WO2018113359A1

WO2018113359A1 - Reinforcing core preparation apparatus

Info

Publication number: WO2018113359A1
Application number: PCT/CN2017/102839
Authority: WO
Inventors: 顾炳华; 魏强; 吴国祥
Original assignee: 苏州振瑞昌材料科技有限公司
Priority date: 2016-12-22
Filing date: 2017-09-22
Publication date: 2018-06-28
Also published as: CN106476305B; CN106476305A

Abstract

A reinforcing core preparation apparatus, comprising a coating device (1), a heat curing device (2), a winding mechanism (3), and a drive device (4). The coating device (1) comprises an accommodating space, an inlet (111), and an outlet (112). The inlet (111) and the outlet (112) are communicated with the accommodating space. Glue is accommodated in the accommodating space. The coating device (1) is used for coating a reinforcing core (10) that enters the accommodating space from the inlet (111) and moves out from the outlet (112). The heat curing device (2) is used for performing heat curing on the coated reinforcing core (10) to form the reinforcing core (10) having a protective layer. The winding mechanism (3) is used for winding the reinforcing core (10) having the protective layer. The drive device (4) is connected to the reinforcing core (10) for driving the reinforcing core (10) to sequentially pass through the coating device (1) and the heat curing device (2) to form the reinforcing core (10) having the protective layer, and then the reinforcing core (10) having the protective layer is wound by the winding mechanism (3). The reinforcing core preparation apparatus reduces labor force, saves time, improves the production efficiency and the product quality, reduces waste of glue, and is simple in structure.

Description

Reinforced core preparation equipment

Technical field

The present invention relates to the field of reinforcing core technology, and in particular to a reinforcing core preparing apparatus.

Background technique

With the rapid development of technology, people's dependence on communication networks and information transmission is increasing, which leads to the increasing production of optical cables. In the production process of the optical cable reinforcing core, the main core wire (glass yarn) needs to be bonded by a composite epoxy resin (glue), and then heat-formed to produce a cable reinforcing core. However, in the production process, the reinforcing core is usually impregnated with a liquid bath, and then the heating process is carried out. The coating liquid which strengthens the long distance of the core will adhere to impurities and affect the quality of the product; at the same time, the long-distance coating liquid will generate unnecessary glue waste. How to improve the core preparation equipment to simplify the structure, improve product quality, and reduce waste is an urgent problem to be solved in the industry.

Summary of the invention

The object of the present invention is to provide a reinforcing core preparation device with simple structure, high product quality and reduced waste in view of the above-mentioned deficiencies of the prior art.

In order to achieve the above object, the present invention adopts the following technical solutions:

The present invention provides a reinforcing core preparing apparatus comprising: a gluing device having an accommodating space, an inlet and an outlet, the inlet and the outlet, and the accommodating space Connected; the accommodating space contains glue; the glue applying device is used for coating the reinforcing core that enters the accommodating space from the inlet and is removed from the outlet;

Heating and curing device for heating and curing the rubberized reinforcing core Forming a reinforcing core having a protective layer;

a winding mechanism for winding the reinforcing core having a protective layer;

a driving device, the driving device is connected to the reinforcing core, and is configured to drive the reinforcing core to pass through the rubberizing device and the heating and curing device, and the reinforcing core having a protective layer, and the volume is Roll up around the mechanism.

Further, the glue application device comprises:

a rubberized column having the accommodating space, an inlet and an outlet; the rubberized column is vertically disposed;

Two pressure sensors, two of which are respectively disposed at an inner side and an outer side of the inlet of the glue-coated column for detecting a pressure value inside and outside the entrance of the glue-coated column;

a wind booster corresponding to the inlet for counteracting pressure inside and outside the inlet of the glue column to prevent glue in the accommodating space from flowing out of the inlet.

Further, the glue-coated column is provided with a liquid inlet, and the liquid inlet is close to the outlet; wherein the inlet is tapered, and the outlet is flared.

Further, the glue application device further includes:

a position sensor disposed on an inner wall of the glue-coated column for detecting position information of the glue in the accommodating space;

a liquid adding device connected to the position sensor and the liquid inlet, respectively, for performing a liquid adding operation according to the position information.

Further, the heat curing device includes:

a first cabin, one end of the first cabin is provided with a first mold;

a second cabin, one end of the second cabin is connected to the other end of the first cabin, one end of the second cabin is provided with a second mold; and the other end of the second cabin is provided Third mold

Two temperature sensors, two of which are disposed in the first cabin and the second cabin, respectively, for detecting temperatures in the first cabin and the second cabin.

Further, the heat curing device further includes:

a debris collector, the debris collector being respectively connected to the first space and the second space;

The first space is a space formed by the second cabin and the second mold, and the second space is a space formed by the second cabin and the third mold.

Further, the ratio of the length of the first pod to the length of the second pod is greater than or equal to 2:1.

Further, the diameter of the third mold is smaller than the diameter of the first mold, and the diameter of the first mold is smaller than the diameter of the second mold.

Further, the winding mechanism includes:

a grooming device comprising a first bracket, a total guide wheel and a splitter wheel, the total guide wheel and the splitter wheel being disposed on the first bracket; the total guide wheel having N shaped bearings The surface of the shaped bearing is concave for guiding the N-strand reinforcing core; the dividing wheel is used to divide the N-strand reinforcing core into M groups; wherein N≥M≥1, N, M are positive integers ;

a winding device, the winding device comprising a second bracket, a blanking bracket, a cylinder, a two-way motor, at least two blanking wheels and at least two guiding wheels; the blanking bracket is located on the second bracket, The two sides of the second bracket are respectively provided with the guiding wheels; at least two of the blanking wheels are disposed on both sides of the blanking bracket for connecting the reinforcing core with a protective layer, and the two-way motor is disposed at The blanking bracket is connected to the blanking wheel through a transmission member; the cylinder is disposed on the blanking bracket for driving the blanking bracket to move relative to the second bracket.

Further, the winding mechanism further includes:

a counter disposed on one side of the blanking wheel for recording the number of revolutions of the blanking wheel;

And an elastic member connected to one side of the blanking wheel for rotating the blanking wheel when the blanking wheel and the reinforcing core having the protective layer are in a tension state.

According to the above technical solution, the reinforcing core preparation device provided by the invention is driven by the driving device to drive the reinforcing core through the rubber coating device to form the rubber core-coated reinforcing core, and then heated and solidified by the heating curing device. The reinforcing core with the protective layer is finally rolled up by the winding mechanism, so that the preparation process of the reinforcing core is smooth, thereby saving time, reducing labor, and High production efficiency, improved product quality, reduced waste, and simple structure.

DRAWINGS

1 is a schematic structural view of a reinforcing core preparation device of the present invention;

2 is a schematic view showing the structure of a winding mechanism in the reinforcing core preparing apparatus of the present invention.

detailed description

The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Figure 1 is a schematic view showing the structure of a reinforcing core preparing apparatus of the present invention. As shown in FIG. 1 and FIG. 2, the reinforcing core preparation apparatus includes: a gumming device 1, a heat curing device 2, a winding mechanism 3, and a driving device 4. The gumming device 1 has an accommodating space, an inlet 111 and an outlet 112, and the inlet 111 and the outlet 112 communicate with the accommodating space. The accommodating space contains a glue. The gumming device 1 is used for applying a glue to the reinforcing core 10 that enters the accommodating space from the inlet 111 and is removed from the outlet 112. The heat curing device 2 is used to heat-solidify the rubberized reinforcing core 10 to form a reinforcing core 10 having a protective layer. The winding mechanism 3 is used to wind up the reinforcing core 10 having a protective layer. The driving device 4 is connected to the reinforcing core 10 for driving the reinforcing core 10 to pass through the rubberizing device 1 and the heating and curing device 2, and the reinforcing core 10 having a protective layer, and The winding mechanism 3 is rolled up. In practical applications, in order to facilitate the reinforcement of the core 10 through the heat curing device 2, the heat curing device 2 is composed of an upper portion and a lower portion; the upper portion is engaged or unfolded with the lower portion. In practical applications, the drive unit 4 can be an introduction.

The reinforcing core preparation device provided by the present invention drives the reinforcing core 10 through the driving device 4 to form the glue-coated reinforcing core 10 through the rubber coating device 1 in turn, and is heated and solidified by the heating curing device 2 to form a reinforcing core 10 having a protective layer. Finally, the winding mechanism 3 is rolled up, so that the preparation process of the reinforcing core 10 is smooth, thereby saving time, reducing labor, improving production efficiency, improving product quality, reducing waste, and having a simple structure.

In order to prevent the phenomenon that the long distance of the glue causes the impurities to adhere to the reinforcing core 10, the gumming device 1 further comprises: a rubberized column 11, two pressure sensors 12, a wind booster 13, the glue The column 11 has the accommodation space, the inlet 111, and the outlet 112. Wherein, the height of the glued column 11 is greater than 1 m. The glue-coated column 11 is vertically disposed. Two of the pressure sensors 12 are disposed at the inner side and the outer side of the inlet 111 of the rubberizing column 11, respectively, for detecting the pressure values inside and outside the inlet 111 of the rubberizing column 11. The wind booster 13 corresponds to the inlet 111 for counteracting the pressure inside and outside the inlet 111 of the rubberizing column 11 to prevent the glue in the accommodating space from flowing out of the inlet 111. In a specific implementation, the reinforcing core 10 enters the accommodating space of the rubberizing column 11 from the inlet 111 under the driving of the driving device 4, and contacts the glue liquid in the accommodating space, thereby realizing the coating process of the reinforcing core 10. Compared with the prior art, the reinforcing core 10 is not easy to adhere to impurities during the rubber coating process. In a specific implementation, the pressure sensor 12 detects the pressure inside and outside the glue coating column 11 to control the output pressure of the wind booster 13 to offset the pressure inside and outside the inlet 111 of the rubberizing column 11 to make the rubberized column. 11 The internal and external pressures are balanced to prevent the glue from flowing out of the inlet 111 in the accommodating space of the rubberized column 11, reducing the waste of glue.

In order to further reduce the waste of glue, the above-mentioned invention is implemented in which the glue-coated column 11 is provided with a liquid inlet 113, and the liquid inlet 113 is close to the outlet 112. In the present embodiment, the setting of the liquid inlet 113 ensures that the amount of glue in the accommodating space of the rubberizing column 11 is sufficient, that the reinforcing core 10 is sufficiently glued, and the quality of the reinforcing core 10 is improved. In order to further reduce the glue waste, it is preferable that the inlet 111 is tapered. Among them, in order to facilitate cleaning of the rubberized column 11, the tapered inlet 111 is detachable. The outlet 112 is flared. In a specific implementation, when the reinforcing core 10 is completely removed from the outlet 112, the reinforcing core 10 is adhered with a large amount of glue, and the outlet 112 is arranged in a flared shape so that the outlet 112 has the function of collecting excess glue. Effectively avoids glue waste.

In order to further ensure the quality of the reinforcing core 10, the gumming device 1 further comprises: a position sensor 14 and a dosing device. The position sensor 14 is disposed on an inner wall of the rubberizing column 11 for detecting position information of the glue in the accommodating space. The liquid adding device is respectively connected to the position sensor 14 and the liquid inlet 113, and is configured to perform a liquid adding operation according to the position information. In the embodiment, the liquid adding device can add liquid according to the amount of glue in the accommodating space of the rubberizing column 11, and can be replenished in time, thereby ensuring that the reinforcing core 10 is sufficiently glued and the reinforcing core 10 is improved. quality. At the same time, flexibility is high.

In order to further improve the quality of the reinforcing core 10, the heat curing device 2 further includes a first cabin 21, a second cabin 22 and two temperature sensors 23. One end of the first cabin 21 is provided with a first mold 24. One end of the second cabin 22 is connected to the other end of the first cabin 21, and one end of the second cabin 22 is provided with a second die 25. The other end of the second pod 22 is provided with a third die 26. Two of the temperature sensors 23 are disposed in the first cabin 21 and the second cabin 22, respectively, for detecting temperatures in the first cabin 21 and the second cabin 22. Compared with the prior art, the reinforcing core 10 is provided by the embodiment of the present invention, and the reinforcing core 10 is prepared by simultaneously applying various parts of the rubberized reinforcing core 10 at the same time. The way of curing at different temperatures avoids damage to the core 10 during curing, which is more safe and increases product quality.

In order to prevent internal clogging of the heat curing device 2, the heat curing device 2 further includes a debris collector 27 that is connected to the first space and the second space, respectively. The first space is a space formed by the second cabin 22 and the second mold 25, and the second space is a space formed by the second cabin 22 and the third mold 26. Since the rubberized reinforcing core 10 has a part of the rubber falling off during the curing process, causing the internal heat curing device 2 to be clogged, the debris collector 27 is arranged to collect the peeled rubber material, thereby ensuring the preparation process of the reinforcing core 10. Smooth progress and improved production efficiency. In practical applications, the ratio of the length of the first cabin 21 to the length of the second cabin 22 is greater than or equal to 2:1. In a practical application, the diameter of the third mold 26 is smaller than the diameter of the first mold 24, and the diameter of the first mold 24 is smaller than the diameter of the second mold 25.

In order to efficiently collect the reinforcing core 10 having the protective layer, as shown in FIG. 2, the winding mechanism 3 further includes a grooming device 31 and a winding device 32. The grooming device 31 includes a first bracket 311, a total guide wheel 312, and a minute guide wheel 313. The total guide wheel 312 and the minute guide wheel 313 are disposed on the first bracket 311. The total guide wheel 312 has N profiled bearings whose surfaces are concave for guiding the N-strand reinforcing core 10. The sub-guide wheel 313 is used to divide the N-strand reinforcing core 10 into M groups, wherein N≥M≥1, N, M are positive integers. The winding device 32 includes a second bracket 321 , a blanking bracket 322 , a cylinder 323 , a two-way motor 324 , at least two blanking rollers 325 , and at least two guiding wheels 326 . The blanking bracket 322 is located at the second bracket The guide wheel 326 is respectively disposed on two sides of the second bracket 321 . At least two of the blanking rollers 325 are disposed on both sides of the blanking bracket 322 for connecting the reinforcing core 10 having a protective layer, and the two-way motor 324 is disposed on the blanking bracket 322 through the transmission member Connected to the blanking wheel 325. The cylinder 323 is disposed on the blanking bracket 322 for driving the blanking bracket 322 to move relative to the second bracket 321 . In practical applications, N can be 8, and M can be 2.

In order to facilitate recording the length of the reinforcing core 10, the winding mechanism 3 further includes a counter and an elastic member. The counter is disposed on one side of the blanking wheel 325 for recording the number of revolutions of the blanking wheel 325. In a specific implementation, a through hole is provided on one side of the blanking wheel 325, and the counter detects that the through hole count is increased by one. Finally, the counter count multiplied by the circumference of the blanking wheel 325 is the length of the reinforcing core 10. In practical applications, the counter uses a photoelectric sensor. In order to ensure that the reinforcing core 10 is tightly wound with the blanking wheel 325, preferably, the elastic member is connected to one side of the blanking wheel 325 for the reinforcing roller 325 and the reinforcing core having a protective layer. 10 is in a tensioned state to rotate the blanking wheel 325.

The above-mentioned embodiments are merely illustrative of the embodiments of the present invention, and the description thereof is not to be construed as limiting the scope of the invention. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.

Claims

A reinforcing core preparation device, comprising:

a glue application device, the glue application device has an accommodation space, an inlet and an outlet, the inlet and the outlet are in communication with the accommodation space; the accommodation space contains a glue; the glue application device Coating a reinforcing core that enters the accommodating space from the inlet and is removed from the outlet;

Heating a curing device for heating and curing the rubberized reinforcing core to form a reinforcing core having a protective layer;

a winding mechanism for winding the reinforcing core having a protective layer;

a driving device, the driving device is connected to the reinforcing core, and is configured to drive the reinforcing core to pass through the rubberizing device and the heating and curing device, and the reinforcing core having a protective layer, and the volume is Roll up around the mechanism.
The reinforcing core preparation device according to claim 1, wherein the gumming device comprises:

a rubberized column having the accommodating space, an inlet and an outlet; the rubberized column is vertically disposed;

Two pressure sensors, two of which are respectively disposed at an inner side and an outer side of the inlet of the glue-coated column for detecting a pressure value inside and outside the entrance of the glue-coated column;

a wind booster corresponding to the inlet for counteracting pressure inside and outside the inlet of the glue column to prevent glue in the accommodating space from flowing out of the inlet.
The reinforcing core preparing apparatus according to claim 2, wherein

The glue-coated column is provided with a liquid inlet, and the liquid inlet is close to the outlet; wherein the inlet is tapered, and the outlet is flared.
The reinforced core preparation device according to claim 3, wherein the glue application device further comprises:

a position sensor disposed on an inner wall of the glued column for detecting Position information of the glue in the accommodating space;

a liquid adding device connected to the position sensor and the liquid inlet, respectively, for performing a liquid adding operation according to the position information.
The reinforcing core preparation apparatus according to claim 1, wherein the heat curing device comprises:

a first cabin, one end of the first cabin is provided with a first mold;

a second cabin, one end of the second cabin is connected to the other end of the first cabin, one end of the second cabin is provided with a second mold; and the other end of the second cabin is provided Third mold

Two temperature sensors, two of which are disposed in the first cabin and the second cabin, respectively, for detecting temperatures in the first cabin and the second cabin.
The reinforced core preparation apparatus according to claim 5, wherein the heat curing device further comprises:

a debris collector, the debris collector being respectively connected to the first space and the second space;

The first space is a space formed by the second cabin and the second mold, and the second space is a space formed by the second cabin and the third mold.
The reinforcing core preparing apparatus according to claim 5, wherein a ratio of a length of the first pod to a length of the second pod is 2:1 or more.
The reinforcing core preparing apparatus according to claim 5, wherein

The diameter of the third mold is smaller than the diameter of the first mold, and the diameter of the first mold is smaller than the diameter of the second mold.
The reinforcing core preparation apparatus according to claim 1, wherein the winding mechanism comprises:

a grooming device comprising a first bracket, a total guide wheel and a splitter wheel, the total guide wheel and the splitter wheel being disposed on the first bracket; the total guide wheel having N shaped bearings The surface of the shaped bearing is concave for guiding the N-strand reinforcing core; the dividing wheel is used to divide the N-strand reinforcing core into M groups; wherein N≥M≥1, N, M are positive integers ;

a winding device, the winding device comprising a second bracket, a blanking bracket, a cylinder, a two-way motor, at least two blanking wheels and at least two guiding wheels; the blanking bracket is located on the second bracket, The two sides of the second bracket are respectively provided with the guiding wheels; at least two of the blanking wheels are disposed on both sides of the blanking bracket for connecting the reinforcing core with a protective layer, and the two-way motor is disposed at The blanking bracket is connected to the blanking wheel through a transmission member; the cylinder is disposed on the blanking bracket for driving the blanking bracket to move relative to the second bracket.
The reinforcing core preparation device according to claim 9, wherein the winding mechanism further comprises:

a counter disposed on one side of the blanking wheel for recording the number of revolutions of the blanking wheel;

And an elastic member connected to one side of the blanking wheel for rotating the blanking wheel when the blanking wheel and the reinforcing core having the protective layer are in a tension state.