CN107776163A - A kind of production technology of large-size aluminum honeycomb panel material - Google Patents
A kind of production technology of large-size aluminum honeycomb panel material Download PDFInfo
- Publication number
- CN107776163A CN107776163A CN201711088229.5A CN201711088229A CN107776163A CN 107776163 A CN107776163 A CN 107776163A CN 201711088229 A CN201711088229 A CN 201711088229A CN 107776163 A CN107776163 A CN 107776163A
- Authority
- CN
- China
- Prior art keywords
- aluminum honeycomb
- crawler belt
- panel material
- honeycomb panel
- aluminium sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
- B32B2037/243—Coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0012—Mechanical treatment, e.g. roughening, deforming, stretching
- B32B2038/0016—Abrading
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
Abstract
The invention provides a kind of production technology of large-size aluminum honeycomb panel material, comprise the following steps：1. double crawler belt roll squeezers are preheated；2. the inner and outer surfaces of upper and lower aluminium sheet are polished coarse and cleaned down；3. enter the temperature rise period after the inner surface spraying polyurethane structure glue of upper and lower aluminium sheet；4. Aluminum Honeycomb Cores are layed on platform, subsequent Aluminum Honeycomb Cores can be with crawler belt automatically between upper aluminium sheet and lower aluminum sheet；5. step 4. in manufactured workpiece enter double crawler belt matched moulds pressurize 15min；6. from the semi-finished product large-size aluminum honeycomb panel material of motion tracking cast-cutting saw surface trimming step 5. middle pressurize；7. the upper surface spray polyurea coating of semi-finished product large-size aluminum honeycomb panel material, then drying can obtain finished product.It is contemplated that improving production efficiency, manufacturing cost is reduced, improves length and width, the flexible controllability of thickness of sheet material, the utilization rate of material is high, exempts to splice, and so as to significantly reduce labor intensity, improves product quality.
Description
Technical field
The present invention relates to composite board material producing technology technical field, more particularly to for automobile, track traffic composite wood
A kind of production technology of large-size aluminum honeycomb panel material of material.
Background technology
Plywood material refers to the sheet material formed by two kinds or two or more combinations of materials, with for main load portion
Part, composite board desired strength is high, from heavy and light, impact resistance, wear-resistant, service life is long, good appearance, and as its people pass through
The development of Ji, people require more and more higher to the comfortableness of in-trips vehicles；In addition, vehicle can be handed over frequently in the process of moving
The influence of the uncertain factor such as the effect and vibration of varying load, impact, these are all to passenger car sheet material of new generation in safety, ring
Protect and energy-conservation aspect proposes more strict requirements, and the development using lightweight as leading advanced automobile material technology is fought
Slightly --- it is the major measure for realizing this target to mitigate car complete vehicle quality；The lightweight of car, exactly ensureing car
On the premise of intensity and security performance, the kerb weight of automobile is reduced as far as possible, so as to improve the dynamic property of automobile, reduces combustion
Material consumption, reduces exhaust pollution, light material of the aluminium as low-density, and has the advantages that wide material sources, turns into composite plate
The important selection of material.
Mainly there are two kinds to the processing technology of the composite board of aluminium sheet sheet material at present, 1, laminating machine production, film or glue spraying
Hot pressing is compound, and the processing technology can only typically do standard size plate, the poor controllability of length and width, thickness to sheet material, production
Efficiency is low, and peel strength is poor；2nd, it is welded, the low process efficiency, production cost is high, high to the thickness requirement of aluminium sheet, material
Utilization rate is low, splicing increase labor intensity, reduces product quality.
The content of the invention
It is an object of the invention to provide a kind of production technology of large-size aluminum honeycomb panel material, it is intended to improves production efficiency, drops
Low manufacturing cost, length and width, the flexible controllability of thickness of sheet material being improved, the utilization rate of material is high, exempts to splice, so as to
Labor intensity can be significantly reduced, improves product quality.
The technical solution adopted by the present invention is as follows：
A kind of production technology of large-size aluminum honeycomb panel material, comprises the following steps：
1. double crawler belt roll squeezers are preheated, maximum temperature control is 92~98 DEG C；
2. by roller of polishing the inner and outer surfaces of upper and lower aluminium sheet are polished coarse and cleaned down；
3. by the inner surface spraying polyurethane structure glue of the step 2. middle upper and lower aluminium sheet polished, in being then placed into step 1.
Double crawler belt roll squeezers enter the temperature rise period；
4. Aluminum Honeycomb Cores are layed in step 1. on the platform of double crawler belt roll squeezers, subsequent Aluminum Honeycomb Cores can with crawler belt automatically into
Between upper aluminium sheet and lower aluminum sheet；
5. step 4. in upper and lower aluminium sheet between accompany the workpiece of Aluminum Honeycomb Cores and enter double crawler belt matched moulds pressurize 15min；
6. the cut lengths from motion tracking cast-cutting saw are set, then from the 5. middle pressurize of motion tracking cast-cutting saw surface trimming step
Semi-finished product large-size aluminum honeycomb panel material；
7. by step 6. in semi-finished product large-size aluminum honeycomb panel material upper surface spray polyurea coating, then drying is i.e. available
Finished product large-size aluminum honeycomb panel material.
The advantage of the invention is that：Continuous production can be realized, increases substantially production efficiency, speed of production is up to 8 squares
M/min, manufacturing cost is reduced, improves length and width, the flexible controllability of thickness of sheet material, the utilization rate of material is high, exempts from
Splicing, so as to significantly reduce labor intensity, improve product quality.
Embodiment
A kind of production technology of large-size aluminum honeycomb panel material of the present invention is described in further detail below.
Embodiment 1
Yitong Passenger Train Co vehicle floor, sheet material specification L12000*W2550mm
The making of large-size aluminum honeycomb panel material
1. double crawler belt roll squeezers are preheated, maximum temperature control is 95 DEG C；
2. by roller of polishing the inner and outer surfaces of upper and lower aluminium sheet are polished coarse and cleaned down；
3. by the inner surface spraying polyurethane structure glue of the step 2. middle upper and lower aluminium sheet polished, in being then placed into step 1.
Double crawler belt roll squeezers enter the temperature rise period；
4. Aluminum Honeycomb Cores are layed in step 1. on the platform of double crawler belt roll squeezers, subsequent Aluminum Honeycomb Cores can with crawler belt automatically into
Between upper aluminium sheet and lower aluminum sheet；
5. step 4. in upper and lower aluminium sheet between accompany the workpiece of Aluminum Honeycomb Cores and enter double crawler belt matched moulds pressurize 15min；
6. the cut lengths from motion tracking cast-cutting saw are set, then from the 5. middle pressurize of motion tracking cast-cutting saw surface trimming step
Semi-finished product large-size aluminum honeycomb panel material；
7. by step 6. in semi-finished product large-size aluminum honeycomb panel material upper surface spray polyurea coating, then drying is i.e. available
Finished product large-size aluminum honeycomb panel material.
8. the large-size aluminum honeycomb panel material that will be made, requires according to vehicle floor and is adhered on skeleton.
Contrast the analysis of traditional handicraft：Significantly carried compared with traditional handicraft, stock utilization using the technological process of implementation column 1
Height, 83% is promoted to by 56%；Grinding efficiency is high, and workload can save 1 people per hour, and installation effectiveness is promoted to by 6h/2 people
0.5h/2 people, efficiency are significantly lifted.
Embodiment 2
Kai Lunbinwei caravan carriage body plates, the specification L5990*W2160*H3100mm of compartment board
The making of large-size aluminum honeycomb panel material
1. double crawler belt roll squeezers are preheated, maximum temperature control is 98 DEG C；
2. by roller of polishing the inner and outer surfaces of upper and lower aluminium sheet are polished coarse and cleaned down；
3. by the inner surface spraying polyurethane structure glue of the step 2. middle upper and lower aluminium sheet polished, in being then placed into step 1.
Double crawler belt roll squeezers enter the temperature rise period；
4. Aluminum Honeycomb Cores are layed in step 1. on the platform of double crawler belt roll squeezers, subsequent Aluminum Honeycomb Cores can with crawler belt automatically into
Between upper aluminium sheet and lower aluminum sheet；
5. step 4. in upper and lower aluminium sheet between accompany the workpiece of Aluminum Honeycomb Cores and enter double crawler belt matched moulds pressurize 15min；
6. the cut lengths from motion tracking cast-cutting saw are set, then from the 5. middle pressurize of motion tracking cast-cutting saw surface trimming step
Semi-finished product large-size aluminum honeycomb panel material；
7. by step 6. in semi-finished product large-size aluminum honeycomb panel material upper surface spray polyurea coating, then drying is i.e. available
Finished product large-size aluminum honeycomb panel material.
8. the large-size aluminum honeycomb panel material that will be made, bonding installation is required according to the size in each face of carriage body plate.
Contrast the analysis of traditional handicraft：Significantly carried compared with traditional handicraft, stock utilization using the technological process of implementation column 2
Height, 92% is promoted to by 75%；Grinding efficiency is high, and workload can save 1 people per hour, and installation effectiveness is promoted to by 6h/2 people
0.5h/2 people, efficiency are significantly lifted, and installation aluminum honeycomb panel material can cancel skeleton, 78 kilograms of vehicle loss of weight.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
All any modification, equivalent and improvement made within refreshing and principle etc., all should be included within protection scope of the present invention.
Claims (3)
- A kind of 1. production technology of large-size aluminum honeycomb panel material, it is characterised in that：Comprise the following steps：1. double crawler belt roll squeezers are preheated, maximum temperature control is 92~98 DEG C；2. by roller of polishing the inner and outer surfaces of upper and lower aluminium sheet are polished coarse and cleaned down；3. by the inner surface spraying polyurethane structure glue of the step 2. middle upper and lower aluminium sheet polished, in being then placed into step 1. Double crawler belt roll squeezers enter the temperature rise period；4. Aluminum Honeycomb Cores are layed in step 1. on the platform of double crawler belt roll squeezers, subsequent Aluminum Honeycomb Cores can with crawler belt automatically into Between upper aluminium sheet and lower aluminum sheet；5. step 4. in upper and lower aluminium sheet between accompany the workpiece of Aluminum Honeycomb Cores and enter double crawler belt matched moulds pressurize 15min；6. the cut lengths from motion tracking cast-cutting saw are set, then from the 5. middle pressurize of motion tracking cast-cutting saw surface trimming step Semi-finished product large-size aluminum honeycomb panel material；7. by step 6. in semi-finished product large-size aluminum honeycomb panel material upper surface spray polyurea coating, then drying is i.e. available Finished product large-size aluminum honeycomb panel material.
- 2. according to right its require 1 described in a kind of composite board manufacture method, it is characterised in that：The step is 1. In, effective plate width of double crawler belt roll squeezers is 2700mm.
- 3. according to right its require 1 described in a kind of composite board manufacture method, it is characterised in that：The step is 3. In, the temperature of temperature rise period rises to 92~98 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711088229.5A CN107776163A (en) | 2017-11-08 | 2017-11-08 | A kind of production technology of large-size aluminum honeycomb panel material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711088229.5A CN107776163A (en) | 2017-11-08 | 2017-11-08 | A kind of production technology of large-size aluminum honeycomb panel material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107776163A true CN107776163A (en) | 2018-03-09 |
Family
ID=61433048
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711088229.5A Pending CN107776163A (en) | 2017-11-08 | 2017-11-08 | A kind of production technology of large-size aluminum honeycomb panel material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107776163A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1772470A (en) * | 2004-11-09 | 2006-05-17 | 张景园 | Continuous production process and apparatus of honeycomb card board with stuffing |
| CN102452209A (en) * | 2010-11-02 | 2012-05-16 | 辽宁杰事杰新材料有限公司 | Production equipment for continuous fiber reinforced thermoplastic structural panel |
| CN106182833A (en) * | 2016-07-21 | 2016-12-07 | 溧阳二十八所系统装备有限公司 | A kind of method of quick Fabrication composite laminboard |
-
2017
- 2017-11-08 CN CN201711088229.5A patent/CN107776163A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1772470A (en) * | 2004-11-09 | 2006-05-17 | 张景园 | Continuous production process and apparatus of honeycomb card board with stuffing |
| CN102452209A (en) * | 2010-11-02 | 2012-05-16 | 辽宁杰事杰新材料有限公司 | Production equipment for continuous fiber reinforced thermoplastic structural panel |
| CN106182833A (en) * | 2016-07-21 | 2016-12-07 | 溧阳二十八所系统装备有限公司 | A kind of method of quick Fabrication composite laminboard |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP2284002B1 (en) | Magnesium alloy honeycomb board and preparation method thereof | |
| US4556529A (en) | Method for bonding molded components sheeting or shaped members | |
| RU2014144051A (en) | METHOD FOR PRODUCING A THREE-DIMENSIONAL OBJECT FROM COMPOSITE MATERIAL | |
| CN103128826B (en) | Manufacturing technique of highlight floor base material | |
| CN105711162A (en) | Method And Apparatus For Manufactoring A Sandwich Part And Sandwich Part | |
| CN101947829A (en) | One-step forming wet production process of automobile calash | |
| CN106622909A (en) | Paint spraying process for automobile carbon fiber composite material | |
| CN106088524B (en) | A kind of solid wood multi-layer composite floor board and its preparation process and group blank technology | |
| CN208035613U (en) | Hollow metal composite plate production system | |
| CN108859167A (en) | A kind of light composite material train inside gadget with high-strength coating | |
| CN204701616U (en) | High-speed trains ceiling board | |
| CN109707136A (en) | A kind of impregnated paper facing multi-layer solid wood composite floor and its manufacturing method | |
| CN107776163A (en) | A kind of production technology of large-size aluminum honeycomb panel material | |
| RU2355583C2 (en) | Production method of large three-layer structures from polymer composites | |
| EP2265761B1 (en) | Method for manufacturing an overlaying material | |
| CN103331581B (en) | The production method of vehicle engine hatch cover assembly | |
| CN101695848B (en) | Process for manufacturing decorative veneer plywood | |
| CN201998926U (en) | Car roof soundproof pad-top cap stiffening beam | |
| US20110045266A1 (en) | Method for manufacturing professional grade skateboard decks using recycled wood fiber veneer substrate | |
| CN101829883A (en) | Method for manufacturing sidewall panel of railway passenger vehicle | |
| CN105818871B (en) | A kind of novel bus deck | |
| CN107662251A (en) | A kind of manufacture method of veneer plastic composite floor | |
| CN106274935A (en) | High-speed trains Ceiling | |
| CN103786737B (en) | train wallboard and processing technique thereof | |
| CN106608090A (en) | Combined process of metal door surface and veneer |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180309 |
|
| RJ01 | Rejection of invention patent application after publication |