Summary of the invention
In view of the above-mentioned problems, the present invention provides a kind of automatic charging device applied to brake block production, the device is real
Showed the automatic operating for taking piece, cleaning, spraying, feeding and a series of pilot process such as put steel back, solve brake block from
Crucial automatic charging problem in dynamic metaplasia production.
The technical scheme adopted by the invention to solve the technical problem is that:
A kind of automatic charging device applied to brake block production, it is vertical including being slidably connected by crossbeam and with the crossbeam
The cross slid platform of beam composition, sliding is provided with feeding arm on the stringer, is provided with transverse direction between the crossbeam and stringer
Driving mechanism is provided with longitudinal driving mechanism between the stringer and feeding arm, the feeding arm includes feeding arm frame body,
Feed mechanism, spraying mechanism are disposed in the feeding arm frame body from back to front, shakeouts mechanism, cleaning agency and pick-and-place
Mechanism;
The feed mechanism is described from top to bottom successively including the first guide plate, the second guide plate and third guide plate
First guide plate has been fixedly arranged at the upper side funnel, be provided between second guide plate and third guide plate with it is described
Corresponding first feed tube of funnel, sliding is provided with the first pumping board, institute between first guide plate and the second guide plate
The first pumping board stated is connected by the second cylinder with the feeding arm frame body, is provided with guiding below the third guide plate
Item, is provided with the second pumping board between the third guide plate and gib block, second pumping board passes through third cylinder and institute
The feeding arm frame body stated is connected.
Further, be respectively arranged on first pumping board and the second pumping board it is identical as the quantity of the funnel, and
One-to-one first material-dropping hole and the second material-dropping hole are provided with the second feed tube on second material-dropping hole.
Further, partition is provided in first feed tube, the partition will be in first feed tube
Portion space is divided into the identical two parts of volume along the longitudinal direction, and the size along the longitudinal direction of second material-dropping hole is equal to institute
State the half of the size along the longitudinal direction of the first feed tube.
Further, the spraying mechanism includes mounting blocks and the spray head that is set on the mounting blocks, the spray
Head is connected by pipeline with the liquid reserve tank for being contained with release agent.
Further, the mechanism of shakeouing includes the first mounting plate, first be set on the first mounting plate lifting electricity
Machine, the first elevating screw being connected on the first lifting motor output shaft, the first lifting silk being fixedly connected with the first lifter plate
Guide post guide sleeve that is female and being set between the first mounting plate and the first lifter plate is provided on first lifter plate and shakeouts electricity
Machine is provided with stirring-head on the output shaft for shakeouing motor.
Further, the cleaning agency includes upper hairbrush, lower hairbrush and is set to the upper hairbrush and lower hairbrush
Between the 4th cylinder.
Further, the cylinder body of the 4th cylinder is fixedly connected by upper bracket with the upper hairbrush, and the described 4th
The piston rod of cylinder is fixedly connected by lower bracket with the lower hairbrush, and the upper bracket and lower bracket pass through respectively to be led
Rail, sliding block and the side plate of the feeding arm frame body are slidably connected, the upper/lower terminal of the guide rail be respectively arranged with locating piece and
Lower locating piece.
Further, the fetching device includes the second mounting plate, second be set on the second mounting plate lifting electricity
Machine, the second elevating screw being connected on the second lifting motor output shaft, the second lifting silk being fixedly connected with the second lifter plate
Guide post guide sleeve that is female and being set between the second mounting plate and the second lifter plate is provided with electromagnetism on second lifter plate
Iron.
The beneficial effects of the present invention are:
1, the automatic operating for taking piece, cleaning, spraying, feeding and a series of pilot process such as put steel back, solution are realized
It has determined crucial automatic charging problem in brake block automated production.
Even if 2, individually practical with hot pressing and cooperation, it is only necessary to which the raw material weighed up is manually put into the feeder of feeding arm
It in structure, does not need staff and puts in hand in hot press, not only increase working efficiency, reduce employment cost, Er Qieji
Big reduces security risk.
3, due to needing two kinds of raw materials of major ingredient and auxiliary material, the feeder of feeding arm described in the present embodiment in brake block production
Major ingredient and auxiliary material can be added in structure simultaneously, i.e., in a brake block productive temp, it is only necessary to which charging is primary, without carrying out
Casings in twice (once takes major ingredient, once take auxiliary material), further increases working efficiency.
4, the feed mechanism in the present embodiment is by the way of Multistep feeding, on the one hand, can adapt to different mold cavities
Size, have extensive adaptability, on the other hand, when be applied to biggish mold cavity when, can be before and after type be intracavitary
Adjacent two positions carry out blowing, keep the upper surface of major ingredient more smooth, prepare for subsequent shakeout, ensure that major ingredient and
Good layering between auxiliary material, improves the performance of brake block.
5, mechanism is shakeout by setting, ensure that the good layering between major ingredient and auxiliary material, be conducive to improve brake block
Performance.
Detailed description of the invention
Fig. 1 is schematic perspective view when feeding device works;
Fig. 2 is the schematic perspective view of feeding device;
Fig. 3 is the enlarged structure schematic diagram of part A in Fig. 2;
Fig. 4 is the enlarged structure schematic diagram of part B in Fig. 2;
Fig. 5 is the enlarged structure schematic diagram of C portion in Fig. 2;
Fig. 6 is the schematic perspective view of feeding arm;
Fig. 7 is the schematic diagram of internal structure of feeding arm;
Fig. 8 is the top view of feeding arm;
Fig. 9 is the A-A cross-section diagram in Fig. 8;
Figure 10 is the enlarged structure schematic diagram of the part D in Fig. 9;
Figure 11 is the enlarged structure schematic diagram of the part E in Fig. 9;
Figure 12 is the B-B cross-section diagram in Fig. 8;
Figure 13 is the enlarged structure schematic diagram of the part F in Figure 12;
Figure 14 is the enlarged structure schematic diagram of the part G in Figure 12;
Figure 15 is the C-C cross-section diagram in Fig. 8;
In figure:
1- cross slid platform, 11- crossbeam, 12- column, 13- stringer mounting plate, 14- stringer, 15- feeding arm mounting plate, 16-
Transversal driving mechanism, 161- rack gear, 162- horizontal drive motor, 17- longitudinal driving mechanism, 171- vertical drive motor, 172-
Driving pulley, 173- driven pulley,
2- feeding arm, 21- side plate, sealing plate before 22-, sealing plate after 23-, 24- feed mechanism, the first guide plate of 2411-,
2412- funnel, the second guide plate of 2421-, 2422- third guide plate, the first feed tube of 2423-, 2424- partition, 243- guiding
Item, the first pumping board of 244-, the second pumping board of 245-, the second feed tube of 2451-, the second cylinder of 246-, 247- third cylinder, 25- spray
Apply mechanism, 251- mounting blocks, 252- spray head, 26- shakeouts mechanism, the first mounting plate of 261-, the first lifting motor of 262-, 263- the
One elevating screw, the first lifting nut of 264-, the first lifter plate of 265-, 266- stirring-head, 267- shakeout motor, 27- scavenging machine
Structure, the upper hairbrush of 271-, hairbrush under 272-, the 4th cylinder of 273-, 274- upper bracket, 275- lower bracket, the upper locating piece of 276-, 277-
Lower locating piece, 28- fetching device, the second mounting plate of 281-, the second lifting motor of 282-, the second elevating screw of 283-, 284-
Two lifting nuts, the second lifter plate of 285-, 286- electromagnet,
31- guide rail, 32- sliding block,
41- guide post, 42- guide sleeve,
5- hot press.
Specific embodiment
For the convenience of description, now define coordinate system as shown in Figure 1, and with left and right directions be laterally, front-rear direction be it is longitudinal,
Corresponding is laterally row, longitudinal for column.
As depicted in figs. 1 and 2, a kind of automatic charging device applied to brake block production includes cross slid platform 1 and setting
Feeding arm 2 on the cross slid platform 1.
As shown in Fig. 2, the cross slid platform 1 includes a crossbeam 11 arranged in left-right direction, under the crossbeam 11
Side is provided with the more root posts 12 for being used to support the crossbeam 11.As shown in figure 4, being provided with stringer installation on the crossbeam 11
Plate 13, and the stringer mounting plate 13 is slidably connected by guide rail 31 and sliding block 32 with the crossbeam 11.Such as Fig. 3 and Fig. 5
It is shown, it is fixedly installed a stringer 14 arranged along the longitudinal direction on the stringer mounting plate 13, is set on the stringer 14
It is equipped with feeding arm mounting plate 15, the feeding arm mounting plate 15 is slided by guide rail 31 and sliding block 32 and the stringer 14 to be connected
It connects.Feeding arm 2 is fixedly installed on the feeding arm mounting plate 15.
As shown in Fig. 2, being provided between the stringer mounting plate 13 and the crossbeam 11 for driving stringer to install
The transversal driving mechanism 16 that plate 13 laterally moves.As a kind of specific embodiment, as shown in figure 4, described in the present embodiment
Lateral driver device include the rack gear 161 being set on the crossbeam 11, be fixedly installed on the stringer mounting plate 13
Horizontal drive motor 162 is provided with the tooth being meshed with the rack gear 161 on the output shaft of the horizontal drive motor 162
Wheel.Preferably, the guide rail 31 being set between the crossbeam 11 and stringer mounting plate 13 is two, and the rack gear 161 is set
Between guide rail 31 described in being placed in two.
As shown in Fig. 2, being provided between the feeding arm mounting plate 15 and stringer 14 for driving feeding arm mounting plate
15 longitudinal driving mechanisms 17 to move longitudinally.As a kind of specific embodiment, as shown in figure 3, described in the present embodiment
Longitudinal driving mechanism 17 includes the zigzag tread patterns lead screw being rotatablely connected by bearing assembly and the stringer 14, is indulged with described
The zigzag tread patterns screw matched to driving lead screw is fixedly connected with the feeding arm mounting plate 15.The rear end of the stringer 14
It is fixedly installed vertical drive motor 171, driving pulley 172, institute are provided on the output shaft of the vertical drive motor 171
The rear end for stating zigzag tread patterns lead screw is fixedly installed driven pulley 173, the driving pulley 172 and the driven pulley
Synchronous belt (not shown) is provided between 173.Between vertical drive motor 171 and zigzag tread patterns lead screw described herein
Chain conveyer or gear drive can also be used.
As shown in fig. 6, the feeding arm 2 includes 2 frame body of feeding arm, 2 frame body of feeding arm includes two side plates
21, the rear and front end that the side plate 21 is located between side plate 21 described in two is fixedly installed preceding sealing plate 22 and rear sealing plate respectively
23, the preceding sealing plate 22, rear sealing plate 23 and side plate 21 define a rectangular region jointly.As depicted in figs. 1 and 2, institute
The rear end for stating 2 frame body of feeding arm is fixedly connected with the feeding arm mounting plate 15.
As shown in Figure 6 and Figure 7, it is disposed with feed mechanism 24, spraying mechanism from back to front in the square region
25, mechanism 26, cleaning agency 27 and fetching device 28 are shakeout.
As shown in Figure 8 and Figure 9, the feed mechanism 24 is successively led including the first guide plate 2411, second from top to bottom
To plate 2421 and third guide plate 2422.First guide plate 2411 has been fixedly arranged at the upper side several funnels 2412, institute
The quantity for stating funnel 2412 is identical as the quantity of mold cavity of the hot press 5, and corresponds.Second guide plate
Be provided with several the first feed tubes 2423 between 2421 and third guide plate 2422, the quantity of first feed tube 2423 with
The quantity of the funnel 2412 is identical, and corresponds.
As shown in Figure 12, Figure 13 and Figure 14, first guide plate 2411, the second guide plate 2421 and third guide plate
The through-hole for allowing powder to pass through is respectively arranged on 2422 on position corresponding with first feed tube 2423.
As shown in figure 9, sliding is provided with the first pumping board between first guide plate 2411 and the second guide plate 2421
244, the second cylinder 246, the piston of second cylinder 246 are provided between 2 frame body of the first pumping board 244 and feeding arm
Bar is fixedly connected with first pumping board 244, and the cylinder body of second cylinder 246 passes through 246 mounting plate of the second cylinder and institute
2 frame body of feeding arm stated is fixedly connected.
Further, in order to reduce the length along longitudinal direction of feeding arm 2, keep total more compact, as a kind of tool
Body embodiment is provided with several the first material-dropping holes, first blanking on the first pumping board 244 described in the present embodiment
Hole is identical as 2423 quantity of the first feed tube, and corresponds.In this way in control funnel 2412 and the first feed tube
When on-off between 2423, just do not need for first pumping board 244 to be fully drawn out, it is only necessary to twitch first feed tube
2423 distance, the stroke of the second cylinder 246 of diminution, keeps total more compact.
Further, if directly consolidating first guide plate 2411 and the second guide plate 2421 with the side plate 21
Fixed connection, then will control the gap between the first guide plate 2411 and the second guide plate 2421, make its gap and described first
The identical thickness of pumping board 244 is relatively difficult.For this purpose, the meta position of first guide plate 2411 and the second guide plate 2421
It is respectively arranged with and first pumping board 244 in the arranged on left and right sides of first guide plate 2411 and the second guide plate 2421
Identical first backing plate of thickness, and the first guide plate 2411, the second guide plate 2421 and first backing plate is connected by screw
It is fixedly connected after being connected in an entirety with the side plate 21.
As shown in figures 9 and 11, the lower section of the third guide plate 2422 is located at the left and right of the third guide plate 2422
Two sides are respectively arranged with longitudinally arranged gib block 243.It is provided between the third guide plate 2422 and gib block 243
For controlling the second pumping board 245 of 2423 on-off of the first feed tube.It is set between 2 frame body of second pumping board 245 and feeding arm
It is equipped with third cylinder 247, the piston rod of the third cylinder 247 is fixedly connected with second pumping board 245, the third gas
The cylinder body of cylinder 247 is fixedly connected by 247 mounting plate of third cylinder with the side plate 21.
Similarly, in order to reduce the length along longitudinal direction of feeding arm 2, keep total more compact, as a kind of specific reality
Apply mode, be provided with several second material-dropping holes on the second pumping board 245 described in the present embodiment, second material-dropping hole with
First feed tube, 2423 quantity is identical, and corresponds.In this way when controlling the on-off of the first feed tube 2423, just not
It needs for second pumping board 245 to be fully drawn out, it is only necessary to the distance of first feed tube 2423 is twitched, diminution
The stroke of third cylinder 247 keeps total more compact.
Similarly, to be provided with one on the inside of the upper surface of the gib block 243 identical with 245 thickness of the second pumping board
Sliding slot, second pumping board and the gib block 243 are fixedly connected by screw and rear are fixedly connected with the side plate 21.
Further, as shown in Figure 12 and Figure 13, it is provided with partition 2424 in first feed tube 2423, it is described
The inner space of first feed tube 2423 is divided into the identical two parts of volume by partition 2424 along the longitudinal direction, and described
The size along the longitudinal direction of two material-dropping holes is equal to the half of the size along the longitudinal direction of first feed tube 2423.In this way
When feeding into the mold cavity of hot press 5 can through-hole control third cylinder 247, first into mold cavity plus half
Then raw material adds the other half raw material again.
Mainly there are two reasons for design in this way, firstly, the type chamber of mold is not of uniform size, design can either adaptive chamber in this way
Big situation also can adapt to the small situation of type chamber, more adaptable.Secondly, during brake block processing, major ingredient and auxiliary
Guarantee that good layering is critically important between material.It is primary to complete charging when the second material-dropping hole is consistent with the size of mold cavity, it can
To imagine, raw material fall after in mountain shape, the material on the intermediate more peripheries of material is few, can cause shadow to subsequent effect of shakeouing in this way
It rings, and finally influences layering.By making the size along the longitudinal direction of second material-dropping hole be equal to first feed tube
Comparatively the half of 2423 size along the longitudinal direction, half and half charging, raw material upper surface when falling just are compared
It is smooth, it ensure that the effect shakeout.
Further, in order to guarantee that it is intracavitary that raw material can accurately fall into type, spluttering is avoided, it is as shown in figure 13, described
The lower surface of second pumping board 245 is provided with the second feed tube 2451 on position corresponding with second material-dropping hole.
As shown in fig. 7, the spraying mechanism 25 includes the mounting blocks 251 being fixedly installed on 2 frame body of feeding arm,
A word is transversely provided with several spray heads 252, and the quantity of the spray head 252 and the heat on the mounting blocks 251
The columns of 5 upper impression of press is identical, and corresponds.The spray head 252 is connected by pipeline with liquid reserve tank, the liquid storage
Release agent is contained in case.
As shown in fig. 7, the mechanism 26 of shakeouing includes the first mounting plate 261 being set between two blocks of side plates 21, institute
It is fixedly installed the first lifting motor 262 on the first mounting plate 261 stated, connects on the output shaft of first lifting motor 262
It is connected to the first elevating screw 263, the first lifting nut 264 matched with first elevating screw 263 and the first lifting
Plate 265 is fixedly connected.Two sides on first lifter plate 265 positioned at first elevating screw 263, which are respectively arranged with, leads
Column 41, the guide sleeve 42 matched with the guide post 41 are fixedly installed on first mounting plate 261.Described first liter
Several are provided on drop plate 265 and shakeouts motor 267, and stirring-head 266, institute are provided on the output shaft for shakeouing motor 267
The quantity for stating stirring-head 266 is identical as the quantity of mold cavity of the hot press 5, and corresponds.
As shown in Fig. 7 and Figure 15, the cleaning agency 27 includes upper hairbrush 271 and lower hairbrush 272, the upper hairbrush
Two sides between 271 and lower hairbrush 272 positioned at the upper hairbrush 271 are respectively arranged with the 4th cylinder 273, the 4th cylinder
273 cylinder body is fixedly connected by upper bracket 274 with the upper hairbrush 271, under the piston rod of the 4th cylinder 273 passes through
Bracket 275 is fixedly connected with the lower hairbrush 272.The upper bracket 274 and lower bracket 275 passes through guide rail 31 respectively, slides
Block 32 is slidably connected with the side plate 21.The upper/lower terminal for the guide rail 31 being set on the side plate 21 is respectively arranged with
Locating piece 276 and lower locating piece 277.In this way when the piston rod of the 4th cylinder 273 stretches out, the lower hairbrush 272 is stretched downwards
Out, until the sliding block 32 that is set on the lower bracket 275 is in contact with the lower locating piece 277, the 4th cylinder 273 at this time
Piston rod continue to stretch out, and upper hairbrush 271 is reversely pushed to stretch out upwards, until being set to the sliding block on the upper bracket 274
32 are in contact with the upper locating piece 276.
As shown in fig. 7, the fetching device 28 includes the second mounting plate 281 being set between two blocks of side plates 21, institute
It is fixedly installed the second lifting motor 282 on the second mounting plate 281 stated, connects on the output shaft of second lifting motor 282
It is connected to the second elevating screw 283, the second lifting nut 284 matched with second elevating screw 283 and the second lifting
Plate 285 is fixedly connected.Two sides on second lifter plate 285 positioned at second elevating screw 283, which are respectively arranged with, leads
Column 41, the guide sleeve 42 matched with the guide post 41 are fixedly installed on second mounting plate 281.Described second liter
The lower surface for being located at second lifter plate 285 on drop plate 285 is provided with several electromagnet 286, the number of the electromagnet 286
Amount is identical as the quantity of mold cavity of the hot press 5, and corresponds.
When work, as shown in Figure 1, several hot presses 5, and heat described in several is arranged in the front side of automatic charging device
Press 5 is transversely inline.
Work step is as follows:
1, the second cylinder 246 acts, and opens the first feed tube 2423, and major ingredient is added into the first feed tube 2423, so
The second cylinder 246 acts afterwards, closes the first feed tube 2423, auxiliary material then is added into funnel 2412.
2, after being connected to the instruction that a wherein hot press 5 issues " completing compacting ", feeding arm 2 is in 16 He of transversal driving mechanism
The drive of longitudinal driving mechanism 17 is moved to corresponding 5 rear side of hot press
3, longitudinal driving mechanism 17 acts, and forward extends out feeding arm 2.When the fetching device 28 of the feeding arm 2 is mobile
When above to 5 mold of hot press, the movement of the second lifting motor 282 moves downward the second lifter plate 285, when described second liter
When electromagnet 286 on drop plate 285 is contacted with the brake block suppressed, electromagnet 286 must be electric, and the brake block suppressed is attracted
Onto electromagnet 286, then feeding arm 2 is moved to the chest for holding brake block in the drive of longitudinal driving mechanism 17
Top, 286 power loss of electromagnet, the brake block suppressed are fallen in chest.The movement of second lifting motor 282, the second lifter plate 285
Move upwards retraction.As a kind of specific embodiment, before chest described in the present embodiment is set to the hot press 5
Side.
4, it is carried out simultaneously with step 3, the brake block suppressed is attracted in fetching device 28, the movement of the 4th cylinder 273 is living
Stopper rod stretch out, stretch out hairbrush 271 and lower hairbrush 272, and while feeding arm 2 continues to move along on hairbrush 271
Upper mold and middle mould are cleaned respectively with lower hairbrush 272, the piston rod of the 4th cylinder 273 retracts after cleaning.
5, feeding arm 2 continues to move along under the drive of longitudinal driving mechanism 17, until the spray of the spraying mechanism 25
First 252 are located at the top of 5 mold cavity of hot press, and with behavior unit, successively spray to the mold cavity of hot press 5 de-
Mould agent.
6, feeding arm 2 continues to move along under the drive of longitudinal driving mechanism 17, until the of the feed mechanism 24
One feed tube 2423 and the mold cavity punching of the hot press 5 are neat, and then third cylinder 247 acts, until first guide
Major ingredient in cylinder 2423 is entirely fallen in the mold cavity of hot press 5.
7, feeding arm 2 moves backward under the drive of longitudinal driving mechanism 17, until the stirring-head for shakeouing mechanism 26
266 is neat with the mold cavity punching of the hot press 5, and then the first lifting motor 262 acts, and stirring-head 266 is in the first lifting electricity
A certain distance is moved downward under the drive of machine 262 and the first elevating screw 263.Then the rotation of motor 267 is shakeout, at the same time
Make the edge in the mold cavity of hot press 5 of stirring-head 266 by the cooperation of horizontal drive motor 162 and vertical drive motor 171
Certain path movement, major ingredient is shakeout.Then it shakeouts motor 267 to stop operating, the movement of the first lifting motor 262,
Stirring-head 266 is lifted and is detached from the mold cavity of hot press 5.
8, feeding arm 2 moves forward under the drive of longitudinal driving mechanism 17, until the first of the feed mechanism 24 leads
The punching of the mold cavity of barrel 2423 and the hot press 5 is neat, and then the second cylinder 246 acts, the auxiliary material in the funnel 2412
It drops into the mold cavity of hot press 5.
9, auxiliary material is carried out shakeouing processing, operating process is with step 7, and details are not described herein.
10, feeding arm 2 moves under the drive of longitudinal driving mechanism 17, until the fetching device 28 is located at for putting
The top of the pallet of steel back is set, steel back is then attracted by electromagnet 286, the action process in action process and step 3 and 8
Identical, details are not described herein.Then feeding arm 2 moves under the drive of longitudinal driving mechanism 17, until the fetching device
28 is neat with the mold cavity punching of the hot press 5, and then steel back is placed on corresponding type chamber.As a kind of specific embodiment party
Formula, pallet described in the present embodiment are placed in the front side of the hot press.
11, feeding arm 2 retracts, and hot press 5 is suppressed.