Online cleaning equipment and installation method in a kind of electrolytic copper foil production line is with making
Use method
Technical field
The present invention relates to this technical field of the equipment cleaning in electrolytic copper foil production line, in particular to one kind one
Online cleaning equipment and installation method and application method in kind electrolytic copper foil production line.
Background technology
Electrolytic copper foil production procedure, including following major part:It is electrolysed, is surface-treated, cutting, being die cut and lamination.
Wherein, it is electrolysed, is surface-treated, cuts, in these three flows, " roller " is that most components is used in these three flows;Its diameter,
Length is different.The surface quality of electrolytic copper foil and " roller " has much relations, therefore, it is necessary to periodic cleaning.Wherein, clean
It is a conventional process.For electrowinning process, the utilization of major diameter cathode roll is more and more common, such as 2.7m;Its weight
Up to tens of tons, use conventional methods, if CN206373107U method is, it is necessary to be carried, this handling process is constant;And
For surface treatment procedure, it is directed to substantial amounts of deflector roll, and the diameter of deflector roll is smaller, is typically also regular dismounting, is sent to
Cleaned on special cleaning equipment.
One is not have in the prior art:The on-line cleaning device of " roller " that is not directed in electrolytic copper foil production line;Second,
It is of the prior art to need different cleaning equipments to complete for cathode roll, common guide roller.
The content of the invention
It is an object of the present invention to provide the online cleaning equipment in a kind of electrolytic copper foil production line, and installation method and use
Method, need disassembly, cleaning, cathode roll and the incompatible skill of deflector roll cleaning equipment to solve cathode roll and deflector roll in the prior art
Art problem.
A kind of online cleaning equipment in electrolytic copper foil production line, it includes:First framework (1), the second framework (2), frame
Frame connection component (5), horizontal shifting platform (4), cleaning device (6);
First framework (1) includes:At least 4 vertical rods (1-1), at least 2 parallel framework vertical equity bars (1-2), extremely
Few 2 parallel the first U-rails (1-3);The framework vertical equity bar (1-2) is fixedly connected on the vertical rod (1-1)
Top, first U-rail (1-3) are fixedly installed on the upper surface of framework vertical equity bar (1-2);First framework (1)
Bottom is provided with the second roller (not shown in figure 1);
Second framework (2) is identical with the structure of the first framework (1), and the first framework and the second framework are separately positioned on roller (3)
Both sides, and be connected between the first framework and the second framework with framework connection component (5);
The framework connection component (5) includes:Centre connects vertical equity bar (5-1) and is arranged on the middle longitudinal water of connection
The second U-rail (5-2) of flat bar (5-1);
Connection vertical equity bar (5-1) is detachably connected with the first framework, the second framework respectively among described, the second U-rail
(5-2) forms the track of horizontal shifting platform (4) with the first U-rail (1-3);
The surrounding bottom of horizontal shifting platform (4) is provided with the pulley that can be operated in orbit;
The central bottom of the horizontal shifting platform (4) is removably connected with cleaning device (6), and cleaning device includes:Ring junction
Structure, loop configuration are coated on the outside of roller (3);The inner surface setting of loop configuration has spray hole (6-1) and scrubs portion, scrubs portion
Can be according to being actually needed, to select specific material, such as sponge, bristle;First framework (1) and the second framework (2)
All vertical rods are expansion link.
Preferably, the pipeline built in cleaning device (3) includes trunk pipeline (6-2) and branch line (6-4), branch line
(6-4) is corresponding with spray hole (6-1).
Preferably, cleaning device (6) uses modular construction, and assembles and form tube structure, it is only necessary to bottom interposition
Put place and through hole (6-10) is set;When mounted, each building block of annular body is pressed on titanium roller body and be fixedly connected into
After one entirety, then fixed with horizontal shifting platform.
Preferably, cleaning device uses modular construction;And the main bugbear that structure is faced when using assembling, it is:
How the sealing of pipeline is ensured.Because pipeline is arranged on the inside of cleaning device, can not rotate when mounted, therefore using normal
Pipelines such as " connect, appoint to silk, oil soon " for seeing is tightly connected mode and is not particularly suited for.The cyclic structure of cleaning device includes:2 sons
Component, every sub- component include first end, the second end;Connecting plate is provided with first end, the second end, at connecting plate (6-1)
On be provided with bolt hole;First end between adjacent sub- component is corresponding with the second end, is connected by connecting plate and bolt and nut
Connected components are connected;Trunk pipeline (6-2) in every sub- component includes:Nose section (6-2-1), segmental arc (6-2-2), gradually
Become section (6-2-3), faucet section (6-2-4);The nose section (6-2-1) is arranged on the first paragraph of sub- component;Faucet section (the 6-
2-4) it is arranged on the second end of sub- component;The nose section (6-2-1) of the adjacent sub- component is adapted with faucet section (6-2-4)
And nose section (6-2-1) is with being inserted into faucet section (6-2-4) sealing;The surface of described nose section (6-2-1) is provided with ring
To groove, flexible sealing ring (6-5) is set in circumferential groove, such as rubber ring.
The annular body of cleaning device, when mounted, all sub- components are connected with each other integral;Adjacent sub- structure
The first end of one sub- component is inserted into the second end of another sub- component, then using bolt and nut component by part in connection
Connecting plate corresponding to will be mutual is fixedly connected.
Preferably, it is middle to connect vertical equity bar (5-1) framework vertical equity bar, the second framework with the first framework respectively
Framework vertical equity bar be detachably connected;Framework vertical equity bar (1-2) is connected between vertical equity bar (5-1) with centre to be connected
The first structural steel connecting member (1-4) and the second structural steel connecting member (5-3) are connected to, framework vertical equity bar (1-2) is connected vertical with centre
There is cross bolts hole to the end of horizon bar (5-1);First structural steel connecting member (1-4) and the second structural steel connecting member (5-3) are U
Shape;Framework vertical equity bar (1-2) is inserted into the first structural steel connecting member (1-4) groove, is then connected with bolt and nut;It is middle
Connection vertical equity bar (5-1) is inserted into the second structural steel connecting member (5-3) groove, is then connected with bolt and nut;First type
It is connected between steel fastener (1-4) and the second structural steel connecting member (5-3) by bolt and nut.
Preferably, also include controller, supply channel valve, the driving of controller and roller are provided with supply channel
Motor and the connection of supply channel valve signal.
A kind of installation method of online cleaning equipment in electrolytic copper foil production line, comprises the following steps:
First, the first framework (1) and the cleaning device of the second framework (2) and production line different-diameter roller are made respectively, then
The first U-rail in the first framework (1) 2 longitudinal directions parallel with the end welding of the vertical rod of the second framework (2);
Second, the first framework (1), the second framework (2) are then moved to precalculated position;
3rd, horizontal shifting platform (4) of the bottom with the first roller (4-2) is lifted into the first framework (1) or the second framework
(2) on;
4th, the first framework (1) and the second framework (2) are linked together using framework connection component (5);
5th, the cleaning device (6) of corresponding ring-type is installed according to the diameter of roller, horizontal shifting platform is moved to the second U-shaped
On track, cleaning device is fixedly connected with horizontal shifting platform;Then by supply channel and the external pipeline of cleaning device (6)
(6-3) is connected;
Wherein, the connected mode of cleaning device and horizontal shifting platform is:The sub- member upper surface of cleaning device is provided with
One external thread column (6-6), horizontal shifting platform body (4-1) is provided with threaded connection hole, the second connecting pole (4-3) is passed through
Threaded connection hole, the inside and outside of the second connecting pole are provided with screw thread, treat the first external thread column (6-6) and the second connecting pole (4-3)
After threaded connection is close, the second connecting pole also protrudes one section in the upper end of horizontal shifting platform body (4-1), using nut
Second connecting pole (4-3) and horizontal shifting platform body (4-1) are fixed together by (4-4);First external thread column (the 6-
6), the second connecting pole (4-3), nut (4-4) are referred to as cleaning device connection component;The quantity of cleaning device connection component is according to it
Weight configuration is more sets, is symmetrical arranged multiple oblique cleaning device connection components;
Wherein, the mode of supply channel and the pipeline connection of cleaning device (6) is:It is additionally provided with the upper surface of cleaning device outer
Supervisor (6-4) is met, corresponding through hole is provided with horizontal shifting platform body (4-1), when fixed, by external supervisor (6-4)
Through the through hole of the horizontal shifting platform body (4-1), then it is connected with supply channel;
Wherein, the mode of cleaning device installation is:Sub- component is buckled on titanium roller body, then mutually interconnected all sub- components
Connect integral:The first end of one sub- component is inserted into the second end of another sub- component by adjacent sub- component in connection,
Then mutual corresponding connecting plate is fixedly connected using bolt and nut component.
A kind of application method of on-line cleaning device in electrolytic copper foil production line, comprises the following steps:
First, the first framework, the second framework are pushed into precalculated position, online cleaning equipment is installed;
Second, controller controls supply channel to inject cleaning fluid to the pipeline of cleaning device, meanwhile, controlled level mobile platform
Roller motor is operated, and back and forth movement is done on axial direction of the cleaning device along roller to be cleaned so as to drive;Cleaning dress
Put while do back and forth movement along on the axial direction of roller to be cleaned, roller to be cleaned is around central axis.
3rd, after the completion of the cleaning for treating first roller to be cleaned, horizontal shifting platform and cleaning device are taken apart, then
Horizontal shifting platform is moved on the first framework or the second framework, then connected the first framework, the second framework and framework
Component separates;
4th, according to above-mentioned first-the three step, next roller to be cleaned is cleaned, wherein, the cleaning device of ring-type needs basis
The diameter of roller is selected.
The advantage of the invention is that:
(1) cleaning equipment is moved easily the group of cleaning equipment by the way of the first framework, the second framework, framework connection component
Assembly and disassembly, and the supporting member of roller both sides using framework rather than it is simple using 2 vertical rods by the way of, ensure that dismounting
Afterwards, when horizontal shifting platform only needs to be moved to framework;(2) using the first framework, the second framework, framework connection component
Mode, along the longitudinal direction of production line, it is only necessary to change and assemble cleaning device and horizontal shifting platform;First frame
The both sides of frame, the second framework along the roller of production line are advanced, and can be cleaned all rollers, it is not necessary to again dismantle roller;(3)
The height that the second connecting pole is higher by horizontal shifting platform is adjusted, the height of cleaning device can be adjusted, to be adapted to different-diameter
And the roller of height;Further, the vertical rod of the first framework, the second framework uses expansion link, with further adapt to different-diameter with
And the roller (such as 2.7m cathode roll) of height, during installation, the first framework, the height of the second framework are adjusted first, it is to be washed to adapt to
Roller;(4) when cleaning device uses assembled structure, for the cathode roll (such as 2.7m) of major diameter, and the guiding of minor diameter
Roller, it is applicable cleaning;(5) when using assembled structure, it is not necessary to which roller rotates, and also can guarantee that cleannes;But for cathode roll
For such major diameter roller, the possible remaining in surface has debris more difficult to remove, and roller can increase and scrub in continuous rotate
Dynamics is scrubbed to roller surface in portion;Meanwhile with the rotation of roller itself, the debris of the debris of cleaning, particularly roller upper surface, energy
It is enough constantly to be flowed out from the through hole of cleaning device.
Brief description of the drawings:
Fig. 1:The front elevation view of cleaning equipment and roller for embodiment one.
Fig. 2:For the connection diagram between framework vertical equity bar and middle connection vertical equity bar.
Fig. 3:For the connection diagram of sub- component.
Fig. 4:For nose section and the connection diagram of faucet section.
Fig. 5:The side elevational view of cleaning equipment and roller for embodiment one.
Fig. 6:For the sectional view of cleaning device.
Fig. 7:For the connection figure of horizontal shifting platform and cleaning device.
Description of reference numerals:
First framework 1, vertical rod 1-1, framework vertical equity bar 1-2, the first U-rail 1-3, the first structural steel connecting member 1-
4,;Second framework 2;
Roller 3;
Horizontal shifting platform 4, horizontal shifting platform body 4-1, the first roller 4-2, the second connecting pole 4-3, nut 4-4;
Framework connection component 5, centre connection vertical equity bar 5-1, the second U-rail 5-2, the second structural steel connecting member 5-3;
Cleaning device 6, connecting plate 6-1, trunk pipeline 6-2, nose section 6-2-1, segmental arc 6-2-2, transition 6-2-3, socket
Section 6-2-4, external pipeline 6-3, branch line 6-4, sealing ring 6-5, the first external thread column 6-6, through hole 6-10.
Embodiment
Embodiment one, the online cleaning equipment in a kind of electrolytic copper foil production line, it includes:First framework (1), the second frame
Frame (2), framework connection component (5), horizontal shifting platform (4), cleaning device (6);
First framework (1) includes:At least 4 vertical rods (1-1), at least 2 parallel framework vertical equity bars (1-2), extremely
Few 2 parallel the first U-rails (1-3);The framework vertical equity bar (1-2) is fixedly connected on the vertical rod (1-1)
Top, first U-rail (1-3) are fixedly installed on the upper surface of framework vertical equity bar (1-2);First framework (1)
Bottom is provided with the second roller (not shown in figure 1);
Second framework (2) is identical with the structure of the first framework (1), and the first framework and the second framework are separately positioned on roller (3)
Both sides, and be connected between the first framework and the second framework with framework connection component (5);
The framework connection component (5) includes:Centre connects vertical equity bar (5-1) and is arranged on the middle longitudinal water of connection
The second U-rail (5-2) of flat bar (5-1);
Connection vertical equity bar (5-1) is detachably connected with the first framework, the second framework respectively among described, the second U-rail
(5-2) forms the track of horizontal shifting platform (4) with the first U-rail (1-3);
The surrounding bottom of horizontal shifting platform (4) is provided with the pulley that can be operated in orbit;
The central bottom of the horizontal shifting platform (4) is removably connected with cleaning device (6), and cleaning device includes:Ring junction
Structure, loop configuration are coated on the outside of roller (3);The inner surface setting of loop configuration has spray hole (6-1).
Preferably, the pipeline built in cleaning device (3) includes trunk pipeline (6-2) and branch line (6-4), branch line
(6-4) is corresponding with spray hole (6-1).
Preferably, cleaning device (6) uses modular construction, and assembles and form tube structure, it is only necessary to bottom interposition
Put place and through hole (6-10) is set;When mounted, each building block of annular body is pressed on titanium roller body and be fixedly connected into
After one entirety, then fixed with horizontal shifting platform.
Preferably, cleaning device uses modular construction;And the main bugbear that structure is faced when using assembling, it is:
How the sealing of pipeline is ensured.Because pipeline is arranged on the inside of cleaning device, can not rotate when mounted, therefore using normal
Pipelines such as " connect, appoint to silk, oil soon " for seeing is tightly connected mode and is not particularly suited for.The cyclic structure of cleaning device includes:2 sons
Component, every sub- component include first end, the second end;Connecting plate is provided with first end, the second end, at connecting plate (6-1)
On be provided with bolt hole;First end between adjacent sub- component is corresponding with the second end, is connected by connecting plate and bolt and nut
Connected components are connected;Trunk pipeline (6-2) in every sub- component includes:Nose section (6-2-1), segmental arc (6-2-2), gradually
Become section (6-2-3), faucet section (6-2-4);The nose section (6-2-1) is arranged on the first paragraph of sub- component;Faucet section (the 6-
2-4) it is arranged on the second end of sub- component;The nose section (6-2-1) of the adjacent sub- component is adapted with faucet section (6-2-4)
And nose section (6-2-1) is with being inserted into faucet section (6-2-4) sealing;The surface of described nose section (6-2-1) is provided with ring
To groove, flexible sealing ring (6-5) is set in circumferential groove, such as rubber ring.
The annular body of cleaning device, when mounted, all sub- components are connected with each other integral;Adjacent sub- structure
The first end of one sub- component is inserted into the second end of another sub- component, then using bolt and nut component by part in connection
Connecting plate corresponding to will be mutual is fixedly connected.
Preferably, it is middle to connect vertical equity bar (5-1) framework vertical equity bar, the second framework with the first framework respectively
Framework vertical equity bar be detachably connected;Framework vertical equity bar (1-2) is connected between vertical equity bar (5-1) with centre to be connected
The first structural steel connecting member (1-4) and the second structural steel connecting member (5-3) are connected to, framework vertical equity bar (1-2) is connected vertical with centre
There is cross bolts hole to the end of horizon bar (5-1);First structural steel connecting member (1-4) and the second structural steel connecting member (5-3) are U
Shape;Framework vertical equity bar (1-2) is inserted into the first structural steel connecting member (1-4) groove, is then connected with bolt and nut;It is middle
Connection vertical equity bar (5-1) is inserted into the second structural steel connecting member (5-3) groove, is then connected with bolt and nut;First type
It is connected between steel fastener (1-4) and the second structural steel connecting member (5-3) by bolt and nut.
Preferably, also include controller, supply channel valve, the driving of controller and roller are provided with supply channel
Motor and the connection of supply channel valve signal.
A kind of installation method of online cleaning equipment in electrolytic copper foil production line, comprises the following steps:
First, the first framework (1) and the second framework (2) are assembled respectively, then in the first framework (1) and the second framework (2)
The end of vertical rod weld the first U-rail of parallel 2 longitudinal directions;
Second, the first framework (1), the second framework (2) are then moved to precalculated position;
3rd, horizontal shifting platform (4) of the bottom with the first roller (4-2) is lifted into the first framework (1) or second
On framework (2);
4th, the first framework (1) and the second framework (2) are linked together using framework connection component (5);
5th, the cleaning device (6) of ring-type is installed, horizontal shifting platform is moved on the second U-rail, cleaning is filled
Put and be fixedly connected with horizontal shifting platform;Then supply channel is connected with the external pipeline (6-3) of cleaning device (6);
Wherein, the connected mode of cleaning device and horizontal shifting platform is:Set in the sub- member upper surface of cleaning device
There is the first external thread column (6-6), horizontal shifting platform body (4-1) is provided with threaded connection hole, by the second connecting pole (4-3)
Through threaded connection hole, the inside and outside of the second connecting pole is provided with screw thread, treats the first external thread column (6-6) and the second connecting pole
After (4-3) threaded connection is close, the second connecting pole also protrudes one section in the upper end of horizontal shifting platform body (4-1), uses
Second connecting pole (4-3) and horizontal shifting platform body (4-1) are fixed together by nut (4-4);First external thread column
(6-6), the second connecting pole (4-3), nut (4-4) are referred to as cleaning device connection component;The quantity root of cleaning device connection component
It is more sets according to its weight configuration, is symmetrical arranged multiple oblique cleaning device connection components;
Wherein, the mode of supply channel and the pipeline connection of cleaning device (6) is:Also set up in the upper surface of cleaning device
There is external supervisor (6-4), corresponding through hole is provided with horizontal shifting platform body (4-1), when fixed, by external supervisor
(6-4) passes through the through hole of the horizontal shifting platform body (4-1), is then connected with supply channel.
Wherein, the mode of cleaning device installation is:Sub- component is buckled on titanium roller body, then by all sub- component phases
Connect integral:Adjacent sub- component is inserted into the of another sub- component in connection, by the first end of a sub- component
Two ends, then mutual corresponding connecting plate is fixedly connected using bolt and nut component.
A kind of application method of on-line cleaning device in electrolytic copper foil production line, comprises the following steps:
First, the first framework, the second framework are pushed into precalculated position, online cleaning equipment is installed;
Second, controller controls supply channel to inject cleaning fluid to the pipeline of cleaning device, meanwhile, controlled level movement is flat
The roller motor operating of platform, round fortune is done so as to drive on axial direction of the cleaning device along first roller to be cleaned
It is dynamic;
3rd, after the completion of the cleaning for treating first roller to be cleaned, horizontal shifting platform and cleaning device are taken apart,
Then horizontal shifting platform is moved on the first framework or the second framework, then by the first framework, the second framework and framework
Connection component separates;
4th, according to above-mentioned first-the three step, next roller to be cleaned is cleaned, wherein, the cleaning device of ring-type needs
Selected according to the diameter of roller.
It should be noted that the bottom of the first framework sets the second roller and fixing device, the fixing device to include:Gu
Price fixing, weight is fixed, hanged on the montant of support frame and be connected to fixed disk, be provided with fixed disk and lead to what fixed weight matched
Fixed weight is inserted in the through hole of fixed disk and is positioned on ground, realize the fixation to support frame, it is necessary to when fixed by hole.
Cleaning fluid accumulator tank can be set in the bottom of roll body as needed, to recycle cleaning fluid.
Wherein, cleaning fluid use CN206373107U in or other kinds of cleaning fluid.
Embodiment provided above is the better embodiment of the present invention, is only used for the convenient explanation present invention, not to this hair
It is bright to make any formal limitation, any those of ordinary skill in the art, if putting forward skill not departing from the present invention
In the range of art feature, the local equivalent embodiment for changing or modifying is made using disclosed technology contents, and
Without departing from the technical feature content of the present invention, in the range of still falling within the technology of the present invention feature.