CN107796213A - 一种循环式茶叶烘干机 - Google Patents

一种循环式茶叶烘干机 Download PDF

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CN107796213A
CN107796213A CN201711201118.0A CN201711201118A CN107796213A CN 107796213 A CN107796213 A CN 107796213A CN 201711201118 A CN201711201118 A CN 201711201118A CN 107796213 A CN107796213 A CN 107796213A
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drying baker
intake duct
air intake
tea drier
splicing plate
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金博
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B17/00Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
    • F26B17/10Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers
    • F26B17/101Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers the drying enclosure having the shape of one or a plurality of shafts or ducts, e.g. with substantially straight and vertical axis
    • F26B17/102Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers the drying enclosure having the shape of one or a plurality of shafts or ducts, e.g. with substantially straight and vertical axis with material recirculation, classifying or disintegrating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B17/00Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
    • F26B17/10Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers
    • F26B17/101Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers the drying enclosure having the shape of one or a plurality of shafts or ducts, e.g. with substantially straight and vertical axis
    • F26B17/104Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers the drying enclosure having the shape of one or a plurality of shafts or ducts, e.g. with substantially straight and vertical axis with fixed or moving internal bodies for defining or changing the course of the entrained material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B17/00Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
    • F26B17/10Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers
    • F26B17/101Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers the drying enclosure having the shape of one or a plurality of shafts or ducts, e.g. with substantially straight and vertical axis
    • F26B17/105Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers the drying enclosure having the shape of one or a plurality of shafts or ducts, e.g. with substantially straight and vertical axis the shaft or duct, e.g. its axis, being other than straight, i.e. curved, zig-zag, closed-loop, spiral
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B17/00Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
    • F26B17/10Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers
    • F26B17/106Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by fluid currents, e.g. issuing from a nozzle, e.g. pneumatic, flash, vortex or entrainment dryers the drying enclosure, e.g. its axis, being substantially straight and horizontal, e.g. pneumatic drum dryers; the drying enclosure consisting of multiple substantially straight and horizontal stretches
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/001Drying-air generating units, e.g. movable, independent of drying enclosure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/001Handling, e.g. loading or unloading arrangements
    • F26B25/002Handling, e.g. loading or unloading arrangements for bulk goods
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/02Applications of driving mechanisms, not covered by another subclass
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/04Agitating, stirring, or scraping devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B2200/00Drying processes and machines for solid materials characterised by the specific requirements of the drying good
    • F26B2200/20Teas, i.e. drying, conditioning, withering of tea leaves

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

本发明涉及一种循环式茶叶烘干机,包括电机、吸气管和万向轮,所述电机的右端连接有转动轴,且转动轴的右侧设置有接料板,所述接料板的右侧安置有转动轴承,且转动轴承的右端固定有支撑柱,所述吸气管贯穿于支撑柱的内部,且吸气管上安装有第一气泵,所述吸气管的内侧连接有出气口,且出气口的内侧设置有橡胶圈,所述吸气管的内部安装有加热丝,所述橡胶圈的内侧固定有烘干箱,且烘干箱的上端设置有进料口,所述烘干箱的外表面镶嵌有观察口,且烘干箱的底端连接有下料管。本发明的有益效果是:该循环式茶叶烘干机,设置的接料板为转动结构,接料板上的茶叶可以通过电机带动接料板的转动直接落入到烘干箱。

Description

一种循环式茶叶烘干机
技术领域
本发明涉及茶叶烘干装置技术领域,具体为一种循环式茶叶烘干机。
背景技术
茶,是著名的世界三大饮料之一,被称为“东方饮料的皇帝”,经分析,茶叶中含有咖啡碱、单宁、茶多酚、蛋白质、碳水化合物、游离氨基酸、叶绿素、胡萝卜素、芳香油、酶、维生素A原、维生素B、维生素C、维生素E、维生素P以及无机盐、微量元素等400多种成分。因茶叶具有上述成分及原料,茶具有很好的保健作用,受到广大消费者的喜爱,甚至发展为茶道,在茶叶生产的过程中需要使用到烘干机对茶叶进行烘干,从而保证茶叶的干燥。
现有的茶叶烘干机都是采用滚筒式结构,这样不仅不能均匀充分的对茶叶进行干燥,而且在滚动的过程中茶叶容易受到损伤,影响了茶叶的质量,不能够很便捷的对茶叶进行循环式烘干,烘干的效果过差。
发明内容
本发明的目的在于提供一种循环式茶叶烘干机,以解决上述背景技术中提出的现有的茶叶烘干机都是采用滚筒式结构,这样不仅不能均匀充分的对茶叶进行干燥,而且在滚动的过程中茶叶容易受到损伤,影响了茶叶的质量,不能够很便捷的对茶叶进行循环式烘干,烘干的效果过差的问题。
为实现上述目的,本发明提供如下技术方案:一种循环式茶叶烘干机,包括电机、吸气管和万向轮,所述电机的右端连接有转动轴,且转动轴的右侧设置有接料板,所述接料板的右侧安置有转动轴承,且转动轴承的右端固定有支撑柱,所述吸气管贯穿于支撑柱的内部,且吸气管上安装有第一气泵,所述吸气管的内侧连接有出气口,且出气口的内侧设置有橡胶圈,所述吸气管的内部安装有加热丝,所述橡胶圈的内侧固定有烘干箱,且烘干箱的上端设置有进料口,所述烘干箱的外表面镶嵌有观察口,且烘干箱的底端连接有下料管,所述下料管的左端连接有输料管,且输料管上安装有第二气泵,所述输料管上端的右侧设置有出料口,所述万向轮连接于支撑柱的底端,所述烘干箱的内壁设置有保温层,且保温层的内壁固定有连接板,所述连接板的内侧通过旋转轴与挡板的外侧相连接,且挡板的底端通过连接杆与液压气缸相连接。
优选的,所述接料板通过转动轴与电机构成转动结构,且接料板的转动范围为0-360°,接料板的竖直中轴线与出料口的圆心重合。
优选的,所述转动轴承包括轴承滚珠和轴承内筒,且轴承滚珠的内部设置有轴承内筒,轴承内筒与轴承滚珠之间为活动连接。
优选的,所述吸气管设置有四个,且吸气管对称分布在烘干箱的左右两侧。
优选的,所述进料口为漏斗状结构,且进料口的中心与接料板的中心位于同一竖直线上。
优选的,所述烘干箱的底端为漏斗状结构,且烘干箱通过下料管和输料管与出料口构成连通结构。
优选的,所述烘干箱包括通口和钢丝网,且烘干箱的侧面镶嵌有通口,通口上安装有钢丝网,钢丝网的孔径为0.2cm。
优选的,所述通口的圆心与出气口的圆心位于同一水平线上,且出气口与烘干箱为一体结构。
优选的,所述挡板通过旋转轴与连接板构成旋转结构,且挡板与连接杆之间的连接方式为焊接。
与现有技术相比,本发明的有益效果是:该循环式茶叶烘干机,设置的接料板为转动结构,接料板上的茶叶可以通过电机带动接料板的转动直接落入到烘干箱,通过烘干箱左右两侧的第一气泵对其内部的茶叶进行烘干,不需要茶叶与机械进行接触,避免了茶叶在滚动过程中发生损伤,很好的保证了茶叶的质量,设置有挡板,挡板通过旋转轴与连接板构成旋转结构,茶叶落到挡板上,液压气缸带动挡板的旋转,从而使得挡板可以很好的对茶叶进行打松,使得茶叶可以更加均匀充分的进行干燥,设置的输料管可以很好的对茶叶进行输送,将进行初步烘干后的茶叶输送到接料板上,从而可以对茶叶进行循环烘干,这样不仅烘干效果更好而且效率更高,不需要过多的人工操作就可以进行茶叶的循环烘干,大大提高了该循环式茶叶烘干机的实用性。
附图说明
图1为本发明一种循环式茶叶烘干机的结构示意图;
图2为本发明一种循环式茶叶烘干机的烘干箱内部结构示意图;
图3为本发明一种循环式茶叶烘干机的烘干箱侧视结构示意图;
图4为本发明一种循环式茶叶烘干机的转动轴承结构示意图;
图5为本发明一种循环式茶叶烘干机的吸气管内部结构示意图。
图中:1、电机,2、转动轴,3、接料板,4、转动轴承,401、轴承滚珠,402、轴承内筒,5、支撑柱,6、吸气管,7、第一气泵,8、出气口,9、橡胶圈,10、进料口,11、烘干箱,1101、通口,1102、钢丝网,12、观察口,13、下料管,14、第二气泵,15、输料管,16、出料口,17、万向轮,18、保温层,19、连接板,20、旋转轴,21、挡板,22、连接杆,23、液压气缸,24、加热丝。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
请参阅图1-5,本发明提供一种技术方案:一种循环式茶叶烘干机,包括电机1、转动轴2、接料板3、转动轴承4、支撑柱5、吸气管6、第一气泵7、出气口8、橡胶圈9、进料口10、烘干箱11、观察口12、下料管13、第二气泵14、输料管15、出料口16、万向轮17、保温层18、连接板19、旋转轴20、挡板21、连接杆22、液压气缸23和加热丝24,电机1的右端连接有转动轴2,且转动轴2的右侧设置有接料板3,接料板3通过转动轴2与电机1构成转动结构,且接料板3的转动范围为0-360°,接料板3的竖直中轴线与出料口16的圆心重合,保证了出料口16落下的茶叶可以落入到接料板3上,接料板3上的茶叶可以通过电机1带动接料板3的转动直接落入到烘干箱11中,接料板3的右侧安置有转动轴承4,且转动轴承4的右端固定有支撑柱5,转动轴承4包括轴承滚珠401和轴承内筒402,且轴承滚珠401的内部设置有轴承内筒402,轴承内筒402与轴承滚珠401之间为活动连接,转动轴承4的设置可以很好的降低转动时的机械磨损,吸气管6贯穿于支撑柱5的内部,且吸气管6上安装有第一气泵7,吸气管6设置有四个,且吸气管6对称分布在烘干箱11的左右两侧,通过烘干箱11左右两侧的第一气泵7对其内部的茶叶进行烘干,不需要茶叶与机械进行接触,避免了茶叶在滚动过程中发生损伤,很好的保证了茶叶的质量,吸气管6的内侧连接有出气口8,且出气口8的内侧设置有橡胶圈9,吸气管6的内部安装有加热丝24,橡胶圈9的内侧固定有烘干箱11,且烘干箱11的上端设置有进料口10,进料口10为漏斗状结构,且进料口10的中心与接料板3的中心位于同一竖直线上,漏斗状结构方便茶叶的落下,而且保证接料板3上的茶叶可以落入到进料口10中,烘干箱11的外表面镶嵌有观察口12,且烘干箱11的底端连接有下料管13,烘干箱11包括通口1101和钢丝网1102,且烘干箱11的侧面镶嵌有通口1101,通口1101上安装有钢丝网1102,钢丝网1102的孔径为0.2cm,钢丝网1102的设置避免了茶叶从通口1101中掉落,通口1101的圆心与出气口8的圆心位于同一水平线上,且出气口8与烘干箱11为一体结构,保证了出气口8中的热气可以从通口1101中吹入到烘干箱11中,下料管13的左端连接有输料管15,且输料管15上安装有第二气泵14,输料管15上端的右侧设置有出料口16,烘干箱11的底端为漏斗状结构,且烘干箱11通过下料管13和输料管15与出料口16构成连通结构,设置的输料管15可以很好的对茶叶进行输送,将进行初步烘干后的茶叶输送到接料板3上,从而可以对茶叶进行循环烘干,这样不仅烘干效果更好而且效率更高,不需要过多的人工操作就可以进行茶叶的循环烘干,大大提高了该循环式茶叶烘干机的实用性,万向轮17连接于支撑柱5的底端,烘干箱11的内壁设置有保温层18,且保温层18的内壁固定有连接板19,连接板19的内侧通过旋转轴20与挡板21的外侧相连接,且挡板21的底端通过连接杆22与液压气缸23相连接,挡板21通过旋转轴20与连接板19构成旋转结构,且挡板21与连接杆22之间的连接方式为焊接,茶叶落到挡板21上,液压气缸23带动挡板21的旋转,从而使得挡板21可以很好的对茶叶进行打松,使得茶叶可以更加均匀充分的进行干燥。
本实施例的工作原理:该循环式茶叶烘干机,首先将茶叶放置在接料板3上,启动电机1,电机1转动通过转动轴2带动接料板3转动,从而使得接料板3上的茶叶落入到进料口10,启动第一气泵7,第一气泵7吸入空气通过加热丝24进行加热,然后加热后的热风通过出气口8吹入到烘干箱11的内部,从而对落入烘干箱11内的茶叶进行烘干,不需要茶叶与机械进行接触,避免了茶叶在滚动过程中发生损伤,很好的保证了茶叶的质量,茶叶落到挡板21上,液压气缸23带动挡板21旋转,从而使得挡板21可以很好的对茶叶进行打松,使得茶叶可以更加均匀充分的进行干燥,干燥后的茶叶落入到下料管13中,启动第二气泵14,将茶叶通过输料管15输送到出料口16中,然后茶叶从出料口16落入到接料板3上,随后再通过接料板3的转动茶叶落下,从而可以对茶叶进行循环烘干,这样不仅烘干效果更好而且效率更高,不需要过多的人工操作就可以进行茶叶的循环烘干,这就是该循环式茶叶烘干机的工作原理。
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。

Claims (9)

1.一种循环式茶叶烘干机,包括电机(1)、吸气管(6)和万向轮(17),其特征在于:所述电机(1)的右端连接有转动轴(2),且转动轴(2)的右侧设置有接料板(3),所述接料板(3)的右侧安置有转动轴承(4),且转动轴承(4)的右端固定有支撑柱(5),所述吸气管(6)贯穿于支撑柱(5)的内部,且吸气管(6)上安装有第一气泵(7),所述吸气管(6)的内侧连接有出气口(8),且出气口(8)的内侧设置有橡胶圈(9),所述吸气管(6)的内部安装有加热丝(24),所述橡胶圈(9)的内侧固定有烘干箱(11),且烘干箱(11)的上端设置有进料口(10),所述烘干箱(11)的外表面镶嵌有观察口(12),且烘干箱(11)的底端连接有下料管(13),所述下料管(13)的左端连接有输料管(15),且输料管(15)上安装有第二气泵(14),所述输料管(15)上端的右侧设置有出料口(16),所述万向轮(17)连接于支撑柱(5)的底端,所述烘干箱(11)的内壁设置有保温层(18),且保温层(18)的内壁固定有连接板(19),所述连接板(19)的内侧通过旋转轴(20)与挡板(21)的外侧相连接,且挡板(21)的底端通过连接杆(22)与液压气缸(23)相连接。
2.根据权利要求1所述的一种循环式茶叶烘干机,其特征在于:所述接料板(3)通过转动轴(2)与电机(1)构成转动结构,且接料板(3)的转动范围为0-360°,接料板(3)的竖直中轴线与出料口(16)的圆心重合。
3.根据权利要求1所述的一种循环式茶叶烘干机,其特征在于:所述转动轴承(4)包括轴承滚珠(401)和轴承内筒(402),且轴承滚珠(401)的内部设置有轴承内筒(402),轴承内筒(402)与轴承滚珠(401)之间为活动连接。
4.根据权利要求1所述的一种循环式茶叶烘干机,其特征在于:所述吸气管(6)设置有四个,且吸气管(6)对称分布在烘干箱(11)的左右两侧。
5.根据权利要求1所述的一种循环式茶叶烘干机,其特征在于:所述进料口(10)为漏斗状结构,且进料口(10)的中心与接料板(3)的中心位于同一竖直线上。
6.根据权利要求1所述的一种循环式茶叶烘干机,其特征在于:所述烘干箱(11)的底端为漏斗状结构,且烘干箱(11)通过下料管(13)和输料管(15)与出料口(16)构成连通结构。
7.根据权利要求1所述的一种循环式茶叶烘干机,其特征在于:所述烘干箱(11)包括通口(1101)和钢丝网(1102),且烘干箱(11)的侧面镶嵌有通口(1101),通口(1101)上安装有钢丝网(1102),钢丝网(1102)的孔径为0.2cm。
8.根据权利要求7所述的一种循环式茶叶烘干机,其特征在于:所述通口(1101)的圆心与出气口(8)的圆心位于同一水平线上,且出气口(8)与烘干箱(11)为一体结构。
9.根据权利要求1所述的一种循环式茶叶烘干机,其特征在于:所述挡板(21)通过旋转轴(20)与连接板(19)构成旋转结构,且挡板(21)与连接杆(22)之间的连接方式为焊接。
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Publication number Priority date Publication date Assignee Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114353493A (zh) * 2022-01-12 2022-04-15 界首市祥云面粉有限公司 应用于面粉生产用烘干设备

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