CN107727741A - Railway track flaw detection wheel probe and railway track method of detection - Google Patents

Railway track flaw detection wheel probe and railway track method of detection Download PDF

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Publication number
CN107727741A
CN107727741A CN201710998122.8A CN201710998122A CN107727741A CN 107727741 A CN107727741 A CN 107727741A CN 201710998122 A CN201710998122 A CN 201710998122A CN 107727741 A CN107727741 A CN 107727741A
Authority
CN
China
Prior art keywords
railway track
wheel
hurt
wheel probe
echo
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710998122.8A
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Chinese (zh)
Inventor
李培
马运忠
闫骏
周钰威
傅强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Academy of Railway Sciences Corp Ltd CARS
China State Railway Group Co Ltd
Infrastructure Inspection Institute of CARS
Beijing IMAP Technology Co Ltd
Original Assignee
China Academy of Railway Sciences Corp Ltd CARS
China Railway Corp
Infrastructure Inspection Institute of CARS
Beijing IMAP Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Academy of Railway Sciences Corp Ltd CARS, China Railway Corp, Infrastructure Inspection Institute of CARS, Beijing IMAP Technology Co Ltd filed Critical China Academy of Railway Sciences Corp Ltd CARS
Priority to CN201710998122.8A priority Critical patent/CN107727741A/en
Publication of CN107727741A publication Critical patent/CN107727741A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/22Details, e.g. general constructional or apparatus details
    • G01N29/24Probes
    • G01N29/2493Wheel shaped probes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/02Indexing codes associated with the analysed material
    • G01N2291/023Solids
    • G01N2291/0234Metals, e.g. steel
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/02Indexing codes associated with the analysed material
    • G01N2291/028Material parameters
    • G01N2291/0289Internal structure, e.g. defects, grain size, texture
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/26Scanned objects
    • G01N2291/262Linear objects
    • G01N2291/2623Rails; Railroads

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Acoustics & Sound (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)

Abstract

Detected a flaw the invention discloses a kind of railway track and take turns probe and railway track method of detection, the ultrasonic transducer of multiple angles is provided with wheel probe;The ultrasonic transducer of the multiple angles is used to measure railway track hurt echo, and the railway track hurt echo is used to determine railway track hurt position;The ultrasonic transducer of the multiple angles includes 0 ° of ultrasonic transducer, 0 ° of ultrasonic transducer is additionally operable to measure railway track interface echo, the railway track interface echo is used for the distance for determining the wheel probe and railway track, and the distance of the wheel probe and railway track is used to correct railway track hurt position.The present invention can be accurately positioned railway track hurt.

Description

Railway track flaw detection wheel probe and railway track method of detection
Technical field
The present invention relates to railway art, more particularly to railway track flaw detection wheel probe and railway track method of detection.
Background technology
Railway track inspection car is typically using wheel probe.Railway track inspection car typically up to detection speed is 80km/h. In normal detection, wheel probe can make ultrasonic wave enter the sound path of railway track and change, cause iron with vehicle up-down vibration The position inaccurate of hurt inside the rail of road.At present, wheel probe is reduced by the way of probe mechanical structure damping is taken turns in increase to shake Dynamic amplitude, but vibrate still inevitable.
The content of the invention
The embodiment of the present invention provides a kind of railway track flaw detection wheel probe, described to be accurately positioned railway track hurt The ultrasonic transducer of multiple angles is provided with wheel probe;
The ultrasonic transducer of the multiple angles is used to measure railway track hurt echo, the railway track hurt echo For determining railway track hurt position;
The ultrasonic transducer of the multiple angles includes 0 ° of ultrasonic transducer, and 0 ° of ultrasonic transducer is additionally operable to measure iron Road rail interface echo, the railway track interface echo are used to determine the wheel probe and the distance of railway track, the wheel The distance of probe and railway track is used to correct railway track hurt position.
The embodiment of the present invention also provides a kind of railway track method of detection, to be accurately positioned railway track hurt, the iron Road rail examination method includes:
According to the railway track hurt echo of wheel probe measurement, railway track hurt position, the railway track wound are determined The ultrasonic transducer for damaging multiple angles during echo is popped one's head in by wheel measures;
According to the railway track interface echo of wheel probe measurement, it is determined that wheel probe and the distance of railway track, the railway 0 ° of ultrasonic transducer measurement during rail interface echo is popped one's head in by wheel;
According to the distance of wheel probe and railway track, amendment railway track hurt position.
In embodiments of the present invention, 0 ° of ultrasonic transducer measurement railway track interface echo in being popped one's head in by wheel, for determining The distance of wheel probe and railway track, the distance are used to correct railway track hurt position, the railway track hurt position of amendment It is more accurate compared with prior art, so as to reach the purpose for being accurately positioned railway track hurt.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with Other accompanying drawings are obtained according to these accompanying drawings.In the accompanying drawings:
Fig. 1 is the schematic diagram of railway track flaw detection wheel probe in the embodiment of the present invention;
Fig. 2 is the schematic diagram of railway track method of detection in the embodiment of the present invention;
Difference schematic diagrames of the Fig. 3 for railway track method of detection in the embodiment of the present invention relative to prior art.
Embodiment
For the purpose, technical scheme and advantage of the embodiment of the present invention are more clearly understood, below in conjunction with the accompanying drawings to this hair Bright embodiment is described in further details.Here, the schematic description and description of the present invention is used to explain the present invention, but simultaneously It is not as a limitation of the invention.
Inventor shakes it is considered that although wheel probe can be reduced by the way of probe mechanical structure damping is taken turns in increase at present Dynamic amplitude, but vibration is still inevitable, therefore, in order that the positioning of railway track hurt is more accurate, it may be considered that according to vibration To carry out the amendment of railway track hurt positioning, so as to improve the degree of accuracy of railway track hurt positioning.Based on this, in the present invention A kind of railway track flaw detection wheel probe is proposed in embodiment.
Fig. 1 is the schematic diagram of railway track flaw detection wheel probe in the embodiment of the present invention, as shown in figure 1, being set in wheel probe 1 There is the ultrasonic transducer 10 of multiple angles;
The ultrasonic transducer 10 of the multiple angles is used to measure railway track hurt echo, and the railway track hurt is returned Ripple is used to determine railway track hurt position;
The ultrasonic transducer 10 of the multiple angles includes 0 ° of ultrasonic transducer 101, and 0 ° of ultrasonic transducer 101 is also used In measurement railway track interface echo, the railway track interface echo is used to determine wheel probe and the distance of railway track, institute The distance for stating wheel probe and railway track is used to correct railway track hurt position.
As described above, in embodiments of the present invention, 0 ° of ultrasonic transducer measurement railway track interface echo in being popped one's head in by wheel, For determining the distance of wheel probe and railway track, the distance is used to correct railway track hurt position, so as to be accurately positioned iron Road rail defects and failures.
In embodiment, 0 ° of ultrasonic transducer can measure railway track interface echo in real time in wheel probe so that according to iron The distance of wheel probe and railway track that road rail interface echo determines is a real-time, dynamic numerical value, true reflection wheel probe Vibration, to correct railway track hurt position.
In embodiment, then as shown in figure 1, wheel probe 1 outside can be enclosed with wheel skin 20, play protection wheel probe, increase The effects such as wheel probe mechanical structure damping.Micromicro is taken turns to use rubber-like material.Certainly, implementing the outside of hour wheel probe 1 can be with Using other structures mode, other materials such as can also be used using wheel skin, wheel skin, associated change example all should fall into the present invention's Protection domain.
Again as shown in figure 1, coupling liquid 30 can be full of in wheel probe 1.Coupling liquid can set the coupling liquid of pressure.Coupling The measurement error of ultrasonic transducer in wheel probe can be reduced by closing the filling of liquid.
The railway track 2 contacted with wheel probe 1 is also show in Fig. 1.
A kind of railway track method of detection is additionally provided in the embodiment of the present invention, as shown in Fig. 2 this method includes:
Step 201, the railway track hurt echo according to wheel probe measurement, determine railway track hurt position, the iron The ultrasonic transducer of multiple angles measures during road rail defects and failures echo is popped one's head in by wheel;
Step 202, the railway track interface echo according to wheel probe measurement, it is determined that the distance of wheel probe and railway track, 0 ° of ultrasonic transducer measurement during the railway track interface echo is popped one's head in by wheel;
Step 203, the distance according to wheel probe and railway track, amendment railway track hurt position.
The wheel probe used in above-mentioned railway track method of detection can use the structure shown in Fig. 1, including multiple angles Ultrasonic transducer, including 0 ° of ultrasonic transducer.In one embodiment, wheel probe is outside can wrap up wheel skin.Specifically In example, wheel micromicro is with using rubber-like material.In one embodiment, coupling liquid can be full of in wheel probe.
In embodiment, the railway track hurt echo according to wheel probe measurement, railway track hurt position is determined, can With including:According to the railway track hurt echo of wheel probe measurement, railway track hurt sound path is determined;According to railway track hurt Sound path, determine railway track hurt position.
In embodiment, the railway track interface echo according to wheel probe measurement, it is determined that wheel probe and railway track Distance, it can include:According to the railway track interface echo of wheel probe measurement, railway track interface sound path is determined;According to railway Rail interface sound path, it is determined that the distance of wheel probe and railway track.
Fig. 3 shows that railway track method of detection is relative to the difference of prior art in the embodiment of the present invention.Such as Fig. 3 institutes Show, the ultrasonic transducer measurement for taking turns multiple angles in probe obtains railway track hurt echo, in the prior art, is visited according to wheel The mechanical erection size of head obtains the theoretical sound path t0 that ultrasonic wave enters rail, and railway is determined according to railway track hurt echo Rail defects and failures sound path t1, obtain railway track hurt position;And in embodiments of the present invention, 0 ° of ultrasonic transduction in also being popped one's head in by wheel Device measures railway track interface echo, and railway track interface sound path t2 is determined according to railway track interface echo, so as to dynamic Determine the distance of wheel probe and railway track, true reflection wheel probe vibration situation, to correct railway track hurt position. Obviously, the railway track hurt position of amendment is more accurate.The transmitted wave and bottom ripple of ultrasonic transducer are also show in Fig. 3.
In summary, in embodiments of the present invention, 0 ° of ultrasonic transducer measurement railway track interface echo in being popped one's head in by wheel, For determining the distance of wheel probe and railway track, the distance is used to correct railway track hurt position, the railway track of amendment Hurt position is more accurate compared with prior art, so as to reach the purpose for being accurately positioned railway track hurt.
It should be understood by those skilled in the art that, embodiments of the invention can be provided as method, system or computer program Product.Therefore, the present invention can use the reality in terms of complete hardware embodiment, complete software embodiment or combination software and hardware Apply the form of example.Moreover, the present invention can use the computer for wherein including computer usable program code in one or more The computer program production that usable storage medium is implemented on (including but is not limited to magnetic disk storage, CD-ROM, optical memory etc.) The form of product.
The present invention is the flow with reference to method according to embodiments of the present invention, equipment (system) and computer program product Figure and/or block diagram describe.It should be understood that can be by every first-class in computer program instructions implementation process figure and/or block diagram Journey and/or the flow in square frame and flow chart and/or block diagram and/or the combination of square frame.These computer programs can be provided The processors of all-purpose computer, special-purpose computer, Embedded Processor or other programmable data processing devices is instructed to produce A raw machine so that produced by the instruction of computer or the computing device of other programmable data processing devices for real The device for the function of being specified in present one flow of flow chart or one square frame of multiple flows and/or block diagram or multiple square frames.
These computer program instructions, which may be alternatively stored in, can guide computer or other programmable data processing devices with spy Determine in the computer-readable memory that mode works so that the instruction being stored in the computer-readable memory, which produces, to be included referring to Make the manufacture of device, the command device realize in one flow of flow chart or multiple flows and/or one square frame of block diagram or The function of being specified in multiple square frames.
These computer program instructions can be also loaded into computer or other programmable data processing devices so that counted Series of operation steps is performed on calculation machine or other programmable devices to produce computer implemented processing, so as in computer or The instruction performed on other programmable devices is provided for realizing in one flow of flow chart or multiple flows and/or block diagram one The step of function of being specified in individual square frame or multiple square frames.
Particular embodiments described above, the purpose of the present invention, technical scheme and beneficial effect are carried out further in detail Describe in detail it is bright, should be understood that the foregoing is only the present invention specific embodiment, the guarantor being not intended to limit the present invention Scope is protected, within the spirit and principles of the invention, any modification, equivalent substitution and improvements done etc., should be included in this Within the protection domain of invention.

Claims (10)

1. a kind of railway track flaw detection wheel probe, it is characterised in that the ultrasonic transducer of multiple angles is provided with the wheel probe;
The ultrasonic transducer of the multiple angles is used to measure railway track hurt echo, and the railway track hurt echo is used for Determine railway track hurt position;
The ultrasonic transducer of the multiple angles includes 0 ° of ultrasonic transducer, and 0 ° of ultrasonic transducer is additionally operable to measure rail iron Rail interface echo, the railway track interface echo are used for the distance for determining the wheel probe and railway track, the wheel probe It is used to correct railway track hurt position with the distance of railway track.
2. railway track flaw detection wheel probe as claimed in claim 1, it is characterised in that the wheel probe outer wrap has wheel Skin.
3. railway track flaw detection wheel probe as claimed in claim 2, it is characterised in that the wheel skin uses rubber-like material.
4. railway track flaw detection wheel probe as claimed in claim 1, it is characterised in that be full of coupling liquid in the wheel probe.
A kind of 5. railway track method of detection, it is characterised in that including:
According to the railway track hurt echo of wheel probe measurement, railway track hurt position is determined, the railway track hurt is returned The ultrasonic transducer of multiple angles measures during ripple is popped one's head in by wheel;
According to the railway track interface echo of wheel probe measurement, it is determined that wheel probe and the distance of railway track, the railway track 0 ° of ultrasonic transducer measurement during interface echo is popped one's head in by wheel;
According to the distance of wheel probe and railway track, amendment railway track hurt position.
6. railway track method of detection as claimed in claim 5, it is characterised in that the rail iron according to wheel probe measurement Rail hurt echo, railway track hurt position is determined, including:
According to the railway track hurt echo of wheel probe measurement, railway track hurt sound path is determined;
According to railway track hurt sound path, railway track hurt position is determined.
7. the railway track method of detection as described in claim 5 or 6, it is characterised in that the iron according to wheel probe measurement Road rail interface echo, it is determined that the distance of wheel probe and railway track, including:
According to the railway track interface echo of wheel probe measurement, railway track interface sound path is determined;
According to railway track interface sound path, it is determined that the distance of wheel probe and railway track.
8. railway track method of detection as claimed in claim 5, it is characterised in that the wheel probe outer wrap has wheel skin.
9. railway track method of detection as claimed in claim 8, it is characterised in that the wheel skin uses rubber-like material.
10. railway track method of detection as claimed in claim 5, it is characterised in that be full of coupling liquid in the wheel probe.
CN201710998122.8A 2017-10-24 2017-10-24 Railway track flaw detection wheel probe and railway track method of detection Pending CN107727741A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20190346408A1 (en) * 2016-12-05 2019-11-14 The Regents Of The University Of California Ultrasonic inspection of railroad tracks
CN112014464A (en) * 2019-05-28 2020-12-01 北京云率数据科技有限公司 Automatic steel rail welding seam identification system and method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102230915A (en) * 2011-04-07 2011-11-02 华南理工大学 Device and method for flaw detection of small crawler-type rails based on three-way ultrasonic diffraction
CN103207097A (en) * 2013-04-03 2013-07-17 中国铁道科学研究院铁道建筑研究所 Dynamic detection method of track stiffness
CN104359983A (en) * 2014-11-03 2015-02-18 中国铁道科学研究院 Centering system and method for steel rail flaw detection device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102230915A (en) * 2011-04-07 2011-11-02 华南理工大学 Device and method for flaw detection of small crawler-type rails based on three-way ultrasonic diffraction
CN103207097A (en) * 2013-04-03 2013-07-17 中国铁道科学研究院铁道建筑研究所 Dynamic detection method of track stiffness
CN104359983A (en) * 2014-11-03 2015-02-18 中国铁道科学研究院 Centering system and method for steel rail flaw detection device

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
李培 等: "高速轮式钢轨探伤变距式超声波发射模式的设计与应用" *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20190346408A1 (en) * 2016-12-05 2019-11-14 The Regents Of The University Of California Ultrasonic inspection of railroad tracks
US11828728B2 (en) * 2016-12-05 2023-11-28 The Regents Of The University Of California Ultrasonic inspection of railroad tracks using railcar mounted ultrasonic receivers
CN112014464A (en) * 2019-05-28 2020-12-01 北京云率数据科技有限公司 Automatic steel rail welding seam identification system and method

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Address after: No. 10, Fuxing Road, Haidian District, Beijing

Applicant after: CHINA RAILWAY Corp.

Applicant after: CHINA ACADEMY OF RAILWAY SCIENCES Corp.,Ltd.

Applicant after: Infrastructure Inspection Institute of China Railway Science Research Institute Group Co.,Ltd.

Applicant after: BEIJING IMAP TECHNOLOGY Co.,Ltd.

Address before: No. 10, Fuxing Road, Haidian District, Beijing

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Applicant before: INFRASTRUCTURE INSPECTION Research Institute CHINA ACADEMY OF RAILWAY SCIENCES

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Application publication date: 20180223