CN107774543A - A kind of LED light cure system and method - Google Patents
A kind of LED light cure system and method Download PDFInfo
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- CN107774543A CN107774543A CN201711020038.5A CN201711020038A CN107774543A CN 107774543 A CN107774543 A CN 107774543A CN 201711020038 A CN201711020038 A CN 201711020038A CN 107774543 A CN107774543 A CN 107774543A
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- gear
- solidification device
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- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000007711 solidification Methods 0.000 claims abstract description 234
- 230000008023 solidification Effects 0.000 claims abstract description 234
- 230000007246 mechanism Effects 0.000 claims description 27
- 239000007787 solid Substances 0.000 claims description 4
- 238000004804 winding Methods 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 238000001723 curing Methods 0.000 description 21
- 230000000694 effects Effects 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000016 photochemical curing Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
Abstract
The invention discloses a kind of LED light cure system and method, including solidification device, line winder, towing device and master control device；It is wound with data wire in line winder, one end of data wire is exported from line winder and with the side of solidification device and being connected, the other end of data wire is connected with master control device；Towing device is connected with solidification device backwards to the side of data wire, and solidification device is positioned in soft cylinder, for being solidified and being shot on the inside of soft cylinder；Solidification device exports photographed data to master control device by data wire；Line winder is located at one end of soft cylinder, and towing device is fixed on the other end of soft cylinder, enables axial movement of the solidification device along soft cylinder, is shot and is solidified with the madial wall to soft cylinder.The advantages of the present invention are：The solidification quality of soft cylinder is ensure that, improves the curing efficiency of soft cylinder；To being shot inside soft cylinder and exporting photographed data to master control device by data wire, in order to which staff gets information about the situation inside soft cylinder.
Description
Technical field
The present invention relates to mechanical field, more particularly to a kind of LED light cure system and method.
Background technology
Soft cylinder installment work is the important step in pipe laying project, and soft cylinder solidification is that soft cylinder is placed in inside pipeline,
The gluing between the outer surface of soft cylinder and the madial wall of pipeline, soft cylinder is set to be fitted on the madial wall of pipeline；It is but existing soft
Cylinder installment work is most to use longer action bars, to applying pressure on the inside of soft cylinder, soft cylinder is fitted on the madial wall of pipeline,
But the operation of this method is wasted time and energy, and it is easy to make to produce space between the madial wall of soft cylinder and pipeline, causes soft cylinder
The poor situation of fitting effect；Soft cylinder is set to be fitted on pipeline according to the method for currently a popular photocuring, although ensureing
Solidification effect of the soft cylinder on pipeline, but need duct segments, carry out after solidifying paragraph by paragraph, then the pipe by the flexible pipe that is cured
Road connects, and not only increases labour cost and material cost, but also can be because being lost in connecting pipe due to there is operation
Pipeline is set situation about leaking occur by mistake.
The content of the invention
In order to solve the above problems, the present invention provides a kind of LED light cure system and method.The technical program is by solidification device
It is placed in soft cylinder, the inner side of soft cylinder is supported using preceding move portion and rear move portion, soft cylinder is fitted tightly over the inner side of pipeline
On wall, avoid and the situation in space occur between soft cylinder and pipeline in solidification, ensure that the solidification quality of soft cylinder；
LED cure lamps irradiate soft cylinder in soft cylinder, make the adhesive curing between soft cylinder and pipeline, and draw ring can connect towing device
Pulling force is provided for solidification device, while data wire can provide thrust to solidification device, solidification device is moved in soft cylinder, and then cause solid
Changing device can be solidified with rapid successive to the soft cylinder in whole piece pipeline, improve the curing efficiency of soft cylinder, avoid cutting pipe
The situation in road, saves labour cost and material cost；
Data wire is applied not only to provide power supply for LED cure lamps, is additionally operable to control camera, camera inside soft cylinder to entering
Row shooting, and photographed data is exported to master control device by data wire, in order to which staff is got information about inside soft cylinder
Situation, improve the controllability of soft cylinder installment work；
Also the support degree to flexible pipe is further improved, using multiple solidification devices composition solidification group to avoid simultaneously
There is the situation in space between soft cylinder and pipeline in solidification, therefore further ensure that the solidification quality of soft cylinder；And
By using the form of solidification group so that the LED cure lamps of multiple solidification devices irradiate soft cylinder in soft cylinder, make soft cylinder and pipeline it
Between adhesive curing, improve the curing efficiency and solidification effect of soft cylinder.
A kind of LED light cure system in the present invention, including solidification device, line winder, towing device and master control device；
Be wound with data wire in the line winder, one end of the data wire exported from the line winder and with it is described
The side of solidification device and connection, the other end of the data wire are connected with the master control device；
The towing device is connected with the solidification device backwards to the side of the data wire, the solidification device is positioned over soft
In cylinder, for being solidified and being shot on the inside of the soft cylinder；The solidification device exports photographed data to institute by data wire
State master control device；
The line winder is located at one end of the soft cylinder, and the towing device is fixed on the other end of the soft cylinder, institute
State towing device and apply pulling force to the solidification device, and apply thrust from the line winder to the solidification device so that institute
Solidification device is stated to be shot and solidified with the madial wall to the soft cylinder along the axial movement of the soft cylinder.
In such scheme, the solidification device includes solidified portion, leading section, rearward end；The leading section and rearward end difference
It is connected on the both ends of the solidified portion axial direction, the leading section has connection mouth and draw ring backwards to the side of the solidified portion,
The rearward end has connecting tube backwards to the side of the solidified portion, and one end of the connecting tube is connected with the rearward end；Institute
Connection mouth and connecting tube is stated to be connected with each other inside the solidification device.
In such scheme, the draw ring of the solidification device is connected with the towing device, and the connecting tube is backwards to the rear end
The one end in portion is connected with the data wire, and the connection mouth is connected with camera, and camera is shot to soft cylinder inner case,
And photographed data is exported to the total control equipment by connecting tube and data wire.
In such scheme, several solidification devices head and the tail are sequentially connected composition solidification group；In adjacent two of the solidification group
In solidification device, the connecting tube positioned at the solidification device of front side is connected with the connection mouth of the solidification device positioned at rear side, positioned at the solidification
The draw ring of the solidification device of group head end is connected with the towing device, connecting tube and institute positioned at the solidification device of the solidification group tail end
State data wire connection；Connection mouth positioned at the solidification device of the solidification group head end is connected with camera, and the camera is to described
Situation in soft cylinder is shot, and by photographed data by the solidification device in the solidification group and data line transfer to described
Master control device.
In such scheme, the solidified portion side is connected with LED cure lamps, and several described LED cure lamps are around described
Solidified portion is circumferentially；For solidifying to the circumference on the inside of the soft cylinder；The connecting tube is in the solidified portion
Portion is connected with the LED cure lamps；The data wire provides power supply by the connecting tube to LED cure lamps.
In such scheme, the solidification device also includes preceding move portion and rear move portion；The preceding move portion and the front end
Portion is connected, and the rear move portion is connected with the rearward end；The preceding move portion backwards to the side of the leading section with it is described soft
Cylinder interior side contacts, it is described after move portion backwards to the side of the rearward end and the soft cylinder interior side contacts, for support it is described before
End, rearward end and solidified portion, and the solidification device is moved in the soft cylinder；The preceding move portion and rear movement
Portion.
In such scheme, the line winder includes framework, wire coil mechanism, actuating unit, the first chain and the second chain；
The wire coil mechanism includes drum and drum gear, and the actuating unit includes disk line motor and motor gear；
The data wire is wrapped on the drum, and the drum is fixed on the lower portion by fixing axle, described
Drum gear is connected in the fixing axle, and the disk line motor is fixed on the lower portion, and the motor gear is connected to
On the disk line motor shaft of the disk line motor, first chain engages with the motor gear and drum gear respectively, makes institute
Motor gear is stated to be driven to the drum gear by first chain；The data wire passes simultaneously out of described framework
It is connected with the solidification device.
In such scheme, the towing device includes pulling framework, pull drum and pulling mechanism；On the dragging drum
Dragging rope is wound with, the both ends for pulling drum are rotatably coupled in the dragging framework；Described one end for pulling rope
It is connected with the dragging drum, the other end for pulling rope passes the dragging framework and is connected with the draw ring；
The dragging mechanism is connected with pulling drum, and rotates the dragging drum to drum output torque is pulled, institute
State and pull drum by winding dragging rope to solidification device application pulling force；
The towing device also includes pulling chain, and the dragging mechanism includes pulling motor and pulls gear；
The side for pulling drum has connection gear, and the connection gear and the dragging drum are coaxially connected；Institute
State dragging motor to be fixed in the dragging framework, the gear that pulls is connected on the motor shaft of the dragging motor, described
Pull chain to engage with the dragging gear and connection gear respectively, the dragging gear is driven to connection gear.
A kind of LED light curing, including unit LED light curing, the unit LED light curing include following
Step：
SA1. the connection mouth of solidification device is connected with data wire, camera is connected on connector；
SA2. rope will be pulled to connect backwards to the one end for pulling drum and the draw ring of solidification device；
SA3., solidification device is placed on to one end of soft cylinder, operation, which pulls motor, rotates dragging drum so that pull rope and exist
Wound on the dragging drum, apply pulling force to the solidification device；Operation panel line motor makes drum rotate simultaneously output data line, to
Solidification device applies thrust；The solidification device is moved by the pulling force and thrust that are subject to inside soft cylinder；
SA4. the preceding move portion of solidification device and rear move portion are supported on the inside of soft cylinder, soft cylinder is fitted tightly over the inner side of pipeline
On wall；Solidification device is solidified by LED cure lamps to soft cylinder, and soft cylinder is cured on the madial wall of pipeline；
SA5. soft cylinder inner case is shot using camera, and photographed data is passed through into data line transfer to master control
Device, staff judge the solidification situation of soft cylinder by master control device.
In such scheme, in addition to multimachine LED light curing, the multimachine LED light curing comprise the following steps：
SB1. several solidification devices are joined end to end and forms solidification group, wherein, in solidification group in two adjacent solidification devices,
Connecting tube positioned at the solidification device of front side is connected with the connection mouth of the solidification device positioned at rear side；
SB2. rope will be pulled backwards to the one end for pulling drum, connected with the draw ring of the solidification device positioned at the solidification group head end
Connect；It will be connected positioned at the connecting tube of the solidification device of the solidification group tail end with data wire；Camera is connected to positioned at described solid
On the connector of the solidification device of change group head end；
SB3., solidification group is placed on to one end of soft cylinder, operation, which pulls motor, rotates dragging drum so that pull rope and exist
Wound on the dragging drum, apply pulling force to the solidification group；Operation panel line motor makes drum rotate simultaneously output data line, to
The solidification group applies thrust；The solidification group is moved by the pulling force and thrust that are subject to inside soft cylinder；
SB4. the preceding move portion of each solidification device and rear move portion are supported on the inside of soft cylinder in solidification group, are fitted tightly over soft cylinder
On the madial wall of pipeline；Each solidification device is solidified by LED cure lamps to soft cylinder, and soft cylinder is cured to the madial wall of pipeline
On；
SB5. soft cylinder inner case is shot using camera, and photographed data is passed through into data line transfer to master control
Device, staff judge the solidification situation of soft cylinder by master control device.
The advantages of the present invention are：The present invention provides a kind of LED light cure system and method, avoids
There is the situation in space between soft cylinder and pipeline during solidification, ensure that the solidification quality of soft cylinder；Realize rapid successive to whole
Soft cylinder in bar pipeline is solidified, and improves the curing efficiency of soft cylinder, avoid cutting pipeline situation, save work into
Sheet and material cost；Exported to being shot inside soft cylinder, and by photographed data by data wire to master control device, in order to work
The situation inside soft cylinder is got information about as personnel；Solidification group is formed using by multiple solidification devices, is further improved to soft
The solidification quality of the support degree of pipe and soft cylinder, and the curing efficiency and solidification effect of soft cylinder.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, without having to pay creative labor, may be used also
To obtain other accompanying drawings according to these accompanying drawings.
Fig. 1 is the structural representation of solidification device in a kind of LED light cure system of the present invention；
Fig. 2 is the structural representation of solidification group in a kind of LED light cure system of the present invention；
Fig. 3 is line winder and the structural representation of master control device in a kind of LED light cure system of the present invention；
Fig. 4 is the overlooking the structure diagram of the frame part of line winder in a kind of LED light cure system of the present invention；
Fig. 5 is the structural representation of towing device in a kind of LED light cure system of the present invention.
In figure：1st, solidification device 2, line winder 3, towing device 4, master control device
5th, data wire 6, camera 7, solidification group 8, output mechanism
11st, solidified portion 12, leading section 13, rearward end 14, connection mouth
15th, draw ring 16, connecting tube 17, LED cure lamps 18, preceding move portion
19th, rear move portion 21, framework 22, wire coil mechanism 23, actuating unit
24th, the first chain 25, the second chain 26, association gear 221, drum
222nd, drum gear 231, disk line motor 232, motor gear 31, dragging framework
32nd, drum 33 is pulled, mechanism 34 is pulled, pulls rope 35, pulls chain
36th, connection gear 331, dragging motor 332, dragging gear
81st, output gear 82, take-off lever 83, output fixed structure
Embodiment
With reference to the accompanying drawings and examples, the embodiment of the present invention is further described.Following examples are only
For clearly illustrating technical scheme, and can not be limited the scope of the invention with this.
The present invention includes following examples：
Embodiment 1：
As shown in Fig. 1 and Fig. 3-Fig. 5, a kind of LED light cure system, including solidification device 1, line winder 2, towing device 3
With master control device 4；
It is wound with data wire 5 in line winder 2, one end of data wire 5 exports from line winder 2 and with the one of solidification device 1
With being connected, the other end of data wire 5 is connected with master control device 4 for side；
Towing device 3 is connected with solidification device 1 backwards to the side of data wire 5, and solidification device 1 is positioned over into soft cylinder (does not show in figure
Go out) in, for being solidified and being shot on the inside of soft cylinder；Solidification device 1 exports photographed data to master control device by data wire 5
4；
Line winder 2 is located at one end of soft cylinder, and towing device 3 is fixed on the other end of soft cylinder, and towing device 3 is to solidification device
1 applies pulling force, and applies thrust from line winder 2 to solidification device 1 so that solidification device 1 can along the axial movement of soft cylinder, with
The madial wall of soft cylinder is shot and solidified.
Specifically, solidification device 1 includes solidified portion 11, leading section 12, rearward end 13；Leading section 12 and rearward end 13 connect respectively
It is connected on the both ends of the axial direction of solidified portion 11, leading section 12 has connection mouth 14 and draw ring 15, rear end backwards to the side of solidified portion 11
Portion 13 has connecting tube 16 backwards to the side of solidified portion 11, and one end of connecting tube 16 is connected with rearward end 13；Connection mouth 14 and company
Adapter 16 is connected with each other inside solidification device 1.
Further, the draw ring 15 of solidification device 1 is connected with towing device 3, connecting tube 16 backwards to rearward end 13 one end with
Data wire 5 is connected, and connection mouth 14 is connected with camera 6, and camera 6 is shot to soft cylinder inner case, and by photographed data
Exported by connecting tube 16 and data wire 5 to total control equipment.
Further, the side of solidified portion 11 is connected with LED cure lamps 17, and several LED cure lamps 17 surround solidified portion 11
Circumferentially；For solidifying to the circumference on the inside of soft cylinder；Connecting tube 16 is in the inside of solidified portion 11 and LED cure lamps 17
Connection；Data wire 5 provides power supply by connecting tube 16 to LED cure lamps 17.
Further, solidification device 1 also includes preceding move portion 18 and rear move portion 19；Preceding move portion 18 connects with leading section 12
Connect, rear move portion 19 is connected with rearward end 13；Preceding move portion 18 is rear mobile backwards to the side of leading section 12 and soft cylinder interior side contacts
Portion 19 for supporting leading section 12, rearward end 13 and solidified portion 11, and makes backwards to the side of rearward end 13 and soft cylinder interior side contacts
Solidification device 1 can move in soft cylinder；Preceding move portion 18 and rear move portion 19.
Specifically, line winder 2 includes framework 21, wire coil mechanism 22, actuating unit 23, the first chain 24 and the second chain
25；Wire coil mechanism 22 includes drum 221 and drum gear 222, and actuating unit 23 includes disk line motor 231 and motor gear 232；
Data wire 5 is wrapped on drum 221, and drum 221 is fixed on inside framework 21 by fixing axle, drum gear 222
It is connected in fixing axle, disk line motor 231 is fixed on inside framework 21, and motor gear 232 is connected to the disk line of disk line motor 231
On the axle of motor 231, the first chain 24 engages with motor gear 232 and drum gear 222 respectively, makes motor gear 232 by
One chain 24 is driven to drum gear 222；Data wire 5 is passed out of framework 21 and is connected with solidification device 1；
Optionally, output mechanism 8 includes output gear 81, take-off lever 82, output fixed structure 83；Wire coil mechanism also includes
Gear 26 is associated, association gear 26 is connected in fixing axle between drum and drum gear；Drum gear is with associating tooth
It is coaxially arranged to take turns 26；
Output gear 81 is connected to one end of take-off lever 82, and the other end of take-off lever 82 is defeated through output fixed structure 83
The both ends of rod 82 are rotatably connected with lower portion respectively；Exporting fixed structure 83 can be along the axial direction of take-off lever 82, defeated
Slided on rod 82；Second chain engages with output gear 81 and association gear 26 respectively, association gear 26 is passed through the second chain
Bar is driven to output gear 81；
Data wire is penetrated inside output fixed structure 83, and take-off lever 82 is located at the top of data wire and and data line contact；
Take-off lever 82 provides thrust by rotating to data wire, makes data wire out of output fixed structure 83 on the outside of output to framework；It is defeated
The axis of rod 82 and the axis of drum are parallel to each other.
Specifically, towing device 3 includes pulling framework 31, pull drum 32 and pulling mechanism 33；Pull and twined on drum 32
Dragging rope 34 is wound with, the both ends for pulling drum 32 are rotatably coupled to pull in framework 31；Pull one end and the dragging of rope 34
Drum 32 connects, and the other end of dragging rope 34 passes dragging framework 31 and is connected with draw ring 15；
Pull mechanism 33 is connected with pulling drum 32, and rotates dragging drum 32 to the output torque of drum 32 is pulled, and drags
Drag drum 32 and pull rope 34 to the application pulling force of solidification device 1 by winding；
Towing device 3 also includes pulling chain 35, and pulling mechanism 33 includes pulling motor 331 and pull gear 332；
Pulling the side of drum 32 has connection gear 36, and connection gear 36 and dragging drum 32 are coaxially connected；Pull electricity
Machine 331, which is fixed on, to be pulled in framework 31, is pulled gear 332 and is connected on the motor shaft for pulling motor 331, pulls chain 35 and distinguish
Engaged with pulling gear 332 and connection gear 36, dragging gear 332 is driven to connection gear 36.
A kind of LED light curing, including unit LED light curing, unit LED light curing include following step
Suddenly：
SA1. the connection mouth 14 of solidification device 1 is connected with data wire 5, camera 6 is connected on connector；
SA2. rope 34 will be pulled to be connected with the draw ring 15 of solidification device 1 backwards to the one end for pulling drum 32；
SA3., solidification device 1 is placed on to one end of soft cylinder, operation, which pulls motor 331, rotates dragging drum 32 so that drags
Drag rope 34 to wind on drum 32 is pulled, apply pulling force to solidification device 1；Operation panel line motor 231 rotates drum 221 and exported
Data wire 5, apply thrust to solidification device 1；Solidification device 1 is moved by the pulling force and thrust that are subject to inside soft cylinder；
SA4. the preceding move portion 18 of solidification device 1 and rear move portion 19 are supported on the inside of soft cylinder, soft cylinder is fitted tightly over pipeline
On the madial wall of (not shown)；Solidification device 1 is solidified by LED cure lamps 17 to soft cylinder, and soft cylinder is cured into pipeline
Madial wall on；
SA5. soft cylinder inner case is shot using camera 6, and photographed data is transmitted to total by data wire 5
Device 4 is controlled, staff judges the solidification situation of soft cylinder by master control device 4.
The operation principle of above-mentioned technical proposal is：Solidification device 1 is placed in soft cylinder, utilizes preceding move portion 18 and rear movement
Portion 19 supports the inner side of soft cylinder, soft cylinder is fitted tightly on the madial wall of pipeline, avoid in solidification soft cylinder and pipeline it
Between there is the situation in space, ensure that the solidification quality of soft cylinder；
LED cure lamps 17 irradiate soft cylinder in soft cylinder, make the adhesive curing between soft cylinder and pipeline, and draw ring 15 can connect dragging
Device 3 is that solidification device 1 provides pulling force, while data wire 5 can provide thrust to solidification device 1, solidification device 1 is moved in soft cylinder,
And then solidification device 1 can be solidified with rapid successive to the soft cylinder in whole piece pipeline, improve the curing efficiency of soft cylinder；
Data wire 5 is applied not only to provide power supply for LED cure lamps 17, is additionally operable to control camera 6, camera 6 is to soft cylinder
Inside is shot, and photographed data is exported to master control device 4 by data wire 5, in order to which staff gets information about
Situation inside soft cylinder.
Embodiment 2：
As Figure 1-Figure 5, a kind of LED light cure system, including solidification device 1, line winder 2, towing device 3 and master control
Device 4；
It is wound with data wire 5 in line winder 2, one end of data wire 5 exports from line winder 2 and with the one of solidification device 1
With being connected, the other end of data wire 5 is connected with master control device 4 for side；
Towing device 3 and solidification device 1 are connected backwards to the side of data wire 5, and solidification device 1 is positioned in soft cylinder, for pair
Solidified and shot on the inside of soft cylinder (not shown)；Solidification device 1 exports photographed data to master control device by data wire 5
4；
Line winder 2 is located at one end of soft cylinder, and towing device 3 is fixed on the other end of soft cylinder, and towing device 3 is to solidification device
1 applies pulling force, and applies thrust from line winder 2 to solidification device 1 so that solidification device 1 can along the axial movement of soft cylinder, with
The madial wall of soft cylinder is shot and solidified.
Specifically, solidification device 1 includes solidified portion 11, leading section 12, rearward end 13；Leading section 12 and rearward end 13 connect respectively
It is connected on the both ends of the axial direction of solidified portion 11, leading section 12 has connection mouth 14 and draw ring 15, rear end backwards to the side of solidified portion 11
Portion 13 has connecting tube 16 backwards to the side of solidified portion 11, and one end of connecting tube 16 is connected with rearward end 13；Connection mouth 14 and company
Adapter 16 is connected with each other inside solidification device 1.
Further, several head and the tail of solidification device 1 are sequentially connected composition solidification group 7；In two adjacent solidifications of solidification group 7
In device 1, the connecting tube 16 positioned at the solidification device 1 of front side is connected with the connection mouth 14 of the solidification device 1 positioned at rear side, positioned at solidification group
The draw ring 15 of the solidification device 1 of 7 head ends is connected with towing device 3, positioned at the connecting tube 16 and number of the solidification device 1 of the tail end of solidification group 7
Connected according to line 5；Connection mouth 14 positioned at the solidification device 1 of the head end of solidification group 7 is connected with camera 6, and camera 6 is to the feelings in soft cylinder
Condition is shot, and photographed data is transmitted to master control device 4 by the solidification device 1 in solidification group 7 and data wire 5.
Further, the side of solidified portion 11 is connected with LED cure lamps 17, and several LED cure lamps 17 surround solidified portion 11
Circumferentially；For solidifying to the circumference on the inside of soft cylinder；Connecting tube 16 is in the inside of solidified portion 11 and LED cure lamps 17
Connection；Data wire 5 provides power supply by connecting tube 16 to LED cure lamps 17.
Further, solidification device 1 also includes preceding move portion 18 and rear move portion 19；Preceding move portion 18 connects with leading section 12
Connect, rear move portion 19 is connected with rearward end 13；Preceding move portion 18 is rear mobile backwards to the side of leading section 12 and soft cylinder interior side contacts
Portion 19 for supporting leading section 12, rearward end 13 and solidified portion 11, and makes backwards to the side of rearward end 13 and soft cylinder interior side contacts
Solidification device 1 can move in soft cylinder；Preceding move portion 18 and rear move portion 19.
Specifically, line winder 2 includes framework 21, wire coil mechanism 22, actuating unit 23, the first chain 24 and the second chain
25；Wire coil mechanism 22 includes drum 221 and drum gear 222, and actuating unit 23 includes disk line motor 231 and motor gear 232；
Data wire 5 is wrapped on drum 221, and drum 221 is fixed on inside framework 21 by fixing axle, drum gear 222
It is connected in fixing axle, disk line motor 231 is fixed on inside framework 21, and motor gear 232 is connected to the disk line of disk line motor 231
On the axle of motor 231, the first chain 24 engages with motor gear 232 and drum gear 222 respectively, makes motor gear 232 by
One chain 24 is driven to drum gear 222；Data wire 5 is passed out of framework 21 and is connected with solidification device 1.
Optionally, output mechanism 8 includes output gear 81, take-off lever 82, output fixed structure 83；Wire coil mechanism also includes
Gear 26 is associated, association gear 26 is connected in fixing axle between drum and drum gear；Drum gear is with associating tooth
It is coaxially arranged to take turns 26；
Output gear 81 is connected to one end of take-off lever 82, and the other end of take-off lever 82 is defeated through output fixed structure 83
The both ends of rod 82 are rotatably connected with lower portion respectively；Exporting fixed structure 83 can be along the axial direction of take-off lever 82, defeated
Slided on rod 82；Second chain engages with output gear 81 and association gear 26 respectively, association gear 26 is passed through the second chain
Bar is driven to output gear 81；
Data wire is penetrated inside output fixed structure 83, and take-off lever 82 is located at the top of data wire and and data line contact；
Take-off lever 82 provides thrust by rotating to data wire, makes data wire out of output fixed structure 83 on the outside of output to framework；It is defeated
The axis of rod 82 and the axis of drum are parallel to each other.
Specifically, towing device 3 includes pulling framework 31, pull drum 32 and pulling mechanism 33；Pull and twined on drum 32
Dragging rope 34 is wound with, the both ends for pulling drum 32 are rotatably coupled to pull in framework 31；Pull one end and the dragging of rope 34
Drum 32 connects, and the other end of dragging rope 34 passes dragging framework 31 and is connected with draw ring 15；
Pull mechanism 33 is connected with pulling drum 32, and rotates dragging drum 32 to the output torque of drum 32 is pulled, and drags
Drag drum 32 and pull rope 34 to the application pulling force of solidification device 1 by winding；
Towing device 3 also includes pulling chain 35, and pulling mechanism 33 includes pulling motor 331 and pull gear 332；
Pulling the side of drum 32 has connection gear 36, and connection gear 36 and dragging drum 32 are coaxially connected；Pull electricity
Machine 331, which is fixed on, to be pulled in framework 31, is pulled gear 332 and is connected on the motor shaft for pulling motor 331, pulls chain 35 and distinguish
Engaged with pulling gear 332 and connection gear 36, dragging gear 332 is driven to connection gear 36.
A kind of LED light curing, including multimachine LED light curing, multimachine LED light curing include following step
Suddenly：
SB1. several solidification devices 1 are joined end to end and forms solidification group 7, wherein, two adjacent solidification devices in solidification group 7
In 1, the connecting tube 16 positioned at the solidification device 1 of front side is connected with the connection mouth 14 of the solidification device 1 positioned at rear side；
SB2. rope 34 will be pulled backwards to the one end for pulling drum 32, the draw ring 15 with the solidification device 1 positioned at the head end of solidification group 7
Connection；It will be connected positioned at the connecting tube 16 of the solidification device 1 of the tail end of solidification group 7 with data wire 5；Camera 6 is connected to positioned at solid
On the connector of the solidification device 1 of the head end of change group 7；
SB3., solidification group 7 is placed on to one end of soft cylinder, operation, which pulls motor 331, rotates dragging drum 32 so that drags
Drag rope 34 to wind on drum 32 is pulled, apply pulling force to solidification group 7；Operation panel line motor 231 rotates drum 221 and exported
Data wire 5, apply thrust to solidification group 7；Solidification group 7 is moved by the pulling force and thrust that are subject to inside soft cylinder；
SB4. the preceding move portion 18 of each solidification device 1 and rear move portion 19 are supported on the inside of soft cylinder in solidification group 7, make soft cylinder close
It is fitted on the madial wall of pipeline (not shown)；Each solidification device 1 is solidified by LED cure lamps 17 to soft cylinder, will be soft
Cylinder is cured on the madial wall of pipeline；
SB5. soft cylinder inner case is shot using camera 6, and photographed data is transmitted to total by data wire 5
Device 4 is controlled, staff judges the solidification situation of soft cylinder by master control device 4.
The operation principle of above-mentioned technical proposal is：Using multiple solidification devices 1 composition solidification group 7, further improve pair
The support degree of flexible pipe, occur the situation in space between soft cylinder and pipeline in solidification to avoid, therefore further guarantee
The solidification quality of soft cylinder；
By using the form of solidification group 7 so that the LED cure lamps 17 of multiple solidification devices 1 irradiate soft cylinder in soft cylinder, make
Adhesive curing between soft cylinder and pipeline, improve the curing efficiency and solidification effect of soft cylinder；
Data wire 5 is applied not only to provide power supply for LED cure lamps 17, is additionally operable to control camera 6, camera 6 is to soft cylinder
Inside is shot, and photographed data is exported to master control device 4 by data wire 5, in order to which staff gets information about
Situation inside soft cylinder.
These are only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all the present invention spirit and
Within principle, any modification, equivalent substitution and improvements made etc., it should be included in the scope of the protection.
Claims (10)
1. a kind of LED light cure system, it is characterised in that including solidification device, line winder, towing device and master control device；
Be wound with data wire in the line winder, one end of the data wire exported from the line winder and with the solidification
The side of device and connection, the other end of the data wire are connected with the master control device；
The towing device is connected with the solidification device backwards to the side of the data wire, and the solidification device is positioned over into soft cylinder
It is interior, for being solidified and being shot on the inside of the soft cylinder；The solidification device exports photographed data to described by data wire
Master control device；
The line winder is located at one end of the soft cylinder, and the towing device is fixed on the other end of the soft cylinder, described to drag
Drag device and apply pulling force to the solidification device, and apply thrust from the line winder to the solidification device so that be described solid
Change device to be shot and solidified with the madial wall to the soft cylinder along the axial movement of the soft cylinder.
2. a kind of LED light cure system according to claim 1, it is characterised in that the solidification device includes solidified portion, preceding
End, rearward end；The leading section and rearward end are connected on the both ends of the solidified portion axial direction, and the leading section is backwards
The side of the solidified portion has connection mouth and draw ring, and the rearward end has connecting tube backwards to the side of the solidified portion, institute
The one end for stating connecting tube is connected with the rearward end；The connection mouth and connecting tube are connected with each other inside the solidification device.
A kind of 3. LED light cure system according to claim 2, it is characterised in that the draw ring of the solidification device with it is described
Towing device is connected, and the connecting tube is connected backwards to one end of the rearward end with the data wire, the connection mouth and shooting
Head connection, camera is shot to soft cylinder inner case, and photographed data is exported to described by connecting tube and data wire
Total control equipment.
4. a kind of LED light cure system according to claim 2, it is characterised in that several solidification devices head and the tail connect successively
Connect composition solidification group；In two adjacent solidification devices of the solidification group, positioned at the connecting tube of the solidification device of front side and after being located at
The connection mouth connection of the solidification device of side, the draw ring positioned at the solidification device of the solidification group head end are connected with the towing device, position
It is connected in the connecting tube of the solidification device of the solidification group tail end with the data wire；Positioned at the solidification device of the solidification group head end
Connection mouth is connected with camera, and the camera is shot to the situation in the soft cylinder, and photographed data is passed through described
Solidification device and data line transfer in solidification group are to the master control device.
5. a kind of LED light cure system according to claim 2, it is characterised in that the solidified portion side is connected with LED
Cure lamp, several described LED cure lamps surround the solidified portion circumferentially；For entering to the circumference on the inside of the soft cylinder
Row solidification；The connecting tube is connected in the inside of the solidified portion with the LED cure lamps；The data wire passes through the connection
Pipe provides power supply to LED cure lamps.
6. a kind of LED light cure system according to claim 2, it is characterised in that the solidification device also includes preceding mobile
Portion and rear move portion；The preceding move portion is connected with the leading section, and the rear move portion is connected with the rearward end；Before described
Move portion is backwards to the side of the leading section and the soft cylinder interior side contacts, and the rear move portion is backwards to the side of the rearward end
With the soft cylinder interior side contacts, for supporting the leading section, rearward end and solidified portion, and enable the solidification device described
Moved in soft cylinder；The preceding move portion and rear move portion.
7. a kind of LED light cure system according to claim 1, it is characterised in that the line winder includes framework, disk
Line mechanism, actuating unit, the first chain and the second chain；The wire coil mechanism includes drum and drum gear, the engine
Structure includes disk line motor and motor gear；
The data wire is wrapped on the drum, and the drum is fixed on the lower portion, the drum by fixing axle
Gear is connected in the fixing axle, and the disk line motor is fixed on the lower portion, and the motor gear is connected to described
On the disk line motor shaft of disk line motor, first chain engages with the motor gear and drum gear respectively, makes the electricity
Machine gear is driven by first chain to the drum gear；The data wire passed out of described framework and with institute
State solidification device connection.
8. a kind of LED light cure system according to claim 1, it is characterised in that the towing device includes pulling frame
Frame, pull drum and pull mechanism；Dragging rope is wound with the dragging drum, the both ends for pulling drum rotatably connect
It is connected in the dragging framework；Described one end for pulling rope is connected with the dragging drum, and the other end for pulling rope passes
The dragging framework is connected with the draw ring；
The dragging mechanism is connected with pulling drum, and rotates the dragging drum to drum output torque is pulled, described to drag
Drag drum and pull rope to solidification device application pulling force by winding；
The towing device also includes pulling chain, and the dragging mechanism includes pulling motor and pulls gear；
The side for pulling drum has connection gear, and the connection gear and the dragging drum are coaxially connected；It is described to drag
Drag motor to be fixed in the dragging framework, the gear that pulls is connected on the motor shaft of the dragging motor, the dragging
Chain engages with the dragging gear and connection gear respectively, the dragging gear is driven to connection gear.
A kind of 9. LED light curing, it is characterised in that including unit LED light curing, the unit LED light solidification side
Method comprises the following steps：
SA1. the connection mouth of solidification device is connected with data wire, camera is connected on connector；
SA2. rope will be pulled to connect backwards to the one end for pulling drum and the draw ring of solidification device；
SA3., solidification device is placed on to one end of soft cylinder, operation, which pulls motor, rotates dragging drum so that pull rope described
Pull and wound on drum, apply pulling force to the solidification device；Operation panel line motor makes drum rotate simultaneously output data line, to solidification
Device applies thrust；The solidification device is moved by the pulling force and thrust that are subject to inside soft cylinder；
SA4. the preceding move portion of solidification device and rear move portion are supported on the inside of soft cylinder, soft cylinder is fitted tightly over the madial wall of pipeline
On；Solidification device is solidified by LED cure lamps to soft cylinder, and soft cylinder is cured on the madial wall of pipeline；
SA5. soft cylinder inner case is shot using camera, and photographed data is filled by data line transfer to master control
Put, staff judges the solidification situation of soft cylinder by master control device.
10. a kind of LED light curing according to claim 9, it is characterised in that also including multimachine LED light solidification side
Method, the multimachine LED light curing comprise the following steps：
SB1. several solidification devices are joined end to end and forms solidification group, wherein, in solidification group in two adjacent solidification devices, it is located at
The connecting tube of the solidification device of front side is connected with the connection mouth of the solidification device positioned at rear side；
SB2. rope will be pulled backwards to the one end for pulling drum, be connected with the draw ring of the solidification device positioned at the solidification group head end；Will
Connecting tube positioned at the solidification device of the solidification group tail end is connected with data wire；Camera is connected to first positioned at the solidification group
On the connector of the solidification device at end；
SB3., solidification group is placed on to one end of soft cylinder, operation, which pulls motor, rotates dragging drum so that pull rope described
Pull and wound on drum, apply pulling force to the solidification group；Operation panel line motor makes drum rotate and output data line, to described
Solidification group applies thrust；The solidification group is moved by the pulling force and thrust that are subject to inside soft cylinder；
SB4. the preceding move portion of each solidification device and rear move portion are supported on the inside of soft cylinder in solidification group, soft cylinder is fitted tightly over pipeline
Madial wall on；Each solidification device is solidified by LED cure lamps to soft cylinder, and soft cylinder is cured on the madial wall of pipeline；
SB5. soft cylinder inner case is shot using camera, and photographed data is filled by data line transfer to master control
Put, staff judges the solidification situation of soft cylinder by master control device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711020038.5A CN107774543A (en) | 2017-10-26 | 2017-10-26 | A kind of LED light cure system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711020038.5A CN107774543A (en) | 2017-10-26 | 2017-10-26 | A kind of LED light cure system and method |
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| CN107774543A true CN107774543A (en) | 2018-03-09 |
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| CN201711020038.5A Pending CN107774543A (en) | 2017-10-26 | 2017-10-26 | A kind of LED light cure system and method |
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| CN105065846A (en) * | 2015-07-24 | 2015-11-18 | 天津市水利科学研究院 | Underground pipeline repairing system and method |
| CN207592202U (en) * | 2017-10-26 | 2018-07-10 | 道雨耐节能科技(上海)有限公司 | A kind of LED light curing system |
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|---|---|---|---|---|
| JP2000104330A (en) * | 1998-09-29 | 2000-04-11 | Fumito Hinuma | Pipe inner face repair device |
| JP2008175381A (en) * | 2007-01-18 | 2008-07-31 | Bkp Berolina Polyester Gmbh & Co Kg | Curing renovation device having led |
| CN101319747A (en) * | 2008-06-03 | 2008-12-10 | 东南大学 | Self-adapting pipe robot |
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Application publication date: 20180309 |