CN107750293A - The system and method for manufacturing the molded cellulose plate through design - Google Patents
The system and method for manufacturing the molded cellulose plate through design Download PDFInfo
- Publication number
- CN107750293A CN107750293A CN201680026269.4A CN201680026269A CN107750293A CN 107750293 A CN107750293 A CN 107750293A CN 201680026269 A CN201680026269 A CN 201680026269A CN 107750293 A CN107750293 A CN 107750293A
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- China
- Prior art keywords
- cellulose
- technique
- composition
- product
- slurry
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J3/00—Manufacture of articles by pressing wet fibre pulp, or papier-mâché, between moulds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/72—Coated paper characterised by the paper substrate
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The present invention relates to the construction material made of agricultural and other fibre-bearing matter byproducts and the method for producing this construction material.In the production of these materials, the alloy containing cellulosic is formed by providing the slurry of desired byproduct, via the dehydration of pressure presses, optionally there is the step of multiple pressing and application slurries.The presses optionally have desired property, such as the acoustic engineering of the plate for formation.Resin, which is injected into plate, is used for desired water resistance and other properties.
Description
The cross reference of related application
This application claims entitled " the Systems And Methods Of submitted on March 5th, 2015
Manufacturing Engineered Molded Cellulose Panels " U.S. Application No. 62/128,967 it is preferential
Power, is referred to its full text and its full text is incorporated herein with reference form, and this 62/128,971 application requires to protect
Protect entitled " the Systems And Methods Of Manufacturing Engineered submitted on March 5th, 2015
The priority of Molded Cellulose Panels " U.S. Application No. 62/128,971, its full text is referred to and its
It is incorporated herein in full with reference form.
Technical field
Theme described herein relates generally to the system and method for making plate based on cellulose of the manufacture through design,
And it is related to the product produced via these system and method.
Background technology
It is used for the purpose of building, including stone, soil, metal, clay, timber using various materials in history
Deng.Although these materials may have appropriate application for some buildings or other structures, they may not applied to
In specific application.
Various industry and consumers produce a large amount of waste materials, these waste materials may not have many appropriate secondary purposes or
May not be recyclable, on the contrary, they finally be placed within rubbish heap or are incinerated, this can produce pollution and greenhouse gas
Body.For example, the agricultural waste gurry of such as cereal husk may be incinerated or abandon, rather than be recovered.
Therefore, using waste material and other industrial and agricultural byproduct be used as improve construction material demand be existing.
The content of the invention
Provided in this article is the embodiment of construction material and for producing these construction materials made of byproduct
Related manufacture system and method, so as to form the alloy containing cellulosic or desired structural property, these properties include height
One or more in stretching or compression strength, water resistance, fire resistance or sound-proofing.Such construction material and for giving birth to
The related manufacture system and method for production are described in detail by means of various embodiments, and these embodiments are only example.
In the case where consulting accompanying drawing and being described in detail, other systems, equipment, method, the feature of subject matter described herein
It will be clear that or will be clear for those skilled in the art with advantage.It is intended to make all these additional systems,
Material, method, feature and advantage are all included in this specification, in the range of theme described herein, and by appended power
Profit requires to be protected by.
Brief description of the drawings
By reading accompanying drawing, the details of theme set forth herein（On it structurally and operationally）All be probably it is clear,
In these accompanying drawings, similar reference represents similar part.Part in accompanying drawing is not necessarily drawn to scale or is subject to
Emphasize, but be placed in and be used for the principle for illustrating theme on figure.In addition, all explanations are intended to transmission concept, wherein can be with
Schematically illustrate relative size, shape and other detailed attributes, rather than verbatim or accurately illustrate these category
Property.
Fig. 1 is material according to the invention manufacturing process and the explanation of device；
Fig. 2 is material according to the invention manufacturing process and the explanation of device；
Fig. 3 is to include applying the material fabrication process of the second slurry and the explanation of device according to the present invention；
Fig. 4 A are the sectional views according to the manufacture product of the bending of the present invention；And
Fig. 4 B are the sectional views according to the plate product of the present invention.
Embodiment
Before subject of the present invention is described in detail, it should be understood that the disclosure is not limited to described specific implementation
Example, these embodiments are in itself it is of course possible to changing.It should also be understood that term as used herein is special merely for the sake of description
Determine the purpose of embodiment and it is not intended to be restricted, because the scope of the present disclosure will be limited only by appended claims
It is fixed.
For example issued using the appropriate technique of the material compositions of the present invention, mixture or formula on October 30th, 2012
The United States Patent (USP) No. 8,297,027 of hair, 20,8,475,894 and 2015 on the January issued on July 2nd, 2013 issue
No. described in 8,936,699, this is all incorporated to reference form herein with reference to all these patents and its full text
Wen Zhong.
Fig. 1 is the exemplary embodiment of material fabrication process and final products.In the exemplary embodiment, many is shown
Step, these steps can be used for the material for manufacturing such as construction material.
First, the composition shown in Fig. 1, mixture or formula can be used for forming certain material slurry 10.This can lead to
Cross the desired material composition of combination measured amount, increase water or other appropriate liquid materials and bonded when forming plate and complete
Into its reclaimed water or other appropriate liquid materials help to carry the composition in slurry secretly.Slurry can be transfused to reference 20
In the sieve, disk or the mixing station that show, these sieves, disk or mixing station in certain embodiments may have flat surface and
May have in other embodiments and preset or ready-made shape.
Then, by suitable direction（Such as towards disk or sieve downward or upward）Applying power simultaneously by material into
Divide and be maintained in disk or screen cloth, supplement presses shown in figure 2 can be applied（press）30 squeeze liquid from slurry
Go out.Liquid for example can be extruded by hole, crack or other suitable cavitys 40.
After a suitable period of time（The period can be short in certain embodiments）, slurry can be increased more
Multilayer and liquid can be extruded away, as shown in Figure 3.As shown in figure 3, the first press section is shown as reference 50
And the more layers of slurry is shown as reference 60.It is also possible to using the second presses for further pressing
Step.This second presses is shown as reference 70 in figure 3.
Before final construction material is completed, after a suitable period of time, it can apply or inject（infuse）Tree
Fat or optionally other reagents, these resins or optionally other reagents may be used as fire retardant, sealing in certain embodiments
Agent, curing agent or for other purposes.It has been illustrated in figures 4A and 4 B and resin 80 has been injected into the product 90 through pressing.It is above-mentioned
Some steps can not heat（cold）Under conditions of complete, and other may need to heat.
In certain embodiments, the construction material of completion can be flat plate, and it is glued side by side or with other sides
Formula adheres to the intermediate member of fold or can have crack flexible or running surface flat so as to provide in position
Smooth plate.Shown in figure and inject resin 80 in two examples of this product configurations 90, be the production of shaping in Figure 4 A
Product, it is flat plate product in figure 4b.
Can in various embodiments using the material technology of at least five kinds grades, can therefrom have substantial amounts of combination and
Arrangement, so as to form the end product of similar alloy, the various expectations that the product includes input material are combined.One kind can be can
Include the material technology of fiber source, prepared product and alloy.Second can be the molded cellulose designed through high intensity, such as
With or without additive and the fibre blend of with or without resin injection.The third can be through water-fast design
Molded cellulose, such as with or without additive and with or without resin injection fibre blend.4th
It can be the molded cellulose through refractory design to plant, such as with or without additive, with or without resin（It is such as logical
Cross resin injection）With the fibre blend of coating.5th kind can be the molded cellulose through acoustics design, such as fiber mixing
Thing, additive, its with or without resin（Such as injected by resin）, specific geometry panel and（It is multiple）Custom table
Face.
Can be by using each of the manufacture efficiency for providing particular performance characteristics and there are at least one properties of product to be lifted
Fiber type is planted to produce fiber and material alloys.These can include the natural cellulose fibre based on paper, agricultural fibers,
High intensity and high performance mineral fibres, synthetic fibers and hard material.The natural cellulose fibre based on paper can include back
The cardboards of receipts, the handicraft of recovery or brown paper, the paper in the office of recovery, the newsprint etc. of recovery.Agricultural fibers can be with
Including wheat straw, maize straw or ensilage, straw, cotton, hemp, mestha, bagasse, bamboo and due to it is agricultural operation or
Manufacturing process and underuse or waste abandoned stream caused by other fibers.High intensity and high performance mineral fibres can include glass
Glass fiber, carbon fiber etc..Synthetic fibers may include various textile fabrics.Hard material can include coffee grounds, shuck, outer
Shell, eggshell, bead, mineral matter etc..
The natural fiber source based on paper can be mixed into and be introduced into hydro-pulping technique, such as fiber and water are mixed
To form paper pulp, this, which is got ready, turns into more multifilament and material and the " base towards the subsequent step for forming and pressing technique
Plinth ".This can be used to include basis, because they are commodity and are widely available, and this basic mixture carries
Supply the ready-made source of material and provide the commercial use of discarded object or byproduct.
Synthesize, mineral and organically " performance fibers/material " can be existed by the formation and pressing stage of manufacturing process
It will form with natural supply equipment and be introduced at overall hydraulic power slurrying machine in paper pulp, or can be in the later of production technology
Stage is introduced into.
When being integrated with basic paper pulp, agricultural fibers can be chopped, undressed or undressed form.It is various
Agricultural fibers textile can be directly added in basic paper pulp in the form of granular or digestion.Agricultural fibers are in formation and mould
It can be placed on paper pulp before being combined into hot press and being used to ultimately form after on tool and form the pad of moistening.Applying
Resin is with combination agricultural fibers so as to which before forming the plate of completion, agricultural fibers can also be placed on the plate of completion.
Such as glass fibre, the high intensity of carbon fiber and synthetic fibers and high-performance mineral and synthetic fibers ought be integrated into
When in basic paper pulp, can be in be chopped into, undressed or undressed form.Such as glass fibre, carbon fiber and synthesis are fine
The high intensity and high-performance mineral and synthetic fibers of dimension can be directly added in basic paper pulp in the form of granular or digestion.
Such as glass fibre, the high intensity of carbon fiber and synthetic fibers and high-performance mineral and synthetic fibers are after being formed on mould
It can be placed on paper pulp before being combined into hot press and being used to ultimately form and form the pad of moistening.Such as glass fibre, carbon
The high intensity and high-performance mineral of fiber and synthetic fibers and synthetic fibers are applying resin to combine agricultural fibers so as to be formed
It can be placed in before the plate of completion on the plate of completion.
Such as the high intensity and high-performance mineral and synthetic fibers of hard material can be in when being integrated into basic paper pulp
It is chopped into, undressed or undressed form.Such as the high intensity and high-performance mineral and synthetic fibers of hard material can be with
Directly added in basic paper pulp in the form of granular or digestion.Such as the high intensity and high-performance mineral of hard material and conjunction
Hot press is being combined into for that can be placed on paper pulp and be formed before ultimately forming after being formed on mould into fiber
The pad of moistening.Such as hard material high intensity and high-performance mineral and synthetic fibers apply resin with combine agricultural fibers from
And it can be placed in before forming the plate completed on the plate of completion.
Resin, which is infused on plate, can be added in above-named each embodiment.With above-named fiber
This rear production technology for the resin injection that composition and technique are associated can produce product, and these products can have higher
Tensile strength and there is increased fire resistance in some cases.This, which can be used in, produces the cheap of high performance composition
And efficient technique is possibly realized.
Hard material can provide increased compressive strength and increased hardness, and can provide and to be formed from sanding and throwing
Ability of the light to the more smooth service of various applications.
It can thus be seen that there is provided herein the product designed with wet processing（wet process engineered
product）And for making the wet processing of these products.It is understood that any previous constructions and particular elements can
To be used with any device of previous embodiment or system interchange.Although illustrative embodiment is described above, ability
Field technique personnel it is realized that, various changes and change can be carried out in the case of without departing from disclosure scope.Enclose right
It is required that it is intended to this change and change in the real spirit and scope of the fallen with disclosure.
Claims (11)
1. it is a kind of through wet processing design molding cellulose composition, the cellulose composition include through pressing based on
The plate of cellulose, the plate include the agricultural fibers chopped element in the matrix of embedded dehumidification and are injected into resin.
2. a kind of technique for manufacturing the composition based on cellulose, the technique include：
First slurry of the fibre-bearing matter fiber comprising at least one type is provided；
First slurry is positioned in the presses with contoured；
Make first de-watering of slurries by applying pressure in the presses, so as to form the product of shaping；
The product of the shaping is removed from the presses；With
Product resin by injection to the shaping.
3. the technique of composition of the manufacture based on cellulose, the technique also include as claimed in claim 2：
Second slurry is provided after dewatering；With
It is dehydrated by applying pressure in the presses, includes the first slurry and the second slurry through dehydration to be formed
The product of shaping.
4. the technique of composition of the manufacture based on cellulose as claimed in claim 2, wherein, the product of the shaping is flat
Plate.
5. the technique of composition of the manufacture based on cellulose as claimed in claim 2, wherein, the product of the shaping is to include
The plate of at least one curved shape.
6. the technique of composition of the manufacture based on cellulose as claimed in claim 2, wherein, the product of the shaping is to include
The plate of running surface.
7. the technique of composition of the manufacture based on cellulose as claimed in claim 2, wherein, first slurry includes fiber
Source, prepared product and alloy.
8. the technique of composition of the manufacture based on cellulose as claimed in claim 2, wherein, first slurry includes carrying
Or the fibre blend injected without additive, with or without resin.
9. the technique of composition of the manufacture based on cellulose as claimed in claim 2, wherein, first slurry includes carrying
Or the water-fast fibre blend injected without additive, with or without resin.
10. the technique of composition of the manufacture based on cellulose as claimed in claim 2, wherein, first slurry includes band
Have or the molded cellulose through refractory design without additive, with or without resin and coating, such as fiber mixing
Thing.
11. as claimed in claim 2 manufacture the composition based on cellulose technique, wherein, the presses it is described
Contoured includes the geometrical pattern of the expectation acoustic properties for the product.
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201562128967P | 2015-03-05 | 2015-03-05 | |
| US201562128971P | 2015-03-05 | 2015-03-05 | |
| US62/128971 | 2015-03-05 | ||
| US62/128967 | 2015-03-05 | ||
| PCT/US2016/021281 WO2016141389A1 (en) | 2015-03-05 | 2016-03-07 | Systems and methods of manufacturing engineered molded cellulose panels |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107750293A true CN107750293A (en) | 2018-03-02 |
Family
ID=56848745
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201680026269.4A Pending CN107750293A (en) | 2015-03-05 | 2016-03-07 | The system and method for manufacturing the molded cellulose plate through design |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US20180127921A1 (en) |
| CN (1) | CN107750293A (en) |
| WO (1) | WO2016141389A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6667841B1 (en) * | 2019-08-21 | 2020-03-18 | 株式会社Ｓａｍｕｒａｉ Ｔｒａｄｉｎｇ | Manufacturing method of fiber molded product, fiber molded product |
| JP6829451B2 (en) * | 2020-07-30 | 2021-02-10 | 株式会社Ｓａｍｕｒａｉ Ｔｒａｄｉｎｇ | Pulp mold manufacturing method, pulp mold |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2000064228A1 (en) * | 1999-04-15 | 2000-10-26 | Schroeder Ernest C | Compression molded cellulose (cmc) loudspeaker cabinets and method for making same |
| CN1856623A (en) * | 2003-09-22 | 2006-11-01 | 泰姆贝克工业公司 | Lignocellulose fiber-resin composite material |
| US20080160294A1 (en) * | 2006-12-27 | 2008-07-03 | United States Gypsum Company | Multiple layer gypsum cellulose fiber composite board and the method for the manufacture thereof |
| US20090255205A1 (en) * | 2008-03-28 | 2009-10-15 | Robert Noble | Engineered Molded Fiberboard Panels and Methods of Making and Using the Same |
| CN101638874A (en) * | 2008-08-28 | 2010-02-03 | 杭州拜方生物科技有限公司 | Method for preparing fiber wallboard through wet process |
| CN103392040A (en) * | 2010-09-07 | 2013-11-13 | Blh科技股份有限公司 | Method for forming a fire resistant cellulose product, and associated apparatus |
-
2016
- 2016-03-07 WO PCT/US2016/021281 patent/WO2016141389A1/en active Application Filing
- 2016-03-07 CN CN201680026269.4A patent/CN107750293A/en active Pending
-
2017
- 2017-08-30 US US15/691,511 patent/US20180127921A1/en not_active Abandoned
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2000064228A1 (en) * | 1999-04-15 | 2000-10-26 | Schroeder Ernest C | Compression molded cellulose (cmc) loudspeaker cabinets and method for making same |
| CN1856623A (en) * | 2003-09-22 | 2006-11-01 | 泰姆贝克工业公司 | Lignocellulose fiber-resin composite material |
| US20080160294A1 (en) * | 2006-12-27 | 2008-07-03 | United States Gypsum Company | Multiple layer gypsum cellulose fiber composite board and the method for the manufacture thereof |
| US20090255205A1 (en) * | 2008-03-28 | 2009-10-15 | Robert Noble | Engineered Molded Fiberboard Panels and Methods of Making and Using the Same |
| CN101638874A (en) * | 2008-08-28 | 2010-02-03 | 杭州拜方生物科技有限公司 | Method for preparing fiber wallboard through wet process |
| CN103392040A (en) * | 2010-09-07 | 2013-11-13 | Blh科技股份有限公司 | Method for forming a fire resistant cellulose product, and associated apparatus |
Also Published As
| Publication number | Publication date |
|---|---|
| US20180127921A1 (en) | 2018-05-10 |
| WO2016141389A1 (en) | 2016-09-09 |
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|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180302 |