CN107752565B - Health mattress and preparation method thereof - Google Patents
Health mattress and preparation method thereof Download PDFInfo
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- CN107752565B CN107752565B CN201711009310.XA CN201711009310A CN107752565B CN 107752565 B CN107752565 B CN 107752565B CN 201711009310 A CN201711009310 A CN 201711009310A CN 107752565 B CN107752565 B CN 107752565B
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- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- 230000036541 health Effects 0.000 title claims description 17
- 239000000835 fiber Substances 0.000 claims abstract description 161
- 239000011094 fiberboard Substances 0.000 claims abstract description 72
- 235000004431 Linum usitatissimum Nutrition 0.000 claims abstract description 49
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 46
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 46
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 46
- 239000011425 bamboo Substances 0.000 claims abstract description 46
- 239000003610 charcoal Substances 0.000 claims abstract description 46
- 244000146553 Ceiba pentandra Species 0.000 claims abstract description 45
- 235000003301 Ceiba pentandra Nutrition 0.000 claims abstract description 45
- 241000196324 Embryophyta Species 0.000 claims abstract description 21
- 241001465754 Metazoa Species 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 17
- 239000010903 husk Substances 0.000 claims abstract description 14
- 235000009419 Fagopyrum esculentum Nutrition 0.000 claims abstract description 12
- 230000008569 process Effects 0.000 claims abstract description 12
- 240000008620 Fagopyrum esculentum Species 0.000 claims abstract 4
- 241000208202 Linaceae Species 0.000 claims description 48
- 241001330002 Bambuseae Species 0.000 claims description 45
- 239000003292 glue Substances 0.000 claims description 35
- 241000272525 Anas platyrhynchos Species 0.000 claims description 33
- 241000512897 Elaeis Species 0.000 claims description 33
- 235000001950 Elaeis guineensis Nutrition 0.000 claims description 33
- 238000003756 stirring Methods 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 20
- 238000002156 mixing Methods 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 238000007731 hot pressing Methods 0.000 claims description 15
- 241000723353 Chrysanthemum Species 0.000 claims description 9
- 235000007516 Chrysanthemum Nutrition 0.000 claims description 9
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 9
- 239000008213 purified water Substances 0.000 claims description 9
- 244000043261 Hevea brasiliensis Species 0.000 claims description 8
- 238000009960 carding Methods 0.000 claims description 8
- 239000004744 fabric Substances 0.000 claims description 8
- 229920003052 natural elastomer Polymers 0.000 claims description 8
- 229920001194 natural rubber Polymers 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 7
- 229920001971 elastomer Polymers 0.000 claims description 6
- 238000002791 soaking Methods 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- 238000010025 steaming Methods 0.000 claims description 6
- 239000002023 wood Substances 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000010008 shearing Methods 0.000 claims description 3
- 235000011121 sodium hydroxide Nutrition 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 5
- 210000001217 buttock Anatomy 0.000 abstract description 4
- 230000029087 digestion Effects 0.000 abstract description 4
- 239000004033 plastic Substances 0.000 abstract description 3
- 240000006240 Linum usitatissimum Species 0.000 abstract 1
- 244000082204 Phyllostachys viridis Species 0.000 abstract 1
- 241000219051 Fagopyrum Species 0.000 description 8
- 230000000694 effects Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 241001669679 Eleotris Species 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
- A47C27/124—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton with feathers, down or similar inlays
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C31/00—Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C31/00—Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
- A47C31/005—Use of aromatic materials, e.g. herbs
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
- A47G9/10—Pillows
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61H—PHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
- A61H7/00—Devices for suction-kneading massage; Devices for massaging the skin by rubbing or brushing not otherwise provided for
- A61H7/001—Devices for suction-kneading massage; Devices for massaging the skin by rubbing or brushing not otherwise provided for without substantial movement between the skin and the device
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K36/00—Medicinal preparations of undetermined constitution containing material from algae, lichens, fungi or plants, or derivatives thereof, e.g. traditional herbal medicines
- A61K36/18—Magnoliophyta (angiosperms)
- A61K36/185—Magnoliopsida (dicotyledons)
- A61K36/28—Asteraceae or Compositae (Aster or Sunflower family), e.g. chamomile, feverfew, yarrow or echinacea
- A61K36/287—Chrysanthemum, e.g. daisy
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K36/00—Medicinal preparations of undetermined constitution containing material from algae, lichens, fungi or plants, or derivatives thereof, e.g. traditional herbal medicines
- A61K36/18—Magnoliophyta (angiosperms)
- A61K36/185—Magnoliopsida (dicotyledons)
- A61K36/70—Polygonaceae (Buckwheat family), e.g. spineflower or dock
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K36/00—Medicinal preparations of undetermined constitution containing material from algae, lichens, fungi or plants, or derivatives thereof, e.g. traditional herbal medicines
- A61K36/18—Magnoliophyta (angiosperms)
- A61K36/185—Magnoliopsida (dicotyledons)
- A61K36/75—Rutaceae (Rue family)
- A61K36/752—Citrus, e.g. lime, orange or lemon
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61H—PHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
- A61H2201/00—Characteristics of apparatus not provided for in the preceding codes
- A61H2201/01—Constructive details
- A61H2201/0119—Support for the device
- A61H2201/0138—Support for the device incorporated in furniture
- A61H2201/0142—Beds
- A61H2201/0146—Mattresses
Landscapes
- Health & Medical Sciences (AREA)
- Natural Medicines & Medicinal Plants (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Veterinary Medicine (AREA)
- Public Health (AREA)
- Animal Behavior & Ethology (AREA)
- Epidemiology (AREA)
- Pharmacology & Pharmacy (AREA)
- Chemical & Material Sciences (AREA)
- Microbiology (AREA)
- Mycology (AREA)
- Medical Informatics (AREA)
- Botany (AREA)
- Biotechnology (AREA)
- Alternative & Traditional Medicine (AREA)
- Engineering & Computer Science (AREA)
- Medicinal Chemistry (AREA)
- Dermatology (AREA)
- Pain & Pain Management (AREA)
- Physical Education & Sports Medicine (AREA)
- Rehabilitation Therapy (AREA)
- Otolaryngology (AREA)
- Pulmonology (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
The invention relates to the technical field of furniture preparation and discloses a health-care mattress, which comprises a mattress body, wherein the mattress body comprises a bottom plate layer and a cushion layer, animal fiber boards are arranged on two sides of the front surface of the bottom plate layer, plant fiber boards are arranged on the top and the bottom of the front surface of the bottom plate layer, massage convex blocks are arranged on the front surface of the cushion layer, a sleeping-aid pillow is adhered to the left side of the front surface of the cushion layer, a waist-supporting convex block is adhered to the 2/5 part of the front surface of the cushion layer from left to right, and a groove is formed in the middle of the front surface of the cushion layer. According to the health-care mattress and the preparation method thereof, the flax fiber layer, the bamboo charcoal fiber layer, the kapok fiber layer, the moisture-proof layer, the sleep-aiding pillow, the waist-supporting protruding blocks and the grooves are arranged, so that the waist and the body of a human body can be massaged in the process of keeping the mattress hard, the buttocks are placed in the grooves, the sleeping-aiding pillow can be plastic, and the buckwheat husks, the dried orange peel and the like in the sleep-aiding pillow are beneficial to sleeping and digestion of the human body.
Description
Technical Field
The invention relates to the technical field of furniture preparation, in particular to a health-care mattress and a preparation method thereof.
Background
Along with the improvement of the living standard of people, health care is more and more popular, so that the health care mattress is generated, however, most of health care mattresses in the current market only change physical defects caused by the soft elastic mattress for people to sleep all the time through the hard pad, so that the health care effect is achieved, however, the health care effect is poor in this way, the sleeping and physique of people cannot be better improved, and therefore, a mattress with excellent health care effect is needed.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the invention provides a health-care mattress and a preparation method thereof, and solves the problem of poor health-care effect of the existing mattress.
(II) technical scheme
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a mattress for health care, includes the mattress body, the mattress body includes bottom plate layer and bed course, the positive both sides of bottom plate layer all are provided with animal fiber board, the positive top of bottom plate layer and bottom all set up plant fiber board, the front of bed course is provided with massage lug, the positive left side adhesion of bed course helps the sleeper pillow, the front left to right 2/5 department adhesion of bed course has a waist lug, the recess has been seted up at the positive middle part of bed course, and the bed course includes flax fiber layer, bamboo charcoal fiber layer, kapok fiber layer and dampproof course, flax fiber layer, bamboo charcoal fiber layer, kapok fiber layer and dampproof course are from front to back adhesion each other in proper order.
Preferably, the two animal fiber boards and the two plant fiber boards are connected end to end respectively, the connection parts of the animal fiber boards and the two plant fiber boards are adhered through environment-friendly glue, two sides of the cushion layer are respectively positioned between the two animal fiber boards, the top and the bottom of the cushion layer are respectively positioned between the two plant fiber boards, namely, the two animal fiber boards and the two plant fiber boards are annularly arranged on the periphery of the cushion layer.
Preferably, the sleep-aiding pillow is formed by mixing and pressing buckwheat husks, dried orange peels, orange peels and chrysanthemum petals, and the height of the sleep-aiding pillow is 5-8 cm.
Preferably, the height of the waist-pushing protruding block is 2-3 cm, and the surface of the waist-pushing protruding block is provided with frosted lines.
Preferably, the moisture-proof layer is a rubber plate, and the thicknesses of the flax fiber layer, the bamboo charcoal fiber layer, the kapok fiber layer and the moisture-proof layer are 3.5 cm, 2 cm, 4.5 cm and 1 cm respectively.
Preferably, the plant fiber plate is oil palm fiber, and the animal fiber plate is duck down fiber.
Preferably, the front of the mattress body is fixedly connected with a blending fabric layer, and four sides of the blending fabric layer are respectively and fixedly connected with four sides of the upper surface of the bottom plate layer.
A preparation method of a health mattress comprises the following steps:
1) Selecting materials: selecting 4-6 kg of duck down, 2-4 kg of oil palm fiber, 0.2 kg of buckwheat husk, dried orange peel, orange peel and chrysanthemum petals, 1-2 kg of flax fiber, 1-1.5 kg of bamboo charcoal fiber, 2-2.5 kg of kapok fiber, 180cm by 200cm of rubber plate, 0.6-1 kg of hard sponge, 20-30 kg of purified water, 5-6 kg of caustic soda and 4 kg of natural rubber.
2) Softening: according to the method, the following steps are as follows: mixing purified water=1:4 to prepare a plurality of parts of alkaline water, placing oil palm fiber, flax fiber, bamboo charcoal fiber and kapok fiber in the alkaline water according to the proportions of 4:1, 4.5:1, 5.5:1 and 3.7:1 respectively, soaking for 15-20 minutes, steaming for 3.5 hours by steam, simultaneously selecting duck down, placing in the alkaline water according to the proportion of 7-10:1, soaking for 10-15 minutes, and steaming for 2 hours by steam.
3) And (3) carding: and (3) airing the softened oil palm fibers, the flax fibers, the bamboo charcoal fibers, the kapok fibers and the duck down for 7-9 hours, then using a carding machine to comb the aired and dried oil palm fibers, the flax fibers, the bamboo charcoal fibers, the kapok fibers and the duck down into flocculent fibers by using the carding machine, and simultaneously respectively cleaning the oil palm fibers, the flax fibers, the bamboo charcoal fibers, the kapok fibers and the duck down which are combed into flocculent fibers for 5-7 minutes, and repeating the operation for 3 times.
4) Preparing environment-friendly glue: mixing and stirring natural rubber and purified water according to the proportion of 5:1 for 7 minutes to prepare the environment-friendly glue.
5) Preparation of sleep-aiding pillow: sequentially placing the selected buckwheat husks, dried orange peels, orange husks and chrysanthemum petals in a stirring device at intervals of 1-2 minutes, controlling the rotating speed of a stirring shaft to be 100-200r/min, weighing 0.3 kg of the environment-friendly glue prepared in the step 4) in the stirring process, uniformly pouring the weighed environment-friendly glue into the stirring device, stirring for 5-7 minutes, taking out and standing.
6) And (3) glue spraying treatment: taking the environment-friendly glue prepared in the step 4), and mixing the environment-friendly glue according to the weight ratio of 0.5: mixing the environment-friendly glue with oil palm fiber, flax fiber, bamboo charcoal fiber, kapok fiber and duck down according to the proportion of 1-1.5, and respectively placing the environment-friendly glue, the oil palm fiber, the flax fiber, the bamboo charcoal fiber, the kapok fiber and the duck down in a stirring device for stirring for 10-15 minutes.
7) Shearing materials: in the stirring process of the step 5) and the step 6), a cutting device is used for cutting the hard sponge, and the hard sponge is cut into a plurality of hemispherical blocks with the diameter of 3-5 cm and one semi-cylindrical block with the width of 7-15 cm, the length of 1.8 cm and the thickness of 3-5 cm.
8) And (3) respectively carrying out hot pressing on the materials prepared in the step (5) and the step (6) by using a hot press so as to prepare a mixed material block, an oil palm fiber board, a flax fiber board, a bamboo charcoal fiber board, a kapok fiber board and a duck down fiber board, and simultaneously adjusting the temperature to ensure that the hot pressing temperature of the mixed material is 60-80 ℃, the hot pressing temperature of the oil palm fiber, the flax fiber, the bamboo charcoal fiber and the kapok fiber is 90-120 ℃, the hot pressing temperature of the duck down fiber is 60-90 ℃, and the hot pressing pressure is 3 kg/square centimeter.
9) Curing: and (3) bonding the mixed material block, the oil palm fiber board, the flax fiber board, the bamboo charcoal fiber board, the kapok fiber board and the duck down fiber board which are treated in the step (8) through the environment-friendly glue prepared in the step (4), airing for 20-40 hours, and bonding the hard sponge treated in the step (7) on the surface of the flax fiber board through the environment-friendly glue.
10 Preparing a finished product: placing the base plate embryonic form treated in the step 9) on a solid wood board with the thickness of 200cm multiplied by 230cm, and covering the base plate embryonic form with the blended fabric, and fixing the base plate embryonic form with the surface of the solid wood board, so that a finished product is manufactured.
(III) beneficial effects
Compared with the prior art, the invention provides the health-care mattress and the preparation method thereof, and has the beneficial effects that: according to the health-care mattress and the preparation method thereof, the flax fiber layer, the bamboo charcoal fiber layer, the kapok fiber layer, the moisture-proof layer, the sleep-aiding pillow, the waist-supporting protruding blocks and the grooves are arranged, so that the waist and the body of a human body can be massaged in the process of keeping the mattress hard, the buttocks are placed in the grooves, the sleeping-aiding pillow can be plastic, and the buckwheat husks, the dried orange peel and the like in the sleep-aiding pillow are beneficial to sleeping and digestion of the human body.
Drawings
FIG. 1 is a front cross-sectional view of the structure of the present invention;
fig. 2 is a top view of the structure of the present invention.
In the figure: 1. a mattress body; 2. a bottom plate layer; 3. a cushion layer; 301. a flax fiber layer; 302. a bamboo charcoal fiber layer; 303. kapok fiber layers; 304. a moisture barrier; 4. animal fiber board; 5. a plant fiber plate; 6. massage protruding blocks; 7. sleep-aiding pillow; 8. a waist supporting bump; 9. a groove; 10. blending the fabric layer.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-2, a health mattress comprises a mattress body 1, wherein the mattress body 1 comprises a bottom plate layer 2 and a cushion layer 3, the front surface of the mattress body 1 is fixedly connected with a blended fabric layer 10, four sides of the blended fabric layer 10 are respectively and fixedly connected with four sides of the upper surface of the bottom plate layer 2, animal fiber boards 4 are respectively arranged on two sides of the front surface of the bottom plate layer 2, plant fiber boards 5 are respectively arranged on the top and the bottom of the front surface of the bottom plate layer 2, the plant fiber boards 5 are oil palm fibers, the animal fiber boards 4 are duck velvet fibers, the two animal fiber boards 4 and the two plant fiber boards 5 are respectively connected end to end, the connection parts of the animal fiber boards 4 and the two plant fiber boards 5 are adhered through environment-friendly glue, two sides of the cushion layer 3 are respectively arranged between the two animal fiber boards 4, the top and the bottom of the cushion layer 3 are respectively arranged between the two plant fiber boards 5, namely, two animal fiber boards 4 and two plant fiber boards 5 are arranged around the periphery of a cushion layer 3, a massage protruding block 6 is arranged on the front surface of the cushion layer 3, the left side of the front surface of the cushion layer 3 is adhered to a sleep-aiding pillow 7, the sleep-aiding pillow 7 is formed by mixing and pressing buckwheat husks, dried orange peels, orange peels and chrysanthemum petals, the height of the sleep-aiding pillow 7 is 5-8 cm, a waist-supporting protruding block 8 is adhered to the front surface of the cushion layer 3 from left to right 2/5, the height of the waist-supporting protruding block 8 is 2-3 cm, the surface of the waist-supporting protruding block 8 is provided with a frosted line, the middle part of the front surface of the cushion layer 3 is provided with a groove 9, the cushion layer 3 comprises a flax fiber layer 301, a bamboo charcoal fiber layer 302, a kapok fiber layer 303 and a moisture-proof layer 304, the moisture-proof layer 304 is a rubber plate, the thicknesses of the flax fiber layer 301, the bamboo charcoal fiber layer 302, the kapok fiber layer 303 and the moisture-proof layer 304 are 3.5 cm, 2 cm, 4.5 cm and 1 cm respectively, according to the health-care mattress and the preparation method thereof, the flax fiber layer 301, the bamboo charcoal fiber layer 302, the kapok fiber layer 303, the moisture-proof layer 304, the sleep-aiding pillow 7, the waist-supporting convex blocks 8 and the grooves 9 are arranged, so that the waist and the body of a human body can be massaged in the process of keeping the mattress hard, the buttocks are placed in the grooves 9 and can be plastic, and the buckwheat husks, the dried orange peel and the like in the sleep-aiding pillow 7 are all conducive to sleeping and digestion of the human body, and the flax fiber layer 301, the bamboo charcoal fiber layer 302, the kapok fiber layer 303 and the moisture-proof layer 304 are adhered to each other from front to back in sequence.
A preparation method of a health mattress comprises the following steps:
1) Selecting materials: selecting 4-6 kg of duck down, 2-4 kg of oil palm fiber, 0.2 kg of buckwheat husk, dried orange peel, orange peel and chrysanthemum petals, 1-2 kg of flax fiber, 1-1.5 kg of bamboo charcoal fiber, 2-2.5 kg of kapok fiber, 180cm by 200cm of rubber plate, 0.6-1 kg of hard sponge, 20-30 kg of purified water, 5-6 kg of caustic soda and 4 kg of natural rubber.
2) Softening: according to the method, the following steps are as follows: mixing purified water=1:4 to prepare a plurality of parts of alkaline water, placing oil palm fiber, flax fiber, bamboo charcoal fiber and kapok fiber in the alkaline water according to the proportions of 4:1, 4.5:1, 5.5:1 and 3.7:1 respectively, soaking for 15-20 minutes, steaming for 3.5 hours by steam, simultaneously selecting duck down, placing in the alkaline water according to the proportion of 7-10:1, soaking for 10-15 minutes, and steaming for 2 hours by steam.
3) And (3) carding: and (3) airing the softened oil palm fibers, the flax fibers, the bamboo charcoal fibers, the kapok fibers and the duck down for 7-9 hours, then using a carding machine to comb the aired and dried oil palm fibers, the flax fibers, the bamboo charcoal fibers, the kapok fibers and the duck down into flocculent fibers by using the carding machine, and simultaneously respectively cleaning the oil palm fibers, the flax fibers, the bamboo charcoal fibers, the kapok fibers and the duck down which are combed into flocculent fibers for 5-7 minutes, and repeating the operation for 3 times.
4) Preparing environment-friendly glue: mixing and stirring natural rubber and purified water according to the proportion of 5:1 for 7 minutes to prepare the environment-friendly glue.
5) Preparation of sleep-aiding pillow: sequentially placing the selected buckwheat husks, dried orange peels, orange husks and chrysanthemum petals in a stirring device at intervals of 1-2 minutes, controlling the rotating speed of a stirring shaft to be 100-200r/min, weighing 0.3 kg of the environment-friendly glue prepared in the step 4) in the stirring process, uniformly pouring the weighed environment-friendly glue into the stirring device, stirring for 5-7 minutes, taking out and standing.
6) And (3) glue spraying treatment: taking the environment-friendly glue prepared in the step 4), and mixing the environment-friendly glue according to the weight ratio of 0.5: mixing the environment-friendly glue with oil palm fiber, flax fiber, bamboo charcoal fiber, kapok fiber and duck down according to the proportion of 1-1.5, and respectively placing the environment-friendly glue, the oil palm fiber, the flax fiber, the bamboo charcoal fiber, the kapok fiber and the duck down in a stirring device for stirring for 10-5-15 minutes.
7) Shearing materials: in the stirring process of the step 5) and the step 6), a cutting device is used for cutting the hard sponge, and the hard sponge is cut into a plurality of hemispherical blocks with the diameter of 3-5 cm and one semi-cylindrical block with the width of 7-15 cm, the length of 1.8 cm and the thickness of 3-5 cm.
8) And (3) respectively carrying out hot pressing on the materials prepared in the step (5) and the step (6) by using a hot press so as to prepare a mixed material block, an oil palm fiber board, a flax fiber board, a bamboo charcoal fiber board, a kapok fiber board and a duck down fiber board, and simultaneously adjusting the temperature to ensure that the hot pressing temperature of the mixed material is 60-80 ℃, the hot pressing temperature of the oil palm fiber, the flax fiber, the bamboo charcoal fiber and the kapok fiber is 90-120 ℃, the hot pressing temperature of the duck down fiber is 60-90 ℃, and the hot pressing pressure is 3 kg/square centimeter.
9) Curing: the mixed material block, the oil palm fiber board, the flax fiber board, the bamboo charcoal fiber board, the kapok fiber board, the duck down fiber board and the natural rubber which are processed in the step 8) and the step 1) are respectively bonded through the environment-friendly glue which is manufactured in the step 4), the flax fiber layer, the bamboo charcoal fiber layer, the kapok fiber layer and the moisture-proof layer are sequentially bonded with each other from front to back, animal fiber boards are arranged on two sides of the front surface of the bottom plate layer, plant fiber boards are arranged on the top and the bottom of the front surface of the bottom plate layer, and are dried for 20-40 hours, and meanwhile, the hard sponge processed in the step 7) is bonded on the surface of the flax fiber board through the environment-friendly glue.
10 Preparing a finished product: placing the base plate embryonic form treated in the step 9) on a solid wood board with the thickness of 200cm multiplied by 230cm, and covering the base plate embryonic form with the blended fabric, and fixing the base plate embryonic form with the surface of the solid wood board, so that a finished product is manufactured.
In summary, according to the health-care mattress and the preparation method thereof, through the arrangement of the flax fiber layer 301, the bamboo charcoal fiber layer 302, the kapok fiber layer 303, the moisture-proof layer 304, the sleep-aiding pillow 7, the waist-supporting convex blocks 8 and the grooves 9, the waist and the body of a human body can be massaged in the process of ensuring that the mattress keeps hard, the buttocks are placed in the grooves 9, the plasticity is realized, and the sleeping-aiding pillow 7 is beneficial to sleeping and digestion of the human body, so that the problem of poor health-care effect of the existing mattress is solved.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. A health mattress, comprising a mattress body (1), characterized in that: the mattress body (1) comprises a bottom plate layer (2) and a cushion layer (3), animal fiber boards (4) are arranged on two sides of the front surface of the bottom plate layer (2), plant fiber boards (5) are arranged on the top and the bottom of the front surface of the bottom plate layer (2), massage protruding blocks (6) are arranged on the front surface of the cushion layer (3), the sleeping pillow (7) is assisted by the left side adhesion of the front surface of the cushion layer (3), a waist protruding block (8) is adhered on the front surface of the cushion layer (3) from left to right 2/5, a groove (9) is formed in the middle of the front surface of the cushion layer (3), the cushion layer (3) comprises a flax fiber layer (301), a bamboo charcoal fiber layer (302), a kapok fiber layer (303) and a moisture-proof layer (304), and the flax fiber layer (301), the bamboo charcoal fiber layer (303) and the moisture-proof layer (304) are adhered with each other from front to back in sequence. The two animal fiber boards (4) and the two plant fiber boards (5) are connected end to end respectively, the joints of the animal fiber boards (4) and the two plant fiber boards (5) are adhered through environment-friendly glue, two sides of the cushion layer (3) are positioned between the two animal fiber boards (4), and the top and the bottom of the cushion layer (3) are positioned between the two plant fiber boards (5); the sleep-aiding pillow (7) is formed by mixing and pressing buckwheat husks, dried orange peels, orange peels and chrysanthemum petals, and the height of the sleep-aiding pillow (7) is 5-8 cm.
2. A health mattress according to claim 1, wherein: the height of the waist-pushing protruding block (8) is 2-3 cm, and the surface of the waist-pushing protruding block (8) is provided with frosted lines.
3. A health mattress according to claim 1, wherein: the moisture-proof layer (304) is a rubber plate, and the thicknesses of the flax fiber layer (301), the bamboo charcoal fiber layer (302), the kapok fiber layer (303) and the moisture-proof layer (304) are 3.5 cm, 2 cm, 4.5 cm and 1 cm respectively.
4. A health mattress according to claim 1, wherein: the plant fiber board (5) is oil palm fiber, and the animal fiber board (4) is duck down fiber.
5. A health mattress according to claim 1, wherein: the front of mattress body (1) fixedly connected with blending surface material layer (10), and the four sides of blending surface material layer (10) are respectively with four sides fixed connection of bottom plate layer (2) upper surface.
6. The preparation method of the health-care mattress is characterized by comprising the following steps:
1) Selecting materials: selecting 4-6 kg of duck down, 2-4 kg of oil palm fiber, 0.2 kg of buckwheat husk, dried orange peel, orange peel and chrysanthemum petals, 1-2 kg of flax fiber, 1-1.5 kg of bamboo charcoal fiber, 2-2.5 kg of kapok fiber, 180cm of 200cm of rubber plate, 0.6-1 kg of hard sponge, 20-30 kg of purified water, 5-6 kg of caustic soda and 4 kg of natural rubber;
2) Softening: according to the method, the following steps are as follows: mixing purified water=1:4 to prepare a plurality of parts of alkaline water, placing oil palm fiber, flax fiber, bamboo charcoal fiber and kapok fiber in the alkaline water according to the proportions of 4:1, 4.5:1, 5.5:1 and 3.7:1 respectively, soaking for 15-20 minutes, steaming for 3.5 hours by steam, simultaneously selecting duck down, placing in the alkaline water according to the proportion of 7-10:1, soaking for 10-15 minutes, and steaming for 2 hours by steam;
3) And (3) carding: airing the softened oil palm fiber, flax fiber, bamboo charcoal fiber, kapok fiber and duck down for 7-9 hours, then using a carding machine to comb the aired and dried oil palm fiber, flax fiber, bamboo charcoal fiber, kapok fiber and duck down into flocculent fibers, and respectively cleaning the oil palm fiber, flax fiber, bamboo charcoal fiber, kapok fiber and duck down which are combed into flocculent fibers for 5-7 minutes, and repeating the operation for 3 times;
4) Preparing environment-friendly glue: mixing and stirring natural rubber and purified water according to the proportion of 5:1 for 7 minutes to prepare environment-friendly glue;
5) Preparation of sleep-aiding pillow: sequentially placing the selected buckwheat husks, dried orange peels, orange peels and chrysanthemum petals in a stirring device at intervals of 1-2 minutes, controlling the rotating speed of a stirring shaft to be 100-200r/min, weighing 0.3 kg of the environment-friendly glue prepared in the step 4) in the stirring process, uniformly pouring the weighed environment-friendly glue into the stirring device, stirring for 5-7 minutes, taking out and standing;
6) And (3) glue spraying treatment: taking the environment-friendly glue prepared in the step 4), and mixing the environment-friendly glue according to the weight ratio of 0.5: mixing 1-1.5 with oil palm fiber, flax fiber, bamboo charcoal fiber, kapok fiber and duck down, respectively, and placing the environment-friendly glue, the oil palm fiber, the flax fiber, the bamboo charcoal fiber, the kapok fiber and the duck down in a stirring device for stirring for 10-15 minutes;
7) Shearing materials: cutting the hard sponge by using a cutting device in the stirring process of the step 5) and the step 6), and cutting the hard sponge into a plurality of hemispherical blocks with the diameter of 3-5 cm and one semi-cylindrical block with the width of 7-15 cm, the length of 1.8 cm and the thickness of 3-5 cm;
8) Respectively carrying out hot pressing on the materials prepared in the step 5) and the step 6) by using a hot press, so as to prepare a mixed material block, an oil palm fiber board, a flax fiber board, a bamboo charcoal fiber board, a kapok fiber board and a duck down fiber board, and simultaneously adjusting the temperature to ensure that the hot pressing temperature of the mixed material is 60-80 ℃, the hot pressing temperature of the oil palm fiber, the flax fiber, the bamboo charcoal fiber and the kapok fiber is 90-120 ℃, the hot pressing temperature of the duck down fiber is 60-90 ℃, and the hot pressing pressure is 3 kg/square centimeter;
9) Curing: the mixed material block, the oil palm fiber board, the flax fiber board, the bamboo charcoal fiber board, the kapok fiber board, the duck down fiber board and the natural rubber which are treated in the step 8) and the step 1) are respectively bonded through the environment-friendly glue which is prepared in the step 4), the flax fiber layer, the bamboo charcoal fiber layer, the kapok fiber layer and the moisture-proof layer are sequentially bonded with each other from front to back, animal fiber boards are arranged on two sides of the front surface of the bottom plate layer, plant fiber boards are arranged on the top and the bottom of the front surface of the bottom plate layer, and are dried for 20-40 hours, and meanwhile, the hard sponge treated in the step 7) is bonded on the surface of the flax fiber board through the environment-friendly glue;
10 Preparing a finished product: placing the base plate embryonic form treated in the step 9) on a solid wood board with the thickness of 200cm multiplied by 230cm, and covering the base plate embryonic form with the blended fabric, and fixing the base plate embryonic form with the surface of the solid wood board, so that a finished product is manufactured.
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