CN107759061A - A kind of glass bending equipment - Google Patents
A kind of glass bending equipment Download PDFInfo
- Publication number
- CN107759061A CN107759061A CN201610899943.1A CN201610899943A CN107759061A CN 107759061 A CN107759061 A CN 107759061A CN 201610899943 A CN201610899943 A CN 201610899943A CN 107759061 A CN107759061 A CN 107759061A
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- CN
- China
- Prior art keywords
- station
- cylinder
- mould
- cooling
- shaping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/02—Re-forming glass sheets
- C03B23/023—Re-forming glass sheets by bending
- C03B23/03—Re-forming glass sheets by bending by press-bending between shaping moulds
Abstract
The invention discloses a kind of glass bending equipment; including pedestal, PLC control system, feed arrangement, processing unit (plant) and drawing mechanism; the feed arrangement includes feed position, mould, protects box, cylinder and feeding gate, processing unit (plant) to include station, preheating station, shaping station, pressurize station, cooling station and material toggling component in advance.The present invention also disclosed the workflow of the glass bending equipment.The device uses sensing heating, greatly reduces energy consumption, and protective gas is used in production process, reduces mould loss, cost-effective；The product yield of device production is more than 95%, and operating efficiency improves more than 4 times；Device application PLC PID temperature controlling functions and temperature control is carried out to heating object, heat utilization efficiency reaches more than 90%, substantially increase utilization rate, and using effect is good.
Description
Technical field
The present invention relates to glass processing field, specifically a kind of glass bending equipment.
Background technology
Glass is a kind of transparent solid at normal temperatures, the formation contiguous network structure in melting, viscosity in cooling procedure
Gradually increase and harden and non crystallized silicates nonmetallic materials.The chemical composition of simple glass is Na2OCaO
6SiO2, main component are silica, and glass is widely used in building, for every wind printing opacity, belonging to mixture.During melting
Glass need be processed, the processing mode of glass has many kinds, and hot bending is exactly the common glass processing device of one of which.
Main flow heat-bending glass equipment on the market is continuous tunnel furnace and heating plate heat conducting furnace at present, but existing hot bending equipment have it is following
Shortcoming：First, using overall heating, heat distributes soon, common heating pipe heating high energy consumption；Second, equipment can not seal, can not
Add protective gas to protect mould, cause mould loss big, high processing costs；3rd, the product quality that hot bending goes out is poor, has on glass
Pit, fisheye, pitted skin, uneven, encircle and stick up, the glass of production is broken；4th, the low production efficiency of hot bending, temperature
Degree control is inaccurate, can only control bulk temperature, it is impossible to controls the temperature of converted products, this all brings inconvenience for user.
The content of the invention
It is an object of the invention to provide a kind of glass bending equipment, to solve the problems mentioned in the above background technology.
To achieve the above object, the present invention provides following technical scheme：
A kind of glass bending equipment, including pedestal, PLC control system, feed arrangement, processing unit (plant) and drawing mechanism, institute
State PLC control system, feed arrangement, processing unit (plant) and drawing mechanism and be installed in pedestal upper end, feed arrangement and drawing mechanism
Installed in the both sides of pedestal, for processing unit (plant) between feed arrangement and drawing mechanism, PLC control system is located at feed arrangement
Side, feed arrangement includes feed position, mould, protects box, cylinder and feeding gate in advance, and cylinder includes the first charging cylinder, the
Two charging cylinders, the 3rd charging cylinder and box cylinder, feeding gate include the first feeding gate and the second feeding gate, feed position and mould
Tool is connected and feed position is arranged on pedestal by fixing device, and one end of the first charging cylinder is connected with feed position, and second
Charging cylinder is located at the top of feed position and the second charging cylinder is connected with pre- protection box, the pre- upper end installation for protecting box
There is box cylinder, the first feeding gate and the second feeding gate are located at the side of box cylinder, and the 3rd charging cylinder is located at rearmost, added
Frock is put to be included including station, preheating station, shaping station, pressurize station, cooling station and material toggling component, station
The station of structure identical first and the second station, preheating station include the preheating station of structure identical first and second
Preheating station, cooling station include the cooling station of structure identical first and the second cooling station, and the second station is positioned at the
The left side of one station, the first preheating station is provided with below the first station, and the lower section of the second station is set
There is the second preheating station and shaping station is located at the left side of the second preheating station, the upper end of shaping station is provided with shaping and pushed
Pressure head, pressurize station, the first cooling station and the second cooling station are respectively positioned on shaping and push the left side of pressure head, pressurize station it is upper
Side is provided with guarantor's type and pushes pressure head, and the first cooling station is provided with above the first cooling station and pushes pressure head, the second bosher
The top of position is provided with the second cooling station and pushes pressure head, and material toggling component is arranged on the upper end that shaping pushes pressure head, the second preheating
Second preheating coil is installed above station, the first preheating coil is installed above the first preheating station.
As the further scheme of the present invention：Material toggling component includes rotary cylinder, switch-plate and material toggling electric cylinders.
As the further scheme of the present invention：Shaping station include shaping lower air cylinder, push correcting bar, water flowing water pipe,
Upper cooling water plate, lower cooling water plate, heating plate and back-pressure cylinder.
As the further scheme of the present invention：Pressurize station include pressurize lower air cylinder, push correcting bar, water flowing water pipe,
Upper cooling water plate, pressurize upper plate, pressurize lower plate and lower cooling water plate.
As the further scheme of the present invention：First cooling station includes cooling lower air cylinder, correcting bar, cooling circulating water
Pipe, cooling lower platen, buffer spring, upper coldplate and lower coldplate.
The workflow of the glass bending equipment, is comprised the following steps that：
Step 1, mould and glassware to be processed are manually placed on feed position, the charging inductor sense in feed position
Supplied materials should be arrived, mould and glassware to be processed are together pushed to pre- protection box, box cylinder cover by the first charging cylinder
Firmly mould and glassware to be processed and nitrogen or carbon-dioxide protecting gas are filled with into pre- protection box, pass through PLC
Control system opens the first feeding gate, and mould and glassware to be processed are sent into and close first by the second charging cylinder
Feeding gate, the second feeding gate are opened, and mould and glassware to be processed are sent into processing unit (plant) by the 3rd charging cylinder；
Step 2, mould and glassware to be processed deliver to station, and station is by mould and glass to be processed
Glass product delivers to preheating station, and mould and the table top of support mode are together jacked up, pushed up to sensing heating by the cylinder of preheating station
Induction region in, preheating coil open, mould and mould inside glass are heated, delivered into mould after the completion of heating
Type station, shaping station carry out shaping making, and the mould that shaping finishes is delivered into pressurize station, guarantor's type of pressurize station after shaping
Push pressure head to be pushed, mould is delivered into cooling station after the completion of pressurize, the cylinder above cooling station slowly pushes；
Step 3, the discharge door of processing unit (plant) is opened after cooling, drawing mechanism stretches out material receiving mechanism, will cool down
Complete mould pushes to the discharge door of closing processing unit (plant) after drawing mechanism, opens the discharge door of drawing mechanism, will be added with cylinder
The mould that work finishes delivers to the external world
Compared with prior art, the beneficial effects of the invention are as follows：The device uses sensing heating, greatly reduces energy consumption,
Protective gas is used in production process, reduces mould loss, it is cost-effective；The device production product yield for 95% with
On, operating efficiency improves more than 4 times；Device application PLC PID temperature controlling functions and to heating object carry out temperature control,
Heat utilization efficiency reaches more than 90%, substantially increases utilization rate, and using effect is good.
Brief description of the drawings
Fig. 1 is the structural representation of glass bending equipment.
Fig. 2 is the structural representation of feed arrangement in glass bending equipment.
Fig. 3 is the structural representation of processing unit (plant) in glass bending equipment.
Wherein：1- feed arrangements, 101- feed positions, 102- moulds, 103- fixing devices, 104- protect box, 105- in advance
First charging cylinder, 106- the 3rd feed cylinder, the feeding gates of 107- second, the feeding gates of 108- first, 109- box cylinders, 110-
Second charging cylinder, 2- processing unit (plant)s, the stations of 201- first, the preheating stations of 202- first, the stations of 203- second,
The preheating stations of 204- second, 205- shaping stations, 206-, which is molded, pushes pressure head, the cooling stations of 207- second, 208- pressurize stations,
The cooling stations of 209- first, the cooling stations of 210- first push pressure head, and 211- guarantor's types push pressure head, under the cooling stations of 212- second
Pressure head, 213- material toggling components are pressed, 214- second preheats coil, and 215- first preheats coil, 3- drawing mechanisms, 4- pedestals, 5-PLC
Control system.
Embodiment
The technical scheme of this patent is described in more detail with reference to embodiment.
Refer to Fig. 1-3, a kind of glass bending equipment, including pedestal 4, PLC control system 5, feed arrangement 1, processing dress
2 and drawing mechanism 3 are put, the PLC control system 5, feed arrangement 1, processing unit (plant) 2 and drawing mechanism 3 are installed on pedestal 4
End, feed arrangement 1 and drawing mechanism 3 are arranged on the both sides of pedestal 4, processing unit (plant) 2 be located at feed arrangement 1 and drawing mechanism 3 it
Between, PLC control system 5 is located at the side of feed arrangement 1, and feed arrangement 1 includes feed position 101, mould 102, protects box in advance
104th, cylinder and feeding gate, cylinder include the first charging cylinder 105, second and feed the charging cylinder 106 of cylinder the 110, the 3rd and box
Sub- cylinder 109, feeding gate includes the first feeding gate 108 and the second feeding gate 107, feed position 101 are connected and entered with mould 102
Material position 101 is arranged on pedestal 4 by fixing device 103, and one end of the first charging cylinder 105 is connected with feed position 101, and second
Charging cylinder 110 is located at the top of feed position 101 and the second charging cylinder 110 is connected with pre- protection box 104, pre- protecting box
The upper end of son 104 is provided with box cylinder 109, and the first feeding gate 108 and the second feeding gate 107 are located at the one of box cylinder 109
Side, the 3rd charging cylinder 106 are located at rearmost, and processing unit (plant) 2 includes station, preheating station, shaping station 205, pressurize
Station 208, cooling station and material toggling component 213, station cache including the first station of structure identical 201 and second
Station 203, preheating station include structure identical the first preheating station 202 and the second preheating station 204, and cooling station includes knot
Structure identical the first cooling station 209 and the second cooling station 207, the second station 203 are located at the first station 201
Left side, the lower section of the first station 201 are provided with the first preheating station 202, and the lower section of the second station 203 is provided with
Two preheating stations 204 and shaping station 205 are located at the left side of the second preheating station 204, and the upper end of shaping station 205 is provided with
Shaping pushes pressure head 206, and pressurize station 208, the first cooling station 209 and the second cooling station 207 are respectively positioned on shaping and push pressure
First 206 left side, the top of pressurize station 208 are provided with guarantor's type and push pressure head 211, the top installation of the first cooling station 209
There is the first cooling station to push pressure head 210, the top of the second cooling station 207 is provided with the second cooling station and pushes pressure head 212,
Material toggling component 213 is arranged on the upper end that shaping pushes pressure head 206, and the top of the second preheating station 204 is provided with the second preheat line
Circle 214, the top of the first preheating station 202 is provided with the first preheating coil 215.Material toggling component 213 includes rotary cylinder, material toggling
Plate and material toggling electric cylinders.Shaping station 205 include shaping lower air cylinder, push correcting bar, water flowing water pipe, upper cooling water plate, under it is cold
But water plate, heating plate and back-pressure cylinder.Pressurize station 208 includes pressurize lower air cylinder, pushes correcting bar, be water flowing water pipe, upper cold
But water plate, pressurize upper plate, pressurize lower plate and lower cooling water plate.First cooling station 209 include cooling lower air cylinder, correcting bar,
Cooling circulating water pipe, cooling lower platen, buffer spring, upper coldplate and lower coldplate.
The workflow of the glass bending equipment, is comprised the following steps that：
Step 1, mould and glassware to be processed are manually placed on feed position, the charging inductor sense in feed position
Supplied materials should be arrived, mould and glassware to be processed are together pushed to pre- protection box, box cylinder cover by the first charging cylinder
Firmly mould and glassware to be processed and nitrogen or carbon-dioxide protecting gas are filled with into pre- protection box, pass through PLC
Control system opens the first feeding gate, and mould and glassware to be processed are sent into and close first by the second charging cylinder
Feeding gate, the second feeding gate are opened, and mould and glassware to be processed are sent into processing unit (plant) by the 3rd charging cylinder；
Step 2, mould and glassware to be processed deliver to station, and station is by mould and glass to be processed
Glass product delivers to preheating station, and mould and the table top of support mode are together jacked up, pushed up to sensing heating by the cylinder of preheating station
Induction region in, preheating coil open, mould and mould inside glass are heated, delivered into mould after the completion of heating
Type station, shaping station carry out shaping making, and the mould that shaping finishes is delivered into pressurize station, guarantor's type of pressurize station after shaping
Push pressure head to be pushed, mould is delivered into cooling station after the completion of pressurize, the cylinder above cooling station slowly pushes, pressure head
Water route is formed after deep hole machining, cooling effect is played, is connected with pressure head junction with spring, plays cushioning effect, reduces cooling pressure
Glassware in bad mould and mould；
Step 3, the discharge door of processing unit (plant) is opened after cooling, drawing mechanism stretches out material receiving mechanism, will cool down
Complete mould pushes to the discharge door of closing processing unit (plant) after drawing mechanism, opens the discharge door of drawing mechanism, will be added with cylinder
The mould that work finishes delivers to the external world.
The present invention operation principle be：Sensing heating is used in process, only mould and glassware is needed to add
Hot spot is heated, the mode that remainder does not heat, and is reduced glassware and is not required to the thermal change of heating part, so as to reduce burn,
The quality problems such as pit, fisheye；Shaping position installs upper top gas cylinder structure additional after the heating, what protective glass can not be protected when processing
Plane, the product flatness processed are very good；Spring, direct contact of the buffering cooling pressure head to mould are utilized in cooling position
Pressure, reduce the risk of fragmentation.The heating of the device uses sensing heating, and selectivity heating, the energy consumption of sensing heating is 30KW/
H, the energy consumption of traditional heating mode is 90-110KW/h, greatly reduces energy consumption, shortens the heat time, improves efficiency；The device
Using infrared radiation thermometer collecting temperature data, using PLC PID temperature controlling functions, temperature control is carried out to heating object, temperature control is more
Precisely, heat utilization efficiency reaches 90%, and legacy equipment is to carry out temperature control heat utilization efficiency to heating tube there was only 40%；Device processing one
The sheet glass about 20-35 seconds, legacy equipment, which processes a sheet glass, needs the 90-300 seconds.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit requires rather than described above limits, it is intended that all in the implication and scope of the equivalency of claim by falling
Change is included in the present invention.Any reference in claim should not be considered as to the involved claim of limitation.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped
Containing an independent technical scheme, this narrating mode of specification is only that those skilled in the art should for clarity
Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
It is appreciated that other embodiment.
Claims (6)
1. a kind of glass bending equipment, it is characterised in that including pedestal, PLC control system, feed arrangement, processing unit (plant) and go out
Expect device, the PLC control system, feed arrangement, processing unit (plant) and drawing mechanism are installed in pedestal upper end, feed arrangement and
Drawing mechanism be arranged on pedestal both sides, processing unit (plant) between feed arrangement and drawing mechanism, PLC control system be located at into
Expect the side of device, feed arrangement includes feed position, mould, protects box, cylinder and feeding gate in advance, and cylinder includes the first charging
Cylinder, the second charging cylinder, the 3rd charging cylinder and box cylinder, feeding gate include the first feeding gate and the second feeding gate, entered
Material position is connected with mould and feed position is arranged on pedestal by fixing device, one end of the first charging cylinder and feed position phase
Connect, the second charging cylinder is located at the top of feed position and the second charging cylinder is connected with pre- protection box, protects box in advance
Upper end is provided with box cylinder, and the first feeding gate and the second feeding gate are located at the side of box cylinder, and the 3rd charging cylinder is located at
Rearmost, processing unit (plant) include station, preheating station, shaping station, pressurize station, cooling station and material toggling component, delay
Depositing station includes the station of structure identical first and the second station, and preheating station preheats including structure identical first
Station and the second preheating station, cooling station include the cooling station of structure identical first and the second cooling station, the second caching
Station is located at the left side of the first station, and the first preheating station, the second station are provided with below the first station
Lower section be provided with the second preheating station and shaping station is located at the left side of the second preheating station, the upper end installation of shaping station
There is shaping to push pressure head, pressurize station, the first cooling station and the second cooling station are respectively positioned on the left side that shaping pushes pressure head, protect
Guarantor's type is installed above pressure station and pushes pressure head, the first cooling station is installed above the first cooling station and pushes pressure head,
Second cooling station is installed above the second cooling station and pushes pressure head, material toggling component is arranged on shaping and pushes the upper of pressure head
Hold, the second preheating coil is installed above the second preheating station, the first preheating coil is installed above the first preheating station.
2. glass bending equipment according to claim 1, it is characterised in that the material toggling component includes rotary cylinder, dialled
Flitch and material toggling electric cylinders.
3. glass bending equipment according to claim 1 or 2, it is characterised in that the shaping station pushes including shaping
Cylinder, push correcting bar, water flowing water pipe, upper cooling water plate, lower cooling water plate, heating plate and back-pressure cylinder.
4. glass bending equipment according to claim 3, it is characterised in that the pressurize station includes calming the anger under pressurize
Cylinder, push correcting bar, water flowing water pipe, upper cooling water plate, pressurize upper plate, pressurize lower plate and lower cooling water plate.
5. glass bending equipment according to claim 1, it is characterised in that first cooling station pushes including cooling
Cylinder, correcting bar, cooling circulating water pipe, cooling lower platen, buffer spring, upper coldplate and lower coldplate.
6. the workflow of a kind of glass bending equipment as described in claim 1-5 is any, it is characterised in that specific steps are such as
Under：
Step 1, mould and glassware to be processed are manually placed on feed position, the charging inductor in feed position senses
Mould and glassware to be processed are together pushed to pre- protection box by supplied materials, the first charging cylinder, and box cylinder covers mould
Tool is filled with nitrogen or carbon-dioxide protecting gas with glassware to be processed and into pre- protection box, is controlled by PLC
System opens the first feeding gate, and mould and glassware to be processed are sent into and close the first charging by the second charging cylinder
Door, the second feeding gate are opened, and mould and glassware to be processed are sent into processing unit (plant) by the 3rd charging cylinder；
Step 2, mould and glassware to be processed deliver to station, and station is by mould and glass system to be processed
Product deliver to preheating station, and the cylinder of preheating station together jacks up mould and the table top of support mode, pushes up to the sense of sensing heating
Answer in region, preheating coil is opened, and mould and mould inside glass are heated, mould is delivered into shaping work after the completion of heating
Position, shaping station carry out shaping making, the mould that shaping finishes are delivered into pressurize station after shaping, guarantor's type of pressurize station pushes
Pressure head is pushed, and mould delivered into cooling station after the completion of pressurize, and the cylinder above cooling station slowly pushes；
Step 3, the discharge door of processing unit (plant) is opened after cooling, drawing mechanism stretches out material receiving mechanism, will cool down what is finished
Mould pushes to the discharge door of closing processing unit (plant) after drawing mechanism, opens the discharge door of drawing mechanism, will be processed with cylinder
Complete mould delivers to the external world.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610899943.1A CN107759061A (en) | 2016-10-11 | 2016-10-11 | A kind of glass bending equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610899943.1A CN107759061A (en) | 2016-10-11 | 2016-10-11 | A kind of glass bending equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107759061A true CN107759061A (en) | 2018-03-06 |
Family
ID=61263692
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610899943.1A Pending CN107759061A (en) | 2016-10-11 | 2016-10-11 | A kind of glass bending equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107759061A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108726852A (en) * | 2018-04-17 | 2018-11-02 | 哈尔滨新力光电技术有限公司 | Parallel bars synchronize vibration damping hot-bending machine pressurizer and control method |
| CN108911490B (en) * | 2018-09-28 | 2023-10-03 | 苏州市台群机械有限公司 | Hot bending machine and stirring device and cooling device thereof |
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| CN104556644A (en) * | 2013-10-23 | 2015-04-29 | Daeho科技株式会社 | Molding device of glass molding articles |
| CN105776828A (en) * | 2016-01-30 | 2016-07-20 | 深圳大宇精雕科技有限公司 | Hot bending machine |
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2016
- 2016-10-11 CN CN201610899943.1A patent/CN107759061A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104556644A (en) * | 2013-10-23 | 2015-04-29 | Daeho科技株式会社 | Molding device of glass molding articles |
| CN105776828A (en) * | 2016-01-30 | 2016-07-20 | 深圳大宇精雕科技有限公司 | Hot bending machine |
Non-Patent Citations (2)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108726852A (en) * | 2018-04-17 | 2018-11-02 | 哈尔滨新力光电技术有限公司 | Parallel bars synchronize vibration damping hot-bending machine pressurizer and control method |
| CN108911490B (en) * | 2018-09-28 | 2023-10-03 | 苏州市台群机械有限公司 | Hot bending machine and stirring device and cooling device thereof |
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Application publication date: 20180306 |