CN107745949A - A kind of wheel hub turnover plate type prerinse line automatic conveying device - Google Patents

A kind of wheel hub turnover plate type prerinse line automatic conveying device Download PDF

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Publication number
CN107745949A
CN107745949A CN201711119640.4A CN201711119640A CN107745949A CN 107745949 A CN107745949 A CN 107745949A CN 201711119640 A CN201711119640 A CN 201711119640A CN 107745949 A CN107745949 A CN 107745949A
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China
Prior art keywords
line
wheel hub
prerinse
cleaning
turnover panel
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Pending
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CN201711119640.4A
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Chinese (zh)
Inventor
刘建平
姚玉兰
邓乾昆
张秋菊
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WANFENG ABRASIVE WHEEL CO Ltd ZHEJIANG
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WANFENG ABRASIVE WHEEL CO Ltd ZHEJIANG
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Priority to CN201711119640.4A priority Critical patent/CN107745949A/en
Publication of CN107745949A publication Critical patent/CN107745949A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/248Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/53Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices between conveyors which cross one another
    • B65G47/54Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices between conveyors which cross one another at least one of which is a roller-way
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0273Tires
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means
    • B65G2203/042Sensors
    • B65G2203/044Optical

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)

Abstract

一种轮毂翻板式预清洗线自动传输装置,包括前道输送线、预清洗输送线、后道输送线;预清洗输送线采用链条传动,凸形翻板固定在输送链两侧。上道工序呈平放状态的轮毂随前道输送线流转至触发固定在输送线末端的光电传感器停止,随输送链循环运动的凸形翻板,带动停止在前道输送线上的轮毂翻转至竖直状态,并随输送链向前运动完成预清洗,然后在预清洗输送线末端再次翻转至平放,从而实现轮毂预清洗的自动翻转输送。

A hub flap type automatic transmission device for a pre-cleaning line, including a front conveyor line, a pre-cleaning conveyor line, and a rear conveyor line; the pre-cleaning conveyor line is driven by a chain, and convex flaps are fixed on both sides of the conveyor chain. The wheel hub in the flat state of the previous process moves along with the previous conveying line to trigger the photoelectric sensor fixed at the end of the conveying line to stop, and the convex flap that circulates with the conveying chain drives the wheel hub stopped on the previous conveying line to turn over to In the vertical state, it moves forward with the conveyor chain to complete the pre-cleaning, and then turns over to lay flat again at the end of the pre-cleaning conveyor line, so as to realize the automatic turning and conveying of the wheel pre-cleaning.

Description

一种轮毂翻板式预清洗线自动传输装置A hub flap type pre-cleaning line automatic transmission device

技术领域technical field

本发明涉及机动车零部件的生产,具体涉及轮毂的加工。The invention relates to the production of motor vehicle parts, in particular to the processing of wheel hubs.

背景技术Background technique

目前,在轮毂生产领域,预清洗是为消除机加工后轮毂表面的油污和积尘,是涂装前处理必不可少的一道工序,目前行业内生产模式基本为多品种混线生产,人工上下件,为保证清洗效果,采用悬挂式输送线传输,即清洗时轮毂呈竖直状态。At present, in the field of wheel hub production, pre-cleaning is to eliminate oil stains and dust accumulation on the surface of the hub after machining, and is an indispensable process before painting. In order to ensure the cleaning effect, the parts are transported by a suspended conveyor line, that is, the hub is in a vertical state during cleaning.

采用人工上下件的方式劳动强度大,生产效率低,不符合自动化生产的需求。若用机器人实现悬挂链的上下件一方面设备投入较大,另一方面悬挂链的精度不能匹配机器人的要求,同时机器人难以实现对循环运动悬挂链上件的产品定位。The method of manual loading and unloading is labor-intensive and low in production efficiency, which does not meet the needs of automated production. If a robot is used to realize the upper and lower parts of the suspension chain, on the one hand, the equipment investment is large, and on the other hand, the accuracy of the suspension chain cannot match the requirements of the robot.

发明内容Contents of the invention

本发明所解决的技术问题:如何简单、高效地实现轮毂预清洗混线生产的自动传输。The technical problem solved by the invention is: how to realize the automatic transmission of wheel hub pre-cleaning mixed line production simply and efficiently.

为解决上述技术问题,本发明提供如下技术方案:一种轮毂翻板式预清洗线自动传输装置,包括按前后顺序衔接的前道输送线、预清洗输送线、后道输送线;所述预清洗输送线上设有翻板,所述前道输送线上设有第一翻板让位结构,所述后道输送线上设有第二翻板让位结构。In order to solve the above technical problems, the present invention provides the following technical solutions: a hub flap type automatic transmission device for pre-cleaning line, including the front conveyor line, pre-cleaning conveyor line, and rear conveyor line connected in sequence; the pre-cleaning A flap is provided on the conveying line, a first flap give way structure is arranged on the front conveying line, and a second flap give way structure is arranged on the rear conveying line.

按上述技术方案,轮毂水平放置在前道输送线上,至前道输送线的后端,随预清洗输送线作环形循环运动的翻板深入前道输送线的第一翻板让位结构,并向上经过第一翻板让位结构,将前道输送线上的轮毂抄起,将其竖立。在预清洗输送线上,竖立的轮毂得到清洗。在预清洗输送线上的轮毂运行至预清洗输送线的后端,翻板深入后道输送线的第二翻板让位结构,并向下经过第二翻板让位结构,而轮毂滞留在后道输送线上,由后道输送线输送至预定目的位置。According to the above-mentioned technical scheme, the hub is placed horizontally on the front conveyor line to the rear end of the front conveyor line, and the flap that moves circularly along with the pre-cleaning conveyor line goes deep into the first flap of the front conveyor line to give way to the structure. And upwards pass through the first turnover plate to give way to the structure, and the wheel hub on the front conveying line is picked up and erected. On the pre-cleaning conveyor line, the upright hubs are cleaned. The wheel hub on the pre-cleaning conveying line runs to the rear end of the pre-cleaning conveying line, and the flap goes deep into the second flap give way structure of the rear conveying line, and passes through the second flap let go structure downwards, while the hub stays in the On the subsequent conveying line, it is transported to the predetermined destination by the latter conveying line.

为形成上述第一翻板让位结构,本发明所述前道输送线采用双列结构的滚筒传输体。相同地,为形成上述第二翻板让位结构,本发明所述后道输送线也采用双列结构的滚筒传输体。环形循环运动的翻板经过双列结构滚筒传输体中部的间隙。In order to form the above-mentioned first turnover structure, the front conveying line of the present invention adopts a roller conveying body with a double-row structure. Similarly, in order to form the above-mentioned second turnover structure, the rear conveying line of the present invention also adopts a double-row structure of the roller conveying body. The turnover plate of circular circulation passes through the gap in the middle of the double-row structure roller transmission body.

所述前道输送线上设有两组光电传感器,轮毂经过第一组光电传感器,所述前道输送线减速,轮毂经过第二组光电传感器,所述前道输送线停止,便于翻板由下而上将轮毂抄起。There are two groups of photoelectric sensors on the front conveying line, the hub passes through the first group of photoelectric sensors, the front conveying line decelerates, the wheel hub passes through the second group of photoelectric sensors, and the front conveying line stops, so that the turning plate can be moved by Pick up the hub from the bottom up.

本发明可以完成轮毂预清洗混线加工时的自动精确输送,可与前道工序自动传输线无缝连接,控制简单,工作可靠。大大提高生产效率,降低了工人劳动强度。The invention can complete the automatic and precise conveying during the hub pre-cleaning mixed-line processing, can be seamlessly connected with the automatic transmission line of the previous process, has simple control and reliable operation. Greatly improve production efficiency and reduce labor intensity of workers.

附图说明Description of drawings

下面结合附图对本发明做进一步的说明:Below in conjunction with accompanying drawing, the present invention will be further described:

图1为一种轮毂翻板式预清洗线自动传输装置的示意图;Fig. 1 is a schematic diagram of an automatic transmission device for a hub flap type pre-cleaning line;

图2为图1的俯视图;Fig. 2 is the top view of Fig. 1;

图3为图1中从右侧观察所述预清洗输送线20所得的示意图。FIG. 3 is a schematic view of the pre-cleaning conveying line 20 viewed from the right side in FIG. 1 .

图中符号说明:Explanation of symbols in the figure:

10、前道输送线;100、第一翻板让位结构;11、第一滚筒传输线体;12、第一组光电传感器;13、第二组光电传感器;10. The front conveying line; 100. The first flap give way structure; 11. The first roller transmission line body; 12. The first group of photoelectric sensors; 13. The second group of photoelectric sensors;

20、预清洗输送线;21、输送线体;22、输送链;23、马达;20. Pre-cleaning conveyor line; 21. Conveyor line body; 22. Conveyor chain; 23. Motor;

30、后道输送线;300、第二翻板让位结构;31、第二滚筒传输线体;30. The rear conveyor line; 300. The second flap give way structure; 31. The second roller transmission line body;

40、翻板;41、翻板的窄部;42、翻板的宽部;40, the flap; 41, the narrow part of the flap; 42, the wide part of the flap;

50、轮毂。50, hub.

具体实施方式Detailed ways

参考图1、图2,一种轮毂翻板式预清洗线自动传输装置,包括按前后顺序衔接的前道输送线10、预清洗输送线20、后道输送线30。Referring to Fig. 1 and Fig. 2, an automatic transmission device for a wheel hub flap type pre-cleaning line includes a front conveyor line 10, a pre-cleaning conveyor line 20, and a rear conveyor line 30 connected in sequence.

如图2,所述前道输送线10包括第一滚筒传输线体11和设置在其上的两组光电传感器。第一滚筒传输线体采用双列结构,两列滚筒传输线体的间隙(大于150mm)构成第一翻板让位结构100。As shown in FIG. 2 , the preceding conveying line 10 includes a first roller conveying line body 11 and two groups of photoelectric sensors arranged thereon. The first roller transmission line body adopts a double-row structure, and the gap (greater than 150mm) between the two rows of roller transmission line bodies constitutes the first flap give way structure 100 .

两组光电传感器,分别为第一组光电传感器和第二组光电传感器,第一组光电传感器中的两个光电传感器分列在第一滚筒传输线体11的两侧,第二组光电传感器中的两个光电传感器分列在第一滚筒传输线体11的两侧。Two groups of photoelectric sensors are respectively the first group of photoelectric sensors and the second group of photoelectric sensors. The two photoelectric sensors in the first group of photoelectric sensors are arranged on both sides of the first roller transmission line body 11, and the two photoelectric sensors in the second group of photoelectric sensors Two photoelectric sensors are arranged on both sides of the first roller transmission line body 11 .

如图2,所述后道输送线30包括第二滚筒传输线体31,第二滚筒传输线体采用双列结构,两列滚筒传输线体的间隙(大于150mm)构成第二翻板让位结构300。As shown in FIG. 2 , the rear conveying line 30 includes a second roller transmission line body 31 , the second roller transmission line body adopts a double-row structure, and the gap (greater than 150mm) between the two rows of roller transmission line bodies constitutes a second flap give way structure 300 .

结合图1、图2,所述预清洗输送线20包括输送线体21、装配在输送线体上的输送链22、输送链22由马达23驱动。Referring to FIG. 1 and FIG. 2 , the pre-cleaning conveying line 20 includes a conveying line body 21 , a conveying chain 22 assembled on the conveying line body, and the conveying chain 22 is driven by a motor 23 .

所述输送链22上固定有若干对凸形的翻板40,任一对翻板的间距等于或稍大于轮毂50的轴向厚度。Several pairs of convex flaps 40 are fixed on the conveyor chain 22 , and the distance between any pair of flaps is equal to or slightly greater than the axial thickness of the hub 50 .

参考图3,所述翻板40由SUS304不锈钢方管焊接而成,凸形的翻板包括宽部42和窄部41,所述窄部即轮毂支撑部分,该部分的宽度小于第一滚筒传输线体11上的第一翻板让位结构100,也小于第二滚筒传输线体31上的第二翻板让位结构300,即小于150mm,所述翻板的总长度不小于360mm。其中,翻板的宽部便于承托轮毂,提高轮毂在预清洗输送线20上的稳定性。Referring to Fig. 3, the flap 40 is welded by SUS304 stainless steel square tube, the convex flap includes a wide part 42 and a narrow part 41, the narrow part is the hub support part, the width of this part is smaller than the first drum transmission line The first turnover structure 100 on the body 11 is also smaller than the second turnover structure 300 on the second roller transmission line body 31, that is, less than 150mm, and the total length of the turnover is not less than 360mm. Wherein, the wide part of the turning plate is convenient for supporting the wheel hub and improves the stability of the wheel hub on the pre-cleaning conveying line 20 .

实际操作中,轮毂50被水平放置在前道输送线10上,轮毂经过第一组光电传感器12,所述前道输送线减速,轮毂经过第二组光电传感器13,所述前道输送线暂停,轮毂停留在前道输送线10与预清洗输送线20的衔接处。In actual operation, the hub 50 is placed horizontally on the front conveyor line 10, the hub passes through the first group of photoelectric sensors 12, the front conveyor line decelerates, the hub passes through the second group of photoelectric sensors 13, and the front conveyor line pauses , the hub stays at the junction of the previous conveying line 10 and the pre-cleaning conveying line 20 .

由下而上运动的翻板40经过前道输送线10的两列滚筒传输线体的间隙,将轮毂抄起,轮毂位于一对翻板之间。随着预清洗输送线20的运行,轮毂逐渐转为竖立状态,在预清洗输送线20上得到清洗。The turnover plate 40 moving from bottom to top passes through the gap between the two rows of roller transmission line bodies of the previous conveying line 10, and picks up the hub, which is located between a pair of turnover panels. Along with the operation of the pre-cleaning conveying line 20 , the hub gradually turns to an upright state and is cleaned on the pre-cleaning conveying line 20 .

随预清洗输送线20移动的轮毂至后道输送线30与预清洗输送线20的衔接处,由上而下运动的翻板40经过后道输送线30的两列滚筒传输线体的间隙,轮毂滞留并平放在后道输送线30上。The wheel hub that moves with the pre-cleaning conveyor line 20 reaches the connection between the rear conveyor line 30 and the pre-cleaning conveyor line 20, and the flip plate 40 that moves from top to bottom passes through the gap between the two rows of rollers on the rear conveyor line 30. Stay and lay flat on the rear conveying line 30.

以上内容仅为本发明的较佳实施方式,对于本领域的普通技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本发明的限制。The above content is only the preferred implementation mode of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation mode and application scope. limits.

Claims (5)

1. a kind of wheel hub turnover plate type prerinse line automatic conveying device, including be connected by tandem front road pipeline (10), Prerinse pipeline (20), rear road pipeline (30);It is characterized in that:The prerinse pipeline is provided with turnover panel (40), institute State front road pipeline and be provided with the second turnover panel by bit architecture by bit architecture (100), the rear road pipeline provided with the first turnover panel (300)。
A kind of 2. wheel hub turnover plate type prerinse line automatic conveying device as claimed in claim 1, it is characterised in that:The preceding road Pipeline (10) includes the first roller transmission line body (11), and the first roller transmission line body uses double column structure, the transmission of the first roller Gap at wire body center forms the first turnover panel by bit architecture (100);
Road pipeline (30) includes second tin roller transmission wire body (31) after described, and second tin roller transmission wire body uses double column structure, Gap at second tin roller transmission wire body center forms the second turnover panel by bit architecture (300).
A kind of 3. wheel hub turnover plate type prerinse line automatic conveying device as claimed in claim 2, it is characterised in that:The turnover panel (40) it is in convex, convex turnover panel includes wide portion and narrow portion, and the width of narrow portion is less than at first roller transmission line body (11) center Gap, the width of narrow portion are less than the gap at second tin roller transmission wire body (31) center.
A kind of 4. wheel hub turnover plate type prerinse line automatic conveying device as claimed in claim 1, it is characterised in that:The turnover panel (40) quantity is some right, and any spacing to turnover panel can accommodate the wheel hub (50) of a upright state.
A kind of 5. wheel hub turnover plate type prerinse line automatic conveying device as claimed in claim 1, it is characterised in that:The preceding road Pipeline (10) is provided with two groups of photoelectric sensors, and wheel hub passes through first group of photoelectric sensor (12), and the front road pipeline subtracts Speed, wheel hub pass through second group of photoelectric sensor (13), the front road pipeline pause.
CN201711119640.4A 2017-11-14 2017-11-14 A kind of wheel hub turnover plate type prerinse line automatic conveying device Pending CN107745949A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111822203A (en) * 2020-07-20 2020-10-27 浙江万丰摩轮有限公司 Intelligent coating production line for aluminum alloy wheel hub of motorcycle

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