CN107723716A - A kind of preparation method of rust remover - Google Patents
A kind of preparation method of rust remover Download PDFInfo
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- CN107723716A CN107723716A CN201710961345.7A CN201710961345A CN107723716A CN 107723716 A CN107723716 A CN 107723716A CN 201710961345 A CN201710961345 A CN 201710961345A CN 107723716 A CN107723716 A CN 107723716A
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/08—Iron or steel
- C23G1/088—Iron or steel solutions containing organic acids
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/04—Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The invention discloses a kind of preparation method of rust remover, belong to cleaning agent field.The present invention is to remove the oxide of workpiece surface and carbon dust by the chelation of organic acid, and using ammonium chloride under the action of an acid, release hydrogen ions, so as to improve rust cleaning efficiency, and the inhibition acid mist agent that the present invention uses is with 2 mercapto alcohol radical benzothiazoles, disodium hydrogen phosphate, sodium nitrate, surfactant is raw material, not only reduce the corrosion rate of steel, effectively suppress the strong corrosion effect of acid, reduce metal damage, hinder the generation of Hydrogen Brittleness Phenomena, and acid solution interface can be adsorbed in and form stronger liquid film, liquid film is in the presence of buoyant gas, form certain froth bed, the effusion of acid mist can effectively be suppressed, so as to reduce the injury to human body.The present invention is solved at present to pursue rust cleaning efficiency, using concentrated hydrochloric acid as rust remover, causes acid mist occur, while the problem of Hydrogen Brittleness Phenomena can occur in descaling process.
Description
Technical field
The invention belongs to cleaning agent field, and in particular to a kind of preparation method of rust remover.
Background technology
Traditional rust remover can chemically react usually using strong acid, acid with iron rust and metal oxide, and generation is solvable
Property salt, so as to reach the purpose of derusting.With the development of recirculated cooling water technology and more and more extensive, the gold of reverse osmosis applications
The corrosion problem of category steel etc. becomes increasingly conspicuous, and the metal material and the weight of equipment that the whole world is scrapped due to corrosion every year are about
More than 20 parts of metal annual production, derusting is primary processing step before taking metallic article various anti-corrosion measures.Metal is put
Got rusty easily under outdoor or open-air condition, not only influence presentation quality, the technique such as can also influence to paint, be bonded it is normal enter
OK, these iron rust have a strong impact on the operation of subsequent technique and the quality of product, such as handle not in time, can more cause the report of material
It is useless, cause unnecessary economic loss.Therefore, derusting is the necessary process of pre-treatment link in Surface Treatment Engineering, Ye Shibiao
First of critical point of face processing.From technique, derusting does not directly influence the operation of next process thoroughly, and may be dirty
Contaminate subsequent production line;For coating quality, derusting can thoroughly not reduce the adhesive force of film, also affect the other of coating
Performance.Through being commonly encountered in industrial production, for example, room temperature blackening film layer is uneven, color is inconsistent, it is local blacks not on, it is chemical
It is bad to plate plating leakage, adhesion, does not all have direct relation thoroughly with pre-treatment derusting the problems such as pin hole.It can be said that under normal circumstances,
50 ~ 70% surface treatment quality problem be due to derusting thoroughly caused by, so workpiece surface rust stain must clean up.
The purpose of derusting be in order to ensure, recover metal material and the original performance of product and function, or ensure that metal material is follow-up
Process unaffected, for example metal substrate is distinctly claimed before application and is not allow for corrosion.Currently, the method for derusting mainly includes thing
Reason method and the class of chemical method two.Wherein, the method for chemical derusting is mainly immersion type pickling, and small part is using brush in addition
The modes such as painting, erasing.Existing derusting agent prescription and technique effect are not obtaining breakthrough in recent years, therefore it provides a kind of
Metal surface corrosion can be effectively removed, the rust remover for substantially reducing the metal scrappage caused by corrosion is very urgent.It is existing
The species of rust remover is a lot, is divided into acid and neutrality from pH value, acidic deruster is by one or more strong acid and additive system
Into acidic derusting technique abbreviation pickling;Neutral rust remover is made up of one or more chelating agents and additive, but chelatropic reaction phase
To weaker, although these rust removers have certain effect, but as that, as rust remover, can cause acid occur using concentrated hydrochloric acid
Mist, while the problem of Hydrogen Brittleness Phenomena can occur in descaling process, thus produce a kind of rust remover of high-efficiency environment friendly there is
The very big market demand.
The content of the invention
The technical problems to be solved by the invention:For at present to pursue rust cleaning efficiency, being used as and being removed using concentrated hydrochloric acid
Become rusty agent, the problem of causing acid mist occur, while Hydrogen Brittleness Phenomena can occur in descaling process, there is provided a kind of preparation side of rust remover
Method.
In order to solve the above technical problems, the present invention is using technical scheme as described below:
A kind of preparation method of rust remover, the preparation method comprise the following steps:
(1)Count in parts by weight, take 20 ~ 30 parts of deionized waters, 10 ~ 15 parts of oxalic acid, 7 ~ 8 parts of carboxylic acids, 1 ~ 2 part of ammonium chloride, 0.8 ~ 1
Deionized water, potassium citrate, are first put into container by part potassium citrate, after being heated to 30 ~ 40 DEG C, add oxalic acid, carboxylic acid, chlorination
Ammonium is mixed, and obtains mixture, standby;
(2)In mass ratio 20 ~ 40:10~15:10~15:2 ~ 3, by MBT, disodium hydrogen phosphate,
Sodium nitrate, surfactant are put into reactor, and 0.5 ~ 1.5h is reacted at 60 ~ 70 DEG C of temperature, then are stirred, and are obtained instead
Answer stirring thing;
(3)Count in parts by weight, take 15 ~ 20 parts of steps(1)In standby mixture, 5 ~ 6 parts of low temperature resistant additives, 4 ~ 6 parts it is anti-
Answer stirring thing, 3 ~ 4 parts of AEOs, 1 ~ 2 part of thickener to be stirred at 40 ~ 60 DEG C of temperature, must be stirred
Thing, produce rust remover.
The step(1)Middle carboxylic acid be benzoic acid, 3- cinnamic acids it is therein any one.
The step(2)Middle surfactant be neopelex, sodium sulfate of polyethenoxy ether of fatty alcohol wherein
Any one.
The step(3)In low temperature resistant additive be methanol, ethylene glycol it is therein any one.
The step(3)Middle thickener be polyacrylate, methylcellulose it is therein any one.
Compared with other method, advantageous effects are the present invention:The present invention is made a return journey by the chelation of organic acid
Except the oxide and carbon dust of workpiece surface, and using ammonium chloride under the action of an acid, release hydrogen ions, so as to improve derusting effect
Rate, and the inhibition acid mist agent that the present invention uses is with MBT, disodium hydrogen phosphate, sodium nitrate, surface-active
Agent is raw material, and wherein MBT has suction-operated on carbon steel surface,
The corrosion rate of steel is not only reduced, effectively suppresses the strong corrosion effect of acid, reduces metal damage, hinder hydrogen
The generation of crisp phenomenon, and surfactant can be adsorbed in acid solution interface and form stronger liquid film, and liquid film is in buoyant gas
In the presence of, certain froth bed is formed, can effectively suppress the effusion of acid mist, so as to reduce the injury to human body.
Embodiment
Carboxylic acid be benzoic acid, 3- cinnamic acids it is therein any one.
Surfactant be neopelex, sodium sulfate of polyethenoxy ether of fatty alcohol it is therein any one.
Low temperature resistant additive be methanol, ethylene glycol it is therein any one.
Thickener be polyacrylate, methylcellulose it is therein any one.
A kind of preparation method of rust remover, the preparation method comprise the following steps:
Count in parts by weight, take 20 ~ 30 parts of deionized waters, 10 ~ 15 parts of oxalic acid, 7 ~ 8 parts of carboxylic acids, 1 ~ 2 part of ammonium chloride, 0.8 ~ 1 part
Potassium citrate, first deionized water, potassium citrate are put into container, after being heated to 30 ~ 40 DEG C, add oxalic acid, carboxylic acid, ammonium chloride
Mixed, obtain mixture, it is standby;
(2)In mass ratio 20 ~ 40:10~15:10~15:2 ~ 3, by MBT, disodium hydrogen phosphate,
Sodium nitrate, surfactant are put into reactor, and 0.5 ~ 1.5h is reacted at 60 ~ 70 DEG C of temperature, then with 60 ~ 120r/min
25 ~ 30min is stirred, obtains reaction stirring thing;
(3)Count in parts by weight, take 15 ~ 20 parts of steps(1)In standby mixture, 5 ~ 6 parts of low temperature resistant additives, 4 ~ 6 parts it is anti-
Answer stirring thing, 3 ~ 4 parts of alkyl sulfate sodium, 1 ~ 2 part of thickener to be stirred at 40 ~ 60 DEG C of temperature, stir 10 ~ 15min, obtain
Mixture is stirred, produces rust remover.
Example 1
Carboxylic acid is benzoic acid.
Surfactant is neopelex.
Low temperature resistant additive is methanol.
Thickener is polyacrylate.
A kind of preparation method of rust remover, the preparation method comprise the following steps:
Count in parts by weight, take 20 parts of deionized waters, 10 parts of oxalic acid, 7 parts of carboxylic acids, 1 part of ammonium chloride, 0.8 part of potassium citrate, first will
Deionized water, potassium citrate are put into container, after being heated to 30 DEG C, are added oxalic acid, carboxylic acid, ammonium chloride and are mixed, must be mixed
Thing, it is standby;
(2)In mass ratio 10:5:5:1, MBT, disodium hydrogen phosphate, sodium nitrate, surfactant are put into instead
Answer in kettle, 0.5h is reacted under temperature 60 C, then 25min is stirred with 60r/min, obtain reaction stirring thing;
(3)Count in parts by weight, take 15 parts of steps(1)In standby mixture, 5 parts of low temperature resistant additives, 4 parts of reaction stirrings
Thing, 3 parts of alkyl sulfate sodium, 1 part of thickener are stirred at 40 DEG C of temperature, are stirred 10min, are obtained stirring mixture, produce
Rust remover.
Example 2
Carboxylic acid is 3- cinnamic acids.
Surfactant is sodium sulfate of polyethenoxy ether of fatty alcohol.
Low temperature resistant additive is ethylene glycol.
Thickener is methylcellulose.
A kind of preparation method of rust remover, the preparation method comprise the following steps:
Count in parts by weight, take 30 parts of deionized waters, 15 parts of oxalic acid, 8 parts of carboxylic acids, 2 parts of ammonium chlorides, 1 part of potassium citrate, will first go
Ionized water, potassium citrate are put into container, after being heated to 40 DEG C, are added oxalic acid, carboxylic acid, ammonium chloride and are mixed, obtain mixture,
It is standby;
(2)In mass ratio 40:15:15:3, MBT, disodium hydrogen phosphate, sodium nitrate, surfactant are put into
In reactor, 1.5h is reacted under temperature 70 C, then 30min is stirred with 120r/min, obtains reaction stirring thing;
(3)Count in parts by weight, take 20 parts of steps(1)In standby mixture, 6 parts of low temperature resistant additives, 6 parts of reaction stirrings
Thing, 4 parts of alkyl sulfate sodium, 2 parts of thickeners are stirred under temperature 60 C, are stirred 15min, are obtained stirring mixture, produce
Rust remover.
Example 3
Carboxylic acid is benzoic acid.
Surfactant is sodium sulfate of polyethenoxy ether of fatty alcohol.
Low temperature resistant additive is methanol.
Thickener is methylcellulose.
A kind of preparation method of rust remover, the preparation method comprise the following steps:
Count in parts by weight, take 25 parts of deionized waters, 13 parts of oxalic acid, 7.5 parts of carboxylic acids, 1.5 parts of ammonium chlorides, 0.9 part of potassium citrate,
First deionized water, potassium citrate are put into container, after being heated to 35 DEG C, oxalic acid, carboxylic acid, ammonium chloride is added and is mixed, obtained
Mixture, it is standby;
(2)In mass ratio 30:13:13:2.5, MBT, disodium hydrogen phosphate, sodium nitrate, surfactant are put
Enter in reactor, react 1h at 65 DEG C of temperature, then 27min is stirred with 90r/min, obtain reaction stirring thing;
(3)Count in parts by weight, take 17 parts of steps(1)In standby mixture, 5.5 parts of low temperature resistant additives, 5 parts of reaction stirrings
Thing, 3.5 parts of alkyl sulfate sodium, 1.5 parts of thickeners are stirred under temperature 50 C, are stirred 13min, are obtained stirring mixture,
Produce rust remover.
Reference examples:The rust remover of Nanjing company production.
There is the sheet metal of rusty stain to be positioned in the rust remover of the present invention and the rust remover of reference examples surface respectively to soak
Bubble 60 minutes, observes its rusty stain situation.Observe result such as table 1.
Table 1:
Test event | Example 1 | Example 2 | Example 3 | Reference examples |
Rusty stain situation | Without rusty stain | Without rusty stain | Without rusty stain | There is obvious rusty stain |
Summary, rust remover of the invention derusting effect is good, and the inhibition acid mist agent that the present invention uses can have suppression acid mist, prevents
The only generation of Hydrogen Brittleness Phenomena.
Claims (5)
1. a kind of preparation method of rust remover, it is characterised in that the preparation method comprises the following steps:
(1)Count in parts by weight, take 20 ~ 30 parts of deionized waters, 10 ~ 15 parts of oxalic acid, 7 ~ 8 parts of carboxylic acids, 1 ~ 2 part of ammonium chloride, 0.8 ~ 1
Deionized water, potassium citrate, are first put into container by part potassium citrate, after being heated to 30 ~ 40 DEG C, add oxalic acid, carboxylic acid, chlorination
Ammonium, mixed, obtain mixture, it is standby;
(2)In mass ratio 20 ~ 40:10~15:10~15:2 ~ 3, by MBT, disodium hydrogen phosphate,
Sodium nitrate, surfactant are put into reactor, and 0.5 ~ 1.5h is reacted at 60 ~ 70 DEG C of temperature, then are stirred, and are obtained instead
Answer stirring thing;
(3)Count in parts by weight, take 15 ~ 20 parts of steps(1)In standby mixture, 5 ~ 6 parts of low temperature resistant additives, 4 ~ 6 parts it is anti-
Answer stirring thing, 3 ~ 4 parts of AEOs, 1 ~ 2 part of thickener to be stirred at 40 ~ 60 DEG C of temperature, must be stirred
Thing, produce rust remover.
2. the preparation method of rust remover according to claim 1, it is characterised in that the step(1)Middle carboxylic acid be benzoic acid,
3- cinnamic acids it is therein any one.
3. the preparation method of rust remover according to claim 1, it is characterised in that the step(2)Middle surfactant is
Neopelex, sodium sulfate of polyethenoxy ether of fatty alcohol it is therein any one.
4. the preparation method of rust remover according to claim 1, it is characterised in that the step(3)In low temperature resistant additive
Be methanol, ethylene glycol it is therein any one.
5. the preparation method of rust remover according to claim 1, it is characterised in that the step(3)Middle thickener is poly- third
Olefin(e) acid ester, methylcellulose it is therein any one.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111334806A (en) * | 2020-03-20 | 2020-06-26 | 河北工业大学 | Rust remover and preparation method and application thereof |
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Application publication date: 20180223 |