CN107738114B - All-round multi-angle car light mould machining equipment - Google Patents
All-round multi-angle car light mould machining equipment Download PDFInfo
- Publication number
- CN107738114B CN107738114B CN201711031692.6A CN201711031692A CN107738114B CN 107738114 B CN107738114 B CN 107738114B CN 201711031692 A CN201711031692 A CN 201711031692A CN 107738114 B CN107738114 B CN 107738114B
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- azimuth
- shaft
- locking
- azimuth shaft
- angle positioning
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- 238000003754 machining Methods 0.000 title claims abstract description 28
- 238000003825 pressing Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/04—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part adjustable in inclination
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lighting Device Outwards From Vehicle And Optical Signal (AREA)
Abstract
The invention relates to all-dimensional multi-angle car lamp die machining equipment which comprises a base, wherein an azimuth shaft fixing block is fixedly arranged at the left end and the right end of the base respectively, an azimuth shaft body is connected between the two azimuth shaft fixing blocks in a front-back rotating mode, and the top of the azimuth shaft body is connected with a rotating shaft locking magnetic disc in a horizontal rotating mode. The all-dimensional multi-angle car lamp die machining equipment has the advantages that one-time clamping is realized, multi-dimensional and multi-angle machining can be performed, and multiple procedures are finished at one time, so that the machining period of a car lamp die is shortened, the precision and the efficiency are improved, and the cost is reduced.
Description
Technical Field
The invention relates to all-dimensional multi-angle car lamp die machining equipment.
Background
Aiming at the problems that the shape and the structure of a car lamp die are complex, multi-angle machining is needed, and the traditional machining method in China mainly comprises three-axis machining, has the advantages of long period, multiple working procedures and poor precision, cannot meet the precision and the period requirement of the high-end car lamp die, and has high manufacturing cost, the processing equipment with high precision and multiple angles is urgently required to be developed, one-time clamping is realized, multi-azimuth and multi-angle machining can be carried out, and multiple working procedures are also completed at one time, so that the processing period of the car lamp die is shortened, the precision and the efficiency are improved, the cost is reduced, the quality of the car lamp die and the competitiveness at home and abroad are improved, and the car lamp die enters the high-end die market.
Disclosure of Invention
The invention aims to overcome the defects, and provides the all-dimensional multi-angle car lamp die machining equipment which can realize one-time clamping, can carry out multi-direction and multi-angle machining, and can finish multiple procedures at one time, so that the machining period of a car lamp die is shortened, the precision and the efficiency are improved, and the cost is reduced.
The purpose of the invention is realized in the following way:
the machining equipment for the omnibearing multi-angle car lamp die comprises a base, wherein an azimuth shaft fixing block is fixedly arranged at the left end and the right end of the base respectively, a U-shaped structure with an upward opening is integrally formed by the base and the two azimuth shaft fixing blocks, an azimuth shaft body is arranged in the U-shaped structure, the left end and the right end of the azimuth shaft body respectively extend outwards to form azimuth shaft body rotating shafts which are transversely arranged, two-stage bearing platforms with the left end and the right end higher than the middle are formed in the middle of the top surface of the azimuth shaft body, each two-stage bearing platform comprises a high first bearing platform and a low second bearing platform, and the azimuth shaft body rotating shafts at the two ends of the azimuth shaft body are respectively arranged in rotating shaft holes on the azimuth shaft fixing blocks;
the outer side directions of the two azimuth shaft fixing blocks are respectively provided with an azimuth shaft angle positioning side locking plate which is vertically arranged, the inner side surface of the azimuth shaft angle positioning side locking plate is fixedly connected with the outer end of the rotation shaft of the azimuth shaft body, a plurality of first locking grooves are formed in the azimuth shaft fixing blocks, a plurality of first locking holes are formed in the azimuth shaft angle positioning side locking plates, and the azimuth shaft inclination locking blocks are inwards rotated into the first locking grooves which enter corresponding positions from outside to inside through the first locking holes;
the outer lane of second cushion cap is provided with rotation axis angle location fluted disc, the outside of rotation axis angle location fluted disc is provided with a plurality of second locking grooves, be provided with rotation axis locking magnetic disk on the second cushion cap, rotation axis locking magnetic disk and rotation axis angle location fluted disc fixed connection are provided with the extension piece on the azimuth axis body that is located rotation axis angle location fluted disc excircle department, are provided with the second locking hole on this extension piece, and rotation angle location locking piece is from outside-in to get into the second locking inslot that gets into corresponding position through the second locking hole.
Preferably, the azimuth shaft body rotating shafts at both ends of the azimuth shaft body are respectively arranged in the rotating shaft holes on the azimuth shaft fixing block through a plurality of groups of azimuth shaft bearings.
Preferably, three sets of azimuth shaft bearings are respectively arranged in the rotation shaft holes on the azimuth shaft fixing blocks corresponding to the left and the right.
Preferably, the three sets of azimuth axis bearings are three pairs of high precision NSK bearings, including one ball bearing and two roller bearings.
As one preferable mode, the outer side surface of the azimuth axis fixing block is provided with a plurality of first locking grooves in a dispersing mode by taking the rotation shaft hole as the center, a plurality of first locking holes are also formed in the azimuth axis angle positioning side locking plate, and the plurality of first locking holes are all located on a central divergence line on the azimuth axis angle positioning side locking plate at the corresponding position of the rotation shaft hole.
Preferably, the azimuth axis inclination lock block has an inclination with a diameter size gradually decreasing from outside to inside.
As one preferable mode, the rotary shaft angle positioning fluted disc is pressed by the rotary shaft fluted disc pressing ring on the inner side of the rotary shaft angle positioning fluted disc, the rotary shaft fluted disc pressing ring is fixed on the second bearing platform of the azimuth shaft body through a vertical locking bolt, an upper rotary shaft auxiliary ball and a lower rotary shaft auxiliary ball are arranged at the contact position of the inner ring of the rotary shaft angle positioning fluted disc and the rotary shaft fluted disc pressing ring, and the rotary shaft auxiliary ball is arranged at the bottom angle of the outer ring of the rotary shaft angle positioning fluted disc.
Preferably, the second locking groove has an inclination angle of 10 ° in the plane direction and an inclination angle of 5 ° in the vertical direction.
Preferably, the ball contact is assisted by a plurality of azimuth axes between the eccentric positions of the middle bottom surface of the azimuth axis body and the middle top surface of the base.
Preferably, a rotary support bar is arranged at the right center of the top surface of the middle part of the base. .
Compared with the prior art, the invention has the beneficial effects that:
the all-dimensional multi-angle car lamp die machining equipment has the advantages that one-time clamping is realized, multi-dimensional and multi-angle machining can be performed, and multiple procedures are finished at one time, so that the machining period of a car lamp die is shortened, the precision and the efficiency are improved, and the cost is reduced.
Drawings
Fig. 1 is a top view of an all-round multi-angle lamp mold machining apparatus.
Fig. 2 is a cross-sectional view A-A of fig. 1.
Fig. 3 is a perspective view of an all-round multi-angle lamp mold machining apparatus.
Fig. 4 is a right side view of an all-round multi-angle lamp mold machining apparatus.
Wherein:
base 1
Azimuth axis auxiliary ball 2
Azimuth axis body 3
Azimuth axis fixing block 4
Azimuth axis inclination locking block 5
Azimuth axis angle positioning side locking plate 6
Azimuth axis bearing 7
Rotating shaft locking magnetic disk 8
Rotating shaft angle positioning fluted disc 9
Rotating shaft fluted disc clamp ring 10
Auxiliary ball 11 for rotation shaft
Rotation angle positioning lock block 12
The support bar 13 is rotated.
Detailed Description
Referring to fig. 1-4, the invention relates to an all-directional multi-angle car lamp mold machining device, which comprises a base 1, wherein the left end and the right end of the base 1 are respectively and fixedly provided with an azimuth axis fixing block 4, the base 1 and the two azimuth axis fixing blocks 4 integrally form a U-shaped structure with an upward opening, an azimuth axis body 3 is arranged in the U-shaped structure, the left end and the right end of the azimuth axis body 3 respectively extend outwards to form azimuth axis body rotating shafts which are transversely arranged, the middle part of the top surface of the azimuth axis body 3 forms two-stage bearing platforms with the left end and the right end higher than the middle part,the azimuth axis body rotation shafts at the two ends of the azimuth axis body 3 are respectively arranged in the rotation shaft holes on the azimuth axis fixing block 4 through a plurality of groups of azimuth axis bearings 7, and as a preference, three groups of azimuth axis bearings 7 are respectively arranged in the rotation shaft holes on the left and right corresponding azimuth axis fixing blocks 4, and the three groups of azimuth axis bearings 7 are three pairs of high-precision NSK bearings comprising a ball bearing and two roller bearings.
The outer side directions of the two azimuth shaft fixing blocks 4 are respectively provided with an azimuth shaft angle positioning side locking plate 6 which is vertically arranged, the inner side surface of the azimuth shaft angle positioning side locking plate 6 is fixedly connected with the outer end of the rotation shaft of the azimuth shaft body 3, a plurality of first locking grooves are formed in the outer side surface of the azimuth shaft fixing block 4 in a scattered manner by taking the rotation shaft hole as the center, a plurality of first locking holes are formed in the azimuth shaft angle positioning side locking plate 6, and the plurality of first locking holes are all positioned on a central divergence line on the azimuth shaft angle positioning side locking plate 6 at the position corresponding to the rotation shaft hole; the azimuth axis inclination locking block 5 is rotated from outside to inside as required and enters the first locking groove at the corresponding position through the first locking hole, and the corresponding positions of the first locking groove and the first locking hole are provided with angle marks. The azimuth axis inclination locking block 5 has a certain inclination, the diameter size of the inclination locking block is gradually reduced from outside to inside, and according to different inserting positions of the azimuth axis inclination locking block 5, the adjusting angle of the azimuth axis fixing block 4 and the azimuth axis angle positioning side locking plate 6 is plus or minus 20 degrees, and 1 degree is a unit.
The middle bottom surface of the azimuth axis body 3 is contacted with the eccentric position of the middle top surface of the base 1 through a plurality of azimuth axes to assist the ball 2. The azimuth axis auxiliary balls 2 are preferably NSK high-precision balls, and are two groups each. A rotary support bar 13 is arranged at the right center of the top surface of the middle part of the base 1.
The outer ring of the second bearing platform is provided with a rotary shaft angle positioning fluted disc 9, the rotary shaft angle positioning fluted disc is tightly pressed by a rotary shaft fluted disc pressing ring 10 on the inner side of the rotary shaft angle positioning fluted disc, the rotary shaft fluted disc pressing ring is fixed on the second bearing platform of the azimuth shaft body 3 through a vertical locking bolt, an upper rotary shaft auxiliary ball 11 and a lower rotary shaft auxiliary ball 11 are arranged at the contact position of the inner ring of the rotary shaft angle positioning fluted disc 9 and the rotary shaft fluted disc pressing ring 10, the outer ring bottom angle of the rotary shaft angle positioning fluted disc 9 is provided with a rotary shaft auxiliary ball 11, the outer side of the rotary shaft angle positioning fluted disc 9 is provided with a plurality of second locking grooves, the inclination angle of the second locking grooves with the plane direction is 10 degrees, and the inclination angles of the vertical direction are 5 degrees, so that the fluted disc plane of the rotary shaft angle positioning fluted disc 9 can be tightly locked on the azimuth shaft body 3 through the inclination angles, and the rotary shaft angle positioning fluted disc 9 can be locked and high-precision positioning can be realized; the height of the rotating shaft angle positioning fluted disc 9 and the rotating shaft fluted disc compression ring 10 is equal to or slightly lower than that of a second bearing platform, a rotating shaft locking disc 8 is arranged on the second bearing platform, the diameter of the rotating shaft locking disc 8 is larger than that of the rotating shaft angle positioning fluted disc 9, the rotating shaft locking disc 8 adopts a powerful electric disc with the diameter of 400mm, the bearing capacity of the rotating shaft locking disc 8 is 400 kg, and heavy cutting and clamping convenience can be realized. The rotary shaft locking magnetic disk 8 is fixedly connected with the rotary shaft angle positioning fluted disc 9, extension blocks are arranged at four corners of the azimuth shaft body 3 positioned at the outer circle of the rotary shaft angle positioning fluted disc 9, a plurality of second locking holes are formed in the extension blocks along the direction of the central transmitting line of the rotary shaft angle positioning fluted disc 9, the rotary shaft angle positioning locking blocks 12 are screwed into the second locking grooves which enter corresponding positions from outside to inside as required, an angle mark of 360 degrees is arranged at the outer side of the rotary shaft locking magnetic disk 8, and 1 degree is a unit. The rotation shaft locks the disc 8 at an adjustment angle of 360 degrees according to the different insertion positions of the rotation angle positioning lock block 12.
The machining equipment for the all-dimensional multi-angle car lamp die is used for analyzing and summarizing small and medium-sized workpieces according to common machining, the angle of the most common azimuth axis of the workpieces is +/-20 degrees, the angle of a rotating shaft is 360 degrees, the angle is adjusted by taking 1 degree as a unit, more than 90% of the workpieces can be used, a powerful magnetic disc is used as a rotating disc, the diameter is D400, the bearing weight is 400 kg, the rigidity is stable and reliable, the rough machining can be carried out on a cutter disc with the diameter of 35, the flatness of the rotating disc is within 0.02, the angle error cannot exceed +/-5 seconds, the workpiece angle can be easily rotated manually, the multi-angle and compound-angle machining is supported, the workpiece is clamped once, and all machining procedures can be completed within the angle range.
The foregoing is merely a specific application example of the present invention, and the protection scope of the present invention is not limited in any way. All technical schemes formed by equivalent transformation or equivalent substitution fall within the protection scope of the invention.
Claims (1)
1. The machining equipment for the omnibearing multi-angle car lamp die is characterized by comprising a base, wherein an azimuth shaft fixing block is fixedly arranged at the left end and the right end of the base respectively, an azimuth shaft body is connected between the two azimuth shaft fixing blocks in a front-back rotating way, and the top of the azimuth shaft body is horizontally connected with a rotating shaft locking magnetic disk in a rotating way;
the base (1) and the two azimuth shaft fixing blocks (4) integrally form a U-shaped structure with an upward opening, an azimuth shaft body (3) is arranged in the U-shaped structure, the left end and the right end of the azimuth shaft body (3) respectively extend out of azimuth shaft body rotating shafts which are transversely arranged, two-stage bearing platforms with the left end and the right end higher than the middle are formed in the middle of the top surface of the azimuth shaft body (3), each two-stage bearing platform comprises a high first bearing platform and a low second bearing platform, and the azimuth shaft body rotating shafts at the two ends of the azimuth shaft body (3) are respectively arranged in rotating shaft holes in the azimuth shaft fixing blocks (4);
the outside directions of the two azimuth shaft fixing blocks (4) are respectively provided with an azimuth shaft angle positioning side locking plate (6) which is vertically arranged, the inner side surface of the azimuth shaft angle positioning side locking plate (6) is fixedly connected with the outer end of the rotation shaft of the azimuth shaft body (3), a plurality of first locking grooves are formed in the azimuth shaft fixing blocks (4), a plurality of first locking holes are formed in the azimuth shaft angle positioning side locking plates (6), and the azimuth shaft inclination locking blocks (5) are inwards rotated into the first locking grooves which enter corresponding positions through the first locking holes from outside to inside;
the outer ring of the second bearing platform is provided with a rotating shaft angle positioning fluted disc (9), the outer side of the rotating shaft angle positioning fluted disc (9) is provided with a plurality of second locking grooves, the second bearing platform is provided with a rotating shaft locking disc (8), the rotating shaft locking disc (8) is fixedly connected with the rotating shaft angle positioning fluted disc (9), the azimuth shaft body (3) positioned at the outer circle of the rotating shaft angle positioning fluted disc (9) is provided with an extension block, the extension block is provided with a second locking hole, and the rotating angle positioning locking block (12) is screwed into the second locking groove which enters the corresponding position from outside to inside through the second locking hole;
the azimuth shaft body rotating shafts at two ends of the azimuth shaft body (3) are respectively arranged in the rotating shaft holes on the azimuth shaft fixing blocks (4) through three groups of azimuth shaft bearings (7);
three groups of azimuth shaft bearings (7) are respectively arranged in the rotating shaft holes on the azimuth shaft fixing blocks (4) corresponding to the left and the right;
the three groups of azimuth shaft bearings (7) are three pairs of high-precision NSK bearings, and comprise a ball bearing and two roller bearings;
the outer side surface of the azimuth shaft fixing block (4) is provided with a plurality of first locking grooves in a scattering way by taking the rotation shaft hole as the center, a plurality of first locking holes are also formed in the azimuth shaft angle positioning side locking plate (6), and the plurality of first locking holes are all positioned on a central divergence line on the azimuth shaft angle positioning side locking plate (6) at the corresponding position of the rotation shaft hole;
the rotary shaft angle positioning fluted disc is tightly pressed by a rotary shaft fluted disc pressing ring (10) at the inner side of the rotary shaft angle positioning fluted disc, the rotary shaft fluted disc pressing ring is fixed on a second bearing platform of the azimuth shaft body (3) by a vertical locking bolt, an upper rotary shaft auxiliary ball and a lower rotary shaft auxiliary ball (11) are arranged at the contact position of the inner ring of the rotary shaft angle positioning fluted disc (9) and the rotary shaft fluted disc pressing ring (10), and the rotary shaft auxiliary ball (11) is arranged at the bottom angle of the outer ring of the rotary shaft angle positioning fluted disc (9);
the second locking groove has an inclination angle of 10 degrees in the plane direction and an inclination angle of 5 degrees in the vertical direction;
the middle bottom surface of the azimuth shaft body (3) is contacted with the eccentric position of the middle top surface of the base (1) through a plurality of azimuth shaft auxiliary balls (2);
the center of the top surface of the middle part of the base (1) is provided with a rotary supporting bar (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711031692.6A CN107738114B (en) | 2017-10-28 | 2017-10-28 | All-round multi-angle car light mould machining equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711031692.6A CN107738114B (en) | 2017-10-28 | 2017-10-28 | All-round multi-angle car light mould machining equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107738114A CN107738114A (en) | 2018-02-27 |
| CN107738114B true CN107738114B (en) | 2024-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711031692.6A Active CN107738114B (en) | 2017-10-28 | 2017-10-28 | All-round multi-angle car light mould machining equipment |
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| CN (1) | CN107738114B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110370056A (en) * | 2019-07-29 | 2019-10-25 | 格力精密模具(武汉)有限公司 | A kind of CNC sliding block part multi-plane quickly positions switching processing tool and lathe |
| CN110561152A (en) * | 2019-09-25 | 2019-12-13 | 常熟建华模具科技股份有限公司 | Clamp structure for processing choke plug of glass mold |
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| CN206405794U (en) * | 2017-01-12 | 2017-08-15 | 苏州恒恺机械有限公司 | A kind of brake disc fixture for processing |
| CN206500882U (en) * | 2017-03-06 | 2017-09-19 | 中山市信佳模具有限公司 | A kind of mould processes tilting frock clamp |
| CN207656287U (en) * | 2017-10-28 | 2018-07-27 | 江苏星科精密模具有限公司 | A kind of all-dimensional multi-angle mould of car lamp machining tool is standby |
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2017
- 2017-10-28 CN CN201711031692.6A patent/CN107738114B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102000993A (en) * | 2010-10-25 | 2011-04-06 | 四川成飞集成科技股份有限公司 | Variable-angle rotary worktable |
| CN103143953A (en) * | 2013-03-11 | 2013-06-12 | 钱汝玉 | Box angle fine location mechanism for universal fixture |
| KR20160079483A (en) * | 2014-12-26 | 2016-07-06 | 박찬문 | Vertical and horizontal rotation Rotatable clamping jig |
| CN204546072U (en) * | 2015-01-15 | 2015-08-12 | 保定向阳航空精密机械有限公司 | A kind of manual calibration electric permanent-magnet suction disc |
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| CN204771637U (en) * | 2015-06-19 | 2015-11-18 | 庆铃汽车（集团）有限公司 | Six jar rocking arms cover multi -angle rotary forming anchor clamps |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN107738114A (en) | 2018-02-27 |
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