CN107774625A - Brake disc cleaning device and method - Google Patents
Brake disc cleaning device and method Download PDFInfo
- Publication number
- CN107774625A CN107774625A CN201711171111.9A CN201711171111A CN107774625A CN 107774625 A CN107774625 A CN 107774625A CN 201711171111 A CN201711171111 A CN 201711171111A CN 107774625 A CN107774625 A CN 107774625A
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- China
- Prior art keywords
- brake disc
- laser
- cleaning
- module
- cleaning device
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0035—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
- B08B7/0042—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Laser Beam Processing (AREA)
- Cleaning In General (AREA)
Abstract
The embodiments of the invention provide a kind of brake disc cleaning device and method, it is related to brake disc cleaning technique field.The brake disc cleaning device includes laser and laser cleaning module.The laser is connected with the laser cleaning module.The laser is used to export pulse laser.The laser cleaning module is used to the pulse laser received being converted to linear light spot, and based on the linear light spot, cleans brake disc to be cleaned, realize laser with this to clean brake disc, with cleaning performance is good, has a wide range of application, the high advantage of cleaning efficiency.
Description
Technical field
The present invention relates to brake disc cleaning technique field, in particular to a kind of brake disc cleaning device and method.
Background technology
At present, need to carry out carrying out flaw detection, detection to weld seam and stress concentration position after EMU long-play
Before need to handle portion faces to be checked, surface complex acid zinc paint or rust are dispelled using the method for artificial grinder buffing at present
Mark, condition of work is poor, and efficiency is low, of poor quality.
The content of the invention
It is an object of the invention to provide a kind of brake disc cleaning device and method.To achieve these goals, it is of the invention
The technical scheme taken is as follows：
In a first aspect, the embodiments of the invention provide a kind of brake disc cleaning device, including laser and laser cleaning mould
Block.The laser is connected with the laser cleaning module.The laser is used to export pulse laser.The laser cleaning mould
Block is used to the pulse laser received being converted to linear light spot, and based on the linear light spot, cleans brake disc to be cleaned.
Further, above-mentioned brake disc cleaning device also includes controller.The controller is connected with the laser.Institute
Controller is stated to be used to send instruction to the laser based on default cleaning parameter.The laser is based on receiving
The instruction, export pulse laser corresponding to the cleaning parameter.The laser cleaning module is used for the institute that will be received
Pulse laser corresponding to stating cleaning parameter is converted to linear light spot, and based on the linear light spot, cleans brake disc to be cleaned.
Further, the width of above-mentioned pulse laser be 60-150ns, frequency 1-20kHz.
Further, above-mentioned brake disc cleaning device also includes off-gas recovery module.The off-gas recovery module with it is described
Laser cleaning module connects.The off-gas recovery module is used for when the brake disc cleaning device is in cleaning state,
Caused pollutant during recovery and rinsing.
Further, above-mentioned brake disc cleaning device also includes laser transport module.The laser transport module respectively with
The laser, laser cleaning module connection.The laser is used to the pulse laser of output passing through the laser
Defeated module transfer is to the laser cleaning module.
Further, above-mentioned brake disc cleaning device also includes support base, support frame and brake disc frock.The support base
On support frame as described above, the brake disc frock are installed.Support frame as described above and the brake disc frock interval pre-determined distance.It is described
The height of support frame is more than the height of the brake disc frock.The brake disc frock is used to fix the braking to be cleaned
Disk.The one end of support frame as described above away from the support base is provided with the laser cleaning module.
Further, it is provided with regulating member on above-mentioned support frame.The regulating member is used for according to described to be cleaned
Shape or location parameter the regulation support frame as described above of brake disc, so that the laser cleaning module is in the brake disc frock
Predeterminated position.
Further, above-mentioned brake disc frock includes support column, disk, clamping element.The support column is installed on the branch
Support on seat.The disk is arranged on the support column.The disk is used to place the brake disc to be cleaned.The clamping
Part is used to clamp the brake disc to be cleaned.
Further, above-mentioned brake disc frock also includes actuator.The actuator is connected with the support column.The drive
Moving part is used to drive the support column to rotate, so that the support column drives the disc rotation to be cleaned.
Second aspect, the embodiments of the invention provide a kind of brake disc cleaning method, is cleaned applied to above-mentioned brake disc
Device, methods described include：The controller is based on default cleaning parameter and sends instruction to the laser, described to swash
Light device exports pulse laser corresponding to the cleaning parameter, the laser cleaning module based on the instruction received
Pulse laser corresponding to the cleaning parameter received is converted into linear light spot, and treated based on the linear light spot, cleaning
The brake disc of cleaning.
The embodiments of the invention provide a kind of brake disc cleaning device and method, brake disc cleaning device include laser and
Laser cleaning module.The laser is connected with the laser cleaning module.The laser is used to export pulse laser.It is described
Laser cleaning module is used to the pulse laser received being converted to linear light spot, and based on the linear light spot, cleans to be cleaned
Brake disc, laser is realized with this to clean brake disc, with cleaning performance is good, have a wide range of application, cleaning efficiency is high and environment friend
The advantages that good property.
Brief description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below by embodiment it is required use it is attached
Figure is briefly described, it will be appreciated that the following drawings illustrate only certain embodiments of the present invention, therefore be not construed as pair
The restriction of scope, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to this
A little accompanying drawings obtain other related accompanying drawings.
Fig. 1 is a kind of structured flowchart for brake disc cleaning device that first embodiment of the invention provides；
Fig. 2 is the structured flowchart for another brake disc cleaning device that first embodiment of the invention provides；
Fig. 3 is the application environment for the brake disc cleaning device that first embodiment of the invention provides；
Fig. 4 is the flow chart for the brake disc cleaning method that second embodiment of the invention provides.
In figure：100- brake disc cleaning devices；110- lasers；120- laser cleaning modules；130- controllers；140- cigarettes
Gas recycling module；150- laser transport modules；160- support bases；170- support frames；171- regulating members；180- brake disc works
Dress；181- support columns；182- disks；183- clamping elements；Brake disc to be cleaned 200-.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
Part of the embodiment of the present invention, rather than whole embodiments.The present invention implementation being generally described and illustrated herein in the accompanying drawings
The component of example can be configured to arrange and design with a variety of.
Therefore, below the detailed description of the embodiments of the invention to providing in the accompanying drawings be not intended to limit it is claimed
The scope of the present invention, but be merely representative of the present invention selected embodiment.It is common based on the embodiment in the present invention, this area
The every other embodiment that technical staff is obtained under the premise of creative work is not made, belong to the model that the present invention protects
Enclose.
It should be noted that：Similar label and letter represents similar terms in following accompanying drawing, therefore, once a certain Xiang Yi
It is defined, then it further need not be defined and explained in subsequent accompanying drawing in individual accompanying drawing.
In the description of the invention, it is necessary to the orientation or position of the instruction such as explanation, term " " center ", " on " " vertical "
Relation be based on orientation shown in the drawings or position relationship, or the invention product using when the orientation or position usually put
Relation, it is for only for ease of and describes the present invention and simplify description, rather than indicates or imply that signified device or element must have
There is specific orientation, with specific azimuth configuration and operation, therefore be not considered as limiting the invention.In addition, term " the
One ", " second " etc. is only used for distinguishing description, and it is not intended that instruction or hint relative importance.
In addition, the term such as term " vertical " is not offered as requiring part abswolute level or pendency, but can be slightly tilted.
In the description of the invention, it is also necessary to explanation, unless otherwise clearly defined and limited, term " setting ",
" installation ", " connection ", " electrical connection " should be interpreted broadly, for example, it may be fixed electrically connect or be detachably electrically connected
Connect, or integratedly electrically connect；Can be machinery electrical connection or electricity electrical connection；Can be joined directly together, can also pass through
Intermediary is indirectly connected, and can be the connection of two element internals.For the ordinary skill in the art, can have
Body situation understands the concrete meaning of above-mentioned term in the present invention.
First embodiment
Fig. 1 is refer to, the embodiments of the invention provide a kind of brake disc cleaning device 100, can include the He of laser 110
Laser cleaning module 120.The laser 110 is connected with the laser cleaning module 120.The laser 110 is used to export
Pulse laser.The laser cleaning module 120 is used to the pulse laser received being converted to linear light spot, and based on the linear light
Spot, clean brake disc to be cleaned.
Further, referring to Fig. 2, the brake disc cleaning device 100 can also include controller 130.The control
Device 130 is connected with the laser 110.The controller 130 is used to be based on default cleaning parameter to the laser
110 send instruction.The laser 110 exports pulse corresponding to the cleaning parameter based on the instruction received
Laser.Pulse laser corresponding to the cleaning parameter that the laser cleaning module 120 is used to receive is converted to line
Hot spot, and based on the linear light spot, clean brake disc to be cleaned.Laser is realized to clean brake disc, have control accuracy it is high,
The advantages that cleaning efficiency is high.
The laser cleaning module 120 can be manual or automated configuration.The controller 130 can set laser clear
Technology library is washed, different cleaning parameterses are set according to different braking disk.In the present embodiment, the width of the pulse laser can be
60-150ns, frequency can be 1-20kHz.
Further, the controller 130 can include memory, storage control and processor.Memory, storage control
Each element of device and processor processed directly or indirectly electrically connects, to realize the transmission of data and interaction.For example, between these elements
Electrical connection can be realized by one or more communication bus or signal bus.
Memory can store various software programs and module, the network data access side provided such as the embodiment of the present application
Programmed instruction corresponding to method.Processor is by running the software program of storage in memory, so as to perform various function application
And data processing, that is, realize the brake disc cleaning method in the embodiment of the present application.
Memory can include but is not limited to random access memory (Random Access Memory, RAM), read-only to deposit
Reservoir (Read Only Memory, ROM), programmable read only memory (Programmable Read-Only Memory,
PROM), erasable read-only memory (Erasable Programmable Read-Only Memory, EPROM), electric erasable
Read-only storage (Electric Erasable Programmable Read-Only Memory, EEPROM) etc..
Processor can be a kind of IC chip, have signal handling capacity.Above-mentioned processor can be general place
Manage device, including central processing unit (Central Processing Unit, abbreviation CPU), network processing unit (Network
Processor, abbreviation NP) etc.；It can also be digital signal processor (DSP), application specific integrated circuit (ASIC), ready-made programmable
Gate array (FPGA) either other PLDs, discrete gate or transistor logic, discrete hardware components.It can
To realize or perform disclosed each method, step and the logic diagram in the embodiment of the present application.General processor can be micro-
Processor or the processor can also be any conventional processors etc..
Further, referring to Fig. 3, the brake disc cleaning device 100 can also include off-gas recovery module 140.Institute
Off-gas recovery module 140 is stated to be connected with the laser cleaning module 120.The off-gas recovery module 140 is used in the braking
When disk cleaning device 100 is in cleaning state, caused pollutant during recovery and rinsing.
For example, as shown in figure 3, when the brake disc cleaning device 100 is in cleaning state, laser cleaning module
Paint or corrosion in 120 cleaning brake discs 200 to be cleaned, caused cigarette in the echo cleaning process of off-gas recovery module 140
The pollutants such as gas, it is green to realize.The brake disc 200 to be cleaned can be, but be not limited to high ferro, motor-car braking
Disk, or automobile brake disc, motorcycle brake disk, regular circle shapes device.
Further, referring to Fig. 3, the brake disc cleaning device 100 can also include laser transport module 150.Institute
Laser transport module 150 is stated to be connected with the laser 110, the laser cleaning module 120 respectively.The laser 110 is used
In the pulse laser of output is transmitted to the laser cleaning module 120 by the laser transport module 150.
In the present embodiment, the laser transport module 150 can be optical fiber.The laser 110 is used for output
Pulse laser is transmitted to the laser cleaning module 120 by optical fiber.
Further, referring to Fig. 3, the brake disc cleaning device 100 can also include support base 160, support frame 170
With brake disc frock 180.Support frame as described above 170, the brake disc frock 180 are installed on the support base 160.The support
Frame 170 and the brake disc frock 180 interval pre-determined distance.The height of support frame as described above 170 is more than the brake disc frock 180
Height.The brake disc frock 180 is used to fix the brake disc 200 to be cleaned.Support frame as described above 170 is away from the branch
One end of support seat 160 is provided with the laser cleaning module 120.
Further, support frame as described above 170, the brake disc frock 180 are vertically installed with the support base 160.Institute
It is in inverted " L " shape to state support frame 170.
Further, referring to Fig. 3, being provided with regulating member 171 on support frame as described above 170.The regulating member 171 is used
In the shape according to the brake disc 200 to be cleaned or location parameter regulation support frame as described above 170, so that the laser cleaning
Module 120 is in predeterminated position with the brake disc frock 180.Regulating member 171 can be bolt.
For example, user can adjust the branch according to parameters such as the diameter of brake disc, thickness by the regulating member 171
The height or lateral shift of support 170, so that the laser cleaning module 120 is in default position with the brake disc frock 180
Put.The predeterminated position is optimal clean position.
Further, referring to Fig. 4, the brake disc frock 180 can include support column 181, disk 182, clamping element
183.The support column 181 is installed on the support base 160.The disk 182 is arranged on the support column 181.It is described
Disk 182 is used to place the brake disc 200 to be cleaned.The clamping element 183 is used to clamp the brake disc to be cleaned
200.The center of the disk 182 and the center alignment of brake disc 200 to be cleaned are placed, and multiple clamping elements 183 clamp described
Engagement edge between disk 182 and brake disc 200 to be cleaned so that brake disc 200 to be cleaned be fixedly installed in it is described
On disk 182.Shown in Fig. 3,4 clamping elements 183 are symmetrically disposed on disk 182, are clamped in the disk 182 and are treated clear
Engagement edge between the brake disc 200 washed.
The brake disc frock 180 can be adapted to different model brake disc to clean by changing frock.
Further, the brake disc frock 180 can also include actuator.The actuator and the support column 181
Connection.The actuator is used to drive the support column 181 to rotate, so that the support column 181 drives the system to be cleaned
Moving plate 200 rotates.
A kind of operation principle of brake disc cleaning device 100 provided in an embodiment of the present invention is as follows：
The controller 130 is based on default cleaning parameter and sends instruction, the laser to the laser 110
110, based on the instruction received, export pulse laser corresponding to the cleaning parameter, the laser cleaning module
Pulse laser corresponding to the cleaning parameter received is converted to linear light spot by 120, and based on the linear light spot, cleaning
Brake disc 200 to be cleaned.Further, the actuator drives the support column 181 to rotate, so that the support column 181
The brake disc 200 to be cleaned is driven to rotate, to clean the brake disc 200 to be cleaned comprehensively.Laser cleaning module 120
The paint cleaned in brake disc 200 to be cleaned or corrosion, caused flue gas etc. in the echo cleaning process of off-gas recovery module 140
Pollutant.
The embodiments of the invention provide a kind of brake disc cleaning device 100, including laser 110 and laser cleaning module
120.The laser 110 is connected with the laser cleaning module 120.The laser 110 is used to export pulse laser.It is described
Laser cleaning module 120 is used to the pulse laser received being converted to linear light spot, and to be cleaned based on the linear light spot, cleaning
Brake disc 200.Laser is realized to clean brake disc, with cleaning performance is good, control accuracy is high, has a wide range of application, cleans effect
The advantages that rate height and environment friendly.
Second embodiment
Referring to Fig. 4, the embodiments of the invention provide a kind of brake disc cleaning method, cleaned applied to above-mentioned brake disc
Device, methods described include：
Step S400：The controller is based on default cleaning parameter and sends instruction to the laser；
Step S410：The laser exports arteries and veins corresponding to the cleaning parameter based on the instruction received
Impulse light；
Step S420：The laser cleaning module changes pulse laser corresponding to the cleaning parameter received
For linear light spot, and based on the linear light spot, clean brake disc to be cleaned.
It is apparent to those skilled in the art that for convenience and simplicity of description, the braking of foregoing description
The specific work process of disk cleaning method, it may be referred to foregoing brake disc and understand corresponding process in device embodiment, herein not
Repeat again.
It is described applied to above-mentioned brake disc cleaning device the embodiments of the invention provide a kind of brake disc cleaning method
Method includes：The controller is based on default cleaning parameter and sends instruction to the laser, and the laser is based on
The instruction received, exports pulse laser corresponding to the cleaning parameter, and the laser cleaning module will receive
The cleaning parameter corresponding to pulse laser be converted to linear light spot, and based on the linear light spot, clean system to be cleaned
Moving plate.
The embodiments of the invention provide a kind of brake disc purging system, the system includes above-mentioned brake disc cleaning device
And terminal, the terminal are connected with the controller.The terminal can be to brake cleaning device described in remote control.
In the present embodiment, the terminal can be, but be not limited to PC (personal computer) computer, flat board
The terminal devices such as computer, mobile phone, notebook computer, intelligent television, set top box, car-mounted terminal.
In summary, the embodiments of the invention provide a kind of brake disc cleaning device and method, brake disc cleaning device bag
Include laser and laser cleaning module.The laser is connected with the laser cleaning module.The laser is used to export arteries and veins
Impulse light.The laser cleaning module is used to the pulse laser received being converted to linear light spot, and based on the linear light spot, clearly
Brake disc to be cleaned is washed, laser is realized with this to clean brake disc, with cleaning performance is good, has a wide range of application, cleaning efficiency
The advantages that high and environment friendly.
The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention, for the skill of this area
For art personnel, the present invention can have various modifications and variations.Within the spirit and principles of the invention, that is made any repaiies
Change, equivalent substitution, improvement etc., should be included in the scope of the protection.
Claims (10)
- A kind of 1. brake disc cleaning device, it is characterised in that including laser and laser cleaning module, the laser with it is described Laser cleaning module connects, and the laser is used to export pulse laser, and the laser cleaning module is used for the arteries and veins that will be received Impulse light is converted to linear light spot, and based on the linear light spot, cleans brake disc to be cleaned.
- 2. brake disc cleaning device according to claim 1, it is characterised in that the brake disc cleaning device also includes control Device processed, the controller are connected with the laser, and the controller is used to described swash based on default cleaning parameter Light device sends instruction, the laser based on the instruction received, export the cleaning parameter corresponding to pulse swash Light, pulse laser corresponding to the cleaning parameter that the laser cleaning module is used to receive are converted to linear light spot, And based on the linear light spot, clean brake disc to be cleaned.
- 3. brake disc cleaning device according to claim 2, it is characterised in that the width of the pulse laser is 60- 150ns, frequency 1-20kHz.
- 4. brake disc cleaning device according to claim 2, it is characterised in that the brake disc cleaning device also includes cigarette Gas recycling module, the off-gas recovery module are connected with the laser cleaning module, and the off-gas recovery module is used for described When brake disc cleaning device is in cleaning state, caused pollutant during recovery and rinsing.
- 5. brake disc cleaning device according to claim 2, it is characterised in that the brake disc cleaning device also includes swashing Light delivery module, the laser transport module are connected with the laser, the laser cleaning module respectively, and the laser is used Module transfer is transmitted to the laser cleaning module in the pulse laser of output is passed through into the laser.
- 6. brake disc cleaning device according to claim 2, it is characterised in that the brake disc cleaning device also includes branch Seat, support frame and brake disc frock are supportted, support frame as described above, the brake disc frock, the support are installed on the support base Frame and the brake disc frock interval pre-determined distance, the height of support frame as described above is more than the height of the brake disc frock, described Brake disc frock is used to fix the brake disc to be cleaned, and the one end of support frame as described above away from the support base is provided with described Laser cleaning module.
- 7. brake disc cleaning device according to claim 6, it is characterised in that adjustment portion is provided with support frame as described above Part, the regulating member are used to adjust support frame as described above according to the shape or location parameter of the brake disc to be cleaned, so that The laser cleaning module is in predeterminated position with the brake disc frock.
- 8. brake disc cleaning device according to claim 6, it is characterised in that the brake disc frock include support column, Disk, clamping element, the support column are installed on the support base, and the disk is arranged on the support column, the disk For placing the brake disc to be cleaned, the clamping element is used to clamp the brake disc to be cleaned.
- 9. brake disc cleaning device according to claim 8, it is characterised in that the brake disc frock also includes driving Part, the actuator are connected with the support column, and the actuator is used to drive the support column to rotate, so that the support column Drive the disc rotation to be cleaned.
- 10. a kind of brake disc cleaning method, it is characterised in that clear applied to the brake disc as described in claim any one of 2-9 Cleaning device, methods described include：The controller is based on default cleaning parameter and sends instruction to the laser, and the laser is based on receiving The instruction, pulse laser corresponding to the cleaning parameter is exported, described in the laser cleaning module will receive Pulse laser corresponding to cleaning parameter is converted to linear light spot, and based on the linear light spot, cleans brake disc to be cleaned.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711171111.9A CN107774625A (en) | 2017-11-21 | 2017-11-21 | Brake disc cleaning device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711171111.9A CN107774625A (en) | 2017-11-21 | 2017-11-21 | Brake disc cleaning device and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107774625A true CN107774625A (en) | 2018-03-09 |
Family
ID=61430563
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711171111.9A Pending CN107774625A (en) | 2017-11-21 | 2017-11-21 | Brake disc cleaning device and method |
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| Country | Link |
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| CN (1) | CN107774625A (en) |
Cited By (3)
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| CN108856169A (en) * | 2018-05-03 | 2018-11-23 | 黄云 | A kind of the laser automatic rust removing device and derusting method of igneous rock cracks |
| CN111054702A (en) * | 2019-12-25 | 2020-04-24 | 北京航天控制仪器研究所 | Laser cleaning equipment for surface treatment of annular component |
| CN113385486A (en) * | 2020-03-11 | 2021-09-14 | 山东省科学院激光研究所 | Automatic laser cleaning path generation system and method based on line structured light |
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| CN113385486A (en) * | 2020-03-11 | 2021-09-14 | 山东省科学院激光研究所 | Automatic laser cleaning path generation system and method based on line structured light |
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