CN107757045B - A kind of automation overlay film process equipment of container house plane color steel plate - Google Patents

A kind of automation overlay film process equipment of container house plane color steel plate Download PDF

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Publication number
CN107757045B
CN107757045B CN201710952057.5A CN201710952057A CN107757045B CN 107757045 B CN107757045 B CN 107757045B CN 201710952057 A CN201710952057 A CN 201710952057A CN 107757045 B CN107757045 B CN 107757045B
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China
Prior art keywords
steel plate
color steel
plane color
plate
motor
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CN201710952057.5A
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CN107757045A (en
Inventor
沈永根
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Xinyi Xinnan Environmental Protection Industry Technology Research Institute Co Ltd
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Xuzhou Guodong Biochemical Equipment Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
    • B32B37/003—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid air inclusion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
    • B32B37/0053—Constructional details of laminating machines comprising rollers; Constructional features of the rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details

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  • Engineering & Computer Science (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Laminated Bodies (AREA)

Abstract

The present invention relates to a kind of automation overlay film process equipments of container house plane color steel plate, including bottom plate, transport device there are two being symmetrically installed on bottom plate, and winding device is installed between two transport devices, conveying film covering device is also equipped between two transport devices, two transport devices, winding device and conveying film covering device are used in conjunction with each other the automation coating technique for completing plane color steel plate.The present invention, which can solve existing plane color steel plate existing plane color steel plate equipment for coating film present in coating process, to carry out overlay film to plane color steel plate upper and lower ends, existing overlay film process equipment carries out plane color steel plate in overlay film process to plane color steel plate and is easy to move because of external force, carrying out overlay film to various sizes of plane color steel plate adds man-hour requirement manually to manually adjust, the function of the automation overlay film of container house plane color steel plate may be implemented in the problems such as accuracy is low, large labor intensity, consuming time is long, stability difference and working efficiency are low.

Description

A kind of automation overlay film process equipment of container house plane color steel plate
Technical field
The present invention relates to sheet metal overlay film technical field of processing equipment, specifically a kind of container house plane coloured silk steel The automation overlay film process equipment of plate.
Background technique
Plane color steel plate is a kind of steel plate with colored coating.It is widely used in large public building, public workshop, work The metope and roofing in movable plate room and container house, wherein most widely used is container house.The board structure of plane color steel plate Including steel baseplate and the colored paint layer for being covered on substrate surface.
Current plane color steel plate mostly uses greatly the mode for spraying colored finishing coat on the surface of steel plate to be made, in certain humidities Etc. particular surroundings application in, plane color steel plate is easy to be corroded, and seriously affects its service life, causes plane color steel plate at this Application in environment is restricted, and substantially reduces the application range of plane color steel plate, in order to overcome this problem, expands plane The application range people of color steel plate can carry out coating processing to plane color steel plate, can play to plane color steel plate progress overlay film anti- Water, solar heat protection and etch-proof effect, the application range of widened plane color steel plate, but existing overlay film process equipment is to plane Color steel plate cannot carry out film coating operation to plane color steel plate upper and lower ends when carrying out overlay film processing, need to carry out secondary operation, right Plane color steel plate plane color steel plate is not fixed in overlay film process, and plane color steel plate is easy because of external force It moves, influences the effect of overlay film processing to make to generate bubble between plane color steel plate and film, to various sizes of flat Face color steel plate carries out overlay film and adds man-hour requirement manually according to being manually adjusted, and accuracy is low, large labor intensity, expends the time Long, stability difference and working efficiency are low.
Summary of the invention
To solve the above-mentioned problems, the present invention provides a kind of processing of the automation overlay film of container house plane color steel plate to set Standby, can solve existing plane color steel plate existing plane color steel plate equipment for coating film present in coating process cannot be to plane coloured silk Steel plate upper and lower ends carry out film coating operation, and existing overlay film process equipment do not have in overlay film process to plane color steel plate Plane color steel plate is fixed, plane color steel plate is easy to move because of external force, influence the effect of overlay film processing thus Make to generate bubble between plane color steel plate and film, overlay film is carried out to various sizes of plane color steel plate and adds the artificial root of man-hour requirement According to being manually adjusted, the problems such as accuracy is low, large labor intensity, consuming time is long, stability difference and working efficiency are low can be with Plane color steel plate upper and lower ends can be carried out overlay film simultaneously by the function of realizing the automation overlay film of container house plane color steel plate Operation without being manually adjusted, and has that accuracy is high, labor intensity is small, expends that the time is short, stability is good and working efficiency The advantages that high.
To achieve the goals above, the present invention is realized using following technical scheme: a kind of container house plane color steel plate Automation overlay film process equipment, including bottom plate, the front and rear sides of bottom plate are symmetrically installed there are two transport device, before being located at bottom plate The transport device at end can be processed with transport level color steel plate, and the transport device positioned at base plate rear end can be to flat after processing Face color steel plate is conveyed, and winding device is equipped between two transport devices, and winding device can drive protective film in the past It is moved backward, is also equipped with conveying film covering device between two transport devices, conveying film covering device can be to needing to carry out The plane color steel plate of overlay film carries out conveying overlay film processing, and two transport devices, winding device and conveying film covering device cooperate Use the automation coating technique for completing plane color steel plate.
As a preferred technical solution of the present invention, the conveying film covering device includes being mounted under two transport devices The support plate of side, is symmetrical arranged that there are four lifting cylinders in support plate, and the top of four lifting cylinders is mounted on by flange On lifter plate, four lifting cylinders can drive lifter plate to carry out position adjusting, uniformly be equipped with one from front to back on lifter plate The support frame of inverted u-shaped structure is arranged, No.1 sucker is evenly arranged on each support frame, support frame plays No.1 sucker The effect of support, external existing first air pump of No.1 sucker, two transport device front and rear sides be symmetrically installed there are two auxiliary Position-limit mechanism, Liang Ge auxiliary stopper mechanism can limit the protective film on winding device, and be located at transport on front side of bottom plate The plane color steel plate that auxiliary stopper mechanism between device processes needs plays the role of guiding, is located at transport dress on front side of bottom plate Auxiliary stopper mechanism between setting plays the role of conveying, two transport devices left and right sides to the plane color steel plate after processing Be symmetrically installed with two pieces of vertical plates, and conveying rolling mechanism be installed between two pieces of vertical plates, conveying rolling mechanism can with secondary volume around Device carries out overlay film rolling to the plane color steel plate that needs are processed, while can play conveying to the plane color steel plate after processing Effect, the rear and front end of bottom plate are symmetrically installed with two fixed frames of inverted u-shaped structure, symmetrical on the inner wall of each fixed frame Installation is equipped with lifting film-covering mechanism there are two elevating mechanism between four elevating mechanisms being mounted on two fixed frames, and four A elevating mechanism synchronous working drives lifting film-covering mechanism to move up and down, and the transport device positioned at bottom plate front side end is by plane Color steel plate is transported to conveying film covering device, and stand-by motor drives help roll to move synchronously simultaneously, is transported to plane color steel plate at the uniform velocity Suitable position, then two limiting cylinders in auxiliary stopper mechanism drive limit roller automatic according to the thickness of plane color steel plate Suitable height is adjusted, two limit rollers in Liang Ge auxiliary stopper mechanism, which synchronize, to be adjusted, and winding device can be assisted On protective film carry out suitable height adjustment, feeder motor is mounted on vertical plate by motor rack, and feeder motor is with movable belt pulley It is rotated, belt wheel drives row's belt wheel connected two-by-two to rotate synchronously by synchronous belt, and row's belt wheel drives a row to transport roller Actively convey the plane color steel plate after processing, and it is big to transport roller lower end place the distance between plane and lifter plate In the diameter of rolling shaft, it is ensured that transporting roller will not influence lifter plate progress height adjustment, improve the stability of work, and roll Axis can roll away the air between plane color steel plate and protective film, when needing to carry out overlay film to the lower end of plane color steel plate When processing, two limiting cylinders in Liang Ge auxiliary stopper mechanism drive limit roller automatic adjustment according to the thickness of plane color steel plate To suitable height, two limit rollers in Liang Ge auxiliary stopper mechanism, which synchronize to be adjusted, makes protective film be tightly attached to plane coloured silk steel The carry out operation of the lower end of plate, lifting film-covering mechanism move to suitable position under the auxiliary of four elevating mechanisms, and two pairs vertical No. two shearing cylinders on shearing branch are in contraction state, and No. two suckers are under the action of existing second air pump to plane coloured silk It carries out being adjacent to absorption in the middle part of steel plate, two pairs of longitudinal shear branches are started to work, and the mobile motor on longitudinal shear branch drives Gear is rotated, and gear is moved on rack gear, and mobile motor drives movable stand by the kind of drive of wheel and rack Suitable position is moved to, No. three suckers on longitudinal shear branch are under the action of existing third air pump to plane color steel plate Outside carries out absorption and is adjacent to, and keeps plane color steel plate fixed in place, and two longitudinal shear branch synchronous workings are to plane It is fixed at left and right sides of color steel plate, then four elevating mechanisms drive lifting film-covering mechanism to move to suitable position, wind Device drives protective film to be moved, and so that protective film is covered all the lower end surface of plane color steel plate, then conveys rolling mechanism The protective film for being attached to plane color steel plate lower end is rolled, the air between protective film and plane color steel plate is discharged, it is defeated After sending rolling mechanism to work, No. two shearing cylinders on two pairs of longitudinal shear branches drive No. two shear knives to plane coloured silk steel Protective film at left and right sides of plate is quickly cut, latter two right lateral shear branch is started to work, according to plane color steel plate with The area of protective film contact, push cylinder drive the connection frame being connected on feeding frame to move to suitable position, No.1 shearing Cylinder drives the No.1 shear knife being mounted on No.1 shear plate to cut protective film, the synchronous work of two lateral shear branches Work, which synchronizes the protective film of plane color steel plate front and rear sides, to be cut, and two limit rollers in Liang Ge auxiliary stopper mechanism are synchronous It is adjusted, the protective film on winding device can be assisted to carry out suitable height adjustment, it is ensured that protective film can be pasted uniformly It is attached in plane color steel plate, improves the accuracy of plane color steel plate overlay film processing, rolling shaft can be by plane color steel plate and guarantor Air between cuticula rolls away, will not influence the effect of plane color steel plate overlay film processing, and two lateral shear branches are synchronous Work, which synchronizes the protective film of plane color steel plate front and rear sides, to be cut, and the consuming time is few, and two pairs of longitudinal shear branches are synchronous Work carries out cutting to the protective film at left and right sides of plane color steel plate that expend the time few simultaneously, and can be according to plane color steel plate Size is adjusted automatically, applied widely, easy to operate, improves the efficiency of work.
As a preferred technical solution of the present invention, the transport device includes two piece one be symmetrically mounted on bottom plate Number baffle is symmetrically installed with two pieces of No. two baffles on the inside of bottom plate, be mounted on the inner wall of every piece of No. two baffles one it is L-shaped The locating rack of structure is mounted on a gag lever post on the side wall of every piece of No. two baffles, and the top of each gag lever post is installed in On one piece of L-shaped guide plate, and the front end of guide plate is to be inclined outwardly structure, between every piece of guide plate and every piece of No. two baffles A limit spring is arranged on gag lever post, gag lever post plays the role of limit to guide plate, and limit spring is to guide plate Play the role of buffering, active roll is equipped with by bearing between two pieces of No.1 baffle inner walls, the left end of active roll connects It is connected to driven wheel, driving motor is equipped with by motor cabinet on bottom plate, driving wheel is installed on the output shaft of driving motor, actively Wheel is connected between driven wheel by a transmission belt, is equipped with driven roller by bearing between two pieces of No. two baffle inner walls, It is connected between active roll and driven roller by conveyer belt, is symmetrically arranged at left and right sides of conveyer belt and is made of flexible material Skirt, and the block being made of rubber material is evenly arranged on conveyer belt, driving motor drives driving wheel to be rotated, main Driving wheel drives driven wheel rotation by transmission belt, and driven wheel drives active roll rotation, auxiliary of the active roll in driven roller Lower driving conveying belt is moved, and drives plane color steel plate to move synchronously when conveyer belt moves, work of the plane color steel plate in block It squeezes two guide plates under to move in conveying film covering device, two guide plates make under limit spring and the auxiliary of gag lever post Plane color steel plate is centrally located, and conveying film covering device is facilitated to carry out overlay film processing to plane color steel plate, improves plane coloured silk The accuracy of steel plate overlay film processing, is not necessarily to artificial conveyance plane color steel plate, reduces the labor intensity of staff, improve work Make efficiency,.
As a preferred technical solution of the present invention, the winding device includes before being mounted on bottom plate by bearing Take-up roll between No. two baffles in two pieces of side is wound with protective film in take-up roll, and the rear end of protective film is wrapped on drive roll, main Dynamic roller is mounted between two block baffles of floor rear by bearing, and the left end of drive roll passes through shaft coupling and winding electricity Machine is connected, and winding motor is mounted on No. two baffles by motor cabinet, and protective film is successively passed around from back to front by take-up roll, limit Position roller is wrapped on drive roll, and winding motor drives drive roll to be rotated, and drive roll synchronous drive is wrapped in take-up roll Protective film is moved backward from front and back, and two limit rollers can drive protective film automatic according to the thickness of Different Plane color steel plate Height adjustment is carried out, it is applied widely, without being manually adjusted, the labor intensity of staff is reduced, work is improved Efficiency.
As a preferred technical solution of the present invention, the auxiliary stopper mechanism includes being mounted on two by bearing to determine The left end of help roll between the frame of position, help roll is connected by shaft coupling with stand-by motor, and stand-by motor is installed by motor cabinet On No. two baffles for being located at bottom plate left end, the upper end of each locating rack is mounted on a limiting cylinder, is mounted on two and determines The top of two limiting cylinders on the frame of position is mounted on two position-limited racks by flange, is pacified between two position-limited racks by bearing It is auxiliary while being transported to plane color steel plate in conveying film covering device positioned at the transport device of bottom plate front side end equipped with limit roller It helps motor that help roll is driven to move synchronously, so that plane color steel plate is at the uniform velocity transported to suitable position, then in auxiliary stopper mechanism Two limiting cylinders according to the thickness of plane color steel plate drive limit roller be automatically adjusted to suitable height, two auxiliary stoppers Two limit rollers in mechanism, which synchronize, to be adjusted, and the protective film on winding device can be assisted to carry out suitable height adjustment, Ensure that protective film can be uniformly attached in plane color steel plate, improves the accuracy of plane color steel plate overlay film processing.
As a preferred technical solution of the present invention, the conveying rolling mechanism includes being symmetrically mounted on two transport dresses Two pieces of vertical plates between setting, the upper end front and rear sides of two pieces of vertical plates are symmetrically installed with two pieces of rolling plates, pacify on every piece of rolling plates Equipped with an electronic sliding block, two rolling being of an L-shaped structure are installed on two electronic sliding blocks being mounted on two pieces of rolling plates Frame, is equipped with rolling shaft by bearing between two rolling stand, and two electronic sliding blocks synchronous workings drive rolling shafts to be controlled It is mobile that rolling operation is carried out to the protective film being tightly attached in plane color steel plate, it is equipped between the inner wall of two pieces of vertical plates by bearing One row transports roller, each transports roller and is respectively positioned between two support frames, and the left end for each transporting roller is mounted on a belt wheel, phase It is connected by a synchronous belt between two adjacent belt wheels, the belt wheel on rear side of vertical plate is connected to conveying electricity by shaft coupling On machine, feeder motor is mounted on vertical plate by motor rack, and feeder motor band movable belt pulley is rotated, and belt wheel passes through synchronous belt band The dynamic row's belt wheel being connected two-by-two rotates synchronously, and row's belt wheel drives a row to transport roller and carries out actively to the plane coloured silk steel after processing Plate is conveyed, and transports the diameter that roller lower end place the distance between plane and lifter plate are greater than rolling shaft, it is ensured that transports roller It will not influence lifter plate and carry out height adjustment, improve the stability of work, and rolling shaft can be by plane color steel plate and protection Air between film rolls away, will not influence the effect of plane color steel plate overlay film processing, and without human intervention, reduces work The labor intensity for making personnel improves the efficiency of work.
As a preferred technical solution of the present invention, the elevating mechanism includes being mounted on bottom plate by motor cabinet The output shaft of lifting motor, lifting motor is connected by shaft coupling with the bottom end of lead screw, and the top of lead screw is mounted on by bearing On fixed frame, the upper end of lead screw is equipped with movable block, and movable block is connected by sliding matching mode with fixed frame, lifting motor band Dynamic lead screw is rotated, and movable block is moved up and down on lead screw by way of screw-driven, and four elevating mechanisms are simultaneously Work drives lifting film-covering mechanism to carry out height adjustment and reduces the labor intensity of staff without human intervention, improve The efficiency of work.
As a preferred technical solution of the present invention, the lifting film-covering mechanism includes being mounted on four elevating mechanisms Working plate, the rear and front end of working plate is symmetrical arranged there are two shifting chute, is mounted on a Transverse Shear in each shifting chute Branch is cut, two pairs of longitudinal shear branches are symmetrically installed on the downside of working plate, are mounted on one between each pair of longitudinal shear branch No. two shear plates of block, the lower end of every piece of No. two shear plates are mounted on No. two shear knives, installation in the middle part of the lower end of working plate There are the adsorptive racks of U-shaped structure, No. two suckers are evenly arranged on adsorptive racks, lateral shear branch can carry out protective film horizontal To cutting, longitudinal shear branch can carry out longitudinal cutting to protective film, and external existing second air pump of No. two suckers works as needs When carrying out overlay film processing to the lower end of plane color steel plate, two limiting cylinders in Liang Ge auxiliary stopper mechanism are according to plane coloured silk steel The thickness of plate drives limit roller to be automatically adjusted to suitable height, and two limit rollers in Liang Ge auxiliary stopper mechanism are synchronous to carry out Adjust the carry out operation for the lower end for making protective film be tightly attached to plane color steel plate, auxiliary of the lifting film-covering mechanism in four elevating mechanisms Under move to suitable position, No. two shearing cylinders on two pairs of longitudinal shear branches are in contraction state, and No. two suckers are existing Have under the action of the second air pump to carrying out being adjacent to absorption in the middle part of plane color steel plate, two pairs of longitudinal shear branches are started to work, indulged Mobile motor band moving gear on shearing branch is rotated, and gear is moved on rack gear, and mobile motor passes through gear Movable stand is driven to move to suitable position with the kind of drive of rack gear, No. three suckers on longitudinal shear branch are in existing third It is adjacent under the action of air pump to carrying out absorption on the outside of plane color steel plate, two longitudinal shear branches synchronous working is to plane coloured silk steel It is fixed at left and right sides of plate, then four elevating mechanisms drive lifting film-covering mechanism to move to suitable position, winding device It drives protective film to be moved, protective film is made to cover all the lower end surface of plane color steel plate, then convey rolling mechanism to patch The protective film for being attached to plane color steel plate lower end is rolled, and the air between protective film and plane color steel plate is discharged, conveying rolling After press mechanism works, No. two shearing cylinders on two pairs of longitudinal shear branches drive No. two shear knives left to plane color steel plate The protective film of right two sides is quickly cut, latter two right lateral shear branch is started to work, and according to plane color steel plate and is protected The area of cuticula contact, push cylinder drive the connection frame being connected on feeding frame to move to suitable position, and No.1 shears gas Cylinder drives the No.1 shear knife being mounted on No.1 shear plate to cut protective film, two lateral shear branch synchronous workings The protective film of plane color steel plate front and rear sides is synchronized and is cut, two lateral shear branch synchronous workings are to plane color steel plate The protective film of front and rear sides, which synchronizes, to be cut, and it is few to expend the time, and can be adjusted automatically according to the size of plane color steel plate Section, it is applied widely, it is easy to operate, improve the efficiency of work.
As a preferred technical solution of the present invention, the lateral shear branch includes the positioning being mounted on working plate Plate is equipped with push cylinder on the side wall of positioning plate, and the top of push cylinder is mounted on the feeding frame being of an L-shaped structure by flange On, the lower end for feeding frame is equipped with connection frame in inverted T-type structure, and the lower end of connection frame is equipped with No.1 shearing cylinder, No.1 The top of shearing cylinder is mounted on No.1 shear plate by flange, and the lower end of No.1 shear plate is equipped with No.1 shear knife, root According to the area that plane color steel plate is contacted with protective film, push cylinder drives the connection frame being connected on feeding frame to move to suitably Position, No.1 shearing cylinder drive the No.1 shear knife being mounted on No.1 shear plate to cut protective film, two transverse directions Shearing branch synchronous working, which synchronizes the protective film of plane color steel plate front and rear sides, to be cut, and the consuming time is few, and can root It is adjusted automatically according to the size of plane color steel plate, it is applied widely, it is easy to operate, improve the efficiency of work.
As a preferred technical solution of the present invention, the longitudinal shear branch includes the T for being mounted on working plate lower end Type groove, T-slot is interior to be equipped with T-type column by sliding matching mode, and the lower end of T-type column is mounted on the movable stand of U-shaped structure On, mobile motor is equipped with by motor cabinet on the inner wall of movable stand, the output shaft of mobile motor is mounted on movement by bearing On frame, gear is installed on the output shaft of mobile motor, rack gear is engaged on gear, rack gear is mounted on working plate, movable stand Lower end No. three suckers are installed, No. three suckers external existing third air pump is equipped with No. two on inner wall on the outside of movable stand and cuts Cut cylinder, the tops of No. two shearing cylinders are mounted on No. two shear plates by flange, according to the width of Different Plane color steel plate, Mobile motor band moving gear is rotated, and gear is moved on rack gear, and mobile motor passes through the transmission side of wheel and rack Formula drives movable stand to move to suitable position, and No. two shearing cylinders drive No. two shear knives pair being mounted on No. two shear plates Protective film carries out longitudinal cutting, two pairs of longitudinal shear branches synchronous workings to the protective film at left and right sides of plane color steel plate simultaneously into It is few that row cuts the consuming time, and can be adjusted automatically according to the size of plane color steel plate, applied widely, easy to operate, Improve the efficiency of work.
As a preferred technical solution of the present invention, the help roll top and the top of roller is transported in approximately the same plane It is interior, and help roll top and conveyer belt top are in the same plane, it is ensured that plane color steel plate can be processed in entire overlay film It is smoothly transported in the process, improves the stability of work.
When work, first staff by existing automation equipment will need to carry out overlay film process plane color steel plate it is equal Even to be transported in transport device of the invention, the driving motor on transport device drives driving wheel to be rotated, and driving wheel passes through Transmission belt drives driven wheel rotation, and driven wheel drives active roll rotation, and active roll drives defeated under the auxiliary of driven roller It send band to be moved, drives plane color steel plate to move synchronously when conveyer belt moves, plane color steel plate squeezes under the action of block Two guide plates move in conveying film covering device, and two guide plates make plane coloured silk steel under limit spring and the auxiliary of gag lever post Plate is centrally located, and conveying film covering device is facilitated to carry out overlay film processing to plane color steel plate, conveys two on film covering device Auxiliary stopper mechanism synchronous working, positioned at bottom plate front side end transport device by plane color steel plate be transported to conveying film covering device it is same When stand-by motor drive help roll move synchronously, so that plane color steel plate is at the uniform velocity transported to suitable position, four lifting cylinder bands Dynamic lifter plate works up suitable position, is attached to No.1 sucker on the lower end surface of plane color steel plate, and No.1 sucker is existing There is stable adsorption column plane color steel plate under the action of the first air pump, four lifting cylinders drive the plane coloured silk steel on No.1 suckers Plate works up suitable position, and then two limiting cylinders in auxiliary stopper mechanism drive according to the thickness of plane color steel plate Limit roller is automatically adjusted to suitable height, and two limit rollers in Liang Ge auxiliary stopper mechanism, which synchronize, to be adjusted, Ke Yifu The protective film helped on winding device carries out suitable height adjustment, is tightly attached to protective film on the upper surface of plane color steel plate, so Four elevating mechanisms are started to work afterwards, and the lifting motor on elevating mechanism drives lead screw to be rotated, and movable block is passed by screw thread Dynamic mode moves up and down on lead screw, and four elevating mechanisms work at the same time drive lifting film-covering mechanism and work to suitable Position, lifting film-covering mechanism are started to work, and are gone up and down the synchronous start-up operation of two pairs of longitudinal shear branches on film-covering mechanism, are longitudinally cut The mobile motor band moving gear cut on branch is rotated, and gear is moved on rack gear, and mobile motor passes through gear and tooth The kind of drive of item drives movable stand to move to suitable position, and No. two shearing cylinders drive two be mounted on No. two shear plates Number shear knife carries out longitudinal cutting to protective film, and two pairs of longitudinal shear branches synchronous workings are to the guarantor at left and right sides of plane color steel plate Cuticula is cut simultaneously, and the two lateral shear branches then gone up and down on film-covering mechanism start simultaneously at work, lateral shear branch Push cylinder on chain drives the connection frame being connected on feeding frame to move to suitable position, and No.1 shears cylinder and drives installation No.1 shear knife on No.1 shear plate cuts protective film, and two lateral shear branch synchronous workings are to plane coloured silk steel The protective film of plate front and rear sides, which synchronizes, to be cut, and two limiting cylinders in Liang Ge auxiliary stopper mechanism are according to plane color steel plate Thickness drive limit roller be automatically adjusted to suitable height, two limit rollers in Liang Ge auxiliary stopper mechanism, which synchronize, to be adjusted The carry out operation for the lower end for making protective film be tightly attached to plane color steel plate is saved, goes up and down film-covering mechanism under the auxiliary of four elevating mechanisms Suitable position is moved to, No. two shearing cylinders on two pairs of longitudinal shear branches are in contraction state, and No. two suckers are existing To carrying out being adjacent to absorption in the middle part of plane color steel plate under the action of second air pump, two pairs of longitudinal shear branches are started to work, longitudinal Shearing branch on mobile motor band moving gear rotated, gear is moved on rack gear, mobile motor by gear with The kind of drive of rack gear drives movable stand to move to suitable position, and No. three suckers on longitudinal shear branch are in existing third gas It is adjacent under the action of pump to carrying out absorption on the outside of plane color steel plate, two longitudinal shear branches synchronous working is to plane color steel plate The left and right sides be fixed, then four elevating mechanisms drive lifting film-covering mechanisms to move to suitable position, winding device band Dynamic protective film is moved, and protective film is made to cover all the lower end surface of plane color steel plate, then conveys rolling mechanism to attaching Protective film in plane color steel plate lower end is rolled, and the air between protective film and plane color steel plate is discharged, conveying rolling After mechanism works, No. two shearing cylinders on two pairs of longitudinal shear branches drive No. two shear knives to plane color steel plate or so The protective film of two sides is quickly cut, latter two right lateral shear branch is started to work, according to plane color steel plate and protection The area of film contact, push cylinder drive the connection frame being connected on feeding frame to move to suitable position, and No.1 shears cylinder The No.1 shear knife being mounted on No.1 shear plate is driven to cut protective film, two lateral shear branch synchronous workings pair The protective film of plane color steel plate front and rear sides, which synchronizes, to be cut, before two lateral shear branch synchronous workings are to plane color steel plate The protective film of two sides, which synchronizes, afterwards is cut, and four elevating mechanism work to suitable position, four lifting cylinders drive lifting Plate works up suitable position, is attached to No.1 sucker on the lower end surface of plane color steel plate, and No.1 sucker is existing first Stable adsorption column plane color steel plate under the action of air pump, existing second air pump and third air pump are simultaneously stopped work, and four Lifting cylinder drives the plane color steel plate on No.1 sucker to start to move downward, and transports roller when the lower end of plane color steel plate touches When apical position, existing first air pump stops working, and four lifting cylinders drive the work of No.1 sucker to original state, conveying Rolling mechanism is started to work, and is conveyed on rolling mechanism, and feeder motor band movable belt pulley is rotated, and belt wheel is driven by synchronous belt Connected row's belt wheel rotates synchronously two-by-two, and row's belt wheel drives a row to transport roller and carries out actively to the plane color steel plate after processing It is transported in the auxiliary stopper mechanism of floor rear, helps position-limit mechanism to start to work positioned at floor rear, be located at bottom plate Stand-by motor in the auxiliary stopper mechanism of rear side drives help roll to move synchronously, and is transported to plane color steel plate at the uniform velocity the bottom of positioned at In conveying device on rear side of plate, plane color steel plate is transported to specified position, Ke Yishi by the conveying device positioned at floor rear The function of the automation overlay film of existing container house plane color steel plate.
The beneficial effects of the present invention are:
1, the present invention can solve existing plane color steel plate existing plane color steel plate overlay film present in coating process and set Standby that cannot plane color steel plate upper and lower ends be carried out with film coating operation, existing overlay film process equipment carries out overlay film to plane color steel plate Plane color steel plate is not fixed in process, plane color steel plate is easy to move because of external force, influences overlay film The effect of processing carries out overlay film to various sizes of plane color steel plate and adds to make to generate bubble between plane color steel plate and film Man-hour requirement is manually according to being manually adjusted, and accuracy is low, large labor intensity, consuming time is long, stability difference and work are imitated The function of the automation overlay film of container house plane color steel plate may be implemented in the low problem of rate, can be simultaneously to plane color steel plate Upper and lower ends carry out film coating operation, without being manually adjusted, and have that accuracy is high, labor intensity is small, it is short, steady to expend the time It is qualitative to get well and the advantages that work efficiency is high；
2, the present invention devises conveying film covering device, and conveying film covering device and winding device are used in conjunction with each other completion to flat The technique of face color steel plate both ends overlay film conveys the height of the auxiliary stopper mechanism controls protective film on film-covering mechanism, conveying rolling Mechanism carries out rolling operation to the protective film for being attached to plane color steel plate upper surface, and the air between protective film and color steel is rolled It goes out, lifting film-covering mechanism quickly cuts protective film under the auxiliary of elevating mechanism, while will drive plane coloured silk steel Plate moves upward to suitable position, the height of auxiliary stopper mechanism controls protective film, and conveying roller press mechanism is to being attached to plane The protective film of color steel plate lower end is rolled, and will not influence the effect of plane color steel plate overlay film processing, plane color steel plate upper end is covered After film, lifting film-covering mechanism quickly cuts protective film, and the consuming time is few, and the operation is stable performance is high, is not necessarily to people Work is adjusted, and reduces the labor intensity of staff, and can be adjusted automatically according to the size of plane color steel plate, mentions The high efficiency of work.
3, the present invention devises winding device, and the auxiliary stopper mechanism on winding device and conveying film covering device cooperates It uses, can be automated according to the plane color steel plate of different-thickness and carry out height adjustment, without human intervention, precision degree is high.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is first structure diagram of the invention；
Fig. 2 is the second structural schematic diagram of the invention；
Fig. 3 is the cross-sectional view removed after protective film of the invention；
Fig. 4 is the structural schematic diagram between bottom plate of the present invention, transport device and auxiliary stopper mechanism and take-up roll；
Fig. 5 is the structural schematic diagram between working plate of the present invention and longitudinal shear branch；
Fig. 6 is the I of Fig. 3 of the present invention to partial enlarged view；
Fig. 7 is the Y-direction partial enlarged view of Fig. 3 of the present invention.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below Conjunction is specifically illustrating, and the present invention is further explained.
As shown in Figures 1 to 7, the automation overlay film process equipment of a kind of container house plane color steel plate, including bottom plate 1, The transport device 2 that the front and rear sides of bottom plate 1 are symmetrically installed there are two transport device 2, positioned at 1 front end of bottom plate can be with transport level coloured silk Steel plate is processed, and the transport device 2 positioned at 1 rear end of bottom plate can convey the plane color steel plate after processing, and two Winding device 4 is installed, winding device 4 can drive protective film 42 to be moved from front to back, two fortune between transport device 2 Conveying film covering device 3 is also equipped between defeated device 2, conveying film covering device 3 can be to the plane color steel plate for needing to carry out overlay film Conveying overlay film processing is carried out, it is color that two transport devices 2, winding device 4 and conveying film covering device 3 are used in conjunction with each other completion plane The automation coating technique of steel plate.
The conveying film covering device 3 includes the support plate 31 for being mounted on the downside of two transport devices 2, symmetrical in support plate 31 There are four lifting cylinder 32, the tops of four lifting cylinders 32 to pass through flange and be mounted on lifter plate 33 for setting, four liftings Cylinder 32 can drive lifter plate 33 to carry out position adjusting, uniformly be equipped with the inverted u-shaped knot of a row from front to back on lifter plate 33 The support frame 34 of structure is evenly arranged with No.1 sucker 35 on each support frame 34, and support frame 34 plays No.1 sucker 35 The effect of support, external existing first air pump of No.1 sucker 35, two 2 front and rear sides of transport device are symmetrically installed there are two auxiliary Position-limit mechanism 37 is helped, Liang Ge auxiliary stopper mechanism 37 can limit the protective film 42 on winding device 4, and be located at bottom plate 37 pairs of auxiliary stopper mechanism between 1 front side transport device 2 needs the plane color steel plate processed to play the role of guiding, is located at bottom The plane color steel plate after the processing of 37 pairs of auxiliary stopper mechanism between 1 front side transport device 2 of plate plays the role of conveying, and two It is symmetrically installed at left and right sides of transport device 2 between two pieces of vertical plates 36 and two pieces of vertical plates 36 and conveying rolling mechanism 38 is installed, it is defeated Send rolling mechanism 38 that can assist 4 pairs of winding device the plane color steel plates processed is needed to carry out overlay film rolling, while can be to adding Plane color steel plate after work plays the role of conveying, and the rear and front end of bottom plate 1 is symmetrically installed with two fixations of inverted u-shaped structure Frame 39 is symmetrically installed on the inner wall of each fixed frame 39 there are two elevating mechanism 7, four be mounted on two fixed frames 39 Lifting film-covering mechanism 6 is installed, four synchronous workings of elevating mechanism 7 drive lifting film-covering mechanism 6 to carry out between elevating mechanism 7 Plane color steel plate is transported to conveying film covering device 3 stand-by motor simultaneously by lower movement, the transport device 2 positioned at bottom plate front side end 372 drive help rolls 371 move synchronously, and so that plane color steel plate is at the uniform velocity transported to suitable position, then auxiliary stopper mechanism 37 On two limiting cylinders 373 drive limit roller 375 to be automatically adjusted to suitable height according to the thickness of plane color steel plate, two Two limit rollers 375 in auxiliary stopper mechanism 37, which synchronize, to be adjusted, and the protective film 42 on winding device 4 can be assisted to carry out Suitable height adjustment, feeder motor 388 are mounted on vertical plate 36 by motor rack, and feeder motor 388 is carried out with movable belt pulley 382 Rotation, belt wheel 382 drive row's belt wheel 382 connected two-by-two to rotate synchronously by synchronous belt 383, and row's belt wheel 382 drives one Row transports roller 381 and actively convey to the plane color steel plate after processing, and transports 381 lower end of roller place plane and lifting The distance between plate 33 is greater than the diameter of rolling shaft 386, it is ensured that and transporting roller 381 will not influence the progress height adjustment of lifter plate 33, The stability of work is improved, and rolling shaft 386 can roll away the air between plane color steel plate and protective film, when need Two 373 bases of limiting cylinder when carrying out overlay film processing to the lower end of plane color steel plate, in Liang Ge auxiliary stopper mechanism 37 The thickness of plane color steel plate drives limit roller 375 to be automatically adjusted to suitable height, and two in Liang Ge auxiliary stopper mechanism 37 Limit roller 375 synchronizes the carry out operation that the lower end for making protective film 42 be tightly attached to plane color steel plate is adjusted, and goes up and down film-covering mechanism 6 Suitable position is moved under the auxiliary of four elevating mechanisms 7, No. two shearing cylinders 638 on two pairs of longitudinal shear branches 63 In contraction state, No. two suckers 67 under the action of existing second air pump to carrying out being adjacent to absorption in the middle part of plane color steel plate, Two pairs of longitudinal shear branches 63 are started to work, and the mobile motor 634 on longitudinal shear branch 63 is rotated with moving gear 635, Gear 635 is moved on rack gear 636, and mobile motor 634 is driven by the kind of drive of gear 635 and rack gear 636 and moved Frame 633 moves to suitable position, and No. three suckers 637 on longitudinal shear branch 63 are under the action of existing third air pump to flat Absorption is carried out on the outside of the color steel plate of face to be adjacent to, and keeps plane color steel plate fixed in place, two longitudinal shear branches 63 are same Work is walked to being fixed at left and right sides of plane color steel plate, then four elevating mechanisms 7 drive lifting film-covering mechanism 6 to move to Suitable position, winding device 4 drive protective film 42 to be moved, protective film 42 are made to cover all the lower end of plane color steel plate Then face conveys rolling mechanism 38 and rolls to the protective film 42 for being attached to plane color steel plate lower end, makes protective film 42 and put down Air discharge between the color steel plate of face, after conveying rolling mechanism 38 works, No. two on two pairs of longitudinal shear branches 63 are cut Cutting cylinder 638 drives No. two shear knives 65 quickly to cut the protective film 42 at left and right sides of plane color steel plate, and then two A lateral shear branch 62 is started to work, and according to the area that plane color steel plate is contacted with protective film 42, push cylinder 622 drives connection Connection frame 624 on feeding frame 623 moves to suitable position, and the No.1 shearing drive of cylinder 625 is mounted on No.1 shear plate No.1 shear knife 627 on 626 cuts protective film 42, and two synchronous workings of lateral shear branch 62 are to plane color steel plate The protective film of front and rear sides, which synchronizes, to be cut, and two limit rollers 375 in Liang Ge auxiliary stopper mechanism 37, which synchronize, to be adjusted, The protective film 42 on winding device 4 can be assisted to carry out suitable height adjustment, it is ensured that protective film 42 can be uniformly attached to In plane color steel plate, the accuracy of plane color steel plate overlay film processing is improved, rolling shaft 386 can be by plane color steel plate and protection Air between film rolls away, will not influence the effect of plane color steel plate overlay film processing, and two lateral shear branches 62 are synchronous Work, which synchronizes the protective film of plane color steel plate front and rear sides, to be cut, and the consuming time is few, and two pairs of longitudinal shear branches 63 are same Step work carries out cutting to the protective film at left and right sides of plane color steel plate that expend the time few simultaneously, and can be according to plane color steel plate Size be adjusted automatically, it is applied widely, it is easy to operate, improve the efficiency of work.
The transport device 2 includes two pieces of No.1 baffles 21 being symmetrically mounted on bottom plate 1, and the inside of bottom plate 1 is symmetrically pacified Equipped with two pieces of No. two baffles 22, it is mounted on the locating rack being of an L-shaped structure 23 on the inner wall of every piece of No. two baffles 22, every piece It is mounted on a gag lever post 24 on the side wall of No. two baffles 22, the top of each gag lever post 24 is installed in one piece and L-shaped leads On corbel back slab 25, and the front end of guide plate 25 is to be inclined outwardly structure, the limit between every piece of guide plate 25 and every piece of No. two baffles 22 It is arranged with a limit spring 26 on the bar 24 of position, gag lever post 24 plays the role of limit, limit spring 26 to guide plate 25 Play the role of buffering to guide plate 25, active roll 27 is equipped with by bearing between two pieces of 21 inner walls of No.1 baffle, it is main The left end of dynamic roller 27 is connected with driven wheel 28, is equipped with driving motor 29 by motor cabinet on bottom plate 1, driving motor 29 it is defeated Driving wheel 210 is installed on shaft, is connected between driving wheel 210 and driven wheel 28 by a transmission belt 211, two pieces of No. two gears Driven roller 212 is equipped with by bearing between 22 inner wall of plate, passes through conveyer belt between active roll 27 and driven roller 212 213 are connected, and the left and right sides of conveyer belt 213 is symmetrically arranged with the skirt 214 being made of flexible material, and on conveyer belt 213 Even to be provided with the block 215 being made of rubber material, driving motor 29 drives driving wheel 210 to be rotated, and driving wheel 210 passes through Transmission belt 211 drives driven wheel 28 to rotate, and driven wheel 28 drives active roll 27 to rotate, and active roll 27 is in driven roller 212 Auxiliary under driving conveying belt 213 moved, conveyer belt 213 move when drive plane color steel plate move synchronously, plane coloured silk steel Plate squeezes two guide plates 25 under the action of block 215 and moves in conveying film covering device 3, and two guide plates 25 are in limit bullet Keep plane color steel plate centrally located under spring 26 and the auxiliary of gag lever post 24, facilitates conveying film covering device 3 to plane color steel plate Overlay film processing is carried out, the accuracy of plane color steel plate overlay film processing is improved, artificial conveyance plane color steel plate is not necessarily to, reduces work The labor intensity for making personnel, improves work efficiency,.
The winding device 4 includes the winding being mounted between 1 two pieces of No. two baffles 22 in front side of bottom plate by bearing Roller 41 is wound with protective film 42 in take-up roll 41, and the rear end of protective film 42 is wrapped on drive roll 43, and drive roll 43 passes through bearing It is mounted between two block baffles 22 of 1 rear side of bottom plate, and the left end of drive roll 43 passes through shaft coupling and 44 phase of winding motor Even, winding motor 44 is mounted on No. two baffles 22 by motor cabinet, and protective film 42 is successively passed around by take-up roll from back to front 41, limit roller 375, be wrapped on drive roll 43, winding motor 44 drive drive roll 43 rotated, 43 synchronous drive of drive roll The protective film 42 being wrapped in take-up roll 41 is moved backward from front and back, and two limit rollers 375 can be according to Different Plane coloured silk The thickness of steel plate drives protective film 42 to carry out height adjustment automatically, applied widely, without being manually adjusted, reduces work The labor intensity of personnel improves the efficiency of work.
The auxiliary stopper mechanism 37 includes the help roll 371 being mounted between two locating racks 23 by bearing, auxiliary The left end of roller 371 is connected by shaft coupling with stand-by motor 372, and stand-by motor 372 is mounted on 1 left side of bottom plate by motor cabinet On No. two baffles 22 at end, the upper end of each locating rack 23 is mounted on a limiting cylinder 373, is mounted on two locating racks 23 On the tops of two limiting cylinders 373 be mounted on two position-limited racks 374 by flange, pass through between two position-limited racks 374 Bearing is equipped with limit roller 375, and plane color steel plate is transported to conveying film covering device 3 by the transport device 2 positioned at bottom plate front side end While interior, stand-by motor 372 drives help roll 371 to move synchronously, and so that plane color steel plate is at the uniform velocity transported to suitable position, so Two limiting cylinders 373 in auxiliary stopper mechanism 37 drive limit roller 375 to automatically adjust according to the thickness of plane color steel plate afterwards To suitable height, two limit rollers 375 in Liang Ge auxiliary stopper mechanism 37, which synchronize, to be adjusted, and can assist winding device Protective film 42 on 4 carries out suitable height adjustment, it is ensured that protective film 42 can be uniformly attached in plane color steel plate, be improved The accuracy of plane color steel plate overlay film processing.
The conveying rolling mechanism 38 includes two pieces of vertical plates 36 being symmetrically mounted between two transport devices 2, and two pieces vertical The upper end front and rear sides of plate 36 are symmetrically installed with two pieces of rolling plates 384, and an electronic sliding block is mounted on every piece of rolling plates 384 385, two rolling stand 387 being of an L-shaped structure are installed on the electronic sliding block 385 of two be mounted on two pieces of rolling plates 384, two Rolling shaft 386 is equipped with by bearing between a rolling stand 387, two electronic synchronous workings of sliding blocks 385 drive rolling shafts 386 into Row, which is moved left and right, carries out rolling operation to the protective film being tightly attached in plane color steel plate, passes through axis between the inner wall of two pieces of vertical plates 36 It holds and a row is installed transports roller 381, each transport roller 381 and be respectively positioned between two support frames 34, each transport the left end of roller 381 It is mounted on a belt wheel 382, is connected by a synchronous belt 383 between two adjacent belt wheels 382, after being located at vertical plate 36 The belt wheel 382 of side is connected on feeder motor 388 by shaft coupling, and feeder motor 388 is mounted on vertical plate 36 by motor rack, Feeder motor 388 is rotated with movable belt pulley 382, and belt wheel 382 drives row's belt wheel 382 connected two-by-two by synchronous belt 383 It rotating synchronously, row's belt wheel 382 drives a row to transport roller 381 and actively convey to the plane color steel plate after processing, and The distance between plane and lifter plate 33 are greater than the diameter of rolling shaft 386 where transporting 381 lower end of roller, it is ensured that transport roller 381 not It will affect lifter plate 33 and carry out height adjustment, improve the stability of work, and rolling shaft 386 can be by plane color steel plate and guarantor Air between cuticula rolls away, will not influence the effect of plane color steel plate overlay film processing, and without human intervention, reduces The labor intensity of staff improves the efficiency of work.
The elevating mechanism 7 includes the lifting motor 71 being mounted on bottom plate 1 by motor cabinet, the output of lifting motor 71 Axis is connected by shaft coupling with the bottom end of lead screw 72, and the top of lead screw 72 is mounted on fixed frame 39 by bearing, lead screw 72 Upper end is equipped with movable block 73, and movable block 73 is connected by sliding matching mode with fixed frame 39, and lifting motor 71 drives lead screw 72 are rotated, and movable block 73 is moved up and down on lead screw 72 by way of screw-driven, and four elevating mechanisms 7 are simultaneously Work, which drives lifting film-covering mechanism 6 to carry out height adjustment, reduces the labor intensity of staff without human intervention, improves The efficiency of work.
The lifting film-covering mechanism 6 includes the working plate 61 being mounted on four elevating mechanisms 7, the front and back two of working plate 61 Shifting chute there are two being symmetrical arranged is held, is mounted on a lateral shear branch 62, the downside of working plate 61 in each shifting chute Two pairs of longitudinal shear branches 63 are symmetrically installed with, one piece of No. two shear plate 64 is mounted between each pair of longitudinal shear branch 63, The lower end of every piece of No. two shear plates 64 is mounted on No. two shear knives 65, is equipped in the middle part of the lower end of working plate 61 U-shaped The adsorptive racks 66 of structure, are evenly arranged with No. two suckers 67 on adsorptive racks 66, lateral shear branch 62 can to protective film 42 into Row is laterally cut, and longitudinal shear branch 63 can carry out longitudinal cutting, No. two suckers 67 external existing second to protective film 42 Air pump, two limit gas when needing the lower end to plane color steel plate to carry out overlay film processing, in Liang Ge auxiliary stopper mechanism 37 Cylinder 373 drives limit roller 375 to be automatically adjusted to suitable height, Liang Ge auxiliary stopper mechanism 37 according to the thickness of plane color steel plate On two limit rollers 375 synchronize the carry out operation that the lower end for making protective film 42 be tightly attached to plane color steel plate is adjusted, go up and down Film-covering mechanism 6 moves to suitable position under the auxiliary of four elevating mechanisms 7, and No. two on two pairs of longitudinal shear branches 63 are cut It cuts cylinder 638 and is in contraction state, No. two suckers 67 carry out the middle part of plane color steel plate under the action of existing second air pump It is adjacent to absorption, two pairs of longitudinal shear branches 63 are started to work, and the mobile motor 634 on longitudinal shear branch 63 is with moving gear 635 It is rotated, gear 635 is moved on rack gear 636, and mobile motor 634 passes through the kind of drive of gear 635 and rack gear 636 Movable stand 633 is driven to move to suitable position, work of No. three suckers 637 on longitudinal shear branch 63 in existing third air pump It is adjacent to lower to carrying out absorption on the outside of plane color steel plate, a left side of two longitudinal shear branches 63 synchronous working to plane color steel plate Right two sides are fixed, and then four elevating mechanisms 7 drive lifting film-covering mechanism 6 to move to suitable position, and winding device 4 drives Protective film 42 is moved, and protective film 42 is made to cover all the lower end surface of plane color steel plate, and it is right then to convey rolling mechanism 38 The protective film 42 for being attached to plane color steel plate lower end is rolled, and the air between protective film 42 and plane color steel plate is discharged, After conveying the work of rolling mechanism 38, No. two shearing cylinders 638 on two pairs of longitudinal shear branches 63 drive No. two shear knives Protective film 42 at left and right sides of 65 pairs of plane color steel plates is quickly cut, latter two right lateral shear branch 62 starts work Make, according to the area that plane color steel plate is contacted with protective film 42, push cylinder 622 drives the connection being connected on feeding frame 623 Frame 624 moves to suitable position, and No.1 shearing cylinder 625 drives the No.1 shear knife 627 being mounted on No.1 shear plate 626 Protective film 42 is cut, two synchronous workings of lateral shear branch 62 are synchronous to the protective film of plane color steel plate front and rear sides It being cut, two synchronous workings of lateral shear branch 62 synchronize the protective film of plane color steel plate front and rear sides and cut, It is few to expend the time, and can be adjusted automatically according to the size of plane color steel plate, it is applied widely, it is easy to operate, it improves The efficiency of work.
The lateral shear branch 62 includes the positioning plate 621 being mounted on working plate 61, is pacified on the side wall of positioning plate 621 Equipped with push cylinder 622, the top of push cylinder 622 is mounted on the feeding frame 623 being of an L-shaped structure by flange, feeds frame 623 lower end is equipped with the connection frame 624 in inverted T-type structure, and the lower end of connection frame 624 is equipped with No.1 shearing cylinder 625, and one Number shearing cylinder 625 top be mounted on No.1 shear plate 626 by flange, the lower end of No.1 shear plate 626 is equipped with one Number shear knife 627, according to the area that plane color steel plate is contacted with protective film 42, the drive of push cylinder 622 is connected to feeding frame 623 On connection frame 624 move to suitable position, No.1 shearing cylinder 625 drives the No.1 being mounted on No.1 shear plate 626 Shear knife 627 cuts protective film 42, and two synchronous workings of lateral shear branch 62 are to plane color steel plate front and rear sides Protective film, which synchronizes, to be cut, and it is few to expend the time, and can be adjusted automatically according to the size of plane color steel plate, the scope of application Extensively, easy to operate, improve the efficiency of work.
The longitudinal shear branch 63 includes the T-slot 631 for being mounted on 61 lower end of working plate, passes through sliding in T-slot 631 Fit system is equipped with T-type column 632, and the lower end of T-type column 632 is mounted on the movable stand 633 of U-shaped structure, movable stand 633 Inner wall on mobile motor 634 is equipped with by motor cabinet, the output shaft of mobile motor 634 is mounted on movable stand by bearing On 633, gear 635 is installed on the output shaft of mobile motor 634, rack gear 636 is engaged on gear 635, rack gear 636 is mounted on On working plate 61, the lower end of movable stand 633 is equipped with No. three suckers 637, and the external existing third air pump of No. three suckers 637 moves No. two shearing cylinders 638 are installed, the top of No. two shearing cylinders 638 is mounted on two by flange on 633 outside inner wall of moving frame On number shear plate 64, according to the width of Different Plane color steel plate, mobile motor 634 is rotated with moving gear 635, gear 635 It is moved on rack gear 636, mobile motor 634 drives movable stand 633 to transport by the kind of drive of gear 635 and rack gear 636 Suitable position is moved, No. two shearing cylinders 638 drive No. two shear knives 65 being mounted on No. two shear plates 64 to protective film Longitudinal cutting is carried out, two pairs of synchronous workings of longitudinal shear branch 63 cut out the protective film at left and right sides of plane color steel plate simultaneously It is few to cut the consuming time, and can be adjusted automatically according to the size of plane color steel plate, it is applied widely, it is easy to operate, it improves The efficiency of work.
371 top of help roll with transport the top of roller 381 in the same plane, and 371 top of help roll with it is defeated Send 213 top of band in the same plane, it is ensured that plane color steel plate can smoothly carry out during entire overlay film is processed Transport, improves the stability of work.
When work, first staff by existing automation equipment will need to carry out overlay film process plane color steel plate it is equal Even to be transported in transport device 2 of the invention, the driving motor 29 on transport device 2 drives driving wheel 210 to be rotated, actively Wheel 210 by transmission belt 211 drive driven wheel 28 rotate, driven wheel 28 drive active roll 27 rotate, active roll 27 from Driving conveying belt 213 is moved under the auxiliary of dynamic roller 212, drives plane color steel plate to move synchronously when conveyer belt 213 moves, Plane color steel plate squeezes two guide plates 25 under the action of block 215 and moves in conveying film covering device 3, two guide plates 25 Keep plane color steel plate centrally located under limit spring 26 and the auxiliary of gag lever post 24, facilitates conveying film covering device 3 to flat Face color steel plate carries out overlay film processing, and the Liang Ge auxiliary stopper mechanism 37 conveyed on film covering device 3 works asynchronously, and is located on front side of bottom plate Plane color steel plate is transported to conveying film covering device 3 help roll 371 of the drive of stand-by motor 372 simultaneously and synchronized by the transport device 2 at end Movement, makes plane color steel plate at the uniform velocity be transported to suitable position, and four lifting cylinders 32 drive lifter plate 33 to work up conjunction Right position is set, and is attached to No.1 sucker 35 on the lower end surface of plane color steel plate, effect of the No.1 sucker 35 in existing first air pump Under stable adsorption column plane color steel plate, four lifting cylinders 32 drive the plane color steel plate on No.1 suckers 35 to work up Suitable position, then two limiting cylinders 373 in auxiliary stopper mechanism 37 drive limit roller according to the thickness of plane color steel plate 375 are automatically adjusted to suitable height, and two limit rollers 375 in Liang Ge auxiliary stopper mechanism 37, which synchronize, to be adjusted, can be with Protective film 42 on auxiliary winding device 4 carries out suitable height adjustment, and protective film 42 is made to be tightly attached to the upper end of plane color steel plate On face, then four elevating mechanisms 7 are started to work, and the lifting motor 71 on elevating mechanism 7 drives lead screw 72 to be rotated, mobile Block 73 is moved up and down on lead screw 72 by way of screw-driven, and four elevating mechanisms 7 work at the same time drive lifting and cover Suitable position is arrived in the work of film mechanism 6, and lifting film-covering mechanism 6 is started to work, and goes up and down two pairs of longitudinal shear branch on film-covering mechanism 6 Chain 63 is synchronous to start to work, and the mobile motor 634 on longitudinal shear branch 63 is rotated with moving gear 635, and gear 635 is in tooth It is moved on item 636, mobile motor 634 drives movable stand 633 to move to by gear 635 and the kind of drive of rack gear 636 Suitable position, No. two shearing cylinders 638 drive No. two shear knives 65 being mounted on No. two shear plates 64 to carry out protective film Longitudinal to cut, two pairs of synchronous workings of longitudinal shear branch 63 cut the protective film at left and right sides of plane color steel plate simultaneously, Then the two lateral shear branches 62 gone up and down on film-covering mechanism 6 start simultaneously at work, the push gas on lateral shear branch 62 Cylinder 622 drives the connection frame 624 being connected on feeding frame 623 to move to suitable position, and No.1 shears cylinder 625 and drives installation No.1 shear knife 627 on No.1 shear plate 626 cuts protective film 42, and two lateral shear branches 62 work asynchronously The protective film of plane color steel plate front and rear sides is synchronized and is cut, two limiting cylinders in Liang Ge auxiliary stopper mechanism 37 373 drive limit roller 375 to be automatically adjusted to suitable height according to the thickness of plane color steel plate, in Liang Ge auxiliary stopper mechanism 37 Two limit rollers 375 synchronize the carry out operation that the lower end for making protective film 42 be tightly attached to plane color steel plate is adjusted, lifting is covered Film mechanism 6 moves to suitable position under the auxiliary of four elevating mechanisms 7, No. two shearings on two pairs of longitudinal shear branches 63 Cylinder 638 is in contraction state, and No. two suckers 67 are under the action of existing second air pump to pasting in the middle part of plane color steel plate Tight absorption, two pairs of longitudinal shear branches 63 are started to work, the mobile motor 634 on longitudinal shear branch 63 with moving gear 635 into Row rotation, gear 635 are moved on rack gear 636, and mobile motor 634 passes through the kind of drive band of gear 635 and rack gear 636 Dynamic movable stand 633 moves to suitable position, effect of No. three suckers 637 on longitudinal shear branch 63 in existing third air pump Under be adjacent to carrying out absorption on the outside of plane color steel plate, left and right of two longitudinal shear branches 63 synchronous working to plane color steel plate Two sides are fixed, and then four elevating mechanisms 7 drive lifting film-covering mechanism 6 to move to suitable position, and winding device 4, which drives, to be protected Cuticula 42 is moved, and protective film 42 is made to cover all the lower end surface of plane color steel plate, then conveys 38 pairs of rolling mechanism patches The protective film 42 for being attached to plane color steel plate lower end is rolled, and the air between protective film 42 and plane color steel plate is discharged, defeated After sending rolling mechanism 38 to work, No. two shearing cylinders 638 on two pairs of longitudinal shear branches 63 drive No. two shear knives 65 Protective film 42 at left and right sides of plane color steel plate is quickly cut, latter two right lateral shear branch 62 is started to work, According to the area that plane color steel plate is contacted with protective film 42, push cylinder 622 drives the connection frame being connected on feeding frame 623 624 move to suitable position, and No.1 shearing cylinder 625 drives the No.1 shear knife 627 being mounted on No.1 shear plate 626 right Protective film 42 is cut, the same stepping of protective film that two lateral shear branches 62 work asynchronously to plane color steel plate front and rear sides Row is cut, and two synchronous workings of lateral shear branch 62 synchronize the protective film of plane color steel plate front and rear sides and cut, and four Suitable position is arrived in a work of elevating mechanism 7, and four lifting cylinders 32 drive lifter plate 33 to work up suitable position, make one Number sucker 35 is attached on the lower end surface of plane color steel plate, the absorption stable under the action of existing first air pump of No.1 sucker 35 Column plane color steel plate, existing second air pump and third air pump are simultaneously stopped work, and four lifting cylinders 32 drive No.1 sucker Plane color steel plate on 35 starts to move downward, existing when the lower end of plane color steel plate, which touches, transports 381 apical position of roller The first air pump stop working, four lifting cylinders 32 drive the work of No.1 suckers 35 to arrive original state, convey rolling mechanism 38 It starts to work, conveys on rolling mechanism 38, feeder motor 388 is rotated with movable belt pulley 382, and belt wheel 382 passes through synchronous belt 383 drive row's belt wheel 382 connected two-by-two to rotate synchronously, and row's belt wheel 382 drives a row to transport roller 381 and carries out actively to adding Plane color steel plate after work is transported in the auxiliary stopper mechanism 37 of 1 rear side of bottom plate, helps position restrainer positioned at 1 rear side of bottom plate Structure 37 is started to work, and the stand-by motor 372 in the auxiliary stopper mechanism 37 of 1 rear side of bottom plate drives the synchronous fortune of help roll 371 It is dynamic, it is transported to plane color steel plate at the uniform velocity in the conveying device 2 of 1 rear side of bottom plate, positioned at the conveying device 2 of 1 rear side of bottom plate Plane color steel plate is transported to specified position, the function of the automation overlay film of container house plane color steel plate is realized, solves Existing plane color steel plate existing plane color steel plate equipment for coating film present in coating process cannot be simultaneously to plane color steel plate Both ends carry out film coating operation simultaneously, and existing overlay film process equipment carries out in overlay film process not to flat plane color steel plate Face color steel plate is fixed, and plane color steel plate is easy to move because of external force, influences the effect of overlay film processing to make to put down Generate bubble between face color steel plate and film, to various sizes of plane color steel plate carry out overlay film add man-hour requirement manually according into The problems such as row manually adjusts, and accuracy is low, large labor intensity, consuming time is long, stability difference and working efficiency are low, have reached mesh 's.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should Understand, the present invention is not limited to the above embodiments, and only illustrating for the description in above embodiments and description is of the invention Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these change and change Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent It defines.

Claims (7)

1. a kind of automation overlay film process equipment of container house plane color steel plate, it is characterised in that: including bottom plate (1), bottom plate (1) front and rear sides are symmetrically installed there are two transport device (2), are equipped with winding device (4) between two transport devices (2), And be also equipped between two transport devices (2) conveying film covering device (3), two transport devices (2), winding device (4) with it is defeated Film covering device (3) is sent to be used in conjunction with each other the automation coating technique for completing plane color steel plate；
Conveying film covering device (3) includes being mounted on support plate (31) on the downside of two transport devices (2), in support plate (31) There are four being symmetrical arranged lifting cylinder (32), the top of four lifting cylinders (32) passes through flange and is mounted on lifter plate (33) On, the support frame (34) of the inverted u-shaped structure of a row is uniformly installed from front to back, on each support frame (34) on lifter plate (33) It is all evenly arranged with No.1 sucker (35), two transport device (2) front and rear sides are symmetrically installed there are two auxiliary stopper mechanism (37), two pieces of vertical plates (36) are symmetrically installed at left and right sides of two transport devices (2), and are equipped between two pieces of vertical plates (36) defeated It send rolling mechanism (38), the rear and front end of bottom plate (1) is symmetrically installed with two fixed frames (39) of inverted u-shaped structure, Mei Gegu Determine to be symmetrically installed on the inner wall of frame (39) there are two elevating mechanism (7), four liftings being mounted on two fixed frames (39) Lifting film-covering mechanism (6) is installed between mechanism (7)；
The auxiliary stopper mechanism (37) includes the help roll (371) being mounted between two locating racks (23) by bearing, auxiliary The left end of roller (371) is helped to be connected by shaft coupling with stand-by motor (372), stand-by motor (372) is installed in place by motor cabinet In on No. two baffles (22) of bottom plate (1) left end, the upper end of each locating rack (23) is mounted on a limiting cylinder (373), The top for two limiting cylinders (373) being mounted on two locating racks (23) is mounted on two position-limited racks (374) by flange On, limit roller (375) are equipped with by bearing between two position-limited racks (374)；
Conveying rolling mechanism (38) includes being symmetrically mounted on two pieces of vertical plates (36) between two transport devices (2), and two pieces The upper end front and rear sides of vertical plate (36) are symmetrically installed with two pieces of rolling plates (384), are mounted on one on every piece of rolling plates (384) Electronic sliding block (385) is equipped with two be of an L-shaped structure on the electronic sliding block (385) of two be mounted on two pieces of rolling plates (384) A rolling stand (387) is equipped with rolling shaft (386) between two rolling stand (387), the inner wall of two pieces of vertical plates (36) by bearing Between a row be equipped with by bearing transport roller (381), each transport roller (381) and be respectively positioned between two support frames (34), often A left end for transporting roller (381) is mounted on a belt wheel (382), passes through one between two adjacent belt wheels (382) together Step band (383) is connected, and is located at the belt wheel (382) on rear side of vertical plate (36) and is connected on feeder motor (388) by shaft coupling, is conveyed Motor (388) is mounted on vertical plate (36) by motor rack；
Lifting film-covering mechanism (6) includes the working plate (61) that is mounted on four elevating mechanisms (7), before working plate (61) Both ends are symmetrical arranged there are two shifting chute afterwards, are mounted on a lateral shear branch (62), working plate in each shifting chute (61) it is symmetrically installed with two pairs of longitudinal shear branches (63) on the downside of, is mounted on one piece between each pair of longitudinal shear branch (63) No. two shear plates (64), the lower end of every piece of No. two shear plates (64) are mounted on No. two shear knives (65), working plate (61) Lower end in the middle part of the adsorptive racks (66) of U-shaped structure are installed, be evenly arranged with No. two suckers (67) on adsorptive racks (66).
2. a kind of automation overlay film process equipment of container house plane color steel plate according to claim 1, feature exist In: the transport device (2) includes two pieces of No.1 baffles (21) being symmetrically mounted on bottom plate (1), and the inside of bottom plate (1) is symmetrical Two pieces of No. two baffles (22) are installed, are mounted on the locating rack being of an L-shaped structure on the inner wall of every piece of No. two baffles (22) (23), a gag lever post (24) is mounted on the side wall of every piece of No. two baffles (22), the top of each gag lever post (24) is pacified On one piece of L-shaped guide plate (25), and the front end of guide plate (25) is to be inclined outwardly structure, every piece of guide plate (25) and every A limit spring (26), two pieces of No.1 baffle (21) inner walls are arranged on gag lever post (24) between No. two baffles (22) of block Between be equipped with active roll (27) by bearing, the left end of active roll (27) is connected with driven wheel (28), on bottom plate (1) lead to It crosses motor cabinet to be equipped with driving motor (29), driving wheel (210), driving wheel is installed on the output shaft of driving motor (29) (210) it is connected between driven wheel (28) by a transmission belt (211), passes through bearing between two pieces of No. two baffle (22) inner walls It is equipped with driven roller (212), is connected between active roll (27) and driven roller (212) by conveyer belt (213), conveyer belt (213) it is symmetrically arranged with the skirt (214) being made of flexible material at left and right sides of, and is evenly arranged on conveyer belt (213) The block (215) being made of rubber material.
3. a kind of automation overlay film process equipment of container house plane color steel plate according to claim 1, feature exist In: the winding device (4) includes the winding being mounted on front side of bottom plate (1) between two pieces of No. two baffles (22) by bearing Roller (41) is wound with protective film (42) in take-up roll (41), and the rear end of protective film (42) is wrapped on drive roll (43), drive roll (43) it is mounted between two block baffles (22) on rear side of bottom plate (1) by bearing, and the left end of drive roll (43) passes through connection Axis device is connected with winding motor (44), and winding motor (44) is mounted on No. two baffles (22) by motor cabinet, protective film (42) It successively passed around from back to front by take-up roll (41), limit roller (375), be wrapped on drive roll (43).
4. a kind of automation overlay film process equipment of container house plane color steel plate according to claim 1, feature exist In: the elevating mechanism (7) includes the lifting motor (71) being mounted on bottom plate (1) by motor cabinet, lifting motor (71) Output shaft is connected by shaft coupling with the bottom end of lead screw (72), and the top of lead screw (72) is mounted on fixed frame (39) by bearing On, the upper end of lead screw (72) is equipped with movable block (73), and movable block (73) is connected by sliding matching mode with fixed frame (39).
5. a kind of automation overlay film process equipment of container house plane color steel plate according to claim 1, feature exist In: the lateral shear branch (62) includes the positioning plate (621) being mounted on working plate (61), the side wall of positioning plate (621) On be equipped with push cylinder (622), the top of push cylinder (622) is mounted on the feeding frame (623) being of an L-shaped structure by flange On, the lower end of feeding frame (623) is equipped with the connection frame (624) in inverted T-type structure, and the lower end of connection frame (624) is equipped with one Number shearing cylinder (625), No.1 shearing cylinder (625) top be mounted on No.1 shear plate (626) by flange, No.1 is cut The lower end of cutting plate (626) is equipped with No.1 shear knife (627).
6. a kind of automation overlay film process equipment of container house plane color steel plate according to claim 1, feature exist In: the longitudinal shear branch (63) includes the T-slot (631) for being mounted on working plate (61) lower end, is passed through in T-slot (631) Sliding matching mode is equipped with T-type column (632), and the lower end of T-type column (632) is mounted on the movable stand (633) of U-shaped structure On, it is equipped with mobile motor (634) on the inner wall of movable stand (633) by motor cabinet, the output shaft of mobile motor (634) passes through Bearing is mounted on movable stand (633), is equipped on the output shaft of mobile motor (634) gear (635), and gear is nibbled on (635) Conjunction has rack gear (636), and rack gear (636) is mounted on working plate (61), and the lower end of movable stand (633) is equipped with No. three suckers (637), No. two shearing cylinders (638) are installed, the top of No. two shearings cylinder (638) is logical on the outside of movable stand (633) on inner wall Flange is crossed to be mounted on No. two shear plates (64).
7. a kind of automation overlay film process equipment of container house plane color steel plate according to claim 1, feature exist In: help roll (371) top with transport the top of roller (381) in the same plane, and help roll (371) top with it is defeated Send band (213) top in the same plane.
CN201710952057.5A 2017-10-13 2017-10-13 A kind of automation overlay film process equipment of container house plane color steel plate Active CN107757045B (en)

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