps:
Step 1:Using the coating mechanism including laminating pressure roller and laminating fixed roll, laminating pressure roller and laminating fixed roll are arranged side by side, and cover
Gap is provided between combined pressure roller and laminating fixed roll;
Step 2:Foam sheet is released between laminating pressure roller and laminating fixed roll by foam sheet unreeling structure;
Step 3:The mould mouth of thin film extruding machine structure is disposed proximate to the gap between laminating pressure roller and laminating fixed roll, film extrusion
Mechanism directly extrudes film on laminating pressure roller;
Step 4:Drive laminating pressure roller to rotate, directly cover the freshly extruded film with higher residual temperature under the cooperation of laminating fixed roll
Close on foam sheet surface.
2. the production method of foam sheet surface as claimed in claim 1 film, it is characterized in that:It is freshly extruded in the step 4
The temperature range of film with higher residual temperature is 120-150 DEG C.
3. the production method of foam sheet surface as claimed in claim 1 film, it is characterised in that use following foam sheet
Film device realizes the production method of foam sheet surface film:Foam sheet surface film device includes frame, thin
Film extrusion mechanism, foam sheet unreeling structure, coating mechanism and rolling-up mechanism, thin film extruding machine structure, foam sheet unreeling structure,
Coating mechanism and rolling-up mechanism are separately mounted in frame, and thin film extruding machine structure and foam sheet unreeling structure are installed in laminating
The front of mechanism, rolling-up mechanism are arranged on the rear of coating mechanism;Coating mechanism includes laminating pressure roller and laminating fixed roll, laminating pressure
Roller is set in parallel in frame with laminating fixed roll;The extrusion die of thin film extruding machine structure is located at the upper of laminating pressure roller and laminating fixed roll
Side, and gap of the mould mouth of extrusion die between laminating pressure roller and laminating fixed roll.
4. the production method of foam sheet surface as claimed in claim 3 film, it is characterized in that:The laminating pressure roller is press polish
Heating roller, the press polish heating roller body is interior to be provided with hot water channel and temperature controller.
5. the production method of foam sheet surface as claimed in claim 4 film, it is characterized in that:The coating mechanism is provided with position
Adjusting means is put, the apparatus for adjusting position includes lifting unit and horizontal movement unit, and the horizontal movement unit is arranged on
On lifting unit, the laminating pressure roller and laminating fixed roll are separately mounted in horizontal movement unit.
6. the production method of foam sheet surface as claimed in claim 5 film, it is characterized in that:The lifting unit and level
Mobile unit includes Mobile base, screw mandrel, nut, handwheel and guide rod, and screw mandrel, guide rod be arranged in parallel, and nut is socketed in silk
On bar, Mobile base is installed on the guide bar and is connected with nut, and handwheel may be rotatably mounted at one end of screw mandrel;Horizontal movement unit
Screw mandrel, guide rod be arranged on lifting unit Mobile base on;The laminating pressure roller and laminating fixed roll are installed in and moved horizontally
On the Mobile base of unit.
7. the production method of foam sheet surface as claimed in claim 5 film, it is characterized in that:The coating mechanism also includes
Laminating deflector roll, the laminating deflector roll is arranged in frame, and the laminating deflector roll be arranged in parallel with laminating fixed roll.
8. the production method of foam sheet surface as claimed in claim 7 film, it is characterized in that:The coating mechanism and winding
Trimming mechanism and haulage gear are also sequentially provided between mechanism.
9. the production method of foam sheet surface as claimed in claim 8 film, it is characterized in that:The trimming mechanism includes the
One transition deflector roll, the second transition deflector roll, cutoff knife rack and two cutting knifes, the First Transition deflector roll, the second transition deflector roll and cutting knife
Frame is separately mounted in frame, and the First Transition deflector roll and the second transition deflector roll are arranged side by side, and the cutoff knife rack is located at
The top of second transition deflector roll, two cutting knifes install the both ends of cutoff knife rack respectively.
10. the production method of foam sheet surface as claimed in claim 8 film, it is characterized in that:The haulage gear includes
Traction pressing cylinder, the first carry-over pinch rolls and the second carry-over pinch rolls, first carry-over pinch rolls are installed in rotation in frame, described to lead
Impulse closes the top that cylinder is fixedly mounted on the first carry-over pinch rolls, and the traction pressing cylinder is connected with towing bracket, the work
Spring is provided between stopper rod end and towing bracket, second carry-over pinch rolls are installed in rotation on towing bracket.
Priority Applications (1)
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CN201711167778.1A CN107804001A (en) | 2017-11-21 | 2017-11-21 | The production method of foam sheet surface film |
Applications Claiming Priority (1)
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CN201711167778.1A CN107804001A (en) | 2017-11-21 | 2017-11-21 | The production method of foam sheet surface film |
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CN107804001A true CN107804001A (en) | 2018-03-16 |
Family
ID=61580882
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CN201711167778.1A Withdrawn CN107804001A (en) | 2017-11-21 | 2017-11-21 | The production method of foam sheet surface film |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109203408A (en) * | 2018-08-30 | 2019-01-15 | 常州则玺装饰材料有限公司 | A kind of preparation method of automobile soft seat pad |
CN110165617A (en) * | 2019-06-03 | 2019-08-23 | 张毕玚 | A kind of electric wire orientation locking device |
CN113003282A (en) * | 2021-02-26 | 2021-06-22 | 浙江联翔智能家居股份有限公司 | Production line for wide thermal adhesive wall cloth |
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CN110165617A (en) * | 2019-06-03 | 2019-08-23 | 张毕玚 | A kind of electric wire orientation locking device |
CN113003282A (en) * | 2021-02-26 | 2021-06-22 | 浙江联翔智能家居股份有限公司 | Production line for wide thermal adhesive wall cloth |
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Application publication date: 20180316 |