CN107755934A - Climb pipe intersection-line cutting machine device people - Google Patents

Abstract

The invention discloses one kind to climb pipe intersection-line cutting machine device people, including track mechanism of car, Telescopic boom mechanism, burning torch mechanism, it is characterised in that：The track mechanism of car bottom is provided with wheel, and wheel circumferentially moves along the track on workpiece；The Telescopic boom mechanism is located at the offside of track mechanism of car upper rail automobile motor, and it is connected by bolt and track mechanism of car, and axis direction is parallel with workpiece；The burning torch mechanism is connected by bolt and Telescopic boom mechanism, its be arranged on Telescopic boom mechanism side and with track automobile motor homonymy, can both direction adjust burning torch, have two frees degree.Linkage of the invention by realizing multiaxis, the surface trimming suitable for carrying out different shape intersection adapter, it has, and equipment process for integrally manufacturing requirement is moderate, adapter cut quality is high, it is high to reduce secondary operation, production efficiency, characteristics that are largely saving manpowers.

Description

Climb pipe intersection-line cutting machine device people

Technical field

The present invention relates to a kind of industrial cutter device people, and pipe intersection-line cutting machine is climbed for pipe more particularly to a kind of Device people, the modes such as oxygen-acetylene, plasma can be used to carry out the cutting of intersection.

Background technology

Cutting of the equipment manufacture industry such as petrochemical industry, pressure vessel, ship, urban duct to pipe intersection in recent years Gross demand constantly expands, and is rested on for the process equipment level of production of pipe intersection cutting：Most of traditional low and middle-end Manufacturing industry is difficult to machining accuracy also in the grinding process after manual lofting, hand cut, the processing mode of this backwardness Ensure, operating efficiency is relatively low, the production cycle is long, worker's workload is larger and is highlighted the problems such as influenceing worker's health；Portion Point high-end manufacturing industry application universal machine tools, production efficiency is not high, the production cycle is longer, common apparatus utilization rate is low, equipment into Originally the realistic problem such as high constrains the healthy benign development of industry.Being badly in need of one kind in production practices is easy to worker to safeguard behaviour Work, moderate cost, can to the one-shot forming of processing dimension scope inner connecting tube, meet the pipe cutting machine people of certain required precision.

It further investigation reveals that, the formation process of pipe intersection is as follows at present:First method is the manually setting-out on flat board Line, then cutting stock is rolled into pipe again, and such a comparison of processes is complicated；Second is copying cutting machine, i.e., first adds Work goes out the curve to be cut（Model）, then model is leaned against on pipe, equipment walks out the track of intersection along model, such a The shortcomings that technique is can only to cut a kind of curve, when needing to cut the pipe of different-diameter, it is necessary to which different models, process are numerous It is trivial；The third is to apply large-sized numerical control pipe intersection-line cutting machine, it is possible to achieve the intersection cutting of Various Complex, this equipment Typically there is larger pipe gripping device, realize the fixation and rotation of pipe, for the pipe being relatively large in diameter, this equipment Volume and weight is just quite huge, is typically placed in FX, it is impossible to mobile, it is impossible to adapt to on-site cutting.

The content of the invention

It is an object of the invention to solve the above problems, there is provided a kind of cost is moderate, is easily achieved, has necessarily certainly Dynamicization is horizontal, reaches the pipe cutting machine people of demand required precision.The present invention solves the above problems used technical scheme It is：

One kind climbs pipe intersection-line cutting machine device people, including track mechanism of car, Telescopic boom mechanism, burning torch mechanism, it is characterised in that：Institute State track mechanism of car bottom and wheel is installed, wheel circumferentially moves along the track on pipe；The Telescopic boom mechanism is located at The offside of track mechanism of car upper rail automobile motor, it is connected by bolt and track mechanism of car, axis direction and tube axis It is parallel；The burning torch mechanism is connected by bolt and Telescopic boom mechanism, and it is arranged on the side of Telescopic boom mechanism and and railcar With motor homonymy, burning torch can be adjusted in both direction, there are two frees degree.

The present invention can also include some such architectural features：

The composition of the track mechanism of car includes：Track automobile motor, railcar decelerator, railcar reducer stent, Active minor sprocket, active chainlet wheel support, driven big sprocket wheel, driven big sprocket wheel axle, main tensioning frame, main nutted rod, leading rod, master It is tensioned connecting plate, advocates tight handwheel, linear slide bearing, compression spring, auxiliary minor sprocket, auxiliary chainlet wheel support, the big chain of auxiliary Wheel, auxiliary big sprocket wheel axle, auxiliary tensioning frame, auxiliary nutted rod, secondary guide, auxiliary tensioning connecting plate, auxiliary tensioning handwheel, track Underbody seat board, intermediate wheel support, side wheel, intermediate wheel, axletree；It is described to advocate that tight handwheel is advocated by being threadably mounted at On tight bar, compression spring below is co-axially mounted with main nutted rod, and it is in contact installation that opinion, which is close to plate with compression spring, two Leading rod is with advocating that two axis holes for being close to plate both sides are in be co-axially mounted and be close to installed in opinion the lower section of plate, linear slide Bearing, which is inlayed, to be installed among two axis holes of main tensioning frame, and two axis holes and two leading rods of main tensioning frame are in be co-axially mounted And the bottom of plate is close to positioned at opinion, the bottom of main nutted rod is installed among the intermediate shaft hole of main tensioning frame and uses nut Locking, driven big sprocket wheel axle, which is installed on main tensioning frame, to be had among two coaxial axis holes, and driven big sprocket wheel is arranged on driven big On sprocket shaft, driven big sprocket wheel will align with active minor sprocket, and rotation advocates that tight handwheel can control main tensioning frame along leading rod Lift so as to control the lifting of driven big sprocket wheel；The railcar reducer stent and active chainlet wheel support are in coaxial-symmetrical Formula and two part gussets are installed on the place away from leading rod on railcar bedplate towards outside by bolt, and railcar is with subtracting Fast device support and active minor sprocket rack shaft hole axis are parallel with tube axis, and active minor sprocket slows down installed in railcar It is co-axially mounted between device support and active chainlet wheel support and with two part axis holes, railcar is arranged on decelerator by bolt There is the side of gusset on railcar reducer stent, it is connected with active minor sprocket by axle and keyway, track vehicle electric Machine is installed by bolt and railcar with decelerator in coaxial-type；The side wheel totally four, railcar is installed on by wheel shaft On four angles of bedplate and the big disc of wheel is whole outwardly, the common two pieces of intermediate wheel support, railcar is installed in symmetrical expression Among bedplate below, two intermediate wheels are installed between two intermediate wheel supports；The auxiliary minor sprocket, auxiliary chainlet Wheel support, auxiliary big sprocket wheel, big sprocket wheel axle, auxiliary tensioning frame are aided in, nutted rod, secondary guide is aided in, aids in tensioning connecting plate, be auxiliary Help tensioning handwheel and railcar reducer stent, active minor sprocket, active chainlet wheel support, driven big sprocket wheel, driven big chain Wheel shaft, main tensioning frame, main nutted rod, leading rod, opinion are close to plate, advocate that tight handwheel is installed on railcar bedplate in symmetrical expression Above, its mounting structure is as hereinbefore.

The composition of the Telescopic boom mechanism includes telescopic arm motor, shaft coupling, telescopic arm electric machine support, telescopic arm master Support, ball-screw, ball-screw main support, ball-screw auxiliary stand, ball screw, ball screw mounting, slide rail, cunning Block, telescopic arm shield；The telescopic arm is co-axially mounted with motor with telescopic arm with electric machine support axis hole, telescopic arm electric machine support It is arranged on by bolt above telescopic arm main support；The shaft coupling both ends connect with telescopic arm motor and ball-screw respectively Connect；The ball screw is driven with ball-screw by screw pair；The ball screw is installed on ball screw mounting axle Kong Zhong；The sliding block is bolted below ball screw mounting；The sliding block is driven with the mutual stringing of slide rail；Institute Slide rail is stated to be installed on above telescopic arm main support by bolt；The ball-screw is co-axially mounted with telescopic arm main support axis hole； The telescopic arm shield is arranged on telescopic arm main support by bolt.

The composition of the burning torch mechanism includes lifting frame linking, rack pipe, handwheel, gun pendulum frame linking, burning torch；The lifting frame linking It is arranged on by bolt above ball screw mounting；The rack pipe is arranged among lifting frame linking axis hole；The gun pendulum frame linking One end without folder ear is co-axially mounted with rack pipe；The burning torch is coaxially installed on the one end for having folder ear on gun pendulum frame linking.

The distance of the lifting of burning torch, i.e. burning torch and pipe can be controlled by adjusting handle.

The pipe, which is placed in, climbs below pipe intersection-line cutting machine device people, and its axis is parallel with Telescopic boom mechanism axis, Burning torch keeps certain distance with pipe.

The beneficial effects of the invention are as follows：（1）Pass through the structure design to climbing pipe intersection-line cutting machine device people so that overall knot Structure is beneficial to the expeditiously manufacturing to robot complete machine of common process technological level；（2）By being cut to climbing pipe intersection The structure design of robot so that each axle linkage excellent effect of robot, Form and position error are reduced in the range of reasonable demand；（3） Pass through the structure design to climbing pipe intersection-line cutting machine device people so that the excision forming processing to the adapter of different intersections reaches one Secondary shaping, it is succinct efficient；（4）Pass through the structure design to climbing pipe intersection-line cutting machine device people so that save human cost simultaneously And labor strength substantially reduces；（5）Pass through the structure design to climbing pipe intersection-line cutting machine device people so as to nipple essence Really automation cutting horizontal significantly improves.

Brief description of the drawings

Fig. 1 is the overall structure diagram that the present invention climbs pipe intersection-line cutting machine device people；

Fig. 2 is the structural representation of track mechanism of car of the present invention；

Fig. 3 is the structural representation of Telescopic boom mechanism of the present invention (telescopic arm shield of dismantling)；

Fig. 4 is the structural representation of Telescopic boom mechanism of the present invention (not tearing telescopic arm shield open)；

Fig. 5 is the structural representation of burning torch mechanism of the present invention.

In figure：1st, track mechanism of car, 2, burning torch mechanism, 3, Telescopic boom mechanism, 4, main nutted rod, 5, advocate tight handwheel, 6, Compression spring, 7, advocate to be close to plate, 8, linear slide bearing, 9, main tensioning frame, 10, driven big sprocket wheel, 11, driven big sprocket wheel Axle, 12, leading rod, 13, track automobile motor, 14, railcar decelerator, 15, active minor sprocket, 16, railcar slows down Device support, 17, active chainlet wheel support, 18, side wheel, 19, intermediate wheel support, 20, intermediate wheel, 21, track underbody seat Plate, 22, auxiliary chainlet wheel support, 23, axletree, 24, auxiliary minor sprocket, 25, auxiliary big sprocket wheel, 26, secondary guide, 27, auxiliary Help big sprocket wheel axle, 28, auxiliary tensioning frame, 29, auxiliary tensioning connecting plate, 30, auxiliary tensioning handwheel, 31, auxiliary nutted rod, 32, stretch Contracting arm motor, 33, telescopic arm electric machine support, 34, shaft coupling, 35, ball-screw main support, 36, ball-screw, 37, rolling Pearl screw, 38, ball screw mounting, 39, ball-screw auxiliary stand, 40, sliding block, 41, slide rail, 42, telescopic arm main support, 43rd, telescopic arm shield, 44, lifting frame linking, 45, handwheel, 46, rack pipe, 47, gun pendulum frame linking, 48, burning torch.

Embodiment

The present invention is described in further detail with embodiment below in conjunction with the accompanying drawings：

As shown in figure 1, one kind of the present invention climbs pipe intersection-line cutting machine device people, including track mechanism of car（Fig. 2）, telescopic arm Mechanism（Fig. 3,4）, burning torch mechanism (Fig. 5), it is characterised in that：The track mechanism of car（Fig. 2）Bottom is provided with wheel（18、 20）, wheel（18、20）Circumferentially moved along the track on pipe；The Telescopic boom mechanism（Fig. 3,4）Positioned at track mechanism of car On（Fig. 2）Track automobile motor（13）Offside, it passes through bolt and track mechanism of car（1）It is connected, axis direction is put down with pipe OK；The burning torch mechanism（Fig. 5）Pass through bolt and Telescopic boom mechanism（Fig. 3,4）It is connected, it is arranged on Telescopic boom mechanism（Fig. 3,4） Side and with track automobile motor（13）Toss about, burning torch can be adjusted in both direction, there are two frees degree.

With reference to Fig. 2, the composition of the track mechanism of car includes：Track automobile motor（13）, railcar decelerator（14）、 Railcar reducer stent（16）, active minor sprocket（15）, active chainlet wheel support（17）, driven big sprocket wheel（10）, it is driven Big sprocket wheel axle（11）, main tensioning frame（9）, main nutted rod（4）, leading rod（12）, advocate be close to plate（7）, advocate tight handwheel（5）、 Linear slide bearing（8）, compression spring（6）, auxiliary minor sprocket（24）, auxiliary chainlet wheel support（22）, auxiliary big sprocket wheel（25）、 Aid in big sprocket wheel axle（27）, auxiliary tensioning frame（28）, auxiliary nutted rod（31）, secondary guide（26）, auxiliary tensioning connecting plate（29）、 Auxiliary tensioning handwheel（30）, railcar bedplate（21）, intermediate wheel support（19）, side wheel（18）, intermediate wheel（20）, car Wheel shaft（23）；It is described to advocate tight handwheel（5）By being threadably mounted at main nutted rod（4）On, compression spring below（6）With master Nutted rod（4）It is co-axially mounted, opinion is close to plate（7）With compression spring（6）Installed in contact, two leading rods（12）With advocating tightly Connecting plate（7）Two axis holes of both sides are in be co-axially mounted and be close to plate installed in opinion（7）Lower section, linear slide bearing（8） Inlay and be installed on main tensioning frame（9）Two axis holes among, main tensioning frame（9）Two axis holes and two leading rods（12）In same Axle is installed and is close to plate positioned at opinion（7）Bottom, main nutted rod（4）Bottom be installed on main tensioning frame（9）Centre Among axis hole and with nut check, driven big sprocket wheel axle（11）It is installed on main tensioning frame（9）On have among two coaxial axis holes, Driven big sprocket wheel（10）Installed in driven big sprocket wheel axle（11）On, driven big sprocket wheel（10）Will be with active minor sprocket（15）Alignment, Advocate tight handwheel（5）Main tensioning frame can be controlled（9）Along leading rod（12）Lift so as to control driven big sprocket wheel（10）Lifting； The railcar reducer stent（16）With active chainlet wheel support（17）In coaxial-symmetrical formula and two part gussets outwardly Side is installed on railcar bedplate by bolt（21）Upper remote leading rod（12）Place, railcar reducer stent（16） With active chainlet wheel support（17）Axis hole axis is parallel with tube axis, active minor sprocket（15）Slow down installed in railcar Device support（16）With active chainlet wheel support（17）Between and be co-axially mounted with two part axis holes, railcar decelerator（14）It is logical Cross bolt and be arranged on railcar reducer stent（16）On have the side of gusset, itself and active minor sprocket（15）Pass through keyway phase Connection, track automobile motor（13）Pass through bolt and railcar decelerator（14）Installed in coaxial-type；The side wheel（18） Totally four, pass through axletree（23）It is installed on railcar bedplate（21）Four angles on and side wheel（18）Big disc whole court Outside, intermediate wheel side wheel stand（19）Two pieces altogether, is installed on railcar bedplate（21）Below middle, two intermediate wheel branch Frame（19）Between two intermediate wheels are installed（20）；The auxiliary minor sprocket（24）, auxiliary chainlet wheel support（22）, auxiliary it is big Sprocket wheel（25）, auxiliary big sprocket wheel axle（27）, auxiliary tensioning frame（28）, auxiliary nutted rod（31）, secondary guide（26）, auxiliary tensioning Connecting plate（29）, auxiliary tensioning handwheel（30）With railcar reducer stent（16）, active minor sprocket（15）, active minor sprocket branch Frame（17）, driven big sprocket wheel（10）, driven big sprocket wheel axle（11）, main tensioning frame（9）, main nutted rod（4）, leading rod（12）, it is main It is tensioned connecting plate（7）, advocate tight handwheel（5）Railcar bedplate is installed in symmetrical expression（21）Above, its mounting structure with it is foregoing It is identical.

With reference to Fig. 3, Fig. 4, the Telescopic boom mechanism（Fig. 3,4）Composition include telescopic arm motor（32）, shaft coupling （34）, telescopic arm electric machine support（33）, telescopic arm main support（42）, ball-screw（36）, ball-screw main support（35）, rolling Ballscrew auxiliary stand（39）, ball screw（37）, ball screw mounting（38）, slide rail（41）, sliding block（40）, telescopic arm shield （43）；The telescopic arm motor（32）With telescopic arm electric machine support（33）Axis hole is co-axially mounted, telescopic arm electric machine support （33）Telescopic arm main support is arranged on by bolt（42）Above；The shaft coupling（34）Both ends respectively with telescopic arm motor （32）And ball-screw（36）It is coaxially connected；The ball screw（37）With ball-screw（36）It is driven by screw pair； The ball screw（37）It is installed on ball screw mounting（38）In axis hole；The sliding block（40）It is bolted in ball wire Female seat frame（38）Below；The sliding block（40）With slide rail（41）Mutual stringing transmission；The slide rail（41）Pacified by bolt Loaded on telescopic arm main support（42）Above；The ball-screw（36）With telescopic arm main support（42）Axis hole is co-axially mounted；It is described Telescopic arm shield（43）Telescopic arm main support is arranged on by bolt（42）On.

With reference to Fig. 5, the burning torch mechanism（Fig. 5）Composition include lifting frame linking（44）, rack pipe（46）, handwheel（45）、 Gun pendulum frame linking（47）, burning torch（48）；The lifting frame linking（44）Ball screw mounting is arranged on by bolt（38）Above；It is described Rack pipe（46）Installed in lifting frame linking（44）Among axis hole；The gun pendulum frame linking（47）One end and rack pipe without folder ear（46） It is co-axially mounted；The burning torch（48）It is coaxially installed on gun pendulum frame linking（47）On have folder ear one end.

With reference to Fig. 5, pass through adjusting handle（45）Burning torch can be controlled（48）Lifting, i.e. burning torch（48）With pipe away from From.

The basic principles, principal features and advantages of the present invention have been shown and described above.The technical staff of the industry should Understand, the present invention is not limited to the above embodiments, the original for simply illustrating the present invention described in above-described embodiment and specification Reason, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes and improvements It all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent circle It is fixed.

Claims (6)

1. one kind climbs pipe intersection-line cutting machine device people, including track mechanism of car, Telescopic boom mechanism, burning torch mechanism, it is characterised in that： The track mechanism of car bottom is provided with wheel, and wheel circumferentially moves along the track on pipe；The Telescopic boom mechanism position In the offside of track mechanism of car upper rail automobile motor, it is connected by bolt and track mechanism of car, and axis direction is put down with pipe OK；The burning torch mechanism is connected by bolt and Telescopic boom mechanism, and it is arranged on the side of Telescopic boom mechanism and used with railcar Motor homonymy, burning torch can be adjusted in both direction, there are two frees degree.

2. one kind according to claim 1 climbs pipe intersection-line cutting machine device people, it is characterised in that：The track mechanism of car Composition includes：Track automobile motor, railcar decelerator, railcar reducer stent, active minor sprocket, active minor sprocket Support, driven big sprocket wheel, driven big sprocket wheel axle, main tensioning frame, main nutted rod, leading rod, opinion be close to plate, advocate tight handwheel, Linear slide bearing, compression spring, auxiliary minor sprocket, auxiliary chainlet wheel support, auxiliary big sprocket wheel, auxiliary big sprocket wheel axle, auxiliary Tensioning frame, auxiliary nutted rod, secondary guide, auxiliary tensioning connecting plate, auxiliary tensioning handwheel, railcar bedplate, intermediate wheel branch Frame, side wheel, intermediate wheel, axletree；It is described to advocate tight handwheel by being threadably mounted on main nutted rod, compression below Spring is co-axially mounted with main nutted rod, and opinion is close to plate and is close to plate with opinion in installation, two leading rods are contacted with compression spring Two axis holes of both sides are in be co-axially mounted and be close to installed in opinion the lower section of plate, and linear slide bearing, which is inlayed, is installed on opinion Among two axis holes of tight frame, two axis holes of main tensioning frame and two leading rods are in be co-axially mounted and be close to plate positioned at opinion Bottom, the bottom of main nutted rod is installed among the intermediate shaft hole of main tensioning frame and with nut check, driven big sprocket wheel axle Being installed on main tensioning frame has among two coaxial axis holes, and driven big sprocket wheel is arranged on driven big sprocket wheel axle and installed, driven Big sprocket wheel will align with active minor sprocket, rotation advocate tight handwheel main tensioning frame can be controlled to be lifted along leading rod so as to control from The lifting of dynamic big sprocket wheel；The railcar reducer stent and active chainlet wheel support are in coaxial-symmetrical formula and two part gussets The place away from leading rod on railcar bedplate, railcar reducer stent and active are installed on by bolt towards outside Minor sprocket rack shaft hole axis is parallel with tube axis, and active minor sprocket is arranged on railcar reducer stent and active is small It is co-axially mounted between sprocket support and with two part axis holes, railcar is arranged on railcar decelerator with decelerator by bolt There is the side of gusset on support, it is connected with active minor sprocket by axle and keyway, and track automobile motor passes through bolt and rail The automobile-used decelerator in road is installed in coaxial-type；The side wheel totally four, is satisfied with four angles of railcar bedplate by wheel shaft And the big disc of wheel is whole outwardly, the common two pieces of intermediate wheel support, it is installed among railcar bedplate below, cars among two Two intermediate wheels are installed between wheel support；The auxiliary minor sprocket, auxiliary chainlet wheel support, auxiliary big sprocket wheel, auxiliary are big Sprocket shaft, auxiliary tensioning frame, auxiliary nutted rod, secondary guide, auxiliary tensioning connecting plate, auxiliary tensioning handwheel and railcar are slowed down Device support, active minor sprocket, active chainlet wheel support, driven big sprocket wheel, driven big sprocket wheel axle, main tensioning frame, main nutted rod, master Guide rod, opinion are close to plate, the tight handwheel of opinion is installed on above railcar bedplate in symmetrical expression, its mounting structure and foregoing phase Together.

3. one kind according to claim 1 climbs pipe intersection-line cutting machine device people, it is characterised in that：The Telescopic boom mechanism Composition includes telescopic arm motor, shaft coupling, telescopic arm electric machine support, telescopic arm main support, ball-screw, ball-screw master Support, ball-screw auxiliary stand, ball screw, ball screw mounting, slide rail, sliding block, telescopic arm shield；The telescopic arm is used Motor is co-axially mounted with telescopic arm with electric machine support axis hole, and telescopic arm electric machine support is arranged on telescopic arm main support by bolt Above；The shaft coupling both ends are coaxially connected with telescopic arm motor and ball-screw respectively；The ball screw and ball wire Thick stick is driven by screw pair；The ball screw is installed in ball screw mounting axis hole；The sliding block is connected by bolt It is connected on below ball screw mounting；The sliding block inlays mutually carry out Linear transmission with slide rail；The slide rail is installed by bolt Above telescopic arm main support；The ball-screw is co-axially mounted with telescopic arm main support axis hole；The telescopic arm shield passes through Bolt is arranged on telescopic arm main support.

4. one kind according to claim 1 climbs pipe intersection-line cutting machine device people, it is characterised in that：The structure of the burning torch mechanism Into including lifting frame linking, rack pipe, handwheel, gun pendulum frame linking, burning torch；The lifting frame linking is arranged on ball wire female seat by bolt Above frame；The rack pipe is arranged among lifting frame linking axis hole；One end and rack pipe without folder ear of the gun pendulum frame linking are coaxial Installation；The burning torch is coaxially installed on the one end for having folder ear on gun pendulum frame linking.

5. one kind according to claim 1 climbs pipe intersection-line cutting machine device people, it is characterised in that：Can be with by adjusting handle Control the distance of the lifting, i.e. burning torch and pipe of burning torch.

6. one kind according to claim 1 climbs pipe intersection-line cutting machine device people, it is characterised in that：The tube axis is with climbing The Telescopic boom mechanism axis of pipe intersection-line cutting machine device people is parallel, and burning torch keeps certain distance with pipe.