A kind of epoxy impregnation machine for capacitor production
Technical field
The present invention is a kind of epoxy impregnation machine for capacitor production, belongs to epoxy impregnation machine manufacturing technology field.
Background technique
To improve service life, the capacitor core in capacitor generally requires to carry out encapsulating protection, the side generallyd use
Formula is, with epoxy resin enclosed in capacitor surface;For the encapsulating for realizing capacitor, need using epoxy impregnation machine.Tradition
Epoxy impregnation machine in technology, by the way that capacitor to be fixed on lead, and by the decline of lead so that capacitor is immersed in
In epoxy capacitor, to realize the encapsulating of capacitor.But in the above process, after being encapsulated every time due to capacitor, inside epoxy impregnation machine
Epoxy resin quantity can be reduced, and cause its liquid level to decrease, so that the distance that lead declines every time requires manually
It measures and adjusts in real time;Meanwhile during lead decline, since the variation of liquid level is so that its dropping distance can not be true
Guarantor is in best dropping distance every time, so that capacitor occur encapsulates the part that not tight or lead is submerged into epoxy resin
Excessively, phenomena such as leading to wastage of material appearance needs a kind of depth for making epoxy resin submergence capacitor to reach optimum state
Epoxy impregnation machine.
But the prior art realize capacitor encapsulating during, although can make epoxy resin submerge capacitor
Depth reach optimum state, but the stage of the epoxy resin channel parts of equipment will be left in capacitor, can not be to encapsulating
Complete capacitor carries out certain dehumidification treatments, may cause since the epoxy resin layer humidity of capacitor outer surface is higher and
Encapsulating quality is influenced, unfailing performance is insufficient.
Summary of the invention
In view of the deficienciess of the prior art, it is an object of the present invention to provide a kind of epoxy impregnations for capacitor production
Machine, to solve the prior art during realizing the encapsulating of capacitor, although the depth of epoxy resin submergence capacitor can be made
Degree reaches optimum state, but will leave the stage of the epoxy resin channel parts of equipment in capacitor, can not be to having encapsulated
Capacitor carries out certain dehumidification treatments, and may cause influences since the epoxy resin layer humidity of capacitor outer surface is higher
Encapsulate quality, the problem of unfailing performance deficiency.
To achieve the goals above, the present invention is to realize by the following technical solutions: one kind is produced for capacitor
Epoxy impregnation machine, structure include pedestal, from dehumidification type dipping box, dustproof cover, laser ranging system, connecting tube, cross material mouth,
Epoxy resin slot, condenser, fan, it is described from dehumidification type dipping box be fixedly welded in pedestal upper end face left part and they it
Between be in mutually perpendicular state, the dustproof cover is connected through hinge activity in the upper end face from dehumidification type dipping box, described
Laser ranging system is vertically connected at the upper end face right part of pedestal, described between dehumidification type dipping box, laser ranging system
It is connected by connecting tube, described material mouth is provided at two excessively and they are extended vertically through in the upper end face from dehumidification type dipping box
Right part, for the epoxy resin slot vertically through the most right place of the internal cavities from dehumidification type dipping box, the condenser passes through electricity
It is fixedly connected on the most right place of internal cavities of pedestal, the fan is by being electrically connected to the left side of condenser, and the pedestal is by passing
Motivation structure, control connecting platform composition, are electrically connected between the control connecting platform and epoxy resin slot, condenser and it are solid
Surely it is connected to right place in the inner bottom surface of pedestal, the lower half portion of the transmission mechanism is fixedly welded in the inner bottom surface of pedestal left
Place, top half are fixedly welded in the most left place of inner top surface of pedestal, and the transmission mechanism is by motor, motor output shaft, transmission
Belt, the first vertical fixed frame, the first master gear, the first pinion, the second vertical fixed frame, the second master gear, the second secondary tooth
Wheel composition, the motor are fixedly welded in the inner bottom surface middle of pedestal, and the motor output shaft is mechanically connected to the interior of motor
Portion, the first vertical fixed frame vertical welding left place in the inner bottom surface of pedestal, first master gear, the first pinion are living
The dynamic most upper place of outer surface for being connected to the first vertical fixed frame and first master gear, the first pinion are concentric circles knot
Structure, for the second vertical fixed frame vertical welding in the most left place of inner top surface of pedestal, second master gear, the second pinion are living
The dynamic outer surface for being connected to the second vertical fixed frame most descends place, the motor output shaft, the first master gear, the first pinion,
It is flexibly connected between second master gear, the second pinion by driving belt, it is described that machine is connected by pulley from dehumidification type dipping box
Structure, hydraulic gear, dehumidification structure composition, the pulley connection is by first pulley fixed block, rotating bar shaft, rotation
Bar, external screw thread, first pulley, second pulley fixed block, second pulley, rotation axis, long rotating turret composition, the first pulley are solid
Determine block and be vertically connected at from the inside left surface of dehumidification type dipping box most to descend place, the rotating bar shaft is vertically connected at pedestal
The most left place of inner bottom surface, the rotating bar activity are nested in the most upper place of outer surface of rotating bar shaft, and the external screw thread is uniformly etc.
Away from the outer surface middle for being distributed in rotating bar, the first pulley is movably connected on the right end table of first pulley fixed block
Face, the second pulley fixed block are vertically connected at the inner bottom surface left part from dehumidification type dipping box, and the second pulley activity connects
It is connected to the upper end face of second pulley fixed block, the rotation axis is vertically connected at from the right surface in the inside of dehumidification type dipping box
Between, the outer surface of the most left place shaft of the long rotating turret, the pulley connection and transmission mechanism pass through external screw thread
Engaging between the gear teeth of the second master gear is connected, and the most upper place of the outer surface of the rotating bar has been closely wound connecting rope
Rope, the outer surface activity of the first pulley, second pulley are nested in connection rope, the upper and lower end table of the long rotating turret
Face is connected with connection rope, and the rotating bar, first pulley, second pulley, long rotating turret pass through connection rope activity
Connection.
Further, the hydraulic gear is by cross bar, long connecting rod, connection sheet, connection shaft, rotation connection frame, liquid
Connection structure composition is pressed, the cross bar is vertically connected at from the most upper place in the inside left surface of dehumidification type dipping box, the long connecting rod
It is vertically connected at the rear surface middle of cross bar, the connection sheet is bolted to connection the rear surface in long connecting rod,
The connection shaft is movably connected on the rear surface of connection sheet, and the rotation connection frame activity is nested in the outside of connection shaft
Surface and its upper right side extension to connection shaft.
Further, the hydraulic connecting structure is made of cylinder cap, cylinder body, piston, link block, spring, electrified metal block,
The cylinder cap is fixedly connected on from left part in the inner top surface of dehumidification type dipping box, and the cylinder body is vertically connected at the lower end table of cylinder cap
Face, the piston activity through cylinder body inside and its extend to the downside of cylinder body, the rear surface of the piston and rotation
The connecting shaft of connection frame upper end face setting is flexibly connected, and the link block is vertically connected at the right end face top of piston, institute
The most right place of rear surface that spring is vertically connected at link block is stated, the electrified metal block is fixedly connected on the lower end table of spring
The most upper place of right end face in face, the rotation connection frame is provided with connection rope, and the hydraulic gear connect machine with pulley
It is attached between structure by the rope being connect with rotation connection frame, long rotating turret.
Further, the dehumidification structure is made of dehumidifier main body, positive lead, cathode sensing element, described to remove
Wet owner's body is fixedly connected on the inner top surface middle from dehumidification type dipping box, and the positive lead is vertically connected at by electricity
The most upper place in the left end surface of dehumidifier main body, the cathode sensing element are vertically connected at the left end table of dehumidifier main body by electricity
Place is most descended in face.
Further, when the control connecting platform senses that the object to be impregnated in the epoxy resin slot will take out,
The electric motor starting is driven to successively drive motor output shaft, the first master gear, the first pinion, second by driving belt
Master gear, the second pinion are driven, so that engagement of the rotating bar by external screw thread in the gear teeth of the second master gear is made
It is rotated under, the connection rope that then the most upper place of the outer surface of the rotating bar is closely wound is tightened, thus institute
State first pulley, the connection rope of second pulley outer surface is successively pulled, the connecting rope of the long rotating turret rear surface
Rope is pulled to the left therewith, so that the long rotating turret is rotated around rotation axis, the connection of the long rotating turret upper end face
Rope is pulled to the right, is pulled to the right so that the rotation connection frame is connected rope, and the rotation connection frame is around connection shaft
It rotates down and drives and be attached thereto that piston moves downward, the link block, spring, electrified metal block move downward directly therewith
The cathode sensing element of the dehumidification structure is touched to electrified metal block, the circuit of the dehumidifier main body is switched on therewith.
Beneficial effect
The present invention provides a kind of scheme of epoxy impregnation machine for capacitor production, by from dehumidification type dipping box, cunning
The mutual cooperation for taking turns the associated components such as bindiny mechanism, hydraulic gear not only may be used during realizing the encapsulating of capacitor
So that the depth of epoxy resin submergence capacitor reaches optimum state, and the asphalt mixtures modified by epoxy resin of equipment can will be left in capacitor
The stage of rouge channel parts carries out certain dehumidification treatments to the capacitor encapsulated, and avoids the ring due to capacitor outer surface
Oxygen resin layer humidity is higher and influences encapsulating quality, and specially control connecting platform senses the object to be impregnated in epoxy resin slot
When will take out, electric motor starting is driven to successively drive motor output shaft, the first master gear, the first secondary tooth by driving belt
Wheel, the second master gear, the second pinion are driven, so that rotating bar passes through external screw thread in the engagement of the gear teeth of the second master gear
It is rotated under effect, the connection rope that then the most upper place of the outer surface of rotating bar is closely wound is tightened, thus first
Pulley, second pulley outer surface connection rope be successively pulled, the connection rope of long rotating turret rear surface therewith by
Zola is dynamic, so that long rotating turret is rotated around rotation axis, the connection rope of long rotating turret upper end face is pulled to the right, thus
Rotation connection frame is connected rope and pulls to the right, and rotation connection frame is around connection pivoted downward and drives the piston being attached thereto
It moves downward, link block, spring, electrified metal block move downward therewith until electrified metal block touches the cathode of dehumidification structure
The circuit of sensing element, dehumidifier main body is switched on therewith, so as to carry out at certain dehumidifying to the capacitor encapsulated
Reason, effectively increases the unfailing performance of equipment.
Detailed description of the invention
Upon reading the detailed description of non-limiting embodiments with reference to the following drawings, other feature of the invention,
Objects and advantages will become more apparent upon:
Fig. 1 is a kind of schematic perspective view of the epoxy impregnation machine for capacitor production of the present invention.
Fig. 2 is pedestal of the present invention, the inner plane structural schematic diagram from dehumidification type dipping box.
Fig. 3 is pedestal of the present invention, another working condition inner plane structural schematic diagram from dehumidification type dipping box.
Fig. 4 is the planar structure schematic diagram of hydraulic gear of the present invention.
In figure: pedestal -1, from dehumidification type dipping box -2, dustproof cover -3, laser ranging system -4, connecting tube -5, cross material mouth -
6, epoxy resin slot -7, condenser -8, fan -9, transmission mechanism -11, control connecting platform -12, motor -111, motor output
Axis -112, driving belt -113, the first vertical fixed frame -114, the first master gear -115, the first pinion -116, second are vertically
Fixed frame -117, the second master gear -118, the second pinion -119, pulley connection -21, hydraulic gear -22, dehumidifying
Structure -23, first pulley fixed block -211, rotating bar shaft -212, rotating bar -213, external screw thread -214, first pulley -215,
Second pulley fixed block -216, second pulley -217, rotation axis -218, long rotating turret -219, cross bar -221, long connecting rod -222,
Connection sheet -223, connection shaft -224, rotation connection frame -225, hydraulic connecting structure -226, cylinder cap -2261, cylinder body -2262,
Piston -2263, link block -2264, spring -2265, electrified metal block -2266, dehumidifier main body -231, positive lead -
232, cathode sensing element -233.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to
Specific embodiment, the present invention is further explained.
Fig. 1-Fig. 4 is please referred to, the present invention provides a kind of epoxy impregnation machine for capacitor production, and structure includes pedestal
1, from dehumidification type dipping box 2, dustproof cover 3, laser ranging system 4, connecting tube 5, cross material mouth 6, epoxy resin slot 7, condenser 8,
Fan 9, it is described from dehumidification type dipping box 2 be fixedly welded in pedestal 1 upper end face left part and they between in mutually perpendicular
State, the dustproof cover 3 are connected through hinge activity in the upper end face from dehumidification type dipping box 2, the laser ranging system 4
It is vertically connected at the upper end face right part of pedestal 1, it is described to pass through connecting tube between dehumidification type dipping box 2, laser ranging system 4
5 are connected, and described material mouth 6 is provided at two excessively and they are extended vertically through in the upper end face right part from dehumidification type dipping box 2, institute
Epoxy resin slot 7 is stated vertically through the most right place of the internal cavities from dehumidification type dipping box 2, and the condenser 8 is fixed by electricity
It is connected to the most right place of internal cavities of pedestal 1, the fan 9 is by being electrically connected to the left side of condenser 8, and the pedestal 1 is by passing
Motivation structure 11, control connecting platform 12 form, and electrically connect between the control connecting platform 12 and epoxy resin slot 7, condenser 8
It connects and right place in its inner bottom surface for being fixedly connected on pedestal 1, the lower half portion of the transmission mechanism 11 is fixedly welded in pedestal 1
Left place in inner bottom surface, top half are fixedly welded in the most left place of inner top surface of pedestal 1, the transmission mechanism 11 by motor 111,
Motor output shaft 112, driving belt 113, the first vertical fixed frame 114, the first master gear 115, the first pinion 116, second
Vertical fixed frame 117, the second master gear 118, the second pinion 119 composition, the motor 111 are fixedly welded in pedestal 1
Bottom surface middle, the motor output shaft 112 are mechanically connected to the inside of motor 111, and the first vertical fixed frame 114 is vertical
It is welded in left place in the inner bottom surface of pedestal 1, it is vertical solid that first master gear 115, the first pinion 116 are movably connected on first
Determine the most upper place of outer surface of frame 114 and first master gear 115, the first pinion 116 is concentric structure, described second
For vertical 117 vertical welding of fixed frame in the most left place of inner top surface of pedestal 1, second master gear 118, the second pinion 119 are living
The dynamic outer surface for being connected to the second vertical fixed frame 117 most descends place, the motor output shaft 112, the first master gear 115, the
One pinion 116, the second master gear 118 are flexibly connected by driving belt 113 between second pinion 119, described from dehumidifying
Formula dipping box 2 is made of pulley connection 21, hydraulic gear 22, dehumidification structure 23, the pulley connection 21 by
First pulley fixed block 211, rotating bar shaft 212, rotating bar 213, external screw thread 214, first pulley 215, second pulley are fixed
Block 216, second pulley 217, rotation axis 218, long rotating turret 219 form, and the first pulley fixed block 211 is vertically connected at certainly
Place is most descended in the inside left surface of dehumidification type dipping box 2, and the inner bottom surface that the rotating bar shaft 212 is vertically connected at pedestal 1 is most left
Place, the most upper place of outer surface that 213 activity of rotating bar is nested in rotating bar shaft 212, the external screw thread 214 are uniformly equidistant
It is distributed in the outer surface middle of rotating bar 213, the first pulley 215 is movably connected on first pulley fixed block 211
Right end face, the second pulley fixed block 216 are vertically connected at the inner bottom surface left part from dehumidification type dipping box 2, and described second
Pulley 217 is movably connected on the upper end face of second pulley fixed block 216, and the rotation axis 218 is vertically connected at from dehumidification type
The right surface middle in the inside of dipping box 2, the outer surface of the most left place shaft of the long rotating turret 219, the pulley connection
Mechanism 21 is connected with transmission mechanism 11 by engaging between external screw thread 214 and the gear teeth of the second master gear 118, the rotation
The most upper place of the outer surface of bar 213 has been closely wound connection rope, the outer surface of the first pulley 215, second pulley 217
Activity is nested in connection rope, and the upper and lower end surface of the long rotating turret 219 is connected with connection rope, the rotation
Bar 213, first pulley 215, second pulley 217, long rotating turret 219 are flexibly connected by connection rope, the hydraulic drive motor
Structure 22 is by cross bar 221, long connecting rod 222, connection sheet 223, connection shaft 224, rotation connection frame 225,226 groups of hydraulic connecting structure
At the cross bar 221 is vertically connected at from the most upper place in the inside left surface of dehumidification type dipping box 2, and the long connecting rod 222 vertically connects
It is connected to the rear surface middle of cross bar 221, the connection sheet 223 is bolted to connection the lower end table in long connecting rod 222
Face, the connection shaft 224 are movably connected on the rear surface of connection sheet 223, and 225 activity of rotation connection frame is nested in company
Switch through the outer surface of axis 224 and it extends to the upper right side of connection shaft 224, the hydraulic connecting structure 226 is by cylinder cap
2261, cylinder body 2262, piston 2263, link block 2264, spring 2265, electrified metal block 2266 form, and the cylinder cap 2261 is solid
Surely it is connected to from left part in the inner top surface of dehumidification type dipping box 2, the cylinder body 2262 is vertically connected at the lower end table of cylinder cap 2261
Face, 2263 activity of the piston through cylinder body 2262 inside and its extend to the downside of cylinder body 2262, the piston 2263
Rear surface is flexibly connected with the connecting shaft of rotation connection 225 upper end face of frame setting, the link block 2264 vertically connects
In the right end face top of piston 2263, the spring 2265 is vertically connected at the most right place of rear surface of link block 2264, institute
The rear surface that electrified metal block 2266 is fixedly connected on spring 2265 is stated, the right end face of the rotation connection frame 225 is most upper
Place is provided with connection rope, between the hydraulic gear 22 and pulley connection 21 by with rotation connection frame 225, long
The rope that rotating turret 219 connects is attached, and the dehumidification structure 23 is by dehumidifier main body 231, positive lead 232, cathode
Sensing element 233 forms, and the dehumidifier main body 231 is fixedly connected on the inner top surface middle from dehumidification type dipping box 2, described
Positive lead 232 is vertically connected at the most upper place in left end surface of dehumidifier main body 231, the cathode sensing element by electricity
233 most descend place by the left end surface that electricity is vertically connected at dehumidifier main body 231, and the control connecting platform 12 senses described
When object to be impregnated in epoxy resin slot 7 will take out, drive the starting of motor 111 to pass through driving belt 113 successively
Motor output shaft 112, the first master gear 115, the first pinion 116, the second master gear 118, the second pinion 119 is driven to carry out
Transmission, so that the rotating bar 213 is rotated under the engagement of the gear teeth of the second master gear 118 by external screw thread 214,
Then the connection rope that the most upper place of the outer surface of the rotating bar 213 is closely wound is tightened, thus the first pulley
215, the connection rope of 217 outer surface of second pulley is successively pulled, the connection rope of long 219 rear surface of rotating turret
It is pulled to the left therewith, so that the long rotating turret 219 is rotated around rotation axis 218, long 219 upper end face of rotating turret
Connection rope pulled to the right, so that the rotation connection frame 225 is connected rope and pulls to the right, the rotation connection frame
225 rotate down around connection shaft 224 and the piston being attached thereto 2263 are driven to move downward, the link block 2264, spring
2265, it is quick to move downward the cathode for touching the dehumidification structure 23 up to electrified metal block 2266 therewith for electrified metal block 2266
The circuit of sensing unit 233, the dehumidifier main body 231 is switched on therewith.
Hydraulic gear described in this patent refers to one kind that energy transmission and control are carried out using liquid as working media
The kind of drive.It is different according to its energy transmission form in liquid transmission, and it is divided into hydraulic power and hydraulic drive.It can letter
Change the structure of machine, mitigate machine mass, reduce material consumption, reduce manufacturing cost, reduce labor intensity, improves working efficiency
With the reliability of work.
In use, first check for whether equipment appearance is intact, and whether each section is bonded, after confirming Plant in good condition,
Equipment is placed in place, the dustproof cover 3 of equipment is opened, by the epoxy resin slot 7 of epoxy resin insertion apparatus,
By in the epoxy resin slot 7 of capacitor insertion apparatus to be impregnated, the epoxy resin channel parts 7 of equipment will be left in capacitor
Stage, control connecting platform 12 drives motor 111 to start when sensing that the object to be impregnated in epoxy resin slot 7 will take out
To successively drive motor output shaft 112, the first master gear 115, the first pinion 116, the second main tooth by driving belt 113
The 118, second pinion 119 of wheel is driven, thus rotating bar 213 by external screw thread 214 second master gear 118 the gear teeth
It being rotated under engagement, the connection rope that then the most upper place of the outer surface of rotating bar 213 is closely wound is tightened, from
And the connection rope of first pulley 215,217 outer surface of second pulley is successively pulled, the company of long 219 rear surface of rotating turret
Splicing rope is pulled to the left therewith, so that long rotating turret 219 is rotated around rotation axis 218, long 219 upper end face of rotating turret
Connection rope is pulled to the right, is pulled to the right to be rotatablely connected frame 225 and be connected rope, and rotation connection frame 225 turns around connection
Axis 224 rotates down and the piston being attached thereto 2263 is driven to move downward, link block 2264, spring 2265, electrified metal block
2266 move downward therewith until electrified metal block 2266 touches the cathode sensing element 233 of dehumidification structure 23, and dehumidify owner
The circuit of body 231 is switched on therewith, and the equipment can start to work normally later.
Problems solved by the invention is the prior art during realizing the encapsulating of capacitor, although can make epoxy
The depth of resin submergence capacitor reaches optimum state, but will leave the rank of the epoxy resin channel parts of equipment in capacitor
Section, certain dehumidification treatments can not be carried out to the capacitor encapsulated, may cause the asphalt mixtures modified by epoxy resin due to capacitor outer surface
Rouge layer humidity is higher and influences encapsulating quality, and unfailing performance is insufficient, and the present invention is combined with each other by above-mentioned component, by removing certainly
The encapsulating of capacitor is being realized in the mutual cooperation of the associated components such as wet dip case, pulley connection, hydraulic gear
In the process, the depth of epoxy resin submergence capacitor can be not only made to reach optimum state, but also can will be from capacitor
In the stage for opening up standby epoxy resin channel parts, certain dehumidification treatments are carried out to the capacitor encapsulated, are avoided due to capacitor
The epoxy resin layer humidity of device outer surface is higher and influences encapsulating quality, and specially control connecting platform senses epoxy resin
When object to be impregnated in slot will take out, electric motor starting is driven to successively drive motor output shaft, first by driving belt
Master gear, the first pinion, the second master gear, the second pinion are driven, so that rotating bar is main second by external screw thread
Rotated under the engagement of the gear teeth of gear, the connection rope that then the most upper place of the outer surface of rotating bar is closely wound into
Row tightening, so that the connection rope of first pulley, second pulley outer surface is successively pulled, the company of long rotating turret rear surface
Splicing rope is pulled to the left therewith, so that long rotating turret is rotated around rotation axis, the connection rope of long rotating turret upper end face
It is pulled to the right, is pulled to the right to be rotatablely connected frame and be connected rope, rotation connection frame is around connection pivoted downward and band
Dynamic to be attached thereto that piston moves downward, link block, spring, electrified metal block move downward therewith until electrified metal block is touched
To the cathode sensing element of dehumidification structure, the circuit of dehumidifier main body is switched on therewith, so as to the capacitor encapsulated
Certain dehumidification treatments are carried out, the unfailing performance of equipment is effectively increased.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention, for this field skill
For art personnel, it is clear that invention is not limited to the details of the above exemplary embodiments, and without departing substantially from spirit of the invention or
In the case where essential characteristic, the present invention can be realized in other specific forms.Therefore, in all respects, should all incite somebody to action
Embodiment regards exemplary as, and is non-limiting, the scope of the present invention by appended claims rather than on state
Bright restriction, it is intended that including all changes that fall within the meaning and scope of the equivalent elements of the claims in the present invention
It is interior.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.