CN111341570B - Capacitor electrolyte impregnation equipment for reactive power compensation of power grid - Google Patents
Capacitor electrolyte impregnation equipment for reactive power compensation of power grid Download PDFInfo
- Publication number
- CN111341570B CN111341570B CN202010169705.1A CN202010169705A CN111341570B CN 111341570 B CN111341570 B CN 111341570B CN 202010169705 A CN202010169705 A CN 202010169705A CN 111341570 B CN111341570 B CN 111341570B
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- China
- Prior art keywords
- electrolyte
- capacitor
- equipment
- power grid
- reactive power
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000003990 capacitor Substances 0.000 title claims abstract description 22
- 238000010294 electrolyte impregnation Methods 0.000 title abstract description 6
- 239000003792 electrolyte Substances 0.000 claims abstract description 28
- 230000005540 biological transmission Effects 0.000 claims abstract description 23
- 239000007788 liquid Substances 0.000 claims abstract description 21
- 238000004804 winding Methods 0.000 claims abstract description 12
- 238000003860 storage Methods 0.000 claims abstract description 10
- 238000005096 rolling process Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 6
- 230000007797 corrosion Effects 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 claims description 3
- 238000007598 dipping method Methods 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 13
- 229910052782 aluminium Inorganic materials 0.000 abstract description 13
- 239000011888 foil Substances 0.000 abstract description 13
- 230000000694 effects Effects 0.000 abstract description 5
- 239000005030 aluminium foil Substances 0.000 description 4
- 244000309464 bull Species 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000004260 weight control Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/04—Drying; Impregnating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/02—Machines for winding capacitors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/145—Liquid electrolytic capacitors
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The invention relates to the technical field of capacitor aluminum foil and electrolyte impregnation, and discloses capacitor electrolyte impregnation equipment for reactive power compensation of a power grid. The back rotating plate is influenced by air pressure and liquid storage bag deformation to rotate, the electrolyte is extruded into the liquid flow pipe, the electrolytic paper is impregnated after the electrolyte is extruded, the elastic force of the volute spiral spring serves as a stable driving force, and the elastic force of the volute spiral spring is twisted by the transmission shaft, so that the effect of controlling the electrolyte outflow according to the winding rule and the weight of the aluminum foil and the electrolytic paper is achieved.
Description
Technical Field
The invention relates to the technical field of capacitor aluminum foil and electrolyte impregnation, in particular to capacitor electrolyte impregnation equipment for reactive power compensation of a power grid.
Background
Reactive compensation, called reactive power compensation, is a technology that plays a role in improving the power factor of the power grid in the power supply system, reduces the loss of the power supply transformer and the transmission line, improves the power supply efficiency, and improves the power supply environment; the common reactive compensation mode is centralized compensation, and a parallel capacitor bank is often used in the centralized compensation, and the parallel capacitor is mainly used for compensating the reactive power of the inductive load of the power system so as to improve the power factor, improve the voltage quality and reduce the line loss.
The manufacturing steps of the capacitor are as follows: cutting, coiling, soaking, assembly etc. wherein to the winding work of aluminium foil and electrolytic paper, prior art adopts the partition to roll up, and the mode that afterwards invades electrolyte goes on, but electrolyte belongs to corrosive substance, and prior art can not be according to both winding circumstances, comes the outflow of accurate control electrolyte, so lead to electrolyte overflow to damage equipment, therefore a power grid reactive compensation capacitor electrolyte dipping equipment should be produced.
Disclosure of Invention
In order to realize the purpose of accurately finishing the interval rolling of the aluminum foil and the electrolyte without manpower by controlling the outflow of the electrolyte according to the rolling rule of the aluminum foil and the electrolytic paper, the invention provides the following technical scheme: the utility model provides a power grid reactive compensation capacitor electrolyte flooding equipment, includes the casing, the equal swing joint of inside both sides wall of casing has the transmission shaft, and the equal swing joint in both sides of transmission shaft has volute spiral spring, and volute spiral spring's surperficial swing joint has the pivot, and there is the pay-off case on the surface of pivot through gear train swing joint, the spout has been seted up to the inside of pay-off case, and the sliding surface of spout has the spring board, and the sliding surface of spring board has the reservoir, and the inside swing joint of reservoir has the rotor plate, and the sliding surface of rotor plate has the air leg, and the sliding surface of air leg has the liquid flow tube, and the fixed surface of liquid flow tube is connected with the backup pad.
The invention has the beneficial effects that:
1. after being pressed through the liquid storage bag, produce deformation, the event can drive pneumatic plate and change its inside atmospheric pressure value and change, and back rotor plate receives atmospheric pressure and liquid storage bag deformation to influence and rotates, gets into the liquid flow pipe with the electrolyte extrusion, the back with the electrolytic paper flooding, the elasticity of volute spiral spring acts as stable drive power, and volute spiral spring's elasticity is twisted reverse by the transmission shaft again, so reached according to the rolling rule of aluminium foil with the electrolytic paper and the effect of weight control electrolyte outflow.
2. The spiral spring is alternately twisted through the transmission shaft, so that when the intermittent driving force does not work, the twisted spiral spring can release elasticity to push out the aluminum foil or the electrolytic paper on the surface of the spiral spring, and the effect of accurately finishing the alternate winding of the aluminum foil and the electrolyte without manpower is achieved.
Preferably, the inside swing joint of volute spiral spring has the ratchet, and the ratchet is in the same time design, and the setting of ratchet is the effect that can accumulate when playing volute spiral spring and being driven the reversal.
Preferably, the gear train includes the tooth that rolls, and the surface swing joint of tooth that rolls has the pinion rack, and when the pinion rack promoted the pay-off case and removes, can extrude its inside spring board earlier.
Preferably, one side of the toothed plate, which is far away from the rolling teeth, is movably connected with the back of the feeding box.
Preferably, the number of the scroll springs is two, the winding directions of the scroll springs and the winding direction of the scroll springs are opposite, the elastic force is the same, and the feeding box is convenient to push to move for the same distance.
Preferably, the liquid flow pipe is made of a flexible material, and has a certain elastic restoring force and a small friction force on the back.
Preferably, the bottom of transmission shaft fixedly connected with bull stick, the length of bull stick is the same with the condenser size of making, and the bull stick provides certain holding power for the winding of aluminium foil and electrolytic paper.
Preferably, the electrolyte is stored in the reservoir, and the reservoir is made of a corrosion-resistant material.
Preferably, the driving power is stable, the surface of the transmission shaft is subjected to a large gravity, and the slower the rotation speed of the transmission shaft is, the smaller the force of the torsion scroll spring is, and vice versa.
Preferably, the spring plate is pushed and simultaneously presses the liquid storage bag, so that the aluminum foil or the electrolytic paper on the surface of the feeding box is moved to the surface of the supporting plate and then wound by the rotating rod.
Drawings
FIG. 1 is a front cross-sectional view of the housing construction of the present invention;
FIG. 2 is a schematic view of the feed box of the present invention;
FIG. 3 is a schematic view of the spring plate structure of the present invention;
FIG. 4 is a top view of the spiral spring structure of the present invention;
fig. 5 is a bottom view of the gear unit structure of the present invention.
In the figure: the device comprises a shell 1, a transmission shaft 2, a volute spiral spring 3, a rotating shaft 4, a gear set 5, a feeding box 6, a sliding chute 7, a spring plate 8, a liquid storage bag 9, a rotating plate 10, a pneumatic plate 11, a liquid flow pipe 12, a supporting plate 13, a ratchet wheel 14, rolling teeth 15 and a toothed plate 16.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, a capacitor electrolyte dipping device for power grid reactive power compensation comprises a shell 1, wherein two side walls inside the shell 1 are movably connected with a transmission shaft 2, the bottom of the transmission shaft 2 is fixedly connected with a rotating rod, the length of the rotating rod is the same as the size of a manufactured capacitor, the rotating rod provides a certain supporting force for winding of aluminum foil and electrolytic paper, two sides of the transmission shaft 2 are movably connected with scroll springs 3, the scroll springs 3 are two in number, the winding directions of the scroll springs and the winding direction of the scroll springs are opposite, the elastic force is the same, and the feeding box 6 is convenient to push to move for the same distance.
The scroll springs 3 are alternately twisted through the transmission shaft 2, so when the intermittent driving force does not work, the twisted scroll springs 3 release elastic force to push out aluminum foil or electrolytic paper on the surfaces of the scroll springs, and the non-twisted scroll springs 3 do not work, so the symmetrical feeding boxes 6 work alternately at intervals; the speed of the aluminum foil and the electrolytic paper can be controlled by setting the transmission force between the scroll spring 3 and the rotating shaft 4; under the condition of stable driving power, the gravity on the surface of the transmission shaft 2 is also large, and the slower the rotation speed is, the smaller the force of the torsion scroll spring 3 is, and vice versa.
Inside swing joint of volute spiral spring 3 has ratchet 14, ratchet 14 is in the same direction as time design, ratchet 14's settlement is that it can hold the effect when volute spiral spring 3 is driven the reversal to play, volute spiral spring 3's surface swing joint has pivot 4, 5 swing joint of gear train have pay-off case 6 on the surface of pivot 4, gear train 5 includes rolling tooth 15, rolling tooth 15's surface swing joint has pinion rack 16, when pinion rack 16 promoted pay-off case 6 and removes, can extrude its inside spring board 8 earlier, pinion rack 16 keeps away from one side of rolling tooth 15 and the back swing joint of pay-off case 6.
When the device is used, the cut aluminum foil and the electrolytic paper are respectively placed on the surfaces of the symmetrical feeding boxes 6, the intermittent driving component is started to enable the transmission shaft 2 to rotate, the transmission shaft 2 rotates to pull the volute spiral spring 3 on one side to be wound and release the other side, the released side drives the rotating shaft 4 to rotate, the rotating shaft 4 rotates to be meshed with the rolling teeth 15 to drive the toothed plate 16 to do semi-circular motion, so the spring plate 8 can move towards the direction close to the liquid storage bag 9, the liquid storage bag 9 deforms after being pressed, so the pneumatic plate 11 is driven to change the air pressure value inside the pneumatic plate 11, the rear rotating plate 10 rotates under the influence of the air pressure and the deformation of the liquid storage bag 9, the electrolyte is extruded into the liquid flow pipe 12 and then is impregnated with the electrolytic paper, the elastic force of the volute spiral spring 3 serves as stable driving force due to the intermittent operation of the driving force, the elastic force of the volute spiral spring 3 is twisted by the transmission shaft 2, the rotating speed of the transmission shaft 2 changes along with the winding weight of the electrolytic paper, thereby realizing the function of the outflow of the electrolyte and the association of the aluminum foil electrolytic paper.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention and the equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention within the technical scope of the present invention.
Claims (8)
1. The utility model provides a grid reactive compensation capacitor electrolyte dipping equipment, includes casing (1), its characterized in that: two side walls in the shell (1) are movably connected with transmission shafts (2), two sides of each transmission shaft (2) are movably connected with volute springs (3), the surfaces of the volute springs (3) are movably connected with rotating shafts (4), and the surfaces of the rotating shafts (4) are movably connected with feeding boxes (6) through gear sets (5);
chute (7) have been seted up to the inside of pay-off case (6), and the surperficial sliding connection of chute (7) has spring plate (8), and the surperficial swing joint of spring plate (8) has reservoir (9), and the inside swing joint of reservoir (9) has rotor plate (10), and the surperficial swing joint of rotor plate (10) has pneumatic rod (11), and the surperficial sliding connection of pneumatic rod (11) has flow tube (12), and the fixed surface of flow tube (12) is connected with backup pad (13).
2. The equipment for impregnating the electrolyte of the capacitor for reactive power compensation of the power grid according to claim 1, wherein: the interior of the volute spiral spring (3) is movably connected with a ratchet wheel (14), and the ratchet wheel (14) is designed in a time-sharing mode.
3. The equipment for impregnating the electrolyte of the capacitor for reactive power compensation of the power grid according to claim 1, wherein: the gear set (5) comprises rolling teeth (15), and a toothed plate (16) is movably connected to the surface of the rolling teeth (15).
4. The equipment for impregnating the electrolyte of the capacitor for reactive power compensation of the power grid according to claim 3, wherein: one side of the toothed plate (16) far away from the rolling teeth (15) is movably connected with the back of the feeding box (6).
5. The equipment for impregnating the electrolyte of the capacitor for reactive power compensation of the power grid according to claim 1, wherein: the number of the scroll springs (3) is two, the winding directions of the scroll springs are opposite, and the elastic force is the same.
6. The equipment for impregnating the electrolyte of the capacitor for reactive power compensation of the power grid according to claim 1, wherein: the liquid flow pipe (12) is made of flexible materials, has certain elastic restoring force and has small friction force on the back.
7. The equipment for impregnating the electrolyte of the capacitor for reactive power compensation of the power grid according to claim 1, wherein: the bottom of the transmission shaft (2) is fixedly connected with a rotating rod, and the length of the rotating rod is the same as the size of the manufactured capacitor.
8. The equipment for impregnating the electrolyte of the capacitor for reactive power compensation of the power grid according to claim 1, wherein: electrolyte is stored in the liquid storage bag (9), and the liquid storage bag (9) is made of corrosion-resistant materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010169705.1A CN111341570B (en) | 2020-03-12 | 2020-03-12 | Capacitor electrolyte impregnation equipment for reactive power compensation of power grid |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010169705.1A CN111341570B (en) | 2020-03-12 | 2020-03-12 | Capacitor electrolyte impregnation equipment for reactive power compensation of power grid |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111341570A CN111341570A (en) | 2020-06-26 |
| CN111341570B true CN111341570B (en) | 2021-09-14 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010169705.1A Expired - Fee Related CN111341570B (en) | 2020-03-12 | 2020-03-12 | Capacitor electrolyte impregnation equipment for reactive power compensation of power grid |
Country Status (1)
| Country | Link |
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| CN (1) | CN111341570B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01313921A (en) * | 1988-06-14 | 1989-12-19 | J C C Eng Kk | Method and device for vacuum-impregnating electrolytic capacitor element with electrolyte |
| CN1252610A (en) * | 1998-10-07 | 2000-05-10 | Jcc工程株式会社 | Device and method for vacuum dipping electrolytic capacitor by electrolytic solution |
| CN2651915Y (en) * | 2003-09-12 | 2004-10-27 | 陈皇壮 | Reciprocal oscilating capacitor immersing mechanism |
| WO2010024621A2 (en) * | 2008-08-29 | 2010-03-04 | 경상대학교산학협력단 | Low-pressure impregnation apparatus |
| CN203055696U (en) * | 2012-11-27 | 2013-07-10 | 丰宾电子（深圳）有限公司 | Efficient capacitor impregnating device |
| CN107749353A (en) * | 2017-11-30 | 2018-03-02 | 乐见协 | A kind of epoxy impregnation machine for capacitor production |
| CN108010754A (en) * | 2017-11-29 | 2018-05-08 | 南通江海电容器股份有限公司 | A kind of immersion system and dipping method of capacitor core bag |
| CN109037753A (en) * | 2018-08-28 | 2018-12-18 | 王晓霞 | A kind of electrolysis liquid infiltration equipment and invade profit method |
-
2020
- 2020-03-12 CN CN202010169705.1A patent/CN111341570B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01313921A (en) * | 1988-06-14 | 1989-12-19 | J C C Eng Kk | Method and device for vacuum-impregnating electrolytic capacitor element with electrolyte |
| CN1252610A (en) * | 1998-10-07 | 2000-05-10 | Jcc工程株式会社 | Device and method for vacuum dipping electrolytic capacitor by electrolytic solution |
| CN2651915Y (en) * | 2003-09-12 | 2004-10-27 | 陈皇壮 | Reciprocal oscilating capacitor immersing mechanism |
| WO2010024621A2 (en) * | 2008-08-29 | 2010-03-04 | 경상대학교산학협력단 | Low-pressure impregnation apparatus |
| CN203055696U (en) * | 2012-11-27 | 2013-07-10 | 丰宾电子（深圳）有限公司 | Efficient capacitor impregnating device |
| CN108010754A (en) * | 2017-11-29 | 2018-05-08 | 南通江海电容器股份有限公司 | A kind of immersion system and dipping method of capacitor core bag |
| CN107749353A (en) * | 2017-11-30 | 2018-03-02 | 乐见协 | A kind of epoxy impregnation machine for capacitor production |
| CN109037753A (en) * | 2018-08-28 | 2018-12-18 | 王晓霞 | A kind of electrolysis liquid infiltration equipment and invade profit method |
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| CN111341570A (en) | 2020-06-26 |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20210826 Address after: 424300 first floor, building A2, Dongjia electronic high tech park, Linwu Industrial Park, Linwu County, Chenzhou City, Hunan Province Applicant after: Chenzhou JIAEN New Energy Technology Co.,Ltd. Address before: 250000 Shandong Business Vocational and technical college, No. 4516, youyou Road, Caishi Town, Licheng District, Jinan City, Shandong Province Applicant before: Zhang Yu |
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Granted publication date: 20210914 |