CN107774938A - A kind of dual chamber melting furnace for having preheating and isolation air function - Google Patents

A kind of dual chamber melting furnace for having preheating and isolation air function Download PDF

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Publication number
CN107774938A
CN107774938A CN201610722516.6A CN201610722516A CN107774938A CN 107774938 A CN107774938 A CN 107774938A CN 201610722516 A CN201610722516 A CN 201610722516A CN 107774938 A CN107774938 A CN 107774938A
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China
Prior art keywords
chamber
preheating
melting
stove
melting furnace
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Application number
CN201610722516.6A
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Chinese (zh)
Inventor
张宗发
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Individual
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Individual
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Priority to CN201610722516.6A priority Critical patent/CN107774938A/en
Publication of CN107774938A publication Critical patent/CN107774938A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D1/00Treatment of fused masses in the ladle or the supply runners before casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/005Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like with heating or cooling means
    • B22D41/01Heating means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)

Abstract

The invention discloses a kind of dual chamber melting furnace for having preheating and isolation air function, including stove outer covering, stove inner casing, electric heating layer and charge door, stove inner housing inner is provided with baffle plate, the inner space of stove inner casing is divided into melting chamber and rest chamber by the baffle plate, connecting tube, drainage conduit, air inlet pipe, blast pipe and delivery pipe are provided with the outside of stove outer covering, the conveying axis to exterior space and are connected with drive device through conveying end surfaces, and conveying axis are provided with helical blade.The present invention devises fusing cell structure; traditional feed pipe is set to possess the function of preheating workpiece to be melted; and integrated design melting chamber and rest chamber; save fusing time and heat energy; production efficiency is improved, is also passed through protection gas, workpiece and air contact are avoided in charging, melting stage; in the hydrogen that rest chamber has been taken out of in molten metal, casting quality is improved.

Description

A kind of dual chamber melting furnace for having preheating and isolation air function
Technical field
The present invention relates to a kind of metallurgical plant, and in particular to a kind of dual chamber melting furnace for having preheating and isolation air function.
Background technology
Door and window as in people's daily life often in contact with to article, not only play and keep out wind and rain, be heat-insulated, insulating against sound, adopting Light, ventilation etc. act on, but also are the important components of architectural image, and their shape, size, color, moulding etc. are to building Building the moulded of thing has critically important influence.As the improvement of people's living standards, people are more next to the demand of door and window Bigger, the requirement to door and window is also more and more diversified.
Aluminum alloy doors and windows are an important branch of door and window, aluminum alloy doors and windows refer to use aluminum alloy extrusion section bar for frame, The door and window that stile, fan material make.Aluminum alloy doors and windows are because having the characteristics that attractive in appearance, sealing, intensity is high is widely used.Aluminium alloy The section bar and glass style of door and window are divided into glazing bar style and flower glass style, wherein, glazing bar style is based on aluminium is thick, style is sedate Characteristic is wanted, for flower glass style with aluminium various shapes, style vivaciously for main characteristics, style has lattice, ice sculpture, low relief, brilliant shellfish etc..
The first procedure is exactly blanking in the aluminum alloy doors and windows technological process of production, and required aluminium can be obtained by blanking Alloy frame material and fan material, however, no matter the device of blanking has more accurate and high-end, much discarded leftover pieces can be all produced, it is right For a factory, if these discarded leftover pieces, which are directly thrown away, to cause the loss of flood tide, many enterprises all select now Select and try every possible means efficiently to reclaim these discarded leftover pieces so as to reduce the production cost of aluminum alloy doors and windows to reach lifting oneself The purpose of product competitiveness.
The first step of recovery aluminium alloy scrap needs to melt these aluminium alloy scraps, and equipment used is melting furnace, fusing Stove can meet aluminum alloy melting technique well.But traditional melting furnace only possesses the function of melting metal, and metal melt Preceding warm is then used alone preheating furnace and preheated, and the workpiece after preheating is taken out and added to molten again after the completion of preheating Change and melted in stove, after the completion of fusing, then the metal liquid in melting furnace is transferred in standing furnace and carries out concise, so done The workload of operating personnel is not only increased, and increases thermal energy consumption so that low production efficiency.In addition, feeding and melting Oxidation can be produced during changing aluminium alloy, during oxygen in aluminium alloy and air, being contacted with the water in air can be so that forms Serious pin hole is produced on Mechanical processing of casting face, the serious quality for reducing casting.
The content of the invention
The technical problems to be solved by the invention are directed to the shortcomings that conventional fused stove, there is provided one kind has preheating and isolation air The dual chamber melting furnace of function, solving conventional fused stove needs energy consumption caused by extra setting preheating furnace and standing furnace big and increases Operating personnel's workload and conventional fused stove are being fed with the melting stage without the casting matter completely cut off well caused by air Measure the problem of low.
The present invention is achieved through the following technical solutions:A kind of dual chamber melting furnace for having preheating and isolation air function, including Stove outer covering and charge door, the stove outer covering inner side are provided with stove inner casing, electric heating layer, stove are provided between stove outer covering and stove inner casing Inner housing inner is provided with baffle plate, and the inner space of stove inner casing is divided into two parts by the baffle plate, and wherein top is divided into melting chamber, under Part is rest chamber, and connecting tube, drainage conduit, air inlet pipe, blast pipe and delivery pipe are provided with the outside of stove outer covering, wherein, it is described Connecting tube connects melting chamber and rest chamber, and the drainage conduit, blast pipe all connect exterior space and rest chamber, and the air inlet pipe connects Exterior space, melting chamber and rest chamber are connect, for the delivery pipe through stove outer covering side into melting chamber, the delivery pipe runs through stove Into melting chamber, delivery pipe one end connects with melting chamber for shell side, the end face closing of the other end, and top connects on the outside of delivery pipe Charge door, the charge door are connected inside exterior space and delivery pipe, conveying axis are provided with delivery pipe, the conveying axis run through Conveying end surfaces to exterior space and are connected with drive device, and conveying axis are provided with helical blade.In the prior art, in order to Solve the concise problem after the completion of workpiece to be melted preheating and fusing, it is general it is special preheating furnace and standing furnace be set, preheating furnace and Standing furnace is required for individually heating, and wastes the energy, and after preheated workpiece is taken out from preheating furnace, because workpiece is gold Category, it can be radiated with faster speed, conventional method needs operating personnel to take out workpiece from preheating furnace and puts the workpiece in fusing Stove, and the molten metal in melting chamber is transferred in rest chamber, the workload of operating personnel is added, when adding technique Between;On the other hand, in process of production, there is the problem of serious in the fusing to metal especially aluminium alloy, i.e., aluminium alloy is molten Hydrogen can be absorbed during change, causes to produce pin hole on Mechanical processing of casting face so as to reduce the quality of product, the hydrogen in aluminium liquid is main Source is the reaction of aluminium liquid and steam, although any instrument used in production can all dry, is still for aluminium liquid Moist, it is adsorbed hydrogen, most of hydrogen is dissolved in aluminium liquid in the form of atom, and also fraction is adsorbed with molecular forms In the surface of aluminium liquid or gap.In order to solve the above mentioned problem of conventional fused stove, the present invention propose one kind have preheating and every The dual chamber melting furnace of exhausted air function is true by air inlet pipe connective protection gas cylinder, blast pipe connection first when using the present apparatus Empty pump, connecting tube is opened, then melting chamber and standing chamber inner space are replaced using protection gas, after the completion of displacement, closed Connecting tube is closed, blast pipe is connected air or is passed through in observation oil has seen whether bubble generation, keeps melting furnace and standing The circulation of indoor protection gas, is then turned on electric heating layer, by the temperature monitoring that is arranged in melting chamber by the temperature of melting chamber Degree control is then turned on the drive device connected in delivery pipe at 200 to 300 °, and the output end of drive device drives conveying axis rotation Turning, so as to drive helical blade to rotate, blast pipe is closed, further open air inlet pipe angle valve, the intake of gas is protected in increase, Charging lid is opened, and at this moment gas is discharged from charge door, and to be melted workpiece is poured into delivery pipe from charge door afterwards, treated The workpiece of fusing is gradually delivered in melting chamber in delivery pipe by helical blade, because melting chamber has temperature, so conveying Also there is certain temperature, and the water for workpiece surface to be melted being evaporated from the protective gas that workpiece surface to be melted flows through steams in pipe Gas is taken out of from charge door, and workpiece to be melted is fallen into melting chamber after being gradually heated in delivery pipe, when being accumulated in melting chamber Continue to heat the temperature of melting chamber to 600 to 700 °, the workpiece of now melting chamber bottom accumulation after the workpiece of preheating in part Gradually fusing, and the preheating temperature that the workpiece in delivery pipe obtains also is raised, and has reached the mesh for making full use of heat energy , after the completion of charging, charging lid is closed, opens blast pipe, keep thering is protection air-flow to lead in melting chamber and rest chamber, melting end Divide the work after part, open connecting tube, the molten metal for melting completion in melting chamber is flowed into rest chamber, due to having protection in rest chamber Gas is passed through, and the hydrogen that protection gas will be present in molten metal is taken out of, after molten metal discharges hydrogen in rest chamber, opens drainage conduit Carry out cast molding.Compared with conventional fused stove, directly melted after preheated and rest chamber and melting chamber are set Together, heat energy is not only saved, the workload of operating personnel is also reduced, saves the process time;By being fed in workpiece, Fusing and standing stage are all passed through protection gas, workpiece and molten metal is avoided and is contacted with the oxygen in air and vapor, carry High casting quality.
Further, one end that the connecting tube is located inside melting chamber is provided with filter screen, and the drainage conduit is positioned at standing One end of chamber interior is provided with filter screen.The workpiece that setting filter screen can prevent from not being completely melt blocks connecting tube and drainage conduit, leads Cause can not continuously cast molding.
Further, the output end of the drive device uses resistance to height with the part of conveying axis connection and the connecting tube The heat-insulating material of temperature.Fusing indoor temperature is higher, if conveying axis use metal material entirely, can transfer heat to drive device causes to drive Dynamic device receives damage, so the output end of ability drive device and the part that links of conveying axis use resistant to elevated temperatures heat-insulating material pair Drive device is protected.Connecting tube is to ensure that when molten metal flows out from melting chamber not using the purpose of high-temperature resistant thermal insulating material Because of the low temperature of free surrounding space heat can be caused to scatter and disappear.
Further, threeway is set in the air inlet pipe, is provided with pressure gauge in air inlet pipe, air inlet pipe is inside rest chamber One end close to rest chamber bottom.Set threeway operating personnel can be made preferably to control protection gas, for example, displacement the stage, Threeway, which can be adjusted, makes air inlet pipe only connect exterior space and melting chamber, protection gas is entered melting chamber from air inlet pipe, then pass through Connecting tube enters rest chamber, is finally discharged from blast pipe, makes displacement more thorough, sets pressure gauge operating personnel can be allowed to know Pressure in melting chamber, aspect operating personnel displacement, the mesh by the one end of air inlet pipe inside rest chamber close to rest chamber bottom In can will protection gas be passed directly in molten metal, reach preferably remove molten metal in hydrogen purpose.
Further, the edge of the helical blade and the inwall of delivery pipe have gap, and gap is less than the leaf of helical blade Radius surface.The edge of helical blade and the inwall of delivery pipe must have gap, otherwise the edge of helical blade and delivery pipe Inner side can all be worn, and higher live load can be caused to drive device, but gap can not be too big, and otherwise helical blade is not There is the function of promoting workpiece to be melted to enter melting chamber again.
Further, drive device is provided with above the stove outer covering, the output end of the drive device is connected with rotation Axle, for the rotary shaft through stove outer covering into rest chamber, part of the rotary shaft above baffle plate is connected with the first agitating paddle, rotates Axle bottom is connected with the second agitating paddle.Workpiece can more quickly be melted by stirring, improve the operating efficiency of melting chamber, it is quiet Put the hydrogen that the agitating paddle in room can be such that protection gas more easily takes out of in molten metal.
Further, the length of first agitating paddle is 3/4ths of fusing chamber radius.Found by production practices, When the length of agitating paddle is melts 3/4ths of chamber radius, the operating efficiency highest of melting chamber, that is, the driving of rotary shaft is connected Device can carry out most uniform stirring with the live load of minimum to the workpiece in melting chamber.
Further, the length of second agitating paddle is 3/4ths of the first paddle length.Pass through production practices It was found that when the length of the second agitating paddle is 3/4ths of the first paddle length, the mixing effect in rest chamber is optimal, because Rest chamber and stirring that need not be very violent, its purpose is primarily to discharge the hydrogen in molten metal.
Further, the output end of the drive device and the part for rotating axis connection are resistant to elevated temperatures heat-insulating material.This The purpose that sample is set is also to the drive device of protection connection rotary shaft, the temperature for making it not conducted because of rotary shaft And produce damage.
The present invention compared with prior art, has the following advantages and advantages:
1st, the present invention changes feeding manner, traditional feed pipe is possessed the function of preheating workpiece to be melted, Reduce the work load of operating personnel, save fusing time, saved heat energy, improve production efficiency;
2nd, the present invention using protection gas not only makes workpiece to be melted in charging, fusing and air exclusion, has also taken away positioned at quiet Put the hydrogen contained in the molten metal of room.
3rd, the present invention uses dual chamber design, it is not necessary to molten metal is transferred in standing furnace again after the completion of fusing, simplified Operating procedure, saves heat energy and fusing time.
Brief description of the drawings
Accompanying drawing described herein is used for providing further understanding the embodiment of the present invention, forms one of the application Point, do not form the restriction to the embodiment of the present invention.In the accompanying drawings:
Fig. 1 is the structural representation of semi-section of the present invention.
Mark and corresponding parts title in accompanying drawing:
1- stove outer coverings, 2- stove inner casings, 3- electric heating layers, 4- connecting tubes, 5- delivery pipes, 6- conveying axis, 7- helical blades, 8- add Material mouth, 9- drainage conduits, 10- air inlet pipe, 11- blast pipes, 12- rotary shafts.
Embodiment
For the object, technical solutions and advantages of the present invention are more clearly understood, with reference to embodiment and accompanying drawing, to this Invention is described in further detail, and exemplary embodiment of the invention and its explanation are only used for explaining the present invention, do not make For limitation of the invention.
Embodiment
As shown in figure 1, the present invention is a kind of dual chamber melting furnace for having preheating and isolation air function, including the He of stove outer covering 1 Charge door 8, the inner side of the stove outer covering 1 are provided with stove inner casing 2, are provided with electric heating layer 3 between stove outer covering 1 and stove inner casing 2, in stove Shell 2 is internally provided with baffle plate, and the inner space of stove inner casing 2 is divided into two parts by the baffle plate, and wherein top is divided into melting chamber, under Part is rest chamber, and the outside of stove outer covering 1 is provided with connecting tube 4, drainage conduit 9, air inlet pipe 10, blast pipe 11 and delivery pipe 5, its In, the connecting tube 4 connects melting chamber and rest chamber, the drainage conduit 9, blast pipe 11 all connect exterior space and rest chamber, The air inlet pipe 10 connects exterior space, melting chamber and rest chamber, and the delivery pipe 5 runs through the side of stove outer covering 1 into melting chamber, The one end of delivery pipe 5 connects with melting chamber, the end face closing of the other end, the outside of delivery pipe 5 top connection charge door 8, the charging Mouth 8 is connected inside exterior spaces and delivery pipe 5, conveying axis 6 is provided with delivery pipe 5, the conveying axis 6 run through the end of delivery pipe 5 Face is to exterior space and is connected with drive device, and conveying axis 6 are provided with helical blade 7.Further, the connecting tube 4 One end inside melting chamber is provided with filter screen, and one end that the drainage conduit 9 is located inside rest chamber is provided with filter screen.Enter one With walking, the part and the connecting tube 4 that the output end of the drive device is connected with conveying axis 6 use resistant to elevated temperatures heat insulating material Material.Further, threeway is set in the air inlet pipe 10, is provided with pressure gauge in air inlet pipe 10, air inlet pipe 10 is in rest chamber The one end in portion is close to rest chamber bottom.Further, there are gap, gap in the edge of the helical blade 7 with the inwall of delivery pipe 5 Less than the blade face radius of helical blade 7.Further, the top of stove outer covering 1 is provided with drive device, the drive device Output end is connected with rotary shaft 12, and the rotary shaft 12 runs through stove outer covering 1 into rest chamber, portion of the rotary shaft 12 above baffle plate Divide and be connected with the first agitating paddle, the bottom of rotary shaft 12 is connected with the second agitating paddle.Further, the length of first agitating paddle To melt 3/4ths of chamber radius.Further, the length of second agitating paddle for the first paddle length four/ Three.Further, the part that the output end of the drive device is connected with rotary shaft 12 is resistant to elevated temperatures heat-insulating material.Use this During device, first by the air in nitrogen displacement melting chamber and rest chamber, electric heating layer 3 is opened, by being arranged on melting chamber In temperature monitoring the temperature of melting chamber is risen to 200 to 300 °, be then turned on the motor connected in delivery pipe 5, motor Output end drives helical blade 7 to rotate by conveying axis 6, after melting chamber is kept for 200 to 300 ° of a period of times, closes blast pipe 11, open charge door 8 and cover so that gas is discharged from charge door 8, is continued to turn on the angle valve of air inlet pipe 10, is increased being passed through for nitrogen Amount, workpiece to be melted is poured into delivery pipe 5 from charge door 8, workpiece to be melted is in delivery pipe 5 by helical blade 7 Gradually it is delivered in melting chamber, workpiece to be melted is fallen into melting chamber after being gradually heated in delivery pipe 5, when in melting chamber After accumulation portion lease making crosses the workpiece of preheating, the motor positioned at the top of stove outer covering 1 is opened, motor drives first to stir by rotary shaft 12 Mix oar and the second agitating paddle starts to stir, continue to heat the temperature of melting chamber afterwards to 600 to 700 °, now melting chamber bottom heap Long-pending workpiece is with stirring gradually fusing, and the preheating temperature that the workpiece in delivery pipe 5 obtains also is raised, to be melted Workpiece is gradually heated up during melting chamber is transported to, and is directly melted after the completion of preheating, after to be fed, is closed Charge door 8 covers, and opens blast pipe 11, reduces the intake of nitrogen, keeps nitrogen to be circulated in melting chamber and rest chamber, melts After changing a part of workpiece, connecting tube 4 is opened, molten metal enters in rest chamber and stirred by the second agitating paddle, and nitrogen is from air inlet pipe In the middle molten metal into rest chamber, and the hydrogen in molten metal is taken out of from blast pipe 11, molten metal stirs in rest chamber After mixing one end time, drainage conduit 9 is opened to die casting member.
Above-described embodiment, the purpose of the present invention, technical scheme and beneficial effect are carried out further Describe in detail, should be understood that the embodiment that the foregoing is only the present invention, be not intended to limit the present invention Protection domain, within the spirit and principles of the invention, any modification, equivalent substitution and improvements done etc., all should include Within protection scope of the present invention.

Claims (9)

1. a kind of dual chamber melting furnace for having preheating and isolation air function, including stove outer covering(1)And charge door(8), outside the stove Shell(1)Inner side is provided with stove inner casing(2), it is characterised in that stove outer covering(1)With stove inner casing(2)Between be provided with electric heating layer (3), stove inner casing(2)It is internally provided with baffle plate, the baffle plate is by stove inner casing(2)Inner space be divided into two parts, its middle and upper part It is divided into melting chamber, bottom is divided into rest chamber, stove outer covering(1)Outside be provided with connecting tube(4), drainage conduit(9), air inlet pipe (10), blast pipe(11)And delivery pipe(5), wherein, the connecting tube(4)Connect melting chamber and rest chamber, the drainage conduit (9), blast pipe(11)All connect exterior space and rest chamber, the air inlet pipe(10)Connect exterior space, melting chamber and standing Room, the delivery pipe(5)Through stove outer covering(1)Side is into melting chamber, delivery pipe(5)One end connects with melting chamber, the other end End face closing, delivery pipe(5)Connection charge door above outside(8), the charge door(8)Connect exterior space and delivery pipe (5)Inside, delivery pipe(5)Inside it is provided with conveying axis(6), the conveying axis(6)Through delivery pipe(5)End face to exterior space and Drive device is connected with, around conveying axis(6)It is provided with helical blade(7).
2. a kind of dual chamber melting furnace for having preheating and isolation air function according to claim 1, it is characterised in that described Connecting tube(4)One end inside melting chamber is provided with filter screen, the drainage conduit(9)One end inside rest chamber is set There is filter screen.
3. a kind of dual chamber melting furnace for having preheating and isolation air function according to claim 1, it is characterised in that described The output end and conveying axis of drive device(6)The part of connection and the connecting tube(4)Using resistant to elevated temperatures heat-insulating material.
4. a kind of dual chamber melting furnace for having preheating and isolation air function according to claim 1, it is characterised in that described Air inlet pipe(10)Interior setting threeway, air inlet pipe(10)On be provided with pressure gauge, air inlet pipe(10)One end inside rest chamber is leaned on Nearly rest chamber bottom.
5. a kind of dual chamber melting furnace for having preheating and isolation air function according to claim 1, it is characterised in that described Helical blade(7)Edge and delivery pipe(5)Inwall have gap, gap is less than helical blade(7)Blade face radius.
6. a kind of dual chamber melting furnace for having preheating and isolation air function according to claim 1, it is characterised in that described Stove outer covering(1)Top is provided with drive device, and the output end of the drive device is connected with rotary shaft(12), the rotary shaft (12)Through stove outer covering(1)Into rest chamber, rotary shaft(12)Part above baffle plate is connected with the first agitating paddle, rotary shaft (12)Bottom is connected with the second agitating paddle.
7. a kind of dual chamber melting furnace for having preheating and isolation air function according to claim 6, it is characterised in that described The length of first agitating paddle is 3/4ths of fusing chamber radius.
8. a kind of dual chamber melting furnace for having preheating and isolation air function according to claim 6, it is characterised in that described The length of second agitating paddle is 3/4ths of the first paddle length.
9. a kind of dual chamber melting furnace for having preheating and isolation air function according to claim 6, it is characterised in that described The output end and rotary shaft of drive device(12)The part of connection is resistant to elevated temperatures heat-insulating material.
CN201610722516.6A 2016-08-25 2016-08-25 A kind of dual chamber melting furnace for having preheating and isolation air function Withdrawn CN107774938A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610722516.6A CN107774938A (en) 2016-08-25 2016-08-25 A kind of dual chamber melting furnace for having preheating and isolation air function

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610722516.6A CN107774938A (en) 2016-08-25 2016-08-25 A kind of dual chamber melting furnace for having preheating and isolation air function

Publications (1)

Publication Number Publication Date
CN107774938A true CN107774938A (en) 2018-03-09

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CN201610722516.6A Withdrawn CN107774938A (en) 2016-08-25 2016-08-25 A kind of dual chamber melting furnace for having preheating and isolation air function

Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111440924A (en) * 2020-04-24 2020-07-24 中国重型机械研究院股份公司 Temperature drop correction method for pipeline design of mechanical vacuum pump system for steelmaking

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111440924A (en) * 2020-04-24 2020-07-24 中国重型机械研究院股份公司 Temperature drop correction method for pipeline design of mechanical vacuum pump system for steelmaking
CN111440924B (en) * 2020-04-24 2021-03-19 中国重型机械研究院股份公司 Temperature drop correction method for pipeline design of mechanical vacuum pump system for steelmaking

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