CN107755973A - A kind of automobile wind-guiding attachment means preparation method - Google Patents
A kind of automobile wind-guiding attachment means preparation method Download PDFInfo
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- CN107755973A CN107755973A CN201610690608.0A CN201610690608A CN107755973A CN 107755973 A CN107755973 A CN 107755973A CN 201610690608 A CN201610690608 A CN 201610690608A CN 107755973 A CN107755973 A CN 107755973A
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/50—Other automobile vehicle parts, i.e. manufactured in assembly lines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The present invention relates to a kind of automobile wind-guiding attachment means preparation method, the technological process carries out blanking using plate shearing machine, carries out mold bending and separation using press, is welded using electric welding machine, the power bracket of the press is 30KW/h 65KW/h；The problems such as present invention solves the problems, such as low production efficiency and improves product qualification rate well, while solves and paste the drawbacks of label process efficiency is low, and welding quality is not sufficiently stable.After production technology is improved, the economic benefit of product is greatly improved.
Description
Technical field
The invention belongs to automobile manufacturing field, and in particular to a kind of automobile wind-guiding attachment means preparation method.
Background technology
Air ducting bindiny mechanism is the principal organ of automobile external, and volume is bigger, and manufacturing process process is various, welding
Part requirements precision is high, and technique is mainly manifested at present：1）It is relatively low to stock utilization；2）Production equipment energy consumption is larger；3）It is right
Welding procedure mode is not ideal enough；4）Label adhering processes efficiency is low, and the product of formation is easily distorted； 5）Product Precision and quality
Have much room for improvement, waste of material is serious, and product qualification rate is low, leverages production efficiency.
The content of the invention
Instant invention overcomes the deficiencies in the prior art, it is proposed that a kind of automobile wind-guiding attachment means preparation method, the work
Skill flow improves Product Precision and quality, solves the problems, such as low production efficiency, and it is low, easy to have prevented stickup label process efficiency
Phenomena such as distortion, while highly stable welding quality can also be obtained to welding portion.The improvement of production technology greatly promotes
The economic benefit of product.
The technical scheme is that：A kind of automobile air ducting bindiny mechanism fabrication processing, the technological process
Blanking is carried out using plate shearing machine, mould bending and separation is carried out using press, is welded using electric welding machine, the work(of the press
Rate scope is 30KW -65KW/h；
The technological process includes following process：
Process 1. utilizes plate shearing machine for blanking according to Workpiece structure；
Process 2. carries out mould to workpiece using press and cuts punching, and it is the 15-38 seconds to cut and rush the time；
Process 3. carries out mold bending shaping using press to workpiece, and in bending, ess-strain point is carried out to the feature of workpiece
Analysis, the bending time is the 15-38 seconds；
Process 4. carries out mould bending using press to workpiece, and the residence time is the 15-38 seconds；
Process 5. carries out mould bending to workpiece using press and carves pressing steel stamp, and it is the 15-38 seconds to carve the pressure time；
The of process 6 carries out die punching using press to workpiece, and separation punching press, residence time 15- are carried out to left and right workpiece
38 seconds；
Process 7. carries out carbon-dioxide arc welding to left and right workpiece base angle using electric welding machine and connect, and weld interval is the 35-58 seconds；
Process 8. carries out acid washing phosphorization, second time 20-30 to workpiece；
Process 9. carries out spray painting processing to workpiece, and the time is the 80-120 seconds；
Process 10. pastes parts information sign；
The entrucking of process 11. is put in storage.
Compared with existing process flow：1. improve operating efficiency（Process 5 reaches 57%；Process 6 reaches 81%；Process 10 reaches
To 53%；）；2. improve welding characteristic（Process 7 reaches 70%；）3. improve product quality（Process 8 reaches 69%；Process 9 reaches
65%）.
For process 6, left and right separation is carried out to workpiece using press, die cost has greatly been saved, has obtained production efficiency again
Significant raising is arrived；
For process 7, carbon-dioxide arc welding is carried out to workpiece, the extraordinary welding stability that ensure that workpiece is special with outward appearance
Sign.
The present invention has the advantages that：
1）After adjusting process flow of the present invention, the reasonability of technique is enhanced；
2）The present invention greatly improves product qualification rate；
3）The present invention does a punching press using press, serves the effect of two workpiece of punching press.Punching press is separated, has both saved mould
The expense of exploitation greatly improves production efficiency again.It is extraordinary to alleviate the drawbacks of conventional production efficiency is low；
4）The weld signature that ensure that workpiece of carbon-dioxide arc welding high degree of the present invention, solves welding matter
Measure the problem of unstable, further product quality is got a promotion.
Embodiment
Embodiment 1：
The plate shearing machine for blanking of process 1..
The mould of process 2. cuts punching.（Equipment J36-800 presses, main motor current 61KW/h）（Production efficiency 1 time/30 seconds）
The mold bending of process 3..（Equipment YZ27-630 presses, main motor current 44KW/h）（Production efficiency 1 time/31 seconds）
The mould bending of process 4..（Equipment J31-315 presses, main motor current 33KW/h）（Production efficiency 1 time/25 seconds）
The mould bending of process 5., carve pressing steel stamp.（Equipment J31-315 presses, main motor current 33KW/h）（Production efficiency 1 time/
36 seconds）
The die punching of process 6., separation workpiece.（Equipment J36-800 presses, main motor current 61KW/h）（Production efficiency 1 time/
28 seconds）
The carbon-dioxide arc welding of process 7..（Solder joint at left and right workpiece each 3, solder joint production efficiency 1 time/40 seconds at totally 6）
The acid washing phosphorization of process 8.（Production efficiency 1 time/23 seconds）
The spray painting of process 9. is handled（Production efficiency 1 time/90 seconds）.
Process 10. pastes parts information sign（Production efficiency 1 time/15 seconds）.
The entrucking of process 11. is put in storage.
Compared with existing process flow：1. improve operating efficiency（Process 5 reaches 63%；Process 6 reaches 78%；Process 10 reaches
To 57%；）；2. improve welding characteristic（Process 7 reaches 67%；）3. improve product quality（Process 8 reaches 73%；Process 9 reaches
66%）.
Embodiment 2：
The plate shearing machine for blanking of process 1..
The mould of process 2. cuts punching.（Equipment J36-800 presses, main motor current 61KW/h）（Production efficiency 1 time/33 seconds）
The mold bending of process 3..（Equipment YZ27-630 presses, main motor current 44KW/h）（Production efficiency 1 time/28 seconds）
The mould bending of process 4..（Equipment J31-315 presses, main motor current 33KW/h）（Production efficiency 1 time/23 seconds）
The mould bending of process 5., carve pressing steel stamp.（Equipment J31-315 presses, main motor current 33KW/h）（Production efficiency 1 time/
34 seconds）
The die punching of process 6., separation workpiece.（Equipment J36-800 presses, main motor current 61KW/h）（Production efficiency 1 time/
22 seconds）
The carbon-dioxide arc welding of process 7..（Solder joint at left and right workpiece each 3, solder joint production efficiency 1 time/49 seconds at totally 6）
The acid washing phosphorization of process 8.（Production efficiency 1 time/26 seconds）
The spray painting of process 9. is handled（Production efficiency 1 time/96 seconds）.
Process 10. pastes parts information sign（Production efficiency 1 time/18 seconds）.
The entrucking of process 11. is put in storage.
Compared with existing process flow：1. improve operating efficiency（Process 5 reaches 57%；Process 6 reaches 81%；Process 10 reaches
To 53%；）；2. improve welding characteristic（Process 7 reaches 70%；）3. improve product quality（Process 8 reaches 69%；Process 9 reaches
65%）.
Embodiment 3：
The plate shearing machine for blanking of process 1..
The mould of process 2. cuts punching.（Equipment J36-800 presses, main motor current 61KW/h）（Production efficiency 1 time/19 seconds）
The mold bending of process 3..（Equipment YZ27-630 presses, main motor current 44KW/h）（Production efficiency 1 time/26 seconds）
The mould bending of process 4..（Equipment J31-315 presses, main motor current 33KW/h）（Production efficiency 1 time/32 seconds）
The mould bending of process 5., carve pressing steel stamp.（Equipment J31-315 presses, main motor current 33KW/h）（Production efficiency 1 time/
35 seconds）
The die punching of process 6., separation workpiece.（Equipment J36-800 presses, main motor current 61KW/h）（Production efficiency 1 time/
25 seconds）
The carbon-dioxide arc welding of process 7..（Solder joint at left and right workpiece each 3, solder joint production efficiency 1 time/43 seconds at totally 6）
The acid washing phosphorization of process 8.（Production efficiency 1 time/24 seconds）
The spray painting of process 9. is handled（Production efficiency 1 time/97 seconds）.
Process 10. pastes parts information sign（Production efficiency 1 time/18 seconds）.
The entrucking of process 11. is put in storage.
Compared with existing process flow：1. improve operating efficiency（Process 5 reaches 63%；Process 6 reaches 74%；Process 10 reaches
To 60%；）；2. improve welding characteristic（Process 7 reaches 72%；）3. improve product quality（Process 8 reaches 68%；Process 9 reaches
68%）.
Embodiment 4：
The plate shearing machine for blanking of process 1..
The mould of process 2. cuts punching.（Equipment J36-800 presses, main motor current 61KW/h）（Production efficiency 1 time/27 seconds）
The mold bending of process 3..（Equipment YZ27-630 presses, main motor current 44KW/h）（Production efficiency 1 time/30 seconds）
The mould bending of process 4..（Equipment J31-315 presses, main motor current 33KW/h）（Production efficiency 1 time/29 seconds）
The mould bending of process 5., carve pressing steel stamp.（Equipment J31-315 presses, main motor current 33KW/h）（Production efficiency 1 time/
33 seconds）
The die punching of process 6., separation workpiece.（Equipment J36-800 presses, main motor current 61KW/h）（Production efficiency 1 time/
30 seconds）
The carbon-dioxide arc welding of process 7..（Solder joint at left and right workpiece each 3, solder joint production efficiency 1 time/41 seconds at totally 6）
The acid washing phosphorization of process 8.（Production efficiency 27）
The spray painting of process 9. is handled（Production efficiency 1 time/93 seconds）.
Process 10. pastes parts information sign（Production efficiency 1 time/22 seconds）.
The entrucking of process 11. is put in storage.
Compared with existing process flow, 1. improve operating efficiency（Process 5 reaches 63%；Process 6 reaches 71%；Process 10 reaches
To 56%；）；2. improve welding characteristic（Process 7 reaches 71%；）3. improve product quality（Process 8 reaches 70%；Process 9 reaches
69%）.
Embodiment 5：
The plate shearing machine for blanking of process 1..
The mould of process 2. cuts punching.（Equipment J36-800 presses, main motor current 61KW/h）（Production efficiency 1 time/33 seconds）
The mold bending of process 3..（Equipment YZ27-630 presses, main motor current 44KW/h）（Production efficiency 1 time/31 seconds）
The mould bending of process 4..（Equipment J31-315 presses, main motor current 33KW/h）（Production efficiency 1 time/24 seconds）
The mould bending of process 5., carve pressing steel stamp.（Equipment J31-315 presses, main motor current 33KW/h）（Production efficiency 1 time/
35 seconds）
The die punching of process 6., separation workpiece.（Equipment J36-800 presses, main motor current 61KW/h）（Production efficiency 1 time/
26 seconds）
The carbon-dioxide arc welding of process 7..（Solder joint at left and right workpiece each 3, solder joint production efficiency 1 time/51 seconds at totally 6）
The acid washing phosphorization of process 8.（Production efficiency 1 time/25 seconds）
The spray painting of process 9. is handled（Production efficiency 1 time/100 seconds）.
Process 10. pastes parts information sign（Production efficiency 1 time/17 seconds）.
The entrucking of process 11. is put in storage.
Compared with existing process flow：1. improve operating efficiency（Process 5 reaches 64%；Process 6 reaches 83%；Process 10 reaches
To 65%；）；2. improve welding characteristic（Process 7 reaches 74%；）3. improve product quality（Process 8 reaches 78%；Process 9 reaches
73%）.
Claims (1)
- A kind of 1. automobile wind-guiding attachment means preparation method, it is characterised in that：The technological process carries out blanking using plate shearing machine, Mold bending and separation are carried out using press, is welded using electric welding machine, the power bracket of the press is 30KW/h- 65KW/h；The technological process includes following process：Process 1. utilizes plate shearing machine for blanking according to Workpiece structure；Process 2. carries out mould to workpiece using press and cuts punching, and it is the 15-38 seconds to cut and rush the time；Process 3. carries out mold bending shaping using press to workpiece, and in bending, ess-strain point is carried out to the feature of parent part Analysis, the bending time is the 15-38 seconds；Process 4. carries out mould bending using press to workpiece, and the residence time is the 15-38 seconds；Process 5. carries out mould bending to workpiece using press and carves pressing steel stamp, and it is the 15-38 seconds to carve the pressure time；The of process 6 carries out die punching using press to workpiece, and separation punching press, residence time 15- are carried out to left and right workpiece 38 seconds；Process 7. carries out carbon-dioxide arc welding to left and right workpiece base angle using electric welding machine and connect, and weld interval is the 35-58 seconds；Process 8. carries out acid washing phosphorization, second time 20-30 to workpiece；Process 9. carries out spray painting processing to workpiece, and the time is the 80-120 seconds；Process 10. pastes parts information sign；The entrucking of process 11. is put in storage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610690608.0A CN107755973A (en) | 2016-08-20 | 2016-08-20 | A kind of automobile wind-guiding attachment means preparation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610690608.0A CN107755973A (en) | 2016-08-20 | 2016-08-20 | A kind of automobile wind-guiding attachment means preparation method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107755973A true CN107755973A (en) | 2018-03-06 |
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ID=61261886
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610690608.0A Pending CN107755973A (en) | 2016-08-20 | 2016-08-20 | A kind of automobile wind-guiding attachment means preparation method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107755973A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112296681A (en) * | 2019-07-29 | 2021-02-02 | 朴洪顺 | Processing device |
-
2016
- 2016-08-20 CN CN201610690608.0A patent/CN107755973A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112296681A (en) * | 2019-07-29 | 2021-02-02 | 朴洪顺 | Processing device |
| CN112296681B (en) * | 2019-07-29 | 2023-02-03 | 朴洪顺 | Processing device |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20180306 |
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| WD01 | Invention patent application deemed withdrawn after publication |