CN107744709B - High-efficiency energy-saving vortex flow spraying type electric bag composite dust remover - Google Patents

High-efficiency energy-saving vortex flow spraying type electric bag composite dust remover Download PDF

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CN107744709B
CN107744709B CN201710577566.4A CN201710577566A CN107744709B CN 107744709 B CN107744709 B CN 107744709B CN 201710577566 A CN201710577566 A CN 201710577566A CN 107744709 B CN107744709 B CN 107744709B
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dust
dust collector
water
tank
stage
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CN107744709A (en
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韦智睿
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Guangxi Haihe Environmental Protection Science & Technology Co ltd
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Guangxi Haihe Environmental Protection Science & Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

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  • Chemical Kinetics & Catalysis (AREA)
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Abstract

The invention relates to the technical field of dust collectors, in particular to a high-efficiency energy-saving vortex flow spraying type electric bag composite dust collector for high-pollution industry, which comprises a dust collector for carrying out dust removal treatment on various discharged gases with impurities and dust by adopting at least three stages, wherein the three stages of dust collectors are a primary dust collector adopting spraying, a baffle and vibration type dust removal, a secondary dust collector adopting vortex flow electrostatic vibration type dust removal and a tertiary dust collector adopting bag dust scraping type dust removal.

Description

High-efficiency energy-saving vortex flow spraying type electric bag composite dust remover
Technical Field
The invention relates to the technical field of dust collectors, in particular to a high-efficiency energy-saving vortex spraying type electric bag composite dust collector for high-pollution industry.
Background
A dust collector or dust removing equipment, which is equipment for separating dust from flue gas. The performance is expressed in terms of the amount of gas that can be handled, the drag loss of the gas as it passes through the precipitator, and the efficiency of dust removal. Meanwhile, the price, the operation and maintenance cost, the service life and the difficulty of operation management of the dust remover are also important factors considering the performance of the dust remover. Dust collectors are common facilities in boilers and industrial production. Especially for the treatment of highly polluting industrial boilers or furnaces, from the point of view of dust removal by ventilation, the dusts are also called small solid particles, in particular dusts harmful to the human body, which, when present in the air in a floating state for a long time, present a dispersed system, also called aerosol, in which the air is the dispersion medium and the solid particles are the dispersed phase. A dust separator is a device that separates such small solid particles from an aerosol. According to the principle of action, the dust collector can be divided into a dry mechanical dust collector, a wet dust collector, a particle layer dust collector, a bag type dust collector, an electric dust collector and the like.
In modern industrial development, flue gas discharged by kilns in the industries of thermal power, metallurgy, building materials, sugar manufacturing, chemical engineering and the like has a large amount of dust, and can be discharged into the atmosphere after being purified, so that industrial civilization and urban development can create huge wealth for human beings, and simultaneously, billions of tons of waste gas and waste are discharged into the atmosphere, and the atmospheric space on which the human beings rely for survival becomes an aerial garbage storehouse and a toxic gas storehouse. Therefore, when harmful gases and pollutants reach a certain concentration in the atmosphere, great disasters are brought to human beings and the environment. In recent years, the wide attention of the public is caused in the wide range of haze weather in China, and the haze weather becomes a current environmental hotspot problem. China is in the stage of rapid development of urban chemical industrialization, and the type of atmospheric pollution is deeply changed. The pollution problems of the traditional sulfur dioxide (SO 2), suspended matters (TSP)/inhalable particles (PM 10) and the like are not solved, the emission of fine particles (PM 2.5), nitrogen oxides (NOx), volatile Organic Compounds (VOCs), ammonia nitrogen (NH 3) and the like is obviously increased, and the air pollution is caused
The situation is becoming more severe. As a new industry, the dust collector industry in China faces a golden period of economic high-speed development and a golden period of urgent need of pollution control. Over decades of development, the precipitator industry has developed a range of scales and capabilities. Therefore, how to effectively treat the dust discharged by industrial and mining enterprises, reduce air pollutants as much as possible, and the high-efficiency and energy-saving composite dust remover is a difficult problem to be solved urgently.
Disclosure of Invention
The invention aims to overcome the defects and shortcomings in the prior art and provide a vortex flow spraying type electrostatic bag composite dust remover which is simple in structure, can discharge dust in the production process in the industrial fields of metallurgy, chemical industry, electric power, building materials and the like and can efficiently save energy.
The purpose of the invention is realized as follows:
the invention relates to an efficient energy-saving vortex spraying type electric bag composite dust collector, which comprises at least three stages of dust collectors for carrying out dust removal treatment on various discharged gases with impurities and dust, wherein the three stages of dust collectors are a primary dust collector adopting spraying, baffle and vibration type dust removal, a secondary dust collector adopting vortex electrostatic vibration type dust removal and a tertiary dust collector adopting cloth bag dust scraping type dust removal, the primary dust collectors are connected through exhaust pipes, the initial ends of the exhaust pipes are provided with smoke dust inlet openings, and lime powder feeding devices are further arranged at the smoke dust inlet openings; the number of the secondary dust collectors is one or more, and when the number of the secondary dust collectors is multiple, each secondary dust collector adopts a parallel connection structure mode; the three-level dust collector is one or more, when the three-level dust collector is multiple, the three-level dust collector adopts a structure mode that the dust particle sizes are sequentially connected from large to small according to the bag filtration, and the top of the last three-level dust collector 5 for discharging the purified gas is provided with a purified gas outlet.
Preferably, the high-efficiency energy-saving vortex spraying type electric bag composite dust remover comprises a four-stage dust collector for removing dust of various discharged gases with impurities and dust and a three-stage sedimentation tank for circularly purifying the discharged wastewater, wherein the four-stage dust collector comprises a first-stage dust collector adopting spraying, baffle and vibration type dust removal, a second-stage dust collector adopting vortex electrostatic vibration type dust removal, a third-stage dust collector adopting bag dust scraping type dust removal and a water-spraying type four-stage water-spraying type dust remover, the dust collectors are connected through exhaust pipes, the initial ends of the exhaust pipes are provided with smoke dust inlets, and lime powder feeding devices are further arranged at the smoke dust inlets; the three-stage sedimentation tank is a primary sedimentation tank and a secondary sedimentation tank which adopt a filtering mode and a three-stage sedimentation tank which adopts a combination of aquatic plant planting and filtering, and the primary sedimentation tank, the secondary sedimentation tank and the third sedimentation tank are all connected through drain pipes; when a plurality of secondary dust collectors are arranged, each secondary dust collector adopts a parallel connection structure mode; when a plurality of three-level dust collectors are arranged, the three-level dust collectors are connected in sequence from large to small according to the particle size of dust filtered by a cloth bag; and purified water discharged from the third-stage sedimentation tank returns to the water-spraying type dust removal tank through a water pump.
Preferably, the primary dust collector comprises a limestone adding device, a vibrating device, a supporting frame, a primary dust collecting tank, a vibrating motor and an elastic baffle, the limestone adding device is installed at a smoke inlet end close to the exhaust pipe, the limestone adding device comprises a limestone adding tank, a connecting pipe, a connecting bolt, a lime powder inlet and a heat insulation layer, the limestone adding tank is installed on the ground, the limestone adding tank and a limestone powder spraying pipe are fixedly connected with the exhaust pipe through the connecting pipe, the connecting pipe and the exhaust pipe are also provided with the heat insulation layer, and the lime powder spraying pipe of the limestone is provided with the lime powder inlet; the one-level jar of gathering dust pass through the support frame and fix subaerial, the exit end that the lime stone added the device is connected with the one-level jar of gathering dust, and the exhaust pipe of the entry end top of jar is gathered dust to the one-level is installed with 15 ~ 75 slopes, installs vibrating motor in the exhaust pipe outside of slope installation, is equipped with 4 at least elastic baffle on the inner tube of exhaust pipe, elastic baffle in the axial of exhaust pipe with 10 ~ 50mm interval arrangement, the radial staggered arrangement of exhaust pipe.
Preferably, second grade dust collector, including outer tube electric drive dust collector, inner tube cyclone, pulsed rapping device, the dryer and the ash bucket converge, the upper end of outer tube electric drive dust collector and inner tube cyclone keep apart through the dryer that converges, the lower extreme link up each other through the ash bucket, outer tube electric drive dust collector include the urceolus and locate the outer discharge electrode of urceolus inner wall, inner tube cyclone include the inner tube and locate the interior discharge electrode of inner tube, outer discharge electrode and interior discharge electrode be connected with high voltage power supply respectively, high voltage power end be equipped with insulator arrangement, input through high voltage power supply, outer tube electric drive dust collector produce and have outer cyclone, inner tube cyclone produce interior cyclone, interior cyclone is discharged the wind of handling through the air exit of locating outer tube electric drive dust collector top, pulsed rapping device be two, one of them locates the urceolus top, the ash bucket inner chamber is located to ash bucket inner chamber still be equipped with air current guider and suppression electrode respectively, the ash bucket bottom is installed and is unloaded the ash hole, the ash discharge valve that unloads of dust on.
Preferably, tertiary dust collector, including the sack, be used for supporting mount, adjustable shelf of sack, scrape grey device, blowback ash removal device and unload the ash bucket, unload the ash bucket and install the below at the mount, unload the ash bucket bottom and install the unloading mouth, the unloading mouth on be equipped with the unloading valve that can control the dust business turn over the top of mount is equipped with the upper guideway, and the below is equipped with the lower guideway, the grey device of scraping be equipped with two, respectively scrape grey device symmetry and install around the mount lower part, scrape grey device and include scraper, follower, belt and driving motor, follower and driving motor pass through belt transmission
And at least six dust scraping knives are uniformly distributed and arranged on the front side and the rear side of the movable frame and tightly attached to the wall of the cloth bag.
Preferably, water spray formula dust remover, including water spray formula dust removal jar, net gas export, water spray frame, water jet equipment and spray pipe, water spray formula dust removal jar is fixed subaerial, the lower part and the air intake intercommunication of water spray formula dust removal jar, the top are equipped with the net gas export the inner chamber of water spray formula dust removal jar is equipped with water spray frame install the spray pipe on the water spray frame, be equipped with a plurality of water jet equipment on the spray pipe, water jet equipment includes the water inlet and the circular shape sprinkler bead of being connected with the water inlet, the sprinkler bead on the equipartition have the interior big outer hole for water spraying of ladder.
Preferably, the one-level sedimentation tank include one-level purification tank and drain pipe and locate sewage water inlet and the delivery port around the one-level purification tank, the one-level purification tank from up being equipped with fine sand layer, thick cobble layer and half purification water layer down in proper order.
Preferably, the second grade sedimentation tank include second grade purification tank and drain pipe and locate sewage water inlet and the delivery port around the second grade purification tank, the second grade purification tank from up being equipped with fine sand layer, fine cobble layer and half purification water layer down in proper order.
Preferably, tertiary sedimentation tank include tertiary purification tank and drain pipe and locate the sewage water inlet and the outlet of purified water around the secondary purification tank, tertiary purification tank from down up be equipped with fine sand layer, dirt bed, aquatic plant and purifying water in proper order.
Compared with the prior art, the invention has the prominent substantive characteristics and remarkable progress that:
1. simple structure and convenient operation. The invention relates to an efficient energy-saving vortex flow spraying type electric bag composite dust remover, which adopts at least three stages of dust collectors for removing dust of various discharged gases with impurities and dust, wherein the three stages of dust collectors are a first-stage dust collector for removing dust by adopting spraying, a baffle plate and vibration, a second-stage dust collector for removing dust by vortex flow electrostatic vibration and a third-stage dust collector for removing dust by cloth bag dust scraping, or four stages of dust collectors for removing dust of various discharged gases with impurities and dust and a three-stage sedimentation tank for circularly purifying the discharged wastewater, and are used for treating the smoke dust harmful to human bodies discharged by high-pollution industrial boilers or industrial furnaces.
2. Thorough dust removal, energy conservation and environmental protection. The device of the invention forms a fog shape by spraying a small amount of fine lime powder at the inlet of the dust remover, so that the flue gas dust containing sulfur (or residual sulfur which is subjected to desulfurization treatment) is fully mixed with the lime powder, and the lime powder and the sulfur in the flue gas have neutralization reaction due to a small amount of moisture in the flue gas, thereby achieving the purpose of coagulating and removing sulfur; secondly, a plurality of elastic baffles are arranged at the air inlet pipe, and the heavier dust with large particles vertically falls into the first-stage dust remover, so that energy is saved; thirdly, neutralization reaction, namely, under the electrostatic action, the dust is subjected to electric coagulation and is condensed into large-particle dust; the flue gas enters from the tangent plane of the dust remover, a vortex plate is arranged in the dust remover, large-particle dust forms vortex flow, and the vortex flow sinks to enter an ash hopper at the lower part of the dust remover under the action of centrifugal force to achieve the purpose of dust removal, the dust which is not collected by the centrifugal force is adsorbed on a dust collecting plate of the dust remover through static electricity under the action of an electric field, and falls to the ash hopper at the lower part through a rapping device; fourthly, the purified flue gas enters a filter bag of the bag type dust collector again, a structure mode that the sizes of dust particles filtered by cloth bags are sequentially connected from large to small is adopted, tiny particle (less than PM 2.5) dust is filtered by the cloth bags and collected into a dust hopper, an inner cavity of the cloth bag is provided with a dust scraping device, the dust is scraped off by a dust scraping knife in the totally closed cloth bag and is sent into a dust bin, in addition, the dust which cannot be scraped off is further blown into the dust bin by combining with a back-blowing dust cleaning device, and the standard-reaching clean gas is discharged from a clean gas outlet at the top of the last stage of dust collector; fifthly, if the dust is discharged from the chemical fertilizer plant and the smoke is not purified, the dust enters the water-spraying dust remover again for treatment, so that the discharged smoke is more thoroughly purified. The smoke reaching the standard is discharged through the purified gas outlet, so that secondary dust is prevented, the nutritive moisture is used for providing required nutrition for aquatic plants, and the clean purified water is circulated back to the water inlet pipe by the water pump.
3. And the adaptability is strong. The invention can be combined in different ways according to different industries, such as: if the treated dust is dust with nutrition for producing chemical fertilizers, organic fertilizers and the like, a four-stage dust collector for dedusting various discharged gases with impurities and dust and a three-stage sedimentation tank for circularly purifying the discharged wastewater can be adopted, and the water with nutrition is used for providing nutrition for aquatic plants; if the dust is discharged from industries with serious sulfur dioxide pollution, such as boilers of chemical enterprises, metallurgical enterprises, power plants, industrial furnaces and the like, the dust is treated by harmful gases, such as sulfur dioxide and the like, through a limestone adding device, and then is further removed by a compound dust remover, such as a vortex electrostatic dust remover, a cloth bag dust remover, a centrifugal dust remover and the like, so that the purposes of thorough and clean dust removal are achieved. The equipment can be widely used in industries with high energy consumption and high pollution, such as steel, sugar manufacturing, chemical industry, building materials, metal processing, starch, alcohol and the like, and has good application prospect and economic and social benefits.
Drawings
FIG. 1 is a schematic diagram of the front view structure of example 1 of the present invention.
FIG. 2 is a schematic diagram of the front view of the structure of example 2 of the present invention.
Fig. 3 is a schematic diagram of the front view configuration of primary dust collector 2 of fig. 2.
Fig. 4 isbase:Sub>A schematic diagram of an enlarged sectional structurebase:Sub>A-base:Sub>A of fig. 3.
Fig. 5 is a schematic diagram of the front view configuration of secondary dust collector 3 of fig. 2.
Fig. 6 is a schematic diagram of the front view configuration of the three-stage dust collector 5 of fig. 2.
Fig. 7 is a schematic diagram of the top internal structure of fig. 6.
Fig. 8 is a schematic diagram of the internal structure in the dust-scraped state of fig. 7.
FIG. 9 is a schematic diagram showing the front view of the water spray type dust collecting tank 50 in the four-stage water spray type dust collector 6 of FIG. 2.
Fig. 10 is a schematic diagram of a partial enlarged structure of R in fig. 9.
Fig. 11 is a schematic front view of the three-stage settling tank of fig. 2.
Part name and sequence number in the figure:
<xnotran> 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 53, 54, 55, 56, 57, 58, 59, </xnotran>
A water inlet 60, a semi-purified water layer 61, a coarse cobble layer 62, a fine sand layer 63, a water outlet 64, a fine cobble layer 65, a mud layer 66, aquatic plants 67 and purified water 68.
Detailed Description
The structure of the present invention will be described below with reference to the accompanying drawings and embodiments thereof.
The invention relates to a high-efficiency energy-saving vortex flow spraying type electric bag composite dust remover, which is realized by the following scheme:
example 1
In a certain thermal power plant in Nanning, 2016 (11 months) of the invention, the high-efficiency energy-saving vortex spray type electric bag composite dust collector is adopted, as shown in attached figures 1 and 3-8, and comprises a smoke dust inlet 1, a primary dust collector 2 and a secondary dust collector
3. An exhaust pipe 4, a three-level dust collector 5, a four-level water spray type dust collector 6, a sewage outlet 7, a primary sedimentation tank 8, a secondary sedimentation tank 9, a three-level sedimentation tank 10, a purified water outlet 11, limestone adding 12, a support frame 13, a primary dust collection tank 14, a connecting pipe 15, a connecting bolt 16, a lime powder inlet 17, a heat insulation layer 18, a vibration motor 19, an elastic baffle 20, an air inlet 21, a high-voltage power supply 22, an insulation device 23, an air outlet 24, an air collection tank 25, an outer cylinder 26, an inner cylinder 27, an outer discharge electrode 28, an inner discharge electrode 29, an ash bucket 30, a rapping device 31, an air inlet 21, a high-voltage power supply 22, an air outlet 24, an air collection tank 25, an outer cylinder 26, an inner cylinder 27, an outer discharge electrode 28, an inner discharge electrode 29, an air outlet 30, a rapping device 31, and a dust collector
The device comprises a flow guide device 32, a suppression electrode 33, an ash discharge port 34, an ash discharge valve 35, an internal cyclone 36, an external cyclone 37, a cloth bag 38, a fixed frame 39, a movable frame 40, an upper guide rail 41, a lower guide rail 42, an ash scraping device 43, an ash discharge hopper 44, a back blowing ash cleaning device 45, a dust scraping knife 46, a driven wheel 47, a belt 48, a driving motor 49, a water spraying type dust collection tank 50 and a clean gas outlet 51, and adopts three-level dust collectors for carrying out dust removal treatment on various discharged gases with impurities and dust, wherein the three-level dust collectors are a primary dust collector 2 adopting spraying, baffle and vibration type dust removal, a secondary dust collector 3 adopting vortex electrostatic vibration type dust collection and three-level dust collector 3 adopting cloth bag dust scraping type dust removal
The dust collectors at all levels are connected through exhaust pipes 4, the initial end of each exhaust pipe 4 is provided with a smoke inlet 1, and a lime powder feeding device is further arranged at the smoke inlet 1; one or more secondary dust collectors 3 are arranged, and when a plurality of secondary dust collectors 3 are arranged, each secondary dust collector 3 adopts a parallel connection structure mode; the number of the three-level dust collectors 5 is one or more, when the number of the three-level dust collectors 5 is multiple, the three-level dust collectors 5 are connected in sequence from large to small according to the dust particle size filtered by the cloth bag, and a purified gas outlet 51 is formed in the top of the last three-level dust collector 5 for discharging purified gas.
Referring to fig. 3 and 4, the primary dust collector 2 includes a limestone adding device, a vibrating device, a supporting frame 13, a primary dust collecting tank 14, a vibrating motor 19 and an elastic baffle 20, the limestone adding device is installed at the end of the smoke inlet 1 close to the exhaust pipe 4, the limestone adding device includes a limestone adding tank 12, a connecting pipe 15, a connecting bolt 16, a lime powder inlet 17 and a heat insulating layer 18, the limestone adding tank 12 is installed on the ground, the limestone adding tank 12 and a limestone powder spraying pipe are fixedly connected with the exhaust pipe 4 through the connecting pipe 15, the connecting pipe 15 and the exhaust pipe 4 are also provided with the heat insulating layer 18, and the limestone powder spraying pipe is provided with the lime powder inlet 17; first-level jar 14 that gathers dust through support frame 13 and fix subaerial, the exit end that the lime stone adds the device is connected with first-level jar 14 that gathers dust, and exhaust pipe 4 in the entry end top of first-level jar 14 that gathers dust is installed with 15 slopes, installs vibrating motor 19 in the exhaust pipe 4 outside of slope installation, is equipped with 4 on the inner tube of exhaust pipe 4
The elastic baffles 20 are arranged at intervals of 10 intervals in the axial direction of the exhaust duct 4 and staggered in the radial direction of the exhaust duct 4.
Referring to fig. 5, the secondary dust collector 3 comprises an outer tube electric-driven dust collector, an inner tube cyclone dust collector, a pulse type rapping device 31, a collecting air duct 25 and an ash bucket 30, the upper ends of the outer tube electric-driven dust collector and the inner tube cyclone dust collector are isolated by the collecting air duct 25, the lower ends of the outer tube electric-driven dust collector and the inner tube cyclone dust collector are communicated with each other by the ash bucket 30, the outer tube electric-driven dust collector comprises an outer tube 26 and an outer discharge electrode 28 arranged on the inner wall of the outer tube 26, the inner tube cyclone dust collector comprises an inner tube 27 and an inner discharge electrode 29 arranged on the inner tube 27, the outer discharge electrode 28 and the inner discharge electrode 29 are respectively connected with a high-voltage power supply 22, an insulating device 23 is arranged at the end of the high-voltage power supply 22, an outer cyclone 37 is generated by the outer tube electric-driven dust collector through the input of the high-voltage power supply 22, and an outer cyclone 37 is arranged in the inner tube cyclone dust collector
The wind dust collector produces interior cyclone 36, interior cyclone 36 is discharged the wind of handling through the air exit 24 of locating outer tube electricity drive dust collector top, pulsed rapping device 31 be two, one of them locates urceolus 26 top, and the ash bucket 30 inner chamber is located to the other one the ash bucket 30 inner chamber still is equipped with air current guider 32 and suppression electrode 33 respectively, the ash discharge mouth 34 is installed to ash bucket 30 bottom, the ash discharge mouth 34 on be equipped with the dust unloading valve 35 that can control the dust business turn over.
Referring to fig. 6 to 8, the three-stage dust collector 5 includes a cloth bag 38, a fixed frame 39 for supporting the cloth bag 38, a movable frame 40, an ash scraping device 43, a back-blowing ash removing device 45 and an ash discharging bucket 44, wherein the ash discharging bucket 44 is installed below the fixed frame 39, an ash discharging port 34 is installed at the bottom of the ash discharging bucket 44, an ash discharging valve 35 capable of controlling dust to enter and exit is arranged on the ash discharging port 34, an upper guide rail 41 is arranged above the fixed frame 39, a lower guide rail 42 is arranged below the fixed frame 39, two ash scraping devices 43 are provided, each ash scraping device 43 is symmetrically installed at the front and the rear of the lower part of the fixed frame 39, each ash scraping device 43 includes a dust scraping knife 46 and a quilt scraping device 44, and each ash scraping device 43 includes a dust scraping knife 46
Six dust scrapers 46 are uniformly arranged on the front side and the rear side of the movable frame 40 and tightly attached to the wall of the cloth bag 38.
Example 2
A company in Nanning City, mainly engaged in the production of chemical fertilizers, in 2016 and 10 months, adopting the high-efficiency energy-saving vortex spraying type electric bag composite dust remover, as shown in attached figure 1 and figures 3-11, the dust remover of the invention, comprises a smoke dust inlet 1, a first-stage dust collector 2, a second-stage dust collector 3, an exhaust pipe 4, a third-stage dust collector 5, a four-stage water-spraying dust collector 6, a sewage outlet 7 a primary sedimentation tank 8, a secondary sedimentation tank 9, a tertiary sedimentation tank 10, a purified water outlet 11, a limestone adding tank 12, a support frame 13, a primary dust collection tank 14,
A connecting pipe 15, a connecting bolt 16, a lime powder inlet 17, a heat-insulating layer 18, a vibration motor 19, an elastic baffle 20, an air inlet 21, a high-voltage power supply 22, an insulating device 23, an air outlet 24, an air collecting duct 25, an outer drum 26, an inner drum 27, an outer discharge electrode 28, an inner discharge electrode 29, an ash bucket 30, a rapping device 31, an air flow guiding device 32, a suppression electrode 33, an ash discharge port 34, an ash discharge valve 35, an inner cyclone 36, an outer cyclone 37, a cloth bag 38, a fixed frame 39, a movable frame 40, an upper guide rail 41, a lower guide rail 42, an ash scraping device 43, an ash discharge bucket 44, a back-blowing ash cleaning device 45, a dust scraping knife 46, a driven wheel 47, a belt 48, a driving motor 49, a water-spraying type dust collection tank 50, a clean air outlet 51, a water spraying frame 53, a water spraying device 54, a water spraying pipe 55, a water inlet 56, a water nozzle 57, a water spraying hole 58, a water drainage pipe 59, a sewage inlet 60, a semi-purified water layer 61, a coarse goose pebble layer 62, a fine sand layer 63, a water outlet 64, a fine pebble layer 65, a water layer 66, a water layer 68, a mud layer and a mud layer 68,
the invention comprises a dust collector which adopts four stages and carries out dust removal treatment on various discharged gases with impurities and dust and a three-stage sedimentation tank which adopts cyclic purification treatment on discharged wastewater, wherein the four stages of dust collectors adopt a primary dust collector 2 for spraying, baffle and vibration type dust removal, a secondary dust collector 3 for vortex electrostatic vibration type dust removal, a tertiary dust collector 5 for cloth bag dust scraping type dust removal and a water-spraying four-stage water-spraying type dust collector 6, the dust collectors are connected through an exhaust pipe 4, the initial end of the exhaust pipe 4 is provided with a smoke inlet 1, and a lime powder feeding device is also arranged at the smoke inlet 1; the three-level sedimentation tank is a first-level sedimentation tank 8 and a second-level sedimentation tank 9 which adopt a filtering mode and a third-level sedimentation tank 10 which adopts a combination of aquatic plant planting and filtering, and the first-level sedimentation tank 8, the second-level sedimentation tank 9 and the third-level sedimentation tank 10 are all arranged in a row
The water pipes are connected; one or more secondary dust collectors 3 are arranged, and when a plurality of secondary dust collectors 3 are arranged, each secondary dust collector 3 adopts a parallel connection structure mode; when a plurality of three-level dust collectors 5 are arranged, the three-level dust collectors 5 are connected in sequence from large to small according to the particle size of dust filtered by a cloth bag; the purified water discharged from the third settling basin 10 is returned to the water-spraying dust-removing tank 50 through a water pump.
Referring to fig. 3 and 4, the primary dust collector 2 includes a limestone adding device, a vibrating device, a supporting frame 13, a primary dust collecting tank 14, a vibrating motor 19 and an elastic baffle 20, the limestone adding device is installed at the end of the smoke inlet 1 close to the exhaust pipe 4, the limestone adding device includes a limestone adding tank 12, a connecting pipe 15, a connecting bolt 16, a lime powder inlet 17 and a heat insulating layer 18, the limestone adding tank 12 is installed on the ground, the limestone adding tank 12 and a limestone powder spraying pipe are fixedly connected with the exhaust pipe 4 through the connecting pipe 15, the connecting pipe 15 and the exhaust pipe 4 are also provided with the heat insulating layer 18, and the limestone powder spraying pipe is provided with the lime powder inlet 17; first-order jar 14 that gathers dust pass through support frame 13 to be fixed subaerial, the exit end that the lime stone added the device is connected with first-order jar 14 that gathers dust, and exhaust pipe 4 in the entry end top of first-order jar 14 that gathers dust is installed with 75 slopes, installs vibrating motor 19 in the exhaust pipe 4 outside of slope installation, is equipped with 10 elastic baffle 20 on the inner tube of exhaust pipe 4, elastic baffle 20 in the axial of exhaust pipe 4 with 50mm interval arrangement, the radial staggered arrangement of exhaust pipe 4.
Refer to fig. 5 and show, secondary dust collector 3, including outer tube electric drive dust collector, inner tube cyclone, pulsed rapping device 31, converge dryer 25 and ash bucket 30, the upper end of outer tube electric drive dust collector and inner tube cyclone keep apart through converging dryer 25, the lower extreme link up each other through ash bucket 30, outer tube electric drive dust collector include urceolus 26 and locate the outer discharge electrode 28 of urceolus 26 inner wall, inner tube cyclone include inner tube 27 and locate inner discharge electrode 29 of inner tube 27, outer discharge electrode 28 and inner discharge electrode 29 be connected with high voltage power supply 22 respectively, high voltage power supply 22 end be equipped with insulator arrangement 23, input through high voltage power supply 22, outer tube electric drive dust collector produce outer cyclone 37, the inner tube cyclone, the outer tube electric drive generate and have outer cyclone 37
The wind dust collector produces interior cyclone 36, interior cyclone 36 is discharged the wind of handling through the air exit 24 of locating outer tube electricity drive dust collector top, pulsed rapping device 31 be two, one of them locates urceolus 26 top, and the ash bucket 30 inner chamber is located to the other one the ash bucket 30 inner chamber still is equipped with air current guider 32 and suppression electrode 33 respectively, the ash discharge mouth 34 is installed to ash bucket 30 bottom, the ash discharge mouth 34 on be equipped with the dust unloading valve 35 that can control the dust business turn over.
Referring to fig. 6 to 8, the tertiary dust collector 5 includes a cloth bag 38, a fixed frame 39 for supporting the cloth bag 38, a movable frame 40, an ash scraping device 43, a back-blowing ash removing device 45 and an ash discharging bucket 44, wherein the ash discharging bucket 44 is installed below the fixed frame 39, an ash discharging port 34 is installed at the bottom of the ash discharging bucket 44, an ash discharging valve 35 capable of controlling dust to enter and exit is arranged on the ash discharging port 34, an upper guide rail 41 is arranged above the fixed frame 39, a lower guide rail 42 is arranged below the fixed frame 39, two ash scraping devices 43 are provided, each ash scraping device 43 is symmetrically installed at the front and the rear of the lower portion of the fixed frame 39, each ash scraping device 43 includes a dust scraping knife 46, a driven wheel 47, a belt 48 and a driving motor 49, the driven wheel 47 and the driving motor 49 are driven by the belt 48, and twelve dust scraping knives 46 are uniformly installed at the front and rear sides of the movable frame 40 and are tightly attached to the wall of the cloth bag 38.
Referring to fig. 9 and 10, the water-spraying dust collector 6 includes a water-spraying dust-collecting tank 50, a clean air outlet 51, a water-spraying frame 53, a water-spraying device 54 and a water-spraying pipe 55, the water-spraying dust-collecting tank 50 is fixed on the ground, the lower portion of the water-spraying dust-collecting tank 50 is communicated with the air inlet 21, the top portion of the water-spraying dust-collecting tank 50 is provided with the clean air outlet 51, the water-spraying frame 53 is arranged in the inner cavity of the water-spraying dust-collecting tank 50, the water-spraying pipe 55 is installed on the water-spraying frame 53, the water-spraying pipe 55 is provided with a plurality of water-spraying devices 54, the water-spraying devices 54 include water inlets 56 and circular water-spraying heads 57 connected with the water inlets 56, and the water-spraying heads 57 are uniformly distributed on the water-spraying heads 57
There are stepped inner large and outer small blowholes 58.
Referring to fig. 11, the primary sedimentation tank 8 comprises a primary purification tank, a drain pipe 59, a sewage inlet 60 and a sewage outlet 64 which are arranged in front of and behind the primary purification tank, and the primary purification tank is sequentially provided with a fine sand layer 63, a coarse cobble layer 62 and a semi-purified water layer 61 from bottom to top; the secondary sedimentation tank 9 comprises a secondary purification tank, a drain pipe 59, a sewage inlet 60 and a sewage outlet 64 which are arranged in front of and behind the secondary purification tank, and the secondary purification tank is sequentially provided with a fine sand layer 63, a fine cobblestone layer 65 and a semi-purified water layer 61 from bottom to top; the three-stage sedimentation tank 10 comprises a three-stage purification tank, a drain pipe 59, a sewage inlet 60 and a purified water outlet 11 which are arranged at the front and the back of the second-stage purification tank, wherein the three-stage purification tank is sequentially provided with a fine sand layer 63, a mud layer 66, an aquatic plant 67 and purified water 68 from bottom to top.
Example 3
A company in the city of visitors mainly engaged in the production of mines in 2017, 1 month, the high-efficiency energy-saving vortex flow spraying type electric bag composite dust remover disclosed by the invention is adopted, and as shown in attached drawings 1 and 3-8, the dust remover comprises a smoke dust air inlet 1, a primary dust collector 2, a secondary dust collector 3, an exhaust pipe 4, a tertiary dust collector 5, a four-level water spray type dust remover 6, a sewage outlet 7, a primary sedimentation tank 8, a secondary sedimentation tank 9, a tertiary sedimentation tank 10, a purified water outlet 11, a limestone adding 12, a supporting frame 13, a primary dust collection tank 14, a connecting pipe 15, a connecting bolt 16, a lime powder inlet 17, a heat insulation layer 18, a vibration motor 19, an elastic baffle 20, an air inlet 21, a high-voltage power supply 22, an insulating device 23, an air exhaust outlet 24, an air converging cylinder 25, an outer cylinder 26, an inner cylinder 27, an outer electrode 28, an inner discharge electrode 29, an ash hopper 30, an ash cleaning device 31, an air flow guiding device 32, a suppression electrode 33, an ash discharge port 34, an ash discharge valve 35, an inner air 36, an outer air 37, a guide rail 38, a guide rail 39, a guide rail 40, a guide rail 43, a lower rotary ash discharge hopper 42, a dust discharge device 44, a reverse blowing device 44, a dust blowing device 44, a reverse blowing device 44, an ash discharge device 44, a reverse blowing device 44, a dust removal device and a reverse blowing device
The dust collector comprises a dust knife 46, a driven wheel 47, a belt 48, a driving motor 49, a water-spraying dust removal tank 50 and a clean gas outlet 51, and adopts three stages of dust collectors for removing dust of various discharged gases with impurities and dust, wherein the three stages of dust collectors are a primary dust collector 2 adopting spraying, baffle and vibration type dust removal, a secondary dust collector 3 adopting vortex electrostatic rapping type dust removal and a tertiary dust collector 5 adopting cloth bag dust scraping type dust removal, the dust collectors are connected through an exhaust pipe 4, the initial end of the exhaust pipe 4 is provided with a smoke inlet 1, and a lime powder feeding device is further arranged at the smoke inlet 1; one or more secondary dust collectors 3 are arranged, and when a plurality of secondary dust collectors 3 are arranged, each secondary dust collector 3 adopts a parallel connection structure mode; the three-level dust collector 5 is one or more, when the three-level dust collector 5 is multiple, each three-level dust collector 5 adopts a structure mode that the dust granularity is sequentially connected from large to small according to the bag filtration, and the top of the last three-level dust collector 5 for discharging the purified gas is provided with a purified gas outlet 51.
Referring to fig. 3 and 4, the primary dust collector 2 includes a limestone adding device, a vibration device, a support frame 13, a primary dust collecting tank 14, a vibration motor 19 and an elastic baffle 20, the limestone adding device is installed at the end of the smoke inlet 1 close to the exhaust pipe 4, the limestone adding device includes a limestone adding tank 12, a connecting pipe 15, a connecting bolt 16, a lime powder inlet 17 and a heat preservation layer 18, the limestone adding tank 12 is installed on the ground, the limestone adding tank 12 and a limestone powder spraying pipe are fixedly connected with the exhaust pipe 4 through the connecting pipe 15, the connecting pipe 15 and the exhaust pipe 4 are also provided with the heat preservation layer 18, and the limestone powder spraying pipe is provided with the lime powder inlet 17; first-order jar 14 that gathers dust pass through support frame 13 to be fixed subaerial, the exit end that the lime stone added the device is connected with first-order jar 14 that gathers dust, and exhaust pipe 4 in the entry end top of first-order jar 14 that gathers dust installs with 45 slopes, installs vibrating motor 19 in the exhaust pipe 4 outside of slope installation, is equipped with 20 elastic baffle 20 on the inner tube of exhaust pipe 4, elastic baffle 20 in the axial of exhaust pipe 4 with 30mm interval arrangement, arrange in the radial stagger of exhaust pipe 4.
Refer to fig. 5 and show, secondary dust collector 3, including outer tube electric drive dust collector, inner tube cyclone, pulsed rapping device 31, converge dryer 25 and ash bucket 30, the upper end of outer tube electric drive dust collector and inner tube cyclone keep apart through converging dryer 25, the lower extreme link up each other through ash bucket 30, outer tube electric drive dust collector include urceolus 26 and locate the outer discharge electrode 28 of urceolus 26 inner wall, inner tube cyclone include inner tube 27 and locate inner discharge electrode 29 of inner tube 27, outer discharge electrode 28 and inner discharge electrode 29 be connected with high voltage power supply 22 respectively, high voltage power supply 22 end be equipped with insulator arrangement 23, input through high voltage power supply 22, outer tube electric drive dust collector produce outer cyclone 37, the inner tube cyclone, the outer tube electric drive generate and have outer cyclone 37
The wind dust collector produces interior cyclone 36, interior cyclone 36 is discharged the wind of handling through the air exit 24 of locating outer tube electricity drive dust collector top, pulsed rapping device 31 be two, one of them locates urceolus 26 top, and the ash bucket 30 inner chamber is located to the other one the ash bucket 30 inner chamber still is equipped with air current guider 32 and suppression electrode 33 respectively, the ash discharge mouth 34 is installed to ash bucket 30 bottom, the ash discharge mouth 34 on be equipped with the dust unloading valve 35 that can control the dust business turn over.
Referring to fig. 6 to 8, the three-stage dust collector 5 includes a cloth bag 38, a fixed frame 39 for supporting the cloth bag 38, a movable frame 40, an ash scraping device 43, a back-blowing ash removing device 45 and an ash discharging bucket 44, wherein the ash discharging bucket 44 is installed below the fixed frame 39, an ash discharging port 34 is installed at the bottom of the ash discharging bucket 44, and the ash discharging port 34 is provided with an ash discharging port capable of controlling the dust to enter and exit
Unloading valve 35 the top of mount 39 is equipped with upper guideway 41, is equipped with lower guideway 42 below, the ash device 43 of scraping be equipped with two, respectively scrape the front and back that the ash device 43 symmetry was installed in the mount 39 lower part, scrape ash device 43 and include scraper 46, follower 47, belt 48 and driving motor 49, follower 47 and driving motor 49 through the transmission of belt 48, scraper 46 sixteen and the equipartition install in the front and back both sides of adjustable shelf 40 and hug closely on the sack 38 wall.

Claims (7)

1. The utility model provides a high-efficient energy-conserving spiral flow fountain electricity bag composite dust remover which characterized in that: the dust collector comprises at least three stages of dust collectors for performing dust removal treatment on various discharged gases with impurities and dust, wherein the three stages of dust collectors are a first-stage dust collector (2) adopting spraying, baffle and vibration type dust removal, a second-stage dust collector (3) adopting vortex electrostatic rapping type dust removal and a third-stage dust collector (5) adopting cloth bag dust scraping type dust removal, the dust collectors are all connected through an exhaust pipe (4), a smoke inlet (1) is arranged at the initial end of the exhaust pipe (4), and a lime powder feeding device is further arranged at the smoke inlet (1); one or more secondary dust collectors (3) are arranged, and when a plurality of secondary dust collectors (3) are arranged, each secondary dust collector (3) adopts a parallel connection structure mode; when a plurality of three-level dust collectors (5) are arranged, each three-level dust collector (5) adopts a structure mode that the dust particle sizes are sequentially connected from large to small according to the bag filtration, and the top of the last three-level dust collector (5) for discharging the purified gas is provided with a purified gas outlet (51);
the primary dust collector (2) comprises a limestone adding device, a vibrating device, a support frame (13), a primary dust collecting tank (14), a vibrating motor (19) and an elastic baffle (20), wherein the limestone adding device is installed at the end, close to a smoke inlet (1), of an exhaust pipe (4), the limestone adding device comprises a limestone adding tank (12), a connecting pipe (15), a connecting bolt (16), a lime powder inlet (17) and a heat preservation layer (18), the limestone adding tank (12) is installed on the ground, the limestone adding tank (12) and a limestone powder spraying pipe are fixedly connected with the exhaust pipe (4) through the connecting pipe (15), the connecting pipe (15) and the exhaust pipe (4) are further provided with the heat preservation layer (18), and the limestone powder spraying pipe is provided with the lime powder inlet (17); the device is characterized in that the primary dust collecting tank (14) is fixed on the ground through a support frame (13), the outlet end of the limestone adding device is connected with the primary dust collecting tank (14), an exhaust pipe (4) above the inlet end of the primary dust collecting tank (14) is obliquely arranged at an angle of 15-75 degrees, a vibration motor (19) is arranged on the outer side of the obliquely arranged exhaust pipe (4), at least 4 elastic baffles (20) are arranged on the inner pipe of the exhaust pipe (4), the elastic baffles (20) are arranged at intervals of 10-50 mm in the axial direction of the exhaust pipe (4), and are staggered in the radial direction of the exhaust pipe (4);
second grade dust collector (3), including outer tube electric drive dust collector, inner tube cyclone, pulsed rapping device (31), converge dryer (25) and ash bucket (30), the upper end of outer tube electric drive dust collector and inner tube cyclone keep apart through converging dryer (25), the lower extreme link up each other through ash bucket (30), outer tube electric drive dust collector include urceolus (26) and locate outer discharge electrode (28) of urceolus (26) inner wall, inner tube cyclone include inner tube (27) and locate inner discharge electrode (29) of inner tube (27), outer discharge electrode (28) and inner discharge electrode (29) be connected with high voltage power supply (22) respectively, high voltage power supply (22) end be equipped with insulating device (23), through the input of high voltage power supply (22), outer tube electric drive dust collector produce outer cyclone (37), inner tube dust collector produce and have interior cyclone (36), interior cyclone (36) discharge wind discharge that interior cyclone (24) will handle through locating exhaust outlet (24) at the top of the dust collector top, the ash bucket (30) of pulsed electricity discharge electrode (30) are equipped with one in addition ash bucket (30) inner chamber (32), ash bucket (30) are installed in addition, the ash discharging port (34) is provided with an ash discharging valve (35) which can control the dust to enter and exit.
2. The high-efficiency energy-saving vortex flow spraying type electrostatic fabric filter according to claim 1, wherein: the dust collector comprises a four-stage dust collector for performing dust removal treatment on various discharged gases with impurities and dust and a three-stage sedimentation tank for performing cyclic purification treatment on discharged wastewater, wherein the four-stage dust collector comprises a first-stage dust collector (2) adopting spraying, baffle and vibration type dust removal, a second-stage dust collector (3) adopting vortex electrostatic vibration type dust removal, a third-stage dust collector (5) adopting cloth bag dust scraping type dust removal and a water-spraying four-stage water-spraying type dust collector (6), the dust collectors are connected through exhaust pipes (4), a smoke inlet (1) is arranged at the initial end of each exhaust pipe (4), and a lime powder feeding device is further arranged at the smoke inlet (1); the three-stage sedimentation tank is a primary sedimentation tank (8) and a secondary sedimentation tank (9) which adopt a filtration mode and a three-stage sedimentation tank (10) which adopts a combination of aquatic plant planting and filtration, and the primary sedimentation tank (8), the secondary sedimentation tank (9) and the three-stage sedimentation tank (10) are all connected through a drain pipe; one or more secondary dust collectors (3) are arranged, and when a plurality of secondary dust collectors (3) are arranged, each secondary dust collector (3) adopts a parallel connection structure mode; when a plurality of three-level dust collectors (5) are arranged, the three-level dust collectors (5) are connected in sequence from large to small according to the particle size of dust filtered by a cloth bag; purified water discharged from the third-stage sedimentation tank (10) returns to the water-spraying type dust removal tank (50) through a water pump.
3. The high-efficiency energy-saving vortex flow spraying type electrostatic fabric filter according to claim 1, wherein: tertiary dust collector (5), including sack (38), mount (39), adjustable shelf (40) that are used for supporting sack (38), scrape grey device (43), blowback ash removal device (45) and dust hopper (44), dust hopper (44) are installed in the below of mount (39), dust discharge mouth (34) are installed to dust hopper (44) bottom, dust discharge mouth (34) on be equipped with dust discharge valve (35) that can control the dust business turn over the top of mount (39) is equipped with guide rail (41), and the below is equipped with down guide rail (42), the grey device of scraping (43) be equipped with two, respectively scrape grey device (43) symmetry and install around mount (39) lower part, scrape grey device (43) including scraping dust sword (46), passive wheel (47), belt (48) and driving motor (49), passive wheel (47) pass through belt (48) transmission with driving motor (49), scrape dust sword (46) and hug closely and install around adjustable shelf (40) on the equipartition sack (38) wall.
4. The high-efficiency energy-saving vortex flow spraying type electrostatic fabric filter according to claim 2, wherein: water spray dust remover (6), including water spray dust removal jar (50), net gas export (51), water spray frame (53), water jet equipment (54) and spray pipe (55), water spray dust removal jar (50) are fixed subaerial, the lower part and air intake (21) intercommunication of water spray dust removal jar (50), the top is equipped with net gas export (51) the inner chamber of water spray dust removal jar (50) is equipped with water spray frame (53) install spray pipe (55) on water spray frame (53), be equipped with a plurality of water jet equipment (54) on spray pipe (55), water jet equipment (54) include water inlet (56) and circular shape sprinkler bead (57) of being connected with water inlet (56), sprinkler bead (57) go up the equipartition have interior big outer little hole for water jet (58) of ladder.
5. The high-efficiency energy-saving spiral flow spraying type electric bag composite dust remover according to claim 2, characterized in that: one-level sedimentation tank (8) include one-level purification tank and drain pipe (59) and locate sewage water inlet (60) and delivery port (64) around the one-level purification tank, the one-level purification tank from up being equipped with fine sand layer (63), thick cobble layer (62) and half water purification layer (61) down in proper order.
6. The high-efficiency energy-saving spiral flow spraying type electric bag composite dust remover according to claim 2, characterized in that: second grade sedimentation tank (9) include second grade purification tank and drain pipe (59) and locate sewage water inlet (60) and delivery port (64) around the second grade purification tank, the second grade purification tank from up being equipped with fine sand layer (63), fine goose cobble layer (65) and half water purification layer (61) down in proper order.
7. The high-efficiency energy-saving spiral flow spraying type electric bag composite dust remover according to claim 2, characterized in that: the three-stage sedimentation tank (10) comprises a three-stage purification tank, a drain pipe (59), a sewage inlet (60) and a purified water outlet (11) which are arranged at the front and the rear of the two-stage purification tank, wherein the three-stage purification tank is sequentially provided with a fine sand layer (63), a soil layer (66), an aquatic plant (67) and purified water (68) from bottom to top.
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