CN107736446A - Heat accumulating type green-keeping machine and de-enzyming process - Google Patents
Heat accumulating type green-keeping machine and de-enzyming process Download PDFInfo
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- CN107736446A CN107736446A CN201711081692.7A CN201711081692A CN107736446A CN 107736446 A CN107736446 A CN 107736446A CN 201711081692 A CN201711081692 A CN 201711081692A CN 107736446 A CN107736446 A CN 107736446A
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- conveying device
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
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- Engineering & Computer Science (AREA)
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention mainly relates to heat accumulating type green-keeping machine and de-enzyming process, including feed arrangement, heater and drawing mechanism, it is characterised in that：The heater includes support, the first conveying device and the second conveying device, first conveying device and the second conveying device are presented down be arranged in support respectively, heating plant is respectively provided with inside first conveying device and the second conveying device, first conveying device and the second conveying device are respectively connected with drive device, the drive device provides power for each conveying device, and the clamped conveying device of feeding first of material is heated with the second conveying device.The principle that the invention is finished using the waste heat of heat-storing material to blade, environmental protection and energy saving, can reduce noise pollution, fixing efficiency can also be improved, firing rate is fast, and moment reaches temperature needed for fixing, blade is uniformly heated, the phenomenon that blade will not crimp.
Description
Technical field
The present invention relates to a kind of green-keeping machine and de-enzyming process, and in particular to a kind of heat accumulating type green-keeping machine and de-enzyming process.
Background technology
Fixing is by the oxidase active in high temperature and passivation plant fresh leaf, moisture in plant fresh leaf is largely damaged
Lose, such as to knead together under facilitating, the progress of baking operation.Such as tealeaves, pachyrhizus leaf, mulberry leaf, folium panacis japonici cum caule's plant leaf blade are entering
It is required for being finished before row deep processing.It is general at present to use roller fixation machine, blade in cylinder frictionally and barrel body rotation
Centrifugal force throw and turn in roller, and absorb heat and reach fixing purpose, it is slow that such a fixing method blade absorbs heat, causes heat
Amount easily distributes, and wastes the energy.And there is friction during fixing between roller and roller circle, caused noise is big, brings
Noise pollution.When roller fixation machine finishes to larger blade, fixing is inefficient, and uneven heating is even, and blade easily crimps.
The content of the invention
To solve the above problems, the invention provides a kind of heat accumulating type green-keeping machine and de-enzyming process, the invention utilizes accumulation of heat
The principle that the waste heat of material is finished to blade, environmental protection and energy saving, noise pollution can be reduced, additionally it is possible to fixing efficiency is improved,
Firing rate is fast, and moment reaches temperature needed for fixing, and blade is uniformly heated, the phenomenon that blade will not crimp.
To achieve the above object, the present invention adopts the following technical scheme that：
Heat accumulating type green-keeping machine, including feed arrangement, heater and drawing mechanism, the heater include support, the
One conveying device and the second conveying device, the first conveying device and the second conveying device are presented down be arranged in support respectively, the
Heating plant is respectively provided with inside one conveying device and the second conveying device, the first conveying device and the second conveying device are respectively connected with
Drive device, the drive device provide power, the clamped conveying device of feeding first and second of material for each conveying device
Conveying device is heated.
Conveying device located at lower section is the second described conveying device, and the second conveying device is at first with material contact
Conveying device, first conveying device and the second conveying device stagger setting, the second conveying device feed end and the first conveying
The device distance that staggers be 30~150cm, and the first conveying device and the second conveying device are between the upper and lower away from for 0.5~3cm, the spacing
Set to be fixedly installed or can adjust.
First conveying device is Synchronous Heating crawler belt, and the second conveying device is that crawler belt is heated in feeding.
First conveying device and the second conveying device include heat accumulation plate and are arranged on the chain of heat accumulation plate both sides, accumulation of heat
Plate is uniformly arranged along chain track direction, and the spacing between adjacent two heat accumulation plate is 0.3cm~1.5cm.
The heating plant of one or more arrangements, institute are respectively provided with inside described the first conveying device and the second conveying device
It is the one kind for including Electromagnetic Heating, heated by natural gas to state heating plant.
First conveying device and the second conveyor running are in opposite direction, and the first conveying device is in counterclockwise fortune
Turn, the second conveying device is in operating, and the first conveying device is consistent with the second conveyor running speed clockwise.
The heater periphery is designed with heat-insulation layer.
The second conveying device side is provided with feed arrangement, and the opposite side of the second conveying device is provided with drawing mechanism, entered
Material device include conveyer belt, servomotor and feed hopper, conveyer belt is connected with servomotor, servomotor for control into
The speed of material, feed hopper are located at the end of conveyer belt, and the drawing mechanism is rectangular frame structure.
Also including control device, control device connection heating plant, heating plant is provided with some temperature sensing devices,
For monitoring the heat supply temperature of heating plant, the control device connects drive device.
Heat accumulating type de-enzyming process, comprises the following steps：
(1) setup parameter：The first conveying device and the second conveying device are adjusted between the upper and lower away from being set by control device
The temperature of required heating plant and the speed of drive device, drive device drive the first conveying device and the second conveying device, from
And control the fixation time of blade.
(2) feed：After startup, feed arrangement, the first conveying device and the second conveying device run-in synchronism, material pass through biography
Dynamic band is sent to feed hopper, and feed hopper is evenly distributed in material in the second conveying device.
(3) finish：In material feeding process, the first conveying device and the second conveying device are in relative for material
Inactive state, material are clamped transmitted heat by upper and lower heat accumulation plate, material is rapidly achieved the purpose of fixing simultaneously.
(4) discharge：Material delivers to the second delivery device tip, and fixing is also completed therewith, and material falls to drawing mechanism, complete
Into whole work.
Described heat accumulating type de-enzyming process：Following range parameter is selected,
Heat supply temperature：140~180 DEG C；
First conveying device and the second conveying device between the upper and lower away from：12~18mm；
Fixation time：30~50s.
Described heat accumulating type de-enzyming process：For different material set corresponding to heat supply temperature, the first conveying device and the
Two conveying devices between the upper and lower away from and fixation time,
Tealeaves：150~170 DEG C of heat supply temperature, 30~40s of fixation time, between the upper and lower away from 12~18mm；
Pachyrhizus leaf：160~180 DEG C of heat supply temperature, 40~50s of fixation time, between the upper and lower away from 12~18mm；
Mulberry leaf：150~170 DEG C of heat supply temperature, 40~50s of fixation time, between the upper and lower away from 12~18mm；
Folium panacis japonici cum caule：140~160 DEG C of heat supply temperature, 30~40s of fixation time, between the upper and lower away from 12~18mm.
The present invention has the advantages that：
A kind of heat accumulating type green-keeping machine, including feed arrangement, heater and drawing mechanism.The heater includes branch
Frame, the first conveying device and the second conveying device, the first conveying device and the second conveying device are presented down be arranged at support respectively
It is interior, heating plant is respectively provided with inside the first conveying device and the second conveying device, the first conveying device and the second conveying device are each
Drive device is connected with, the drive device provides power for each conveying device.The clamped conveying device of feeding first of material
Heated with the second conveying device, firing rate is fast, and moment reaches required temperature.
The conveying device 3 of first conveying device 2 and second includes heat accumulation plate 6 and is arranged on the chain of the both sides of heat accumulation plate 6,
Heat accumulation plate 6 is uniformly arranged along each chain track direction.Heat accumulation plate 6 is additionally operable to provide as blade except playing translocation
The medium of heat, heat accumulation plate 6 can accumulation of heat, good heat conductivity.
Spacing between two heat accumulation plate is 0.3cm~1.5cm, and the excessive blade of spacing is easily spilt.
The heating plant of one or more arrangements is respectively provided with inside first conveying device and the second conveying device.Heat supply
Device preferably comprises one kind of Electromagnetic Heating, heated by natural gas, and heating plant is used for heat storage plate, mode of heating cleaning
Environmental protection.
First conveying device and the second conveyor running are in opposite direction, and the first conveying device is in counterclockwise fortune
Turn, the second conveying device is in operating, and the first conveying device is consistent with the second conveyor running speed clockwise.
The heater periphery is designed with heat-insulation layer, and the design reduces the loss of heat, energy-conserving and environment-protective.
Brief description of the drawings
Fig. 1 is the three-dimensional structure diagram of the present invention；
Fig. 2 is the front view of the present invention；
Fig. 3 is the external structure schematic diagram of the present invention.
Label in figure：1st, support；2nd, the first conveying device；3rd, the second conveying device；4th, heating plant；5th, drive device；
6th, heat accumulation plate；7th, conveyer belt；8th, feed hopper；9th, drawing mechanism；10th, control device；11st, servomotor；12nd, heat-insulation layer；13rd, it is warm
Spend induction installation.
Embodiment
The present invention can be explained in more detail by following embodiment：
Embodiment 1：
A kind of heat accumulating type green-keeping machine as shown in Figure 1, 2, including feed arrangement, heater and drawing mechanism 9.It is described to add
Thermal includes support 1, the first conveying device 2 and the second conveying device 3, and the first conveying device 2 and the second conveying device 3 are distinguished
Present down and be arranged in support 1, heating plant 4, the first conveying are respectively provided with inside the first conveying device 2 and the second conveying device 3
The conveying device 3 of device 2 and second is respectively connected with drive device 5, and the drive device 5 provides power for each conveying device.Material
Clamped the first conveying device of feeding 2 is heated with the second conveying device 3, and firing rate is fast, and moment reaches required temperature.
As preferred embodiment, the conveying device located at lower section is the second described conveying device 3, the second conveying device
3 is at first with the conveying devices of material contact.
As preferred embodiment, the stagger setting of 2 and second conveying device of the first conveying device 3, the second conveying dress
Put 3 feed ends and the first conveying device 2 staggers apart from being 30~150cm, the first conveying device 2 and the second conveying device are about 3
Spacing is 0.5~3cm, and the spacing is fixed setting or adjustable setting, and adjustable setting is realized with installation telescoping mechanism.
As preferred embodiment, first conveying device is Synchronous Heating crawler belt, and the second conveying device adds for feeding
Hot crawler belt.
As preferred embodiment, the conveying device 3 of the first conveying device 2 and second includes heat accumulation plate 6 and is arranged on
The chain of the both sides of heat accumulation plate 6, heat accumulation plate 6 are uniformly arranged along each chain track direction.Heat accumulation plate 6 is except playing translocation, also
For as the medium that heat is provided for blade, heat accumulation plate 6 can accumulation of heat, good heat conductivity.
As preferred embodiment, the spacing between adjacent two heat accumulation plate 6 is 0.3cm~1.5cm, the excessive leaf of spacing
Piece is easily spilt.
As preferred embodiment, one or more is respectively provided with inside the conveying device 3 of the first conveying device 2 and second
The heating plant 4 of arrangement.Heating plant 4 preferably comprises one kind of Electromagnetic Heating, heated by natural gas, and heating plant 4 is used to add
Thermal regenerator plate 6, the mode of heating clean environment firendly.
As preferred embodiment, the rotation direction of 2 and second conveying device of the first conveying device 3 is on the contrary, first is defeated
Device 2 is sent in counterclockwise operating, the second conveying device 3 in operating clockwise, and the first conveying device 2 and second defeated
Send the running speed of device 3 consistent.
With reference to shown in Fig. 3, as preferred embodiment, the heater periphery is designed with heat-insulation layer 12, and the design subtracts
The loss of heat, energy-conserving and environment-protective are lacked.
As preferred embodiment, the side of the second conveying device 3 is provided with feed arrangement, the second conveying device 3 it is another
Side is provided with drawing mechanism 9.Feed arrangement includes conveyer belt 7, servomotor 11 and feed hopper 8, conveyer belt 7 and servomotor 11
It is connected, servomotor 11 is used for the speed for controlling charging, and feed hopper 8 is located at the end of conveyer belt 7, and feed hopper 8 can be equal
Even is dispersed in blade in the second conveying device 3, and the drawing mechanism 9 is rectangular frame structure.
As preferred embodiment, the heater is provided with the temperature of control 4.
As preferred embodiment, the control device 10 connects drive device 5, and control device 10 can adjust drive device
5 speed.
Embodiment 2：
A kind of de-enzyming process of the present invention comprises the following steps：
(1) setup parameter：The first conveying device 2 and the second conveying device 3 are adjusted between the upper and lower away from being set by control device 10
The speed of the temperature of heating plant 4 and drive device 5 needed for setting, the driving of drive device 5 first conveying device 2 and the second conveying
Device 3, so as to control the fixation time of blade.
(2) feed：After startup, feed arrangement, the first conveying device 2 and the run-in synchronism of the second conveying device 3, blade pass through
Transmission belt 7 is sent to feed hopper 8, and feed hopper 8 is evenly distributed in blade in the second conveying device 3.
(3) finish：In blade feeding process, the first conveying device 2 and the second conveying device 3 are in phase for blade
To inactive state, blade is clamped transmitted heat by upper and lower heat accumulation plate 6 simultaneously, blade is rapidly achieved the mesh of fixing
, and blade is uniformly heated, and the phenomenon that blade will not crimp, noise pollution will not be also produced during fixing.
(4) discharge：Blade delivers to the end of the second conveying device 3, and fixing is also completed therewith, and blade falls to drawing mechanism 9,
Complete all work.
Embodiment 3：
According to the de-enzyming process of embodiment 2, different technological parameters is adjusted, fixing processing is carried out to different material, and unite
It is as shown in the table to count fixation effect：
The influence of table 1, heat supply temperature to various blade fixation effects
As shown in table 1：
1st, tealeaves, folium panacis japonici cum caule, because blade is smaller, relatively thin, so spacing is arranged to 15mm and 35s, ground with fixation time
Melon leaf, mulberry leaf, because blade is larger, more plump, so the spacing of pachyrhizus leaf is arranged to 15mm and 45s, mulberry with fixation time
The spacing of leaf is arranged to 20mm and 45s with fixation time.
2nd, under these conditions, tea green-keeping temperature at 150~170 DEG C is optimal, pachyrhizus leaf fixing temperature 160~
180 DEG C are optimal, and mulberry leaf fixing temperature is optimal at 150~170 DEG C, and folium panacis japonici cum caule's fixing temperature is optimal at 140~160 DEG C.
Embodiment 4：
According to the de-enzyming process of embodiment 2, different technological parameters is adjusted, fixing processing is carried out to different material, and unite
It is as shown in the table to count fixation effect：
Table 2, the first conveying device are with the second conveying device between the upper and lower away from the influence to various blade fixation effects
As shown in table 2：
1st, tealeaves, folium panacis japonici cum caule, because blade is smaller, relatively thin, so the heat supply temperature of tealeaves is arranged to 160 with fixation time
DEG C and 35s, the heat supply temperature of folium panacis japonici cum caule and fixation time be arranged to 150 DEG C and 35s, pachyrhizus leaf, mulberry leaf, due to blade is larger,
Compare it is plump, so the heat supply temperature of pachyrhizus leaf and fixation time are arranged to 170 DEG C and 45s, the heat supply temperature of mulberry leaf and fixing
Time is arranged to 160 DEG C and 45s.
2nd, under these conditions, tealeaves fixation effect when spacing is 12~18mm is optimal, pachyrhizus leaf spacing be 12~
Fixation effect is optimal during 18mm, and mulberry leaf fixation effect when spacing is 12~18mm is optimal, and folium panacis japonici cum caule is 12~18mm in spacing
When fixation effect it is optimal.
Embodiment 5：
According to the de-enzyming process of embodiment 2, different technological parameters is adjusted, fixing processing is carried out to different material, and unite
It is as shown in the table to count fixation effect：
The influence of table 3, fixation time to various blade fixation effects
As shown in table 3：
1st, tealeaves, folium panacis japonici cum caule, because blade is smaller, relatively thin, so the heat supply temperature of tealeaves and spacing be arranged to 160 DEG C with
15mm, heat supply temperature and the spacing of folium panacis japonici cum caule are arranged to 150 DEG C and 15mm, pachyrhizus leaf, mulberry leaf, because blade is larger, more fertile
Thickness, so the heat supply temperature of pachyrhizus leaf is arranged to 170 DEG C and 15mm with spacing, heat supply temperature and the spacing of mulberry leaf are arranged to 160
DEG C and 20mm.
2nd, under these conditions, tealeaves fixation effect when fixation time is 30~40s is optimal, and pachyrhizus leaf is in fixation time
For 40~50s when fixation effect it is optimal, mulberry leaf fixation effect when fixation time is 40~50s is optimal, folium panacis japonici cum caule fixing when
Between when being 30~40s fixation effect it is optimal.
Claims (10)
1. heat accumulating type green-keeping machine, including feed arrangement, heater and drawing mechanism, it is characterised in that：The heater bag
Support, the first conveying device and the second conveying device are included, the first conveying device and the second conveying device are presented down be arranged at respectively
In support, heating plant, the first conveying device and the second conveying dress are respectively provided with inside the first conveying device and the second conveying device
Put and be respectively connected with drive device, the drive device provides power for each conveying device, and the clamped feeding first of material conveys
Device is heated with the second conveying device.
2. heat accumulating type green-keeping machine according to claim 1, it is characterised in that：Conveying device located at lower section is described the
Two conveying devices, the second conveying device is at first with the conveying device of material contact, first conveying device and the second conveying
Device stagger setting, the second conveying device feed end and the first conveying device distance that staggers are 30~150cm, the first conveying device
With the second conveying device between the upper and lower away from being fixed setting or adjustable setting for 0.5~3cm, the spacing, described first conveys
Device is Synchronous Heating crawler belt, and the second conveying device is that crawler belt is heated in feeding.
3. heat accumulating type green-keeping machine according to claim 2, it is characterised in that：First conveying device and the second conveying dress
Put and uniformly arranged along chain track direction including heat accumulation plate and the chain for being arranged on heat accumulation plate both sides, heat accumulation plate, adjacent two accumulation of heat
Spacing between plate is 0.3cm~1.5cm.
4. according to the heat accumulating type green-keeping machine described in claim 1 or 2 or 3, it is characterised in that：First conveying device and the second conveying
The heating plant of one or more arrangements is respectively provided with inside device, the heating plant is to include Electromagnetic Heating, heated by natural gas
One kind.
5. according to the heat accumulating type green-keeping machine described in claim 1 or 2 or 3, it is characterised in that：First conveying device and second
Conveyor running is in opposite direction, and the first conveying device in counterclockwise operating, in clockwise direction transport by the second conveying device
Turn, and the first conveying device is consistent with the second conveyor running speed.
6. according to the heat accumulating type green-keeping machine described in claim 1 or 2 or 3, it is characterised in that：The second conveying device side is set
There is feed arrangement, the opposite side of the second conveying device is provided with drawing mechanism, and feed arrangement includes conveyer belt, servomotor and charging
Bucket, conveyer belt are connected with servomotor, and servomotor is used for the speed for controlling charging, and feed hopper is located at the end of conveyer belt
End, the drawing mechanism is rectangular frame structure.
7. heat accumulating type green-keeping machine according to claim 1, it is characterised in that：Also include control device, control device connects
Heating plant is connect, heating plant is provided with some temperature sensing devices, for monitoring the heat supply temperature of heating plant, the control
Device connects drive device, and described heater periphery is also designed with heat-insulation layer.
8. heat accumulating type de-enzyming process, it is characterised in that comprise the following steps：
(1) setup parameter：Adjust the first conveying device and the second conveying device between the upper and lower away from, set by control device needed for
The temperature of heating plant and the speed of drive device, drive device drives the first conveying device and the second conveying device, so as to control
The fixation time of blade processed.
(2) feed：After startup, feed arrangement, the first conveying device and the second conveying device run-in synchronism, material pass through transmission belt
Feed hopper is sent to, feed hopper is evenly distributed in material in the second conveying device.
(3) finish：In material feeding process, the first conveying device and the second conveying device are in geo-stationary for material
State, material are clamped transmitted heat by upper and lower heat accumulation plate, material is rapidly achieved the purpose of fixing simultaneously.
(4) discharge：Material delivers to the second delivery device tip, and fixing is also completed therewith, and material falls to drawing mechanism, completes complete
Portion works.
9. heat accumulating type de-enzyming process according to claim 8, it is characterised in that：Following range parameter is selected,
Heat supply temperature：140~180 DEG C；
First conveying device and the second conveying device between the upper and lower away from：12~18mm；
Fixation time：30~50s.
10. heat accumulating type de-enzyming process according to claim 8, it is characterised in that：For different material, corresponding supply is set
Hot temperature, the first conveying device and the second conveying device between the upper and lower away from and fixation time,
Tealeaves：150~170 DEG C of heat supply temperature, 30~40s of fixation time, between the upper and lower away from 12~18mm；
Pachyrhizus leaf：160~180 DEG C of heat supply temperature, 40~50s of fixation time, between the upper and lower away from 12~18mm；
Mulberry leaf：150~170 DEG C of heat supply temperature, 40~50s of fixation time, between the upper and lower away from 12~18mm；
Folium panacis japonici cum caule：140~160 DEG C of heat supply temperature, 30~40s of fixation time, between the upper and lower away from 12~18mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711081692.7A CN107736446A (en) | 2017-11-07 | 2017-11-07 | Heat accumulating type green-keeping machine and de-enzyming process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711081692.7A CN107736446A (en) | 2017-11-07 | 2017-11-07 | Heat accumulating type green-keeping machine and de-enzyming process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107736446A true CN107736446A (en) | 2018-02-27 |
Family
ID=61233196
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711081692.7A Pending CN107736446A (en) | 2017-11-07 | 2017-11-07 | Heat accumulating type green-keeping machine and de-enzyming process |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203913254U (en) * | 2014-06-27 | 2014-11-05 | 刘宏江 | The full-automatic horizontal type green-keeping machine of producing for Tea Processing |
| CN106152754A (en) * | 2015-04-22 | 2016-11-23 | 建湖力诺机械科技有限公司 | Full-automatic Flos Chrysanthemi energy-saving dryer |
| CN107099308A (en) * | 2017-06-28 | 2017-08-29 | 王平 | Heat accumulating type heating and separating device |
| CN206547775U (en) * | 2016-12-16 | 2017-10-13 | 黔西南州嘉宏茶业有限责任公司 | A kind of tea water-removing machine |
-
2017
- 2017-11-07 CN CN201711081692.7A patent/CN107736446A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203913254U (en) * | 2014-06-27 | 2014-11-05 | 刘宏江 | The full-automatic horizontal type green-keeping machine of producing for Tea Processing |
| CN106152754A (en) * | 2015-04-22 | 2016-11-23 | 建湖力诺机械科技有限公司 | Full-automatic Flos Chrysanthemi energy-saving dryer |
| CN206547775U (en) * | 2016-12-16 | 2017-10-13 | 黔西南州嘉宏茶业有限责任公司 | A kind of tea water-removing machine |
| CN107099308A (en) * | 2017-06-28 | 2017-08-29 | 王平 | Heat accumulating type heating and separating device |
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