CN107775918A - A kind of imitated rattan rattan and its production method - Google Patents
A kind of imitated rattan rattan and its production method Download PDFInfo
- Publication number
- CN107775918A CN107775918A CN201610775506.9A CN201610775506A CN107775918A CN 107775918 A CN107775918 A CN 107775918A CN 201610775506 A CN201610775506 A CN 201610775506A CN 107775918 A CN107775918 A CN 107775918A
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- CN
- China
- Prior art keywords
- rattan
- adjuster
- imitated
- collector
- plastic extruder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
- B29C48/17—Articles comprising two or more components, e.g. co-extruded layers the components having different colours
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/12—Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/49—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using two or more extruders to feed one die or nozzle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16S—CONSTRUCTIONAL ELEMENTS IN GENERAL; STRUCTURES BUILT-UP FROM SUCH ELEMENTS, IN GENERAL
- F16S3/00—Elongated members, e.g. profiled members; Assemblies thereof; Gratings or grilles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Toys (AREA)
Abstract
A kind of imitated rattan rattan and its production method, it is characterised in that：It includes being provided with an at least plastic extruder docked with extrusion die；The pushing screw rod of plastic extruder is driven using servomotor or variable-frequency motor；Extrusion die rear is provided with cooling bath；Cooling bath rear is provided with adjuster, and the roller of adjuster is clamped in rattan surface, and adjuster drives its rotation by servomotor or variable-frequency motor, and adjuster rear is connected with collector, and the rattan drawn from adjuster is wrapped on collector；The beneficial effects of the invention are as follows：By the mixed proportion for adjusting each extruder, you can the hardness of control rattan product, shade change.By adjusting the parameters of adjuster, to change the running speed of adjuster, you can realize the thickness change of rattan, therefore the rattan face knit out is irregular, makes it rich in third dimension and draws various changes.
Description
Technical field
The present invention relates to a kind of rattan skill product braiding emulational plastic braiding, specifically a kind of imitated rattan rattan and its
Production method.
Background technology
It is well known that general natural rattan can be woven into various furniture, because its natural pulling force and elasticity are moderate,
Its various furniture made also is popular, various occasions particularly out of doors, such as park, amusement park, holiday village place,
Miscellaneous rattan weaving into chair, desk, swing etc. it is very very popular, give people a kind of intimate contact greatly from
Right sensation, this, which all originates from natural rattan, can bring people's green, health, the sensation for pressing close to the Nature, with this need
That asks is increasing, fell natural rattan also just it is increasing, this certainly will cause the heavy damage to the Nature, in order to solve
This problem, people just come up with simulative rattan, but because existing Emulational rattan is all solid or platypelloid type mostly, its surface
All cross-sectional areas of rattan are the same in other words, stiff so the product appearance knit out is dull, lack third dimension and
Not material saving.In order to knit out the relief rattan face that has more, method that braiding worker typically uses be use several colors or
It is cross-sectional area and variform rattan mixed weaving, but this weaving method needs to use several above rattans simultaneously,
It is inconvenient during braiding, and easily knot, cause braid efficiency low, production cost is high.
The content of the invention
A kind of the defects of it is an object of the invention to for present in existing known technology product, there is provided conjunction simple in construction
Reason, production cost is low, knits out the product come rich in third dimension, weaves fast and easily a kind of imitated rattan rattan and its production
Method.
The object of the present invention is achieved like this：A kind of imitated rattan rattan, it is characterised in that：Described rattan is divided into phase
Some rattan sections even, described rattan section are divided into canned paragraph and changeover portion.
Described rattan section puts in order as the pattern indefinite extension sequence of canned paragraph to changeover portion to canned paragraph.
The cross-sectional area of described adjacent canned paragraph is unequal, in from large to small or distribution of changing from small to big.
The shape of cross section of described adjacent two canned paragraph is in scaling or diminution.
The shape of cross section of described adjacent two canned paragraph is in irregularly to zoom in or out.
Described changeover portion cross-sectional area changes from large to small or from small to large.
A kind of imitated rattan rattan production method, it is characterised in that：It comprises the following steps：
A：It includes being provided with an at least plastic extruder docked with extrusion die；The pushing screw rod of plastic extruder is adopted
Driven with servomotor or variable-frequency motor；Extrusion die rear is provided with cooling bath；Cooling bath rear is provided with adjuster, adjusts
The roller of section device is clamped in rattan surface, and adjuster drives its rotation, the connection of adjuster rear by servomotor or variable-frequency motor
There is collector, the rattan drawn from adjuster is wrapped on collector；The servo electricity that described plastic extruder, adjuster use
Machine or variable-frequency motor distinguish corresponding control system Electricity Federation.
B：Base-material and auxiliary material are inserted in plastic extruder respectively, inputs mixed proportion, plastic extrusion in the controls
Machine mixes extrusion plastic according to corresponding ratio, is shaped in extrusion die；
C：The plastics extruded from extrusion die are introduced in cooling bath and cooled down；
D：Between the cooled plastics of cooling bath are clamped in into the roller of adjuster, adjuster enters according to the speed of default
Row rotates.
E：Plastic winding will be drawn out of adjuster in collector, collector is revolved according to the speed of default
Turn rewinding.
A kind of imitated rattan rattan production method, it is characterised in that described method also includes：Described adjuster speed
Change at random by soon to slow, then by slow-to-fast.
Described method also includes：Plastic extruder constantly changes the mixing ratio of its base-material and auxiliary material in process of production
Example.
Described mixed proportion is realized by adjusting the pushing screw rod rotating speed of plastic extruder.
The beneficial effects of the invention are as follows：1st, simple in construction, production cost is low, improves the market competitiveness.2nd, it is each by adjusting
The mixed proportion of platform extruder, you can the hardness of control rattan product, shade change so that the rattan face color knit out is more
Become, lift its fidelity.3rd, by adjusting the parameters of adjuster, to change the running speed of adjuster, you can realize rattan
The thickness change of bar, therefore the rattan face knit out is irregular, makes it rich in third dimension and draws various changes.4th, only
Need a rattan to complete desired rattan face braiding, avoid conventional art from needing to use several different shape rattans while compile
The drawbacks of easily being knotted between caused inconvenient for operation and rattan when knitting.
Brief description of the drawings
Fig. 1 is plastic force-out machine structure schematic diagram in the present invention.
Fig. 2,3,4 be rattan surface structure schematic diagram in the present invention.
Fig. 5 is rattan woven side by side design sketch in the present invention.
Fig. 6,7,8 are located at each stage schematic cross-section for rattan in the present invention.
Embodiment
The present invention is further explained below in conjunction with the accompanying drawings.A kind of imitated rattan rattan, it is characterised in that：Described rattan
Bar is divided into connected some rattan sections, and described rattan section is divided into canned paragraph 1 and changeover portion 2.
Described rattan section puts in order to sort for the pattern indefinite extension of canned paragraph 1 to changeover portion 2 to canned paragraph 1.
The cross-sectional area of described adjacent canned paragraph 1 is unequal, in from large to small or distribution of changing from small to big.
The shape of cross section of described adjacent two canned paragraph 1 is in scaling or diminution.
The shape of cross section of described adjacent two canned paragraph 1 is in irregularly to zoom in or out.
The described cross-sectional area of changeover portion 2 changes from large to small or from small to large.
A kind of imitated rattan rattan production method, it is characterised in that：It comprises the following steps：
A：It includes being provided with least one plastic extruder 12 docked with extrusion die 11；The pusher of plastic extruder 12
Screw rod is driven using servomotor 13 or variable-frequency motor；The rear of extrusion die 11 is provided with cooling bath 14；The rear of cooling bath 14
Adjuster 17 is provided with, the roller of adjuster is clamped in rattan surface, and adjuster 17 is driven by servomotor 13 or variable-frequency motor
It is rotated, and adjuster rear is connected with collector 15, and the rattan drawn from adjuster 17 is wrapped on collector 15；Described modeling
The servomotor or variable-frequency motor that material extruder, adjuster use distinguish corresponding control system Electricity Federation.
B：Base-material and auxiliary material are inserted in plastic extruder 12 respectively, inputs mixed proportion in the controls, plastics squeeze
Go out machine 12 and mix extrusion plastic according to corresponding ratio, shaped in extrusion die 11；
C：The plastics 16 extruded from extrusion die 11 are introduced in cooling bath 14 and cooled down；
D：Between the cooled plastics of cooling bath 14 are clamped in into the roller of adjuster 17, adjuster 17 is according to default
Speed is rotated.
E：Plastic winding will be drawn out of adjuster 17 in collector 15, collector 15 is according to the speed of default
Carry out rotary material collecting.
Described method also includes：The described speed of adjuster 17 changes at random by soon to slow, then by slow-to-fast.
Described method also includes：Plastic extruder 12 constantly changes the mixing ratio of its base-material and auxiliary material in process of production
Example.
Described mixed proportion is realized by adjusting the pushing screw rod rotating speed of plastic extruder.
Operation principle：In production process, user selects base-material, auxiliary material etc. according to the actual needs, and puts into corresponding modeling
Expect in extruder.After plastic extruder melts plastics etc., by pushing screw rod then plastics are distinguished toward pushing away in extrusion die
After plastics from each extruder mix in extruder, extruded by die head.The cooling that the plastics of extrusion pass through cooling bath
After sizing, rewinding is carried out by collector.
In this process, control system changes the mixed proportion of base-material, auxiliary material etc. according to the design of program.If desired for rattan
When the rattan face effect of bar is softer, the pushing screw rod rotating speed of base-material extruder is improved by servomotor, so as to lift base-material
Combined amount.If desired for rattan face color it is deeper when, lifted auxiliary material extruder combined amount, it is on the contrary then reduction pushing screw rod rotating speed.
Certainly, in process of production, control system can be irregular or regular changes each combined amount so that the rattan produced
Regular or irregular change occurs for hardness and shade.
In addition, when user needs the sectional area of rattan larger, by Serve Motor Control adjuster velocity of rotation, make it
Rattan is pullled with slower speed.Conversely, when need rattan sectional area it is smaller when, then accordingly lifting adjuster speed, make it
Unshaped rattan in cooling bath is involved, makes rattan that larger extension occur, so as to reduce the rattan sectional area produced.In addition
The change per canned paragraph length can be realized by changing time of each adjuster velocity of rotation.
When participating in braiding production with the rattan produced of the present invention, as shown in Figure 2 exemplified by, rattan in unit
Canned paragraph cross sectional shape and section differ, and can change from large to small, can also change from small to large, therefore it is solid to connect adjacent two
The changeover portion for determining section also uses the change of corresponding form.Therefore, as shown in Figure 3,4, due to the sectional area shape of rattan, sectional area
Size is regular or random change, therefore knits out the product rattan face come also in irregular change so that is imitated in rattan face
Fruit is rich in third dimension, profile fashion more attractive in appearance.And in conventional art, in order to reach this effect, needed during braiding
Shuffling is carried out using the rattan in different rattan footpaths, therefore operator needs replacement rattan repeatedly, rattan is not slightly during braiding
Phenomena such as paying attention to knotting, it is very troublesome, while be also required to warehouse and be equipped with various rattans, increase management difficulty,
So as to cause production cost high, the drawbacks such as braid efficiency is low.Therefore this rattan is adapted to be widely popularized use.
Claims (10)
- A kind of 1. imitated rattan rattan, it is characterised in that：Described rattan is divided into connected some rattan sections, and described rattan section is divided into Canned paragraph（1）And changeover portion（2）.
- A kind of 2. imitated rattan rattan according to claim 1, it is characterised in that：Described rattan section puts in order as fixation Section（1）To changeover portion（2）To canned paragraph（1）Pattern indefinite extension sequence.
- A kind of 3. imitated rattan rattan according to claim 2, it is characterised in that：Described adjacent canned paragraph（1）Horizontal stroke Sectional area is unequal, in from large to small or distribution of changing from small to big.
- A kind of 4. imitated rattan rattan according to claim 3, it is characterised in that：Described adjacent two canned paragraph（1）'s Shape of cross section is in scaling or diminution.
- A kind of 5. imitated rattan rattan according to claim 3, it is characterised in that：Described adjacent two canned paragraph（1）'s Shape of cross section is in irregularly to zoom in or out.
- A kind of 6. imitated rattan rattan according to claim 1, it is characterised in that：Described changeover portion（2）Cross-sectional area Change from large to small or from small to large.
- A kind of 7. imitated rattan rattan production method, it is characterised in that：It comprises the following steps：A：It includes being provided with least one and extrusion die（11）The plastic extruder of docking（12）；Plastic extruder（12） Pushing screw rod use servomotor（13）Or variable-frequency motor driving；Extrusion die（11）Rear is provided with cooling bath（14）； Cooling bath（14）Rear is provided with adjuster（17）, the roller of adjuster is clamped in rattan surface, adjuster（17）By servo electricity Machine（13）Or variable-frequency motor drives its rotation, adjuster rear is connected with collector（15）, from adjuster（17）The rattan of extraction It is wrapped in collector（15）On；The servomotor or variable-frequency motor that described plastic extruder, adjuster use are right with it respectively The control system Electricity Federation answered;B：Respectively in plastic extruder（12）In insert base-material and auxiliary material, input mixed proportion, plastic extrusion in the controls Machine（12）Extrusion plastic is mixed according to corresponding ratio, in extrusion die（11）Interior setting；C：Will be from extrusion die（11）The plastics of extrusion（16）Introduce cooling bath（14）Interior cooling；D：By cooling bath（14）Cooled plastics are clamped in adjuster（17）Roller between, adjuster（17）According to system The speed of setting is rotated;E：Will be from adjuster（17）Interior extraction plastic winding is in collector（15）It is interior, collector（15）According to the speed of default Degree carries out rotary material collecting.
- 8. a kind of imitated rattan rattan production method according to claim 7, it is characterised in that described method also includes： Described adjuster（17）Speed changes at random by soon to slow, then by slow-to-fast.
- A kind of 9. imitated rattan rattan production method according to claim 7, it is characterised in that：Described method is also wrapped Include：Plastic extruder（12）Constantly change the mixed proportion of its base-material and auxiliary material in process of production.
- A kind of 10. imitated rattan rattan production method according to claim 9, it is characterised in that：Described mixed proportion Realized by the pushing screw rod rotating speed for adjusting plastic extruder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610775506.9A CN107775918A (en) | 2016-08-31 | 2016-08-31 | A kind of imitated rattan rattan and its production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610775506.9A CN107775918A (en) | 2016-08-31 | 2016-08-31 | A kind of imitated rattan rattan and its production method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107775918A true CN107775918A (en) | 2018-03-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610775506.9A Pending CN107775918A (en) | 2016-08-31 | 2016-08-31 | A kind of imitated rattan rattan and its production method |
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| Country | Link |
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| CN (1) | CN107775918A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112477049A (en) * | 2020-11-04 | 2021-03-12 | 安徽戴家工艺有限公司 | Automatic forming and winding device for rattan woven plastic of hanging chair |
| CN112477055A (en) * | 2020-11-04 | 2021-03-12 | 安徽戴家工艺有限公司 | Rattan woven ware pipeline extrusion cooling setting device for hanging seat |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102941665A (en) * | 2012-11-28 | 2013-02-27 | 铜陵中发三佳科技股份有限公司 | Molding method of plastic section bars with periodically changed sectional dimensions and section bar molding device |
| CN104260362A (en) * | 2014-09-01 | 2015-01-07 | 陆满华 | Internally-curled spiral artificial weaved rattan manufacturing device and manufacturing process thereof |
| CN104513430A (en) * | 2014-12-12 | 2015-04-15 | 北京化工大学 | Imitated rattan polypropylene foam material and preparation method thereof |
-
2016
- 2016-08-31 CN CN201610775506.9A patent/CN107775918A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102941665A (en) * | 2012-11-28 | 2013-02-27 | 铜陵中发三佳科技股份有限公司 | Molding method of plastic section bars with periodically changed sectional dimensions and section bar molding device |
| CN104260362A (en) * | 2014-09-01 | 2015-01-07 | 陆满华 | Internally-curled spiral artificial weaved rattan manufacturing device and manufacturing process thereof |
| CN104513430A (en) * | 2014-12-12 | 2015-04-15 | 北京化工大学 | Imitated rattan polypropylene foam material and preparation method thereof |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112477049A (en) * | 2020-11-04 | 2021-03-12 | 安徽戴家工艺有限公司 | Automatic forming and winding device for rattan woven plastic of hanging chair |
| CN112477055A (en) * | 2020-11-04 | 2021-03-12 | 安徽戴家工艺有限公司 | Rattan woven ware pipeline extrusion cooling setting device for hanging seat |
| CN112477049B (en) * | 2020-11-04 | 2024-01-09 | 安徽戴家实业股份有限公司 | Automatic forming and winding device for rattan plaited plastic of hanging chair |
| CN112477055B (en) * | 2020-11-04 | 2024-04-30 | 安徽戴家实业股份有限公司 | Rattan plaited pipeline extrusion cooling shaping device for hanging chair |
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Application publication date: 20180309 |