CN107742552A - A kind of cable for new-energy automobile - Google Patents

A kind of cable for new-energy automobile Download PDF

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Publication number
CN107742552A
CN107742552A CN201711094401.8A CN201711094401A CN107742552A CN 107742552 A CN107742552 A CN 107742552A CN 201711094401 A CN201711094401 A CN 201711094401A CN 107742552 A CN107742552 A CN 107742552A
Authority
CN
China
Prior art keywords
layer
cable
new
energy automobile
conductor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201711094401.8A
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Chinese (zh)
Inventor
吴国正
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhengzhou Luan Technology Co Ltd
Original Assignee
Zhengzhou Luan Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhengzhou Luan Technology Co Ltd filed Critical Zhengzhou Luan Technology Co Ltd
Priority to CN201711094401.8A priority Critical patent/CN107742552A/en
Publication of CN107742552A publication Critical patent/CN107742552A/en
Withdrawn legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/186Sheaths comprising longitudinal lapped non-metallic layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/1875Multi-layer sheaths
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00Power cables
    • H01B9/02Power cables with screens or conductive layers, e.g. for avoiding large potential gradients
    • H01B9/021Features relating to screening tape per se
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00Power cables
    • H01B9/02Power cables with screens or conductive layers, e.g. for avoiding large potential gradients
    • H01B9/024Power cables with screens or conductive layers, e.g. for avoiding large potential gradients composed of braided metal wire

Abstract

The invention discloses a kind of cable for new-energy automobile, belong to new-energy automobile field, including conductor, interior belting layer, insulating barrier, tensile layer, screen layer, outer belting layer and sheath, the conductor, interior belting layer, insulating barrier, tensile layer, screen layer, outer belting layer and sheath are radially arranged from inside to outside successively.The setting of inside and outside belting layer makes conductor and braiding more rounding, compact, it can effectively avoid conductor loosely or ellipse causes hydraulic performance decline, influence the high pressure resistant effect of cable, tensile layer can increase the tensile strength of electric wire, realize the indehiscent effect of acute angle bending simultaneously, the setting of screen layer has very strong shield effectiveness, more can effectively resist low-frequency disturbance.

Description

A kind of cable for new-energy automobile
Technical field
The invention belongs to new-energy automobile field, more particularly to a kind of cable for new-energy automobile.
Background technology
Nowadays, new-energy automobile in-car high-voltage power cable mostly use rated temperature for 125 degrees Celsius insulation i.e. Sheath material, but in practice, during new-energy automobile load running, start, braking, when accelerating and slowing down, voltage x current and Frequency can occur drastically to change, and caused temperature is very big, therefore require higher to the temperature grade of cable, need to reach 150 and take the photograph Family name's degree, and it is required to meet the application demand of long-term height bending.The material of current new-energy automobile inner high voltage cable can not fill Divide and meet application demand, larger electrical safety hidden danger be present.
In the market, the cable that prior art is provided have oxidizable, and conductor is easily loose, causes the high pressure resistant effect of cable Poor and tensile strength, intensity resistant to bending, environmental-protecting performance be not high.
New-energy automobile cable is one of critical elements essential in vehicle electric power Transmission system, with car electrics With the extensive application of modern control technology, automotive power transmission system is increasingly complicated, the power of one side automotive interior and control The parts such as frequency converter, transformer, heavy-duty motor in system be present, and this part is usually associated with low-frequency disturbance, it is this low Frequency interference can form the interference to Auto Electronic Controlled System and instrument and meter again, make the impaired even failure of automotive control system, Security incident is also resulted in when serious.
The content of the invention
In order to solve the above problems, it is an object of the invention to provide one kind to carry temperature tolerance, conductor and braiding layer rounding, Cable for new-energy automobile compact, that tensile strength is high, shielding construction is good.
The present invention is for the technical scheme that uses of its technical problem of solution:
A kind of cable for new-energy automobile, including:
Conductor, interior belting layer, insulating barrier, tensile layer, screen layer, outer belting layer and sheath, the conductor, interior belting layer, Insulating barrier, tensile layer, screen layer, outer belting layer and sheath are radially arranged from inside to outside successively.
Preferably, the conductor is annealing bare copper conductor or tin plating annealing copper conductor.
Preferably, the interior belting layer is cable paper band, is overlayed on by vertical bag or in a manner of having a swollen head outside conductor.
Preferably, the insulating barrier uses thermoplastic elastomer (TPE) or thermo-setting elastomer, and the insulating barrier closely squeezes Bag is on interior belting layer.
Preferably, the tensile layer using polyester belt around being coated on insulating barrier.
Preferably, the screen layer is followed successively by foil shielding layer and woven shield inside-out.
Preferably, the outer belting layer is cable paper band, is coated on by vertical bag or in a manner of having a swollen head outside the screen layer.
Preferably, the sheath is made using TPE-S types thermoplastic elastomer (TPE).
Beneficial effects of the present invention:
The present invention includes conductor, interior belting layer, insulating barrier, tensile layer, screen layer, outer belting layer and sheath, described to lead Body, interior belting layer, insulating barrier, tensile layer, screen layer, outer belting layer and sheath are radially set from inside to outside successively.Interior outsourcing The setting of belt makes conductor and braiding more rounding, compact, can effectively avoid that conductor is loose or ellipse causes hydraulic performance decline, shadow The high pressure resistant effect of cable is rung, tensile layer can increase the tensile strength of electric wire, while realize the indehiscent effect of acute angle bending, The setting of screen layer has very strong shield effectiveness, more can effectively resist low-frequency disturbance.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made Embodiment, belong to the scope of protection of the invention.
Embodiment:
It is to be appreciated that the directional instruction (such as up, down, left, right, before and after ...) of institute is only used in the embodiment of the present invention Relative position relation under a certain particular pose (as shown in drawings) between each part, motion conditions etc. are explained, if the spy When determining posture and changing, then directionality instruction also correspondingly changes therewith.In addition, the technical scheme between each embodiment It can be combined with each other, but must can be implemented as basis with those of ordinary skill in the art, when the combination of technical scheme goes out It is existing conflicting or will be understood that the combination of this technical scheme is not present when can not realize, also not in the protection of application claims Within the scope of.
Reference picture 1, a kind of cable for new-energy automobile, including conductor 10, interior belting layer 20, insulating barrier 30, tensile layer 40, Screen layer 50, outer belting layer 60 and sheath 70, the conductor 10, interior belting layer 20, insulating barrier 30, tensile layer 40, screen layer 50th, outer belting layer 60 and sheath 70 are radially arranged from inside to outside successively.The setting of interior belting layer 20 and outer belting layer 60 makes to lead Body 10 and braiding more rounding, compact, can effectively avoid conductor 10 loose or ellipse causes insulation or the thinnest point of sheath 70 inclined It is thin, the high pressure resistant effect of cable is influenceed, tensile layer 40 can increase the tensile strength of electric wire, while realize that acute angle bending is not ftractureed Effect, the setting of screen layer 50 has very strong shield effectiveness, more can effectively resist low-frequency disturbance.
Preferably, the conductor 10 is annealing bare copper conductor or tin plating annealing copper conductor, and conductor 10 uses ultra-fine copper wire The regular twisting structure of intersection of multiple-unit fine pith, not only makes conductor 10 possess the characteristic of highly-flexible, while ensure that cable is low Resistance energy-conservation, the ability of high current-carrying, using annealing bare copper conductor 10 or it is tin plating annealing copper conductor 10 can anti-oxidation, be easy to weld Connect, improve the relative stability of cable.
Preferably, the interior belting layer 20 and outer belting layer 60 are cable paper band, respectively the bag in a manner of indulging bag or have a swollen head Overlay on outside conductor 10 and screen layer 50.
Preferably, the insulating barrier 30 is close using thermoplastic elastomer (TPE) or thermo-setting elastomer, the insulating barrier 30 Ground is extruded on interior belting layer 20, and such the technical program insulating barrier 30 uses thermoplastic elastomer (TPE) or thermo-setting elastomer, Ensure that cable possesses the characteristic of highly-flexible, be easily installed during use, at the same cable can with resistance to more than 125 degrees Celsius of high temperature, and With excellent fire-retardant, resistance to ozone, oil resistant, wear-resistant, low temperature resistant, the characteristic such as environmental protection.
Preferably, the tensile layer 40 is wrapped on insulating barrier 30 using polyester belt.Polyester belt is wrapped can to increase electric wire Tensile strength, while realize the indehiscent effect of acute angle bending.
Preferably, the screen layer 50 is followed successively by foil shielding layer 51 and woven shield 52 inside-out.The structure is not Only there is stronger shield effectiveness, more can effectively resist low-frequency disturbance, and woven shield 52 worked out by tinned copper wire and Into, moreover it is possible to preferably ensure the flexibility of cable.
Preferably, the sheath 70 is made using TPE-S types thermoplastic elastomer (TPE).The material have high resiliency, it is ageing-resistant, Oil resistivity items excellent properties, while but also with the characteristics of common plasticses are easy to process, processing mode is wide.
The preferable implementation to the present invention is illustrated above, and certainly, the present invention can also use and above-mentioned implementation The different form of mode, the equivalent conversion that those skilled in the art are made on the premise of without prejudice to spirit of the invention Or corresponding change, it should all belong in protection scope of the present invention.

Claims (8)

  1. A kind of 1. cable for new-energy automobile, it is characterised in that including:Conductor (10), interior belting layer (20), insulating barrier (30), Tensile layer (40), screen layer (50), outer belting layer (60), sheath (70), the conductor (10), interior belting layer (20), insulating barrier (30), tensile layer (40), screen layer (50), outer belting layer (60), sheath (70) are radially arranged from inside to outside successively.
  2. A kind of 2. cable for new-energy automobile according to claim 1, it is characterised in that:The conductor (10) is naked to anneal Copper conductor or tin plating annealing copper conductor.
  3. A kind of 3. cable for new-energy automobile according to claim 1, it is characterised in that:The interior belting layer (20) is electricity Cable paper tape, conductor (10) is coated on outside by vertical bag or in a manner of having a swollen head.
  4. A kind of 4. cable for new-energy automobile according to claim 3, it is characterised in that:The insulating barrier (30) is using heat Thermoplastic elastic or thermo-setting elastomer, the insulating barrier (30) are closely extruded on interior belting layer (20).
  5. A kind of 5. cable for new-energy automobile according to claim 1, it is characterised in that:The tensile layer (40) is using poly- Ester band is wrapped on insulating barrier (30).
  6. A kind of 6. cable for new-energy automobile according to claim 1, it is characterised in that:The screen layer (50) from it is inner to It is followed successively by foil shielding layer (51) and woven shield (52) outside.
  7. A kind of 7. cable for new-energy automobile according to claim 1, it is characterised in that:The outer belting layer (60) is electricity Cable paper tape, the screen layer (50) is coated on outside by vertical bag or in a manner of having a swollen head.
  8. A kind of 8. cable for new-energy automobile according to claim 1, it is characterised in that:The sheath (70) uses TPE- S types thermoplastic elastomer (TPE) makes.
CN201711094401.8A 2017-11-09 2017-11-09 A kind of cable for new-energy automobile Withdrawn CN107742552A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711094401.8A CN107742552A (en) 2017-11-09 2017-11-09 A kind of cable for new-energy automobile

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711094401.8A CN107742552A (en) 2017-11-09 2017-11-09 A kind of cable for new-energy automobile

Publications (1)

Publication Number Publication Date
CN107742552A true CN107742552A (en) 2018-02-27

Family

ID=61234282

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201711094401.8A Withdrawn CN107742552A (en) 2017-11-09 2017-11-09 A kind of cable for new-energy automobile

Country Status (1)

Country Link
CN (1) CN107742552A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109514958A (en) * 2018-11-09 2019-03-26 成都市新美加机械设备制造有限公司 A kind of covering material of cable and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109514958A (en) * 2018-11-09 2019-03-26 成都市新美加机械设备制造有限公司 A kind of covering material of cable and preparation method thereof

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WW01 Invention patent application withdrawn after publication

Application publication date: 20180227

WW01 Invention patent application withdrawn after publication