CN107803942A - The mechanical equivalent of light excavation method of barrette linear cutting equipment and ground consisting of hard rock barrette - Google Patents

The mechanical equivalent of light excavation method of barrette linear cutting equipment and ground consisting of hard rock barrette Download PDF

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Publication number
CN107803942A
CN107803942A CN201710985693.8A CN201710985693A CN107803942A CN 107803942 A CN107803942 A CN 107803942A CN 201710985693 A CN201710985693 A CN 201710985693A CN 107803942 A CN107803942 A CN 107803942A
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CN
China
Prior art keywords
barrette
stake holes
cast
cutting equipment
square
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Granted
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CN201710985693.8A
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Chinese (zh)
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CN107803942B (en
Inventor
李金会
苏井高
刘振奇
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China Construction Civil Engineering Co Ltd
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China Construction Civil Engineering Co Ltd
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Priority to CN201710985693.8A priority Critical patent/CN107803942B/en
Publication of CN107803942A publication Critical patent/CN107803942A/en
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Publication of CN107803942B publication Critical patent/CN107803942B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/02Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
    • B28D1/04Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/02Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00Special methods or apparatus for drilling
    • E21B7/02Drilling rigs characterized by means for land transport with their own drive, e.g. skid mounting or wheel mounting
    • E21B7/025Rock drills, i.e. jumbo drills

Abstract

The present invention relates to the excavation technology field of barrette, discloses a kind of mechanical equivalent of light excavation method of barrette linear cutting equipment and ground consisting of hard rock barrette.The present invention comprises the following steps:Levelling of the land;Surveying setting-out;Circular pile hole construction:Using Spiral digging machine, circular stake holes is excavated in the middle part of barrette, until the projected depth of stake holes;Square stake holes contour line cutting:Using barrette linear cutting equipment, successively cut along square stake holes contour line, each depth of cut is 500 1000mm, and the rock in square stake holes is cut into multiple block building stones of small volume;The scarfing cinder of square stake holes:Using Spiral digging machine, the block building stones inside square stake holes are crushed, is lifted, slagged tap, first layer is completed and excavates;Repeat step four and step 5, are successively cut and scarfing cinder, until reaching the projected depth of square stake holes.Mechanization degree of the present invention is high, and construction precision is high, and construction quality is stable, easy to control, and efficiency of construction is high.

Description

The mechanical equivalent of light excavation method of barrette linear cutting equipment and ground consisting of hard rock barrette
Technical field
The present invention relates to the excavation technology field of barrette, more particularly to a kind of barrette linear cutting equipment and hard rock The mechanical equivalent of light excavation method of layer barrette.
Background technology
The reason for barrette is because of self structure, mechanical property are better than circular stake, and barrette is cut compared with toroidal waiting Face, etc. there is bigger side friction area in the case of material, thus there is bigger side-friction force so that square pile bearing capacity Better than circular stake.
The equipment on the market for stake pore-forming is mainly Spiral digging machine at present, but Spiral digging machine can only be directly used in circular stake Drilling construction, and the construction of barrette is mainly Traditional Man excavation pile construction technique, and minitype cutting machine is used by workmen Or water drilling drilling, vertical degree of the peg hole, flatness are affected by human factors larger, there is that stake holes easily tilts, torsional deformation rate is big Problem, the dependence that drilling construction quality operates level and objective condition to workmen is larger, and construction quality stability is poor, no Easy to control, efficiency of construction is low, and security risk is high.
The content of the invention
The present invention provides a kind of mechanization degree height, and construction precision is high, and construction quality is stable, easy to control, efficiency of construction The mechanical equivalent of light excavation method and barrette linear cutting equipment of high ground consisting of hard rock barrette.
The technical problem of solution is:The existing construction method of barrette workmen is operated it is horizontal and objective condition according to Bad property is larger, and vertical degree of the peg hole, flatness are all largely influenceed by human factor, stake holes are present and are easily tilted, distort The problem of deformation rate is big, construction quality stability is poor, is difficult to control, and efficiency of construction is low, and security risk is high.
In order to solve the above technical problems, the present invention adopts the following technical scheme that:
Barrette linear cutting equipment of the present invention, including main frame running gear, fixed vertical rod, dynamical system and drilling rod, fixed vertical rod The front end of main frame running gear is arranged on, dynamical system drives drilling rod rotary motion, is provided with positioner on drilling rod, its feature It is:Also include diced system;The diced system is arranged on drilling rod termination, including transmission mechanism, cast-cutting saw slice and flexible oil Cylinder, the transmission mechanism include horizontally disposed power transmission shaft, vertically arranged axle converter and shell, the output end and axle of drilling rod The input connection of converter, the output end of axle converter and the input of power transmission shaft connect, and driving power transmission shaft is in perpendicular Inside rotate, and then drive the symmetrically arranged cast-cutting saw slice rotation of both ends of the drive shaft;The casing is in power transmission shaft and axle On the outside of converter, and it is connected with drilling rod termination lateral wall, telescopic oil cylinder one end and housing hinge, the other end is cut with scissors with fixed vertical rod Connect, telescopic oil cylinder driving diced system moves downward.
Barrette linear cutting equipment of the present invention, further, the cast-cutting saw slice is alloy metal saw blade, the public affairs of cast-cutting saw slice Claim a diameter of 500-1000mm.
Barrette linear cutting equipment of the present invention, further, the diced system also include cast-cutting saw slice protective cover, cutting Saw blade protective cover is rigidly connected by connecting rod and shell.
Barrette linear cutting equipment of the present invention, further, in addition to cooling system, cooling system include water-supply-pipe and set The shower nozzle at water outlet pipe outlet is put, the shower nozzle is arranged between two cast-cutting saw slices.
Barrette linear cutting equipment of the present invention, further, the quantity of the shower nozzle is 2, and injection direction is reversed, It is respectively facing the inner surface of cast-cutting saw slice.
The present invention carries out the mechanical equivalent of light excavation method of ground consisting of hard rock barrette, including following step using square anchoring wire cutting equipment Suddenly:
Step 1: levelling of the land:Construction site is cleared up, is smooth;
Step 2: surveying setting-out:Surveying setting-out, mark the position of barrette to be onstructed;
Step 3: circular pile hole construction:Using Spiral digging machine, circular stake holes is excavated in the middle part of barrette, until the design of stake holes is deep Degree;
Step 4: square stake holes contour line cutting:Using barrette linear cutting equipment, successively cut along square stake holes contour line Cut, each depth of cut is 500-1000mm, and the rock in square stake holes is cut into multiple block building stones of small volume;
Step 5: the scarfing cinder of square stake holes:Using Spiral digging machine, the block building stones inside square stake holes are crushed, is lifted, slagged tap, First layer is completed to excavate;
Step 6: repeat step four and step 5, successively cut and scarfing cinder, until reaching the projected depth of square stake holes.
The mechanical equivalent of light excavation method of ground consisting of hard rock barrette of the present invention, further, the edge wheel of circular stake holes in step 3 The distance between profile and the contour line of square stake holes are not less than 500mm.
The mechanical equivalent of light excavation method of ground consisting of hard rock barrette of the present invention, further, the quantity of circular stake holes is 2 in step 3 Individual and more than 2, axis L1 laid out in parallel of the circular stake holes along barrette cross section, circular stake holes is with the axle of barrette cross section Line L2 is symmetrical arranged for symmetrical centre.
The mechanical equivalent of light excavation method of ground consisting of hard rock barrette of the present invention, further, circular stake holes is a diameter of in step 3 600-2500mm。
The mechanical equivalent of light excavation method of ground consisting of hard rock barrette of the present invention, further, each side of square stake holes in step 4 The line of cut on side is two-wire, and the spacing between two lines of cut per side is 200-1200mm, no more than the square stake holes length of side 1/2.
The mechanical equivalent of light excavation method of ground consisting of hard rock barrette of the present invention compared with prior art, has the advantages that:
The mechanical equivalent of light excavation method of ground consisting of hard rock barrette of the present invention is applied using Spiral digging machine and the alternating conversion of barrette linear cutting equipment Work, circular stake holes is excavated at the middle part of barrette first with Spiral digging machine, free face is produced, reduces building stones square shaped anchoring wire and cut The resistance of equipment is cut, is easy to construct, reduces damage of the building stones to cast-cutting saw slice, then utilizes barrette linear cutting equipment edge side The outer contour of shape stake holes carries out Slice by slice cutting, forms the polylith rubble of small volume, reuse Spiral digging machine carry out it is broken and clear Slag, the difficulty that building stones crush is greatly reduced, reduce the hardness damage of cutter, substantially increased in the horizontal direction and vertical square The precision of upward construction positioning, construction quality is stable, easily controllable, and the mechanization degree in whole digging process is high, greatly The big dependence reduced to workmen, improves efficiency of construction.
The barrette linear cutting equipment used in the mechanical equivalent of light excavation method of ground consisting of hard rock barrette of the present invention can be existing Spiral digging machine on the basis of be improved, change the cutter of drilling rod termination, repacking is convenient, and cost is low;From cast-cutting saw slice, passing Rotated at a high speed under the drive of moving axis, make full use of the positioner set on drilling rod, carry out accurate straight cuts, user Just.
Cooling system is additionally provided with the diced system of barrette linear cutting equipment of the present invention, can be revolved at a high speed in cast-cutting saw slice During turning, intermittent spray cooling is carried out to cast-cutting saw slice, can effectively reduce the degree of wear of cutter.
The mechanical equivalent of light excavation method of barrette linear cutting equipment to the present invention and ground consisting of hard rock barrette below in conjunction with the accompanying drawings It is described further.
Brief description of the drawings
Fig. 1 is the structural representation of barrette linear cutting equipment;
Fig. 2 is that the detailed structure at A positions in Fig. 1 is the front view of diced system;
Fig. 3 is the structural representation of diced system;
Fig. 4 is the left view of diced system;
Fig. 5 is the structural representation of transmission mechanism;
Fig. 6 is the excavation schematic diagram of the mechanical equivalent of light excavation method of ground consisting of hard rock barrette of the present invention.
Reference:
The square stake holes of 1-;2- circle stake holes;3- lines of cut;4- main frame running gears;5- fixes vertical rod;6- dynamical systems;7- is bored Bar;81- power transmission shafts;82- shells;83- cast-cutting saw slices;831- cast-cutting saw slice protective covers;832- connecting rods;84- telescopic oil cylinders; 91- water-supply-pipes;92- shower nozzles.
Embodiment
As shown in fig. 6, the mechanical equivalent of light excavation method of ground consisting of hard rock barrette of the present invention, comprises the following steps:
Step 1: levelling of the land:Construction site is cleared up, is smooth;
Step 2: surveying setting-out:According to arrangement and method for construction, the position of barrette to be onstructed is determined, carries out accurate surveying setting-out, and The construction point of central axis and circular stake holes 2 is marked;
Step 3: circular pile hole construction:Using Spiral digging machine, circular stake holes 2 is excavated in the middle part of barrette, until the design of stake holes is deep Degree;A diameter of 600-2500mm of circular stake holes 2, when the quantity of circular stake holes 2 is 1, the axis of circular stake holes 2 with it is square The axis of stake holes 1 overlaps, when the quantity of circular stake holes 2 is 2 and more than 2, axle of the circular stake holes 2 along barrette cross section Line L1 laid out in parallel, circular stake holes 2 are symmetrical arranged using the axis L2 of barrette cross section as symmetrical centre, the side of circular stake holes 2 It is not less than 500mm along the distance between contour line and the contour line of square stake holes 1;
Step 4: square stake holes contour line cutting:Using barrette linear cutting equipment, cut along the square contour line of stake holes 1, Each depth of cut is 500-1000mm, until completing the cutting of surrounding contour line, the line of cut 3 of each side is double Line, the spacing between two lines of cut 3 per side is 200-1200mm, no more than the 1/2 of the square length of side of stake holes 1;Square stake holes 1 Interior rock is cut into multiple block building stones of small volume;
Step 5: the scarfing cinder of square stake holes:Using Spiral digging machine, the block building stones inside square stake holes 1 are crushed, is lifted, slagged tap, First layer is completed to excavate;
Step 6: repeat step four and step 5, successively cut and scarfing cinder, until reaching the projected depth of square stake holes 1.
The Spiral digging machine used in the mechanical equivalent of light excavation method of ground consisting of hard rock barrette of the present invention is the existing construction of technology maturation Equipment, barrette linear cutting equipment are to improve equipment.
As shown in figure 1, barrette linear cutting equipment, including main frame running gear 4, fixed vertical rod 5, dynamical system 6, drilling rod 7th, diced system and cooling system;
Main frame running gear 4 is the main part of whole barrette linear cutting equipment, realizes the walking of equipment, and support and fix it Remaining component;Fixed vertical rod 5 is arranged on the front end of main frame running gear 4, fixed dynamical system 6, drilling rod 7, diced system.
Dynamical system 6 drives the rotary motion of drilling rod 7, is provided with positioner on drilling rod 7, is prior art above, no It is described in detail again;The termination of drilling rod 7 is provided with diced system;As shown in Figures 2 to 5, diced system includes transmission mechanism, cast-cutting saw slice 83 and telescopic oil cylinder 84;Transmission mechanism includes horizontally disposed power transmission shaft 81, vertically arranged axle converter and shell 82;Drilling rod 7 termination lateral walls are connected with shell 82, are driven and are moved up and down under diced system;The rotary motion in the horizontal plane of drilling rod 7, drilling rod 7 Output end be connected with the input of axle converter, the output end of axle converter is connected with the input of power transmission shaft 81,7 turns of drilling rod When dynamic, drive power transmission shaft 81 to be rotated in perpendicular by axle converter, and then drive cast-cutting saw slice 83 to rotate, it is real Existing Rock cutting.The one end of telescopic oil cylinder 84 and fixed vertical rod 5 are be hinged, and the other end is be hinged with shell 82;The driving of telescopic oil cylinder 84 is cut The system of cutting moves downward.
Cast-cutting saw slice 83 is alloy metal saw blade, and quantity is 2, the both ends of power transmission shaft 81 is symmetricly set on, in power transmission shaft 81 Drive lower rotation at a high speed;The nominal diameter of cast-cutting saw slice 83 is 500-1000mm, and the outside half of cast-cutting saw slice 83, which is wrapped up, to be provided with Cast-cutting saw slice protective cover 831, cast-cutting saw slice protective cover 831 are rigidly connected by connecting rod 832 and shell 82, are such as welded and fixed.
Cooling system includes water-supply-pipe 91, water pump, water tank, shower nozzle 92 and control system, and water tank is arranged on main frame Running System On system 4, the delivery port of water tank is connected by water pump with water-supply-pipe 91, and magnetic valve, magnetic valve and control are provided with water-supply-pipe 91 System is electrically connected, and delivery port one end and the lateral wall of shell 82 of water-supply-pipe 91 are fixed, and delivery port and the shower nozzle 92 of water-supply-pipe 91 connect Connect, shower nozzle 92 is arranged between two cast-cutting saw slices 83, intermittent spray cooling, and the quantity of shower nozzle 92 is 2, and injection direction is opposite Set, be respectively facing the inner surface of cast-cutting saw slice 83;Injecting time is 3-5min, interval 1-2min, injection flow 40- 60mL/min。
The course of work of barrette linear cutting equipment, it is specific as follows:
Main frame running gear 4 is started to place to be onstructed, is put on right position, dynamical system 6 drives drilling rod 7 to move downward first, band Dynamic diced system moves downward, and is accurately positioned using the positioner on drilling rod 7, while drives power transmission shaft 81 to revolve at a high speed Turn, power transmission shaft 81 drives the cast-cutting saw slice 83 of both sides to rotate at a high speed, and then telescopic oil cylinder 84 drives diced system to move downward, real Existing Rock cutting;Main frame running gear 4 is manipulated, the movable of diced system is realized, completes straight cuts, the row of diced system Enter speed and be no more than 10m/min, avoid the skew of cut direction.During cast-cutting saw slice 83 rotates at a high speed, cooling system Intermittence is controlled to the spray cooling of cast-cutting saw slice 83, control system by the injection flow of solenoid valve control shower nozzle 92 40-60mL/min。
Embodiment described above is only that the preferred embodiment of the present invention is described, not to the model of the present invention Enclose and be defined, on the premise of design spirit of the present invention is not departed from, technical side of the those of ordinary skill in the art to the present invention The various modifications and improvement that case is made, it all should fall into the protection domain of claims of the present invention determination.

Claims (10)

1. barrette linear cutting equipment, including main frame running gear(4), fixed vertical rod(5), dynamical system(6)And drilling rod(7), Fixed vertical rod(5)It is arranged on main frame running gear(4)Front end, dynamical system(6)Drive drilling rod(7)Rotary motion, drilling rod(7) On be provided with positioner, it is characterised in that:Also include diced system;The diced system is arranged on drilling rod(7)Termination, including Transmission mechanism, cast-cutting saw slice(83)And telescopic oil cylinder(84), the transmission mechanism includes horizontally disposed power transmission shaft(81), it is vertical The axle converter and shell of setting(82), drilling rod(7)Output end be connected with the input of axle converter, the output of axle converter End and power transmission shaft(81)Input connection, drive power transmission shaft(81)Rotated in perpendicular, and then drive transmission Axle(81)The symmetrically arranged cast-cutting saw slice in both ends(83)Rotation;The shell(82)It is enclosed on power transmission shaft(81)With outside axle converter Side, and be connected with drilling rod termination lateral wall, telescopic oil cylinder(84)One end and shell(82)It is be hinged, the other end and fixed vertical rod (5)It is be hinged, telescopic oil cylinder(84)Driving diced system moves downward.
2. barrette linear cutting equipment according to claim 1, it is characterised in that:The cast-cutting saw slice(83)For steel alloy Saw blade, cast-cutting saw slice(83)Nominal diameter be 500-1000mm.
3. barrette linear cutting equipment according to claim 2, it is characterised in that:The diced system also includes cast-cutting saw Piece protective cover(831), cast-cutting saw slice protective cover(831)Pass through connecting rod(832)With shell(82)It is rigidly connected.
4. barrette linear cutting equipment according to claim 3, it is characterised in that:Also include cooling system, cooling system Including water-supply-pipe(91)Be arranged on water-supply-pipe(91)The shower nozzle of water outlet(92), the shower nozzle(92)It is arranged on two cast-cutting saws Piece(83)Between.
5. barrette linear cutting equipment according to claim 4, it is characterised in that:The shower nozzle(92)Quantity be 2, Injection direction is reversed, and is respectively facing cast-cutting saw slice(83)Inner surface.
6. the barrette linear cutting equipment described in application claim 5 carries out the mechanical equivalent of light excavation method of ground consisting of hard rock barrette, its It is characterised by:Comprise the following steps:
Step 1: levelling of the land:Construction site is cleared up, is smooth;
Step 2: surveying setting-out:Surveying setting-out, mark the position of barrette to be onstructed;
Step 3: circular pile hole construction:Using Spiral digging machine, circular stake holes is excavated in the middle part of barrette(2), until the design of stake holes Depth;
Step 4: square stake holes contour line cutting:Using barrette linear cutting equipment, along square stake holes(1)Contour line carry out by Layer cutting, each depth of cut is 500-1000mm, square stake holes(1)Interior rock is cut into multiple pieces of small volume Shape building stones;
Step 5: the scarfing cinder of square stake holes:Using Spiral digging machine, by square stake holes(1)Internal block building stones crush, and are lifted, gone out Slag, complete first layer and excavate;
Step 6: repeat step four and step 5, successively cut and scarfing cinder, until reaching square stake holes(1)Design it is deep Degree.
7. the mechanical equivalent of light excavation method of ground consisting of hard rock barrette according to claim 6, it is characterised in that:It is circular in step 3 Stake holes(2)Edge contour line and square stake holes(1)The distance between contour line be not less than 500mm.
8. the mechanical equivalent of light excavation method of ground consisting of hard rock barrette according to claim 6, it is characterised in that:It is circular in step 3 Stake holes(2)Quantity be 2 and more than 2, circular stake holes(2)Along the axis L1 laid out in parallel of barrette cross section, circular stake Hole(2)It is symmetrical arranged using the axis L2 of barrette cross section as symmetrical centre.
9. the mechanical equivalent of light excavation method of ground consisting of hard rock barrette according to claim 6, it is characterised in that:It is circular in step 3 Stake holes(2)A diameter of 600-2500mm.
10. the mechanical equivalent of light excavation method of ground consisting of hard rock barrette according to claim 6, it is characterised in that:Side in step 4 Shape stake holes(1)Each side line of cut(3)It is two-wire, two lines of cut per side(3)Between spacing be 200- 1200mm, no more than square stake holes(1)The 1/2 of the length of side.
CN201710985693.8A 2017-10-20 2017-10-20 Square pile linear cutting equipment and mechanical excavation method for square piles in hard rock stratum Active CN107803942B (en)

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CN201710985693.8A CN107803942B (en) 2017-10-20 2017-10-20 Square pile linear cutting equipment and mechanical excavation method for square piles in hard rock stratum

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CN110253696A (en) * 2019-07-08 2019-09-20 王同格 A kind of wood spacing cutting equipment
CN112677344A (en) * 2020-12-30 2021-04-20 泉州市海恩德机电科技发展有限公司 Novel mine stone cutter
WO2022095548A1 (en) * 2020-11-04 2022-05-12 成都欣皓地基基础工程有限责任公司 Square pile construction method and device for rotary drilling rig

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Publication number Priority date Publication date Assignee Title
CN110253696A (en) * 2019-07-08 2019-09-20 王同格 A kind of wood spacing cutting equipment
CN110253696B (en) * 2019-07-08 2021-06-15 南京溧水高新产业股权投资有限公司 Wood distance cutting equipment
WO2022095548A1 (en) * 2020-11-04 2022-05-12 成都欣皓地基基础工程有限责任公司 Square pile construction method and device for rotary drilling rig
US11891892B2 (en) 2020-11-04 2024-02-06 Chengdu Xinhao Foundation Engineering Co., Ltd. Square pile construction method and equipment of a rotary drilling rig
CN112677344A (en) * 2020-12-30 2021-04-20 泉州市海恩德机电科技发展有限公司 Novel mine stone cutter

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