CN107775107A - A kind of single head saw that can be used cooperatively and automatically control cutting - Google Patents
A kind of single head saw that can be used cooperatively and automatically control cutting Download PDFInfo
- Publication number
- CN107775107A CN107775107A CN201610722270.2A CN201610722270A CN107775107A CN 107775107 A CN107775107 A CN 107775107A CN 201610722270 A CN201610722270 A CN 201610722270A CN 107775107 A CN107775107 A CN 107775107A
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- China
- Prior art keywords
- groove
- workbench
- support bar
- bar
- skewed slot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D45/00—Sawing machines or sawing devices with circular saw blades or with friction saw discs
- B23D45/14—Sawing machines or sawing devices with circular saw blades or with friction saw discs for cutting otherwise than in a plane perpendicular to the axis of the stock, e.g. for making a mitred cut
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
- B23D59/001—Measuring or control devices, e.g. for automatic control of work feed pressure on band saw blade
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
Abstract
The invention discloses a kind of single head saw that can be used cooperatively and automatically control cutting, including workbench, motor housing and saw blade, two row's grooves are arranged at workbench bottom, often row's groove is provided with several universal wheels, vertical supporting bar is installed above workbench, hydraulic press is provided with vertical supporting bar, elevating lever is connected with hydraulic press, elevating lever upper end is fixed with transverse support bar, the transverse support bar activity runs through vertical supporting bar, transverse support bar is located at the part above workbench, guide rail is installed below, the sliding block to match with it is provided with below guide rail, slider bottom is fluted, be slidably connected motor housing below sliding block, motor box outer wall is provided with infrared distance sensor, infrared distance sensor head upright is downward.The present invention can control saw blade surface trimming workpiece by infrared ray sensor, and can be accurately from 45o、90oWith 135oThree angles cut section bar, in addition, two present apparatus are used cooperatively the cutting that can be completed to large aluminum profile.
Description
Technical field
The present invention relates to a kind of equipment for aluminum alloy doors and windows manufacture, and in particular to one kind can be used cooperatively and control automatically
The single head saw of system cutting.
Background technology
Door and window according to its location of difference be divided into fender member or partition member, play keep out wind and rain, be heat-insulated, every
The functions such as sound, daylighting, ventilation.In addition, door and window are the important component of architectural image again, their shape, size, color
Coloured silk, moulding etc. have critically important influence to the moulded of building.As the improvement of people's living standards, people are to door and window
Demand it is increasing.
Aluminum alloy doors and windows, the door and window for referring to use aluminum alloy extrusion section bar to make for frame, stile, fan material are referred to as aluminium alloy door
Window.The section bar and glass style of aluminum alloy doors and windows have point in north and south.The north is sedate for main characteristics with aluminium thickness, style, most
Representational is glazing bar style.With aluminium various shapes, style vivaciously for main characteristics, most representational is exactly flower glass in south
Style, style have lattice, ice sculpture, low relief, brilliant shellfish etc..
The aluminum alloy doors and windows technological process of production be broadly divided into blanking, processing and assembling three big steps, wherein blanking this three
Particularly critical inside individual technique, if initial section bar precision is low, the percent defective finally obtained is high, during initial shape extrusion
Between it is long, can also elongate the cycle of whole production technology.What is be substantially carried out in the blanking stage is the cutting of frame material, the cutting of frame fan angle code
And fan material cutting, conventional instrument be single head cast-cutting saw, Double-edged Incising Saw and corner brace cast-cutting saw, wherein, single head cast-cutting saw with
Double-edged Incising Saw is used for cutting frame-type material more.
, it is necessary to which manual control saw blade is cut during traditional single head saw cut aluminium section bar, low production efficiency, and tradition
Single head saw cutting when can not preferably lock machining angle, cause machining angle low precision, in addition, single head saw between can not
It is used cooperatively, seems unable to do what one wishes when processing some large aluminum profiles.
The content of the invention
The technical problems to be solved by the invention be for conventional single-ended saw need manual control saw blade to be cut, can not
A kind of the shortcomings that locking machining angle and can not being efficiently used cooperatively, there is provided list that can be used cooperatively and automatically control cutting
Head saw, solve the problems, such as that the low production efficiency of traditional handicraft, the precision of machining angle are low and can not process large aluminum profile.
The present invention is achieved through the following technical solutions：A kind of single head saw that can be used cooperatively and automatically control cutting, including
Workbench, motor housing and saw blade, saw blade is installed on the motor housing, two row's grooves are arranged at the workbench bottom, often arrange groove and set
It is equipped with several universal wheels, vertical supporting bar is installed above workbench and close to narrow side edge, in the vertical supporting bar
Hydraulic press is provided with, elevating lever is connected with hydraulic press, elevating lever upper end is fixed with transverse support bar, and the transverse support bar is lived
Dynamic to run through vertical supporting bar, transverse support bar is located at the part above workbench, is provided with guide rail, the guide rail lower section below
The sliding block to match with it is provided with, the slider bottom is fluted, and be slidably connected motor housing below sliding block, and motor box outer wall is set
Infrared distance sensor is equipped with, the infrared distance sensor head upright is downward.During using the present invention, first by workbench bottom
The universal wheel in portion is fixed, and universal wheel is fixed as prior art, is then fixed on the table workpiece, is then set infrared ray
Distance measuring sensor, infrared distance measuring sensor are prior art, are to run into the different of obstacle distance using infrared signal to reflect
Intensity it is also different and infrared ray propagates indiffusible principle and carries out the far and near detection of barrier, infrared distance measuring sensor bag
Include infrared signal emitting diode and reception diode, measure infrared distance measuring sensor first from workpiece surface during use
Launch infrared signal to workbench and receive the time difference x of needs, then the transmitting when infrared distance measuring sensor is set
It is equal to x with the time difference is received, i.e., when the distance of infrared distance measuring sensor and workbench is equal to the height of workpiece, when being kept for one section
Between, controller is returned signal to afterwards, operating is left the motor off by controller, and pass through the rise of support bar in hydraulic press
Transverse support bar is set to move straight up, as transverse support bar is moved straight up, when the transmitting of infrared distance measuring sensor
When being more than 3x with the reception time, kept for a period of time, the time may be configured as the time that operating personnel are changed required for a workpiece
T, for safety, it is 2t that can set the time, after the retention time terminates, returns to one signal of controller, is made by controller
Motor remains in operation, and transverse support bar is moved straight down by the decline of support bar in hydraulic press.Set up infrared
After line distance measuring sensor, directly over adjustment sliding block to the position for needing to cut and fixed, sliding block is fixed on line slideway arbitrarily
The method of position is prior art, starts infrared distance measuring controller, controller controlled motor first operates, then controls longitudinal branch
Hydraulic press in strut, elevating lever is fallen into hydraulic press and move the purpose of transverse support bar straight down to reach, hydraulic press
For prior art, acquisition can be commercially bought, when infrared distance measuring sensor detects that transmitting and the time difference received are x
When, transverse support bar stops moving down and is kept for a period of time, and now saw blade completes the cutting to first workpiece to be processed,
Controller elder generation controlled motor shuts down afterwards, then transverse support bar is moved straight up by hydraulic press, when motor housing moves
Move distance to a declared goal, i.e., when the time difference is 3x, controller makes stage holding 2t time, and operating personnel can change workpiece,
After the 2t times, controlled motor and hydraulic press cut the workpiece after changing to controller again, so repeatedly, have cut all workpiece
Afterwards, stop control.
Further, the groove and sliding block connects with the internal cavities, groove are divided into the first skewed slot, the second skewed slot and transverse groove
Three parts, have on transverse groove it is perpendicular divide groove, be divided to groove both sides to be symmetrically arranged with two screwed holes, the connection of transverse groove one end
First skewed slot one end, both angles are 135o, have the perpendicular groove that divides on the first skewed slot other end, on transverse groove divide groove with
The screwed hole divided between groove on first skewed slot on the first skewed slot on dividing groove to be symmetrically arranged with the same symmetrical screw thread of size
Hole, the first skewed slot and its divide groove and symmetrical screwed hole on the center line of transverse groove symmetrically obtain the second skewed slot and its divide groove with
And symmetrical screwed hole, in addition to clamp nut and compression bar, compression bar are provided at both ends with screwed hole, screwed hole size and sliding block bottom
The screwed hole in portion is consistent, after compression bar is fixed through screwed hole with clamp nut, compression bar and perpendicular divides groove end
The distance of point is the width of groove, and the motor housing upper end is fixed with support bar, and the support bar other end stretches into groove and is connected with
Radius is more than the baffle plate of recess width.So set can make the support bar on motor housing be fixed on transverse groove, the first skewed slot and
The end for dividing groove of second skewed slot, reaching enables saw blade to carry out 45 to workpiece to be processedo、90oAnd 135oThe purpose of cutting.Use
When, first determine to need the angle cut, adjust the position of support bar in a groove on motor housing, support bar is put into transverse direction
Groove, the first skewed slot and the second skewed slot divide groove end, and block support bar with compression bar, then fix compression with clamp nut
Bar.
Further, it is provided with graduated scale in the transverse support bar.Set graduated scale can be with personnel easy to operation faster
It is prompt and saw blade is accurately moved to the surface of setting-out to be cut on workpiece.
Further, workbench groove is provided with the workbench, the length of workbench groove is less than the length of workpiece.
Workbench groove is set on the table, if can avoid the infrared ray conveyer from error occur, even if saw blade continues down
Cut it is a bit of will not also be damaged to workbench and saw blade, improve the security that equipment uses.
Further, the transverse support bar is located on the axis of workbench close to one end of workbench.So design
It not only can ensure that saw blade can cut the optional position on workpiece, moreover it is possible to make the combination of support bar in transverse support bar and hydraulic press
Place does not have too high load.
The present invention compared with prior art, has the following advantages and advantages：
1st, the present invention has reached the purpose for automatically controlling saw blade cutting workpiece to be processed using infrared distance measuring sensor, saves
The time of operating personnel, the labor intensity of operating personnel is reduced, make operation safer；
2nd, the present invention can be accurately from 45o、90oWith 135oThree angles are processed to section bar；
3rd, the present invention can coordinate and be used in conjunction with each other, and meet the needs of processing large aluminum profile.
Brief description of the drawings
Accompanying drawing described herein is used for providing further understanding the embodiment of the present invention, forms one of the application
Point, do not form the restriction to the embodiment of the present invention.In the accompanying drawings：
Fig. 1 is structure front view of the present invention；
Fig. 2 is the structure top view when present invention is used cooperatively；
Fig. 3 is the upward view of slide block structure.
Mark and corresponding parts title in accompanying drawing：
1- workbench, 2- motor housings, 3- saw blades, 4- vertical supporting bars, 5- infrared distance measuring sensors, 6- transverse support bars, 7-
Guide rail, 8- sliding blocks, 9- workpiece, 10- workbench grooves, 11- universal wheels, 12- grooves, 13- clamp nuts, 14- compression bars.
Embodiment
For the object, technical solutions and advantages of the present invention are more clearly understood, with reference to embodiment and accompanying drawing, to this
Invention is described in further detail, and exemplary embodiment of the invention and its explanation are only used for explaining the present invention, do not make
For limitation of the invention.
Embodiment
As shown in figures 1 and 3, a kind of single head saw that can be used cooperatively and automatically control cutting, including workbench 1, motor
Case 2 and saw blade 3, saw blade 3 is installed on the motor housing 2, two row's grooves are arranged at the bottom of workbench 1, if often row's groove is provided with
Dry universal wheel 11, the top of workbench 1 and close narrow side edge are provided with vertical supporting bar 4, are set in the vertical supporting bar 4
Hydraulic press is equipped with, elevating lever is connected with hydraulic press, elevating lever upper end is fixed with transverse support bar 6, and the transverse support bar 6 is lived
Dynamic to run through vertical supporting bar 4, transverse support bar 6 is located at the part of the top of workbench 1, is provided with guide rail 7, the guide rail below
7 lower sections are provided with the sliding block 8 to match with it, the bottom of sliding block 8 fluted 12, and the lower section of sliding block 8 is slidably connected motor housing 2,
The outer wall of motor housing 2 is provided with infrared distance sensor 5, and the head upright of infrared distance sensor 5 is downward.Further, institute
Groove 12 and the connects with the internal cavities of sliding block 8 are stated, groove 12 divides for three the first skewed slot, the second skewed slot and transverse groove parts, transverse direction
Have on groove it is perpendicular divide groove, be divided to groove both sides to be symmetrically arranged with two screwed holes, transverse groove one end connects first skewed slot one end,
Both angles are 135o, have the perpendicular groove that divides on the first skewed slot other end, dividing on groove and the first skewed slot on transverse groove
Screwed hole between point groove is symmetrically arranged with the same symmetrical screwed hole of size on the groove that divides on the first skewed slot, the first skewed slot and
It divides groove and symmetrical screwed hole symmetrically to obtain the second skewed slot on the center line of transverse groove and its divide groove and symmetrical screwed hole,
Also include clamp nut 13 and compression bar 14, compression bar 14 is provided at both ends with screwed hole, screwed hole size and the spiral shell of the bottom of sliding block 8
Pit is consistent, after compression bar 14 is fixed through screwed hole with clamp nut 13, compression bar 14 and perpendicular divides groove end
The distance of point is the width of groove 12, and the upper end of motor housing 2 is fixed with support bar, and the support bar other end stretches into groove 12 and connected
It is connected to the baffle plate that radius is more than the width of groove 12.During using the present invention, workpiece 9 is fixed on workbench 1 first, then set
Infrared distance measuring sensor 5, infrared distance measuring sensor 5 are prior art, are to run into obstacle distance using infrared signal
Also different and infrared ray propagates the far and near detection of indiffusible principle progress barrier, infrared distance measuring to the intensity of difference reflection
Sensor 5 includes infrared signal emitting diode and reception diode, measure first during use infrared distance measuring sensor 5 from
Then the upper table surface launching infrared signal of workpiece 9 is set when infrared distance measuring passes on workbench and the time difference x of needs is received
The transmitting of sensor 5 and reception time difference are equal to x, i.e. the distance of infrared distance measuring sensor 5 and workbench 1 is equal to the height of workpiece 9
When spending, kept for 2 minutes, return signal to controller afterwards, operating is left the motor off by controller, and by hydraulic press
The rise of support bar makes transverse support bar 6 move straight up, as transverse support bar 6 is moved straight up, when infrared ray is surveyed
When transmitting and reception time away from sensor 5 are more than 3x, are kept for one section 5 minutes, be then back to one signal of controller, pass through control
Device processed makes motor remain in operation, and transverse support bar 6 is moved straight down by the decline of support bar in hydraulic press.Set
After complete infrared distance measuring sensor 5, the angle that workpiece 9 to be processed needs to cut is observed, if angle to be cut is 45o, will
What the support bar on motor housing 2 slided to the first skewed slot divides groove end, is fixed plus compression bar 12, and with clamp nut 11, with this
The purpose that support bar reaches position of the lock out motor case 2 below sliding block 8 is blocked, the position that adjustment sliding block 8 to needs is cut is just
Top and fixation, the method that sliding block is fixed on optional position on line slideway are prior art, start infrared distance measuring controller,
Controller controlled motor first operates, then controls the hydraulic press in vertical supporting bar 4, elevating lever is fallen into hydraulic press to reach
The purpose of transverse support bar 6 is moved straight down, and hydraulic press is prior art, can commercially buy acquisition, work as infrared ray
Distance measuring sensor 5 detects transmitting and the time difference received when be x, and the stopping of transverse support bar 6 is moved down and kept for 2 minutes,
Now saw blade 3 completes the cutting to first workpiece to be processed 9, and controller elder generation controlled motor shuts down afterwards, then passes through liquid
Press makes transverse support bar 6 move straight up, and when motor housing 2 is moved to distance to a declared goal, i.e., when the time difference is 3x, controller makes
The stage keep 5 minutes, operating personnel can change workpiece, afterwards controller again controlled motor and hydraulic press cutting change after
Workpiece 9, so repeatedly, after having cut all workpiece 9, stop infrared distance measuring controller.
Preferably, as shown in Fig. 2 when processing large aluminum profile, two playscript with stage directions devices can be used simultaneously, in mirror image
It is symmetrically placed, because two playscript with stage directions devices can adjust cutting angle respectively, so be applicable to carry out not both ends simultaneously
With the large-scale workpiece of angle cutting, remaining mode of operation is identical with individually manipulating a playscript with stage directions device.
Further, be provided with graduated scale in the transverse support bar 6, can with it is faster and accurately adjustment saw blade 3 arrive
The surface of setting-out to be cut on workpiece 9.
Further, workbench groove 10 is provided with the workbench 1, the length of workbench groove 10 is less than workpiece 9
Length.If can so avoid the infrared ray conveyer 5 from error occur, continue even if saw blade 3 a bit of also not toward incision
Workbench 1 and saw blade 3 can be damaged to, improves the security that equipment uses.
Further, the transverse support bar 6 is located on the axis of workbench 1 close to one end of workbench 1.So set
Meter not only can ensure that saw blade 3 can cut the optional position on workpiece, moreover it is possible to make transverse support bar 6 and support bar in hydraulic press
Junction does not have too big load.
Above-described embodiment, the purpose of the present invention, technical scheme and beneficial effect are carried out further
Describe in detail, should be understood that the embodiment that the foregoing is only the present invention, be not intended to limit the present invention
Protection domain, within the spirit and principles of the invention, any modification, equivalent substitution and improvements done etc., all should include
Within protection scope of the present invention.
Claims (5)
1. a kind of single head saw that can be used cooperatively and automatically control cutting, including workbench（1）, motor housing（2）And saw blade（3）,
The motor housing（2）Upper installation saw blade（3）, it is characterised in that the workbench（1）Two row's grooves are arranged at bottom, often arrange groove and set
It is equipped with several universal wheels（11）, workbench（1）Top and vertical supporting bar is installed close to narrow side edge（4）, it is described vertical
To support bar（4）In be provided with hydraulic press, elevating lever is connected with hydraulic press, elevating lever upper end is fixed with transverse support bar（6）,
The transverse support bar（6）Activity runs through vertical supporting bar（4）, transverse support bar（6）Positioned at workbench（1）The part of top,
Guide rail is installed below（7）, the guide rail（7）Lower section is provided with the sliding block to match with it（8）, the sliding block（8）Bottom
It is fluted（12）, sliding block（8）Lower section is slidably connected motor housing（2）, motor housing（2）Outer wall is provided with infrared distance sensor（5）,
The infrared distance sensor（5）Head upright is downward.
2. a kind of single head saw that can be used cooperatively and automatically control cutting according to claim 1, it is characterised in that described
Groove（12）With sliding block（8）Connects with the internal cavities, groove（12）It is divided into three the first skewed slot, the second skewed slot and transverse groove parts,
Have on transverse groove it is perpendicular divide groove, be divided to groove both sides to be symmetrically arranged with two screwed holes, transverse groove one end connects the first skewed slot
One end, both angles are 135o, have the perpendicular groove that divides on the first skewed slot other end, divide groove and the first skewed slot on transverse groove
On the screwed hole divided between groove on dividing groove to be symmetrically arranged with the same symmetrical screwed hole of size on the first skewed slot, first is oblique
Groove and its groove and symmetrical screwed hole is divided symmetrically to obtain the second skewed slot on the center line of transverse groove and its divide groove and symmetrical spiral shell
Pit, in addition to clamp nut（13）And compression bar（14）, compression bar（14）It is provided at both ends with screwed hole, screwed hole size and cunning
Block（8）The screwed hole of bottom is consistent, when with clamp nut（13）Through screwed hole by compression bar（14）After fixation, compression bar（14）
It is groove with the perpendicular distance for dividing groove end points（12）Width, the motor housing（2）Upper end is fixed with support bar, support
The bar other end stretches into groove（12）And it is connected with radius and is more than groove（12）The baffle plate of width.
3. a kind of single head saw that can be used cooperatively and automatically control cutting according to claim 1, it is characterised in that described
Transverse support bar（6）On be provided with graduated scale.
4. a kind of single head saw that can be used cooperatively and automatically control cutting according to claim 1, it is characterised in that described
Workbench（1）On be provided with workbench groove（10）, the length of workbench groove is less than workpiece（9）Length.
5. a kind of single head saw that can be used cooperatively and automatically control cutting according to claim 1, it is characterised in that described
Transverse support bar（6）Close to workbench（1）One end be located at workbench（1）Axis on.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610722270.2A CN107775107A (en) | 2016-08-25 | 2016-08-25 | A kind of single head saw that can be used cooperatively and automatically control cutting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610722270.2A CN107775107A (en) | 2016-08-25 | 2016-08-25 | A kind of single head saw that can be used cooperatively and automatically control cutting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107775107A true CN107775107A (en) | 2018-03-09 |
Family
ID=61389133
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610722270.2A Withdrawn CN107775107A (en) | 2016-08-25 | 2016-08-25 | A kind of single head saw that can be used cooperatively and automatically control cutting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107775107A (en) |
-
2016
- 2016-08-25 CN CN201610722270.2A patent/CN107775107A/en not_active Withdrawn
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20180309 |