CN107791477A - A kind of mold temperature control method heated automatically - Google Patents

A kind of mold temperature control method heated automatically Download PDF

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Publication number
CN107791477A
CN107791477A CN201710823610.5A CN201710823610A CN107791477A CN 107791477 A CN107791477 A CN 107791477A CN 201710823610 A CN201710823610 A CN 201710823610A CN 107791477 A CN107791477 A CN 107791477A
Authority
CN
China
Prior art keywords
object detection
detection area
solution
detection zone
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710823610.5A
Other languages
Chinese (zh)
Inventor
王玉宝
詹金珠
催伟东
周勇
红家驹
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ANHUI ANLAN MOULD Co Ltd
Original Assignee
ANHUI ANLAN MOULD Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ANHUI ANLAN MOULD Co Ltd filed Critical ANHUI ANLAN MOULD Co Ltd
Priority to CN201710823610.5A priority Critical patent/CN107791477A/en
Publication of CN107791477A publication Critical patent/CN107791477A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/72Heating or cooling
    • B29C45/73Heating or cooling of the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C45/78Measuring, controlling or regulating of temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/72Heating or cooling
    • B29C45/73Heating or cooling of the mould
    • B29C2045/7393Heating or cooling of the mould alternately heating and cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76003Measured parameter
    • B29C2945/7604Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76494Controlled parameter
    • B29C2945/76531Temperature

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The invention discloses a kind of mold temperature control method heated automatically, methods described includes:Injection mold lower cover is preset as n detection zone A1、A2…An;Default and A1、A2…AnOne-to-one heater B1、B2…Bn, wherein, B1、B2…BnIt is middle to be preset with target temperature R respectively1、R2…Rn;Obtain solution image in injection mold, m detection zone in the n detection zone that will be covered by solution image as object detection area set, wherein, m≤n;Obtain the solution temperature T of any of object detection area set object detection areai, wherein, i≤m;By TiWith corresponding RiIt is compared, heater B is started according to comparative resulti

Description

A kind of mold temperature control method heated automatically
Technical field
The present invention relates to mold injection technical field, more particularly to a kind of mold temperature control method heated automatically.
Background technology
Injection molding is to produce a kind of processing method used during some complex-shaped parts in batches, refers specifically to melt heated The material of change is injected in injection mold by high pressure, after cooling and solidifying, obtains formed products, injection mold is a kind of production plastic cement system The instrument of product, it assigns the product of plasthetics complete structure and accurate dimension and is widely used in plasthetics processing row Industry.
In the production process of many mouldings, because the mobility of plastic raw materials is bad, injection mold need to be heated, The control of injection mold temperature needs manually to be regulated and controled, and artificial regulatory mold temperature, the error of man's activity, mould temperature control be present System and mould cooling usually need veteran operator to carry out, because the stability of manual operation temperature is inadequate Height, technical stipulation requirement is not reached to the temperature control of injection mold, so as to influence the yields of plastic products.
The content of the invention
Based on technical problem existing for background technology, the present invention proposes a kind of mold temperature controlling party heated automatically Method;
A kind of mold temperature control method heated automatically proposed by the present invention, including:
S1, injection mold lower cover is preset as to n detection zone A1、A2…An
S2, default and A1、A2…AnOne-to-one heater B1、B2…Bn, wherein, B1、B2…BnIt is middle to be preset with respectively Target temperature R1、R2…Rn
S3, solution image in injection mold is obtained, m detection zone in the n detection zone that will be covered by solution image Domain is gathered as object detection area, wherein, m≤n;
S4, the solution temperature T for obtaining any of object detection area set object detection areai, wherein, i≤m;
S5, by TiWith corresponding RiIt is compared, heater B is started according to comparative resulti
Preferably, step S3, it is described to obtain solution image in injection mold, specifically include:Obtained by thermal infrared imager Solution image in injection mold.
Preferably, step S4, specifically include:Any of object detection area set target is obtained by infrared video camera The solution temperature T of detection zonei, the TiTake the minimum value of solution temperature in the object detection area.
Preferably, step S5, specifically include:
By TiWith corresponding RiIt is compared, works as Ti< RiWhen, start heater BiSo that Ti≥Ri
Preferably, step S1, specifically include:
Injection mold lower cover is preset as n rectangle detection zone, each rectangle detection zone size is identical.
Preferably, in step S2, the target temperature R1、R2…Rn, specifically include:Target temperature R1、R2…RnSize With B1、B2…BnThe distance between mould gate is directly proportional.
Injection mold lower cover is preset as n detection zone by the present invention, is preset n detection zone and is heated correspondingly Device, heater are preset with target temperature respectively, obtain solution image in injection mold, by the n covered by solution image M detection zone in detection zone is gathered as object detection area, obtains any of object detection area set target The solution temperature of detection zone, by the solution temperature compared with corresponding target temperature, according to comparative result startup pair The heater answered, in this way, the solution image in detection injection mold in real time, obtains the target detection area covered by solution image The Current Temperatures in domain, by the Current Temperatures of comparison object detection zone and the size of pre-set target temperature, start corresponding add Thermal causes the solution temperature in injection mold to be in technical stipulation claimed range, reduces the mistake of artificial regulatory mold temperature Difference and unstability, so as to improve the yields of plastic products, improve the benefit of enterprise.
Brief description of the drawings
Fig. 1 is a kind of schematic flow sheet of the mold temperature control method heated automatically proposed by the present invention.
Embodiment
Reference picture 1, a kind of mold temperature control method heated automatically proposed by the present invention, including:
Step S1, injection mold lower cover is preset as n detection zone A1、A2…An, specifically include:By injection mold Lower cover is preset as n rectangle detection zone, and each rectangle detection zone size is identical.
In concrete scheme, injection mold lower cover is subjected to detection zone division, inspection according to the true form of lower cover The quantity of region division and the shape of division are surveyed depending on actual conditions, for simple rectangle lower cover, can be incited somebody to action Injection mold lower cover is preset as several rectangle detection zones, and each rectangle detection zone size is identical.
Step S2, default and A1、A2…AnOne-to-one heater B1、B2…Bn, wherein, B1、B2…BnMiddle difference is pre- Provided with target temperature R1、R2…Rn, specifically include:Target temperature R1、R2…RnSize and B1、B2…BnBetween mould gate Distance it is directly proportional.
It is default to be heated correspondingly with each detection zone according to the situation of detection zone division in concrete scheme Device, is preset with each heater and target temperature value, due to can gradually be dropped with the diffusion of solution, solution temperature It is low, so the size of the target temperature value is directly proportional to the distance between heater and mould gate, ensure solution edge Temperature is in the range of requiring.
Step S3, solution image in injection mold is obtained, m in the n detection zone that will be covered by solution image examines Region is surveyed as object detection area to gather, wherein, m≤n is described to obtain solution image in injection mold, specifically includes:Pass through Thermal infrared imager obtains solution image in injection mold.
In concrete scheme, solution image in injection mold is obtained by thermal infrared imager, it is true according to the solution image M detection zone in the fixed n detection zone covered by solution image, using m detection zone as object detection area collection Close.
Step S4, obtain the solution temperature T of any of object detection area set object detection areai, wherein, i≤ M, specifically include:The solution temperature of any of object detection area set object detection area is obtained by infrared video camera Ti, the TiTake the minimum value of solution temperature in the object detection area.
In concrete scheme, any of object detection area set object detection area is obtained by thermal infrared imager Solution temperature, wherein, the solution temperature of object detection area is the minimum in the solution each point temperature in the object detection area Temperature.
Step S5, by TiWith corresponding RiIt is compared, heater B is started according to comparative resulti, specifically include:
By TiWith corresponding RiIt is compared, works as Ti< RiWhen, start heater BiSo that Ti≥Ri
In concrete scheme, by the solution temperature of the object detection area obtained by thermal infrared imager and corresponding detection The target temperature in region is compared, when the solution temperature of object detection area is less than the target temperature of corresponding detection zone When, illustrate that the solution temperature of object detection area is not up in claimed range, now start heating dress corresponding with detection zone Put, the solution temperature of object detection area is reached the target temperature of corresponding detection zone.
Injection mold lower cover is preset as n detection zone by present embodiment, and it is one-to-one to preset n detection zone Heater, heater are preset with target temperature respectively, solution image in injection mold are obtained, by what is covered by solution image M detection zone in n detection zone is gathered as object detection area, obtains any of object detection area set mesh The solution temperature of detection zone is marked, by the solution temperature compared with corresponding target temperature, is started according to comparative result Corresponding heater, in this way, the solution image in detection injection mold in real time, obtains the target detection covered by solution image The Current Temperatures in region, by the Current Temperatures of comparison object detection zone and the size of pre-set target temperature, corresponding to startup Heater causes the solution temperature in injection mold to be in technical stipulation claimed range, reduces artificial regulatory mold temperature Error and unstability, so as to improve the yields of plastic products, improve the benefit of enterprise.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto, Any one skilled in the art the invention discloses technical scope in, technique according to the invention scheme and its Inventive concept is subject to equivalent substitution or change, should all be included within the scope of the present invention.

Claims (6)

  1. A kind of 1. mold temperature control method heated automatically, it is characterised in that including:
    S1, injection mold lower cover is preset as to n detection zone A1、A2…An
    S2, default and A1、A2…AnOne-to-one heater B1、B2…Bn, wherein, B1、B2…BnIt is middle to be preset with target respectively Temperature R1、R2…Rn
    S3, solution image in injection mold is obtained, the m detection zone work in the n detection zone that will be covered by solution image Gather for object detection area, wherein, m≤n;
    S4, the solution temperature T for obtaining any of object detection area set object detection areai, wherein, i≤m;
    S5, by TiWith corresponding RiIt is compared, heater B is started according to comparative resulti
  2. 2. the mold temperature control method according to claim 1 heated automatically, it is characterised in that step S3, it is described to obtain Solution image in injection mold is taken, is specifically included:Solution image in injection mold is obtained by thermal infrared imager.
  3. 3. the mold temperature control method according to claim 1 heated automatically, it is characterised in that step S4, specific bag Include:The solution temperature T of any of object detection area set object detection area is obtained by infrared video camerai, the TiTake The minimum value of solution temperature in the object detection area.
  4. 4. the mold temperature control method according to claim 1 heated automatically, it is characterised in that step S5, specific bag Include:
    By TiWith corresponding RiIt is compared, works as Ti< RiWhen, start heater BiSo that Ti≥Ri
  5. 5. the mold temperature control method according to claim 1 heated automatically, it is characterised in that step S1, specific bag Include:
    Injection mold lower cover is preset as n rectangle detection zone, each rectangle detection zone size is identical.
  6. 6. the mold temperature control method according to claim 1 heated automatically, it is characterised in that described in step S2 Target temperature R1、R2…Rn, specifically include:Target temperature R1、R2…RnSize and B1、B2…BnBetween mould gate away from From directly proportional.
CN201710823610.5A 2017-09-13 2017-09-13 A kind of mold temperature control method heated automatically Pending CN107791477A (en)

Priority Applications (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109591252A (en) * 2018-12-13 2019-04-09 华域视觉科技(上海)有限公司 A method of measuring temperature at double-colored product bilayer faying face

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1835836A (en) * 2003-08-27 2006-09-20 住友重机械工业株式会社 Injection molding machine, and temperature control method for injection molding machine
JP2015196352A (en) * 2014-04-02 2015-11-09 ファナック株式会社 Temperature control device of injection molding machine having parameter adjustment function
CN205735897U (en) * 2016-06-06 2016-11-30 北京力标伟业科技有限公司 A kind of injection mold with temperature controller
CN107065971A (en) * 2017-05-31 2017-08-18 合肥亿迈杰软件有限公司 A kind of intelligent temperature control system based on region division

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1835836A (en) * 2003-08-27 2006-09-20 住友重机械工业株式会社 Injection molding machine, and temperature control method for injection molding machine
JP2015196352A (en) * 2014-04-02 2015-11-09 ファナック株式会社 Temperature control device of injection molding machine having parameter adjustment function
CN205735897U (en) * 2016-06-06 2016-11-30 北京力标伟业科技有限公司 A kind of injection mold with temperature controller
CN107065971A (en) * 2017-05-31 2017-08-18 合肥亿迈杰软件有限公司 A kind of intelligent temperature control system based on region division

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109591252A (en) * 2018-12-13 2019-04-09 华域视觉科技(上海)有限公司 A method of measuring temperature at double-colored product bilayer faying face

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Application publication date: 20180313

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