Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
It should be noted that when element is referred to as " being fixed on " or " being arranged at " another element, it can be directly another
On one element or it is connected on another element.When an element is known as " being connected to " another element, it can
To be directly to another element or be indirectly connected on another element.
Only it is relative concept each other it should also be noted that, the orientation term such as left and right, upper and lower in the embodiment of the present invention
Or using the normal operating condition of product as reference, and should not be regarded as restrictive.
Refer to shown in accompanying drawing 1, in embodiments of the present invention, there is provided one kind carrier band heat-sealing device, including control module and
The modular assembly 10 controlled by the control module, the modular assembly 10 includes the supply unit 20 with carrier band part 204, detection is somebody's turn to do
The detection unit 30 of object state in part 204, the cover strip unit 40 and push type broach unit 50 that coordinate with the supply unit 20 are carried, with
And for the stepping of carrier band part 204 and the counting unit 60 counted, the supply unit 20 includes being available for carrying the carrier band part 204
Carrying platform 203, the detection unit 30, cover strip unit 40 and push type broach unit 50, and sequentially arranged for interval exists counting unit 60
Above or below the carrying platform 203;In the present embodiment, preferably detection unit 30 and cover strip unit 40 are located at carrying platform
203 top;Element portion on push type broach unit 50 is located at the top of carrying platform 203, and another part is located at carrying platform 203
Lower section, its it is upper and lower two part cooperate complete carrier band part 204 sealing;It is flat that the counting unit 60 is preferably located at carrying
The lower section of platform 203.
More than design carrier band heat-sealing device, set by control module and the modular assembly 10 controlled by control module
Put so that carrier band part 204 can be automatically performed conveying, detection, segmentation and count, programme-control and modular assembly by automation
10 structure design is combined, and the action of unit is uniformly controlled by control system, and executing agency is performed automatically by motor,
Its precision is high, speed is fast, and compared to the mode manually sealed, efficiency has very big lifting, while package unit is by control module
It is controlled, control module can monitor the implementation status of modules in real time, reduce the probability of error.In addition, using certainly
The mode of dynamic metaplasia production, is reduced manually to the risk of product secondary pollution.
Specifically, as shown in figure 1, in embodiments of the present invention, the supply unit 20 also includes actuating motor and control should
The electric machine controller (not shown) of actuating motor (not shown), and detect the He of detection piece 202 of the 204 elastic state of carrier band part
The carrying charging tray 201 of part 204 is carried, the sensor for detecting the carrier band upper pulling force, the sensing are connected with the detection piece 202
Device and the electric machine controller electrically connect with the control module.
In the present embodiment, set when the sensor on the detection piece 202 for carrying elastic detection detects that carrier band part 204 reaches
During fixed pulling force, system is signaled to electric machine controller, is rotated by electric machine controller motor, now unloaded strips 204
Automatically exit, be sent on carrying platform 203 from carrier band charging tray, after sensor detection signal disappears, motor stops feeding,
So circulation, realize the automatic function of sending carrier band.
Specifically, as shown in figure 1, in embodiments of the present invention, on the carrier band part 204 along its length on equidistantly set
Multiple holes for being used to carry different electronic components are equipped with, the detection unit 30 includes detecting the electronic component in the hole and placed
The photoelectric detection component 301 of state and the vision-based detection component 302 for detecting the electronic component appearance.
In the present embodiment, the photoelectric detection component 301 includes preventing the He of material leakage detection piece 3011 less expected in the hole
Prevent occurring the stack detection piece 3012 of more material in the hole, and prevent the electronic component sequence error in multiple holes
Sequence detection part.
In the present embodiment, photoelectric detection component 301 mainly for detection of carrier band part 204 on electronic component placement shape
State, carrier band part 204 is before sealing, it is necessary to ensure that the electronic component on carrier band part 204 is properly placed in the hole of carrier band, no
Then after sealing link is entered, it is easy to the electronic component on damage carrier band part 204.Photoelectric detection component 301 is once detection
To abnormality, user's manual handle can be prompted by control module.
In the present embodiment, the vision-based detection component 302 is located at the top of the carrying platform 203, the vision-based detection component
302 include the control piece 3022 electrically connected with the control module and the industrial camera 3021 electrically connected with the control piece 3022, should
Industrial camera 3021 through control piece 3022 after the carrier band part 204 below is taken pictures to being transferred to the control module.
In the present embodiment, vision-based detection component 302 is mainly used in outward appearance detection, passes through the link of photoelectric detection component 301
Have been able to ensure that electronic component is correctly put on carrier band part 204, but can not judge that this is just for the outward appearance of electronic component
Vision-based detection component 302 is used to complete.Vision-based detection component 302 includes control piece 3022 and industrial camera 3021, industry
Camera 3021 is responsible for the initial data of collection picture, and control piece 3022 coordinates with control module, completes the processing of pictorial information.Depending on
Feel that the detection speed of detection components 302 wants accuracy rate that is fast but also ensureing detection, by vision-based detection module, can detect
Go out whether electronic component occurs whether bad order, placement direction are correct, whether positive and negative such as is inverted at the abnormal conditions, once going out
It is now abnormal, prompt user to carry out processing of reloading.
Specifically, as shown in figure 1, in embodiments of the present invention, the cover strip unit 40 is located at the upper of the carrying platform 203
Side, the cover strip unit 40 include charging tray component 401, the Buffer Unit coordinated with the charging tray component 401 of conveying cover strip part 402
403 and the cover strip part 402 is controlled to be bonded the guide-localization component 404 of angle with the carrier band part 204.
In the present embodiment, the function of the cover strip unit 40 is cover strip part 402 to be accurately added on carrier band part 204,
Because carrying the sealing of part 204 requires stricter, if do not carried out before push type broach unit 50 is entered to cover strip part 402 accurately
It is oriented to and positions, it is easy to the situation of the skew of cover strip part 402 occurs, so the Guiding machine positioning component design of cover strip unit 40
It is critically important.The charging tray component 401 of the cover strip part 402 includes cover strip charging tray and carries the bearing structure of cover strip charging tray, the cover strip material
Disk can be rotated freely, but also be convenient for changing;The effect of the Buffer Unit 403 is to ensure that cover strip part 402 is quickly passing
Even running during sending, because carrier band part 204 and cover strip part 402 are not at the uniform velocity in transmitting procedure, but with single lattice
The mode of stepping is run, so will be using Buffer Unit 403 come vibration damping;The guide-localization component 404 is by a pulley rotated
To realize, pulley can be rotated freely very much, be provided with pulley with cover strip part 402 with wide locating slot, made cover strip part 402 all the time
Transmitted along same direction.
Specifically, as illustrated, in embodiments of the present invention, the push type broach unit 50 includes the push type broach gas for providing a push type broach part
Cylinder 501, the push type broach motor 502 coordinated with the push type broach cylinder 501 and adjustment component 503, and to push type broach part heating and temperature control
Heating controller (not shown), the push type broach part is by the cover strip part 402 together with the hot-melt adhesive paste of carrier band part 204;The push type broach
Cylinder 501 and the push type broach motor 502 are located at the both sides up and down of the carrying platform 203 respectively.
In the present embodiment, the push type broach unit 50 is most important part in whole device, main to realize the heat of carrier band part 204
The function of envelope, the quality of push type broach unit 50 can directly influence the carrier band sealing effect of part 204, and the speed of push type broach sealing can be direct
Have influence on the operational efficiency of whole device.In the present embodiment using the mode of heat-sealing, it is fast that this mode seals speed, but
It is that design to push type broach unit 50 also has higher requirement.Push type broach unit 50 mainly include push type broach cylinder 501, push type broach motor 502,
The part such as component 503 and heating controller is adjusted to form.The push type broach cylinder 501 is mainly that heat seal process provides a stable pressure
Knife, and push type broach part action execution then completed by push type broach motor 502 because motor can provide it is more accurate positioning and more
High execution speed.Adjustment component 503 is mainly convenient to be adjusted to push type broach part position, and whether carrier band part 204 sealing effect
Reach requirement, the sealing position of push type broach part is very crucial, the mode plus the present invention using heat-sealing, in use due to
The change of temperature influences, and the position of push type broach may be influenced whether, so to be readjusted after a certain period of use time to push type broach.Pressure
The temperature control of knife sealing is completed by heating controller, and Temperature numerical, temperature controller meeting are set according to production requirement
Push type broach part is heated, after temperature reaches setting value, controller will also can by temperature stabilization in certain scope, if
Temperature change crosses conference and directly influences the carrier band sealing effect of part 204.
Specifically, as shown in figure 1, in embodiments of the present invention, the counting unit 60 includes driving the carrier band part 204 at this
The drive disk of the stepper motor of equidistant intermittent movement and the regular polygon coordinated with the stepper motor on carrying platform 203, when
The right drive disk can also be the shape of steersman.
In the present embodiment, mainly completion carrier band part 204 is automatically stepped the counting unit 60 and counting is handled automatically, the list
Member is fairly simple, and device operationally, will set the carrier band stepping spacing of part 204, motor can be by solid according to the specification of carrier band part 204
Fixed spacing stepping, and the processing counted will then be completed according to motor stepping, i.e., motor often performs a stepping, system meeting
Count once, can so ensure to carry the accuracy that part 204 counts.
Specifically, as shown in figure 1, in embodiments of the present invention, the carrier band heat-sealing device is also included the carrier band after heat-sealing
204 equidistant segmentation of part cut tape cell 70 and by the carrier band part 204 after this cuts tape cell 70 reclaim to record band single
Member 80.
In the present embodiment, it is after all carrier band sealing tasks of part 204 are completed, automatically that this, which cuts the main function of tape cell 70,
Carrier band part 204 on device is cut off, user-friendly equipment.This cuts tape cell 70 mainly by cutting band cylinder 702 and scissors
Mechanism 701 forms, and cuts and is responsible for promoting the band of cutting of shear mechanism 701 to act with cylinder 702, shear mechanism 701 is by a fixing cutter
Mouthful and a mobile edge of a knife composition, carrier band part 204 during normal movement, will not encounter on the edge of a knife, to cut through the edge of a knife of fixation
When carrying part 204, the mobile edge of a knife of lower section is quickly mobile in the presence of cylinder to cut rapidly carrier band part 204.
In the present embodiment, the effect for recording tape cell 80 is that the carrier band part 204 that will have been sealed is involved in charging tray, this list
Member and the operating process of supply unit 20 are known each other, and are mainly filled by actuating motor, electric machine controller, charging tray bearing part, belt transmission
The part such as put to form.Empty charging tray is put on charging tray bearing part, after tape feed motor rotates, drives charging tray to turn by belt drive unit
It is dynamic.During automatic running, tape feed motor can rotate always, but empty charging tray can not rotate always, but hold always
Part 204 is carried, is involved in carrier band part 204 in charging tray in time when carrying part 204 and unclamping, so the band by the way of belt transmission
The function is realized, the elasticity can by adjusting belt adjusts the dynamics for recording strips 204.
Specifically, in embodiments of the present invention, the control module mainly include control centre, report control platform, display unit,
The part such as motor control unit and execution unit, Port control unit and execution unit, vision control system forms.Wherein control
Center is the core of whole control system, is responsible for integrating the resource of modules, and control letter is sent according to the program of setting
Number, so as to control the execution that unit acts.
In the present embodiment, report control platform is responsible for receiving the parameter of user's setting and action command, display unit are then responsible for
The working condition and auxiliary user for showing modules set systematic parameter;After control centre receives the action command of user, meeting
Set according to internal processes, send action executing signal.The control signal sent by control centre mainly has three major types, is respectively
Port drive signal control, motor signal control, the control of NI Vision Builder for Automated Inspection signal.Its middle port drive signal is divided into two again
Kind, one kind is solenoid-driven signal, is mainly used in controlling the action of magnetic valve;Another kind is switching signal amplification, main to use
In the switch control recorded strips motor with send carrier band part motor.Port drive signal controller receives what control centre sent
After signal, signal is judged, then classification amplification, drives corresponding motor unit.Motor signal controller receives control
After the action command at center processed, will first the driving pulse for being converted to carrier band part stepper motor or push type broach motor 502 be instructed, then by phase
The electric-motor drive unit answered carries out signal amplification, and controlled motor performs action.Vision control system is responsible for adopting from camera signal
Image data is read in collection module, useful feature information is then extracted from image data, picture is handled, finally will
Result and original image data are sent to control centre, and the data of modules are handled by control centre, ensure
System performs the carrier band sealing operation of part 204 according to set program.
The running of whole device is:After bringing into operation, component is put on carrier band part 204 in feeding region
In hole, the lattice of 204 stepping of part one are then carried;System enters detection state after the completion of stepping, is examined before this by photoelectric sensor
Survey whether component there are mistakes and omissions, then whether the component detected on carrier band part 204 is put well, is such as superimposed or rides over carrier band part 204
Situation on edge.After the component for ensuring to carry on part 204 is all put well, visual detection unit 30 enters detection state, collection
The original image data of component, handle the operation such as pictorial information.After the completion of above process, carrier band part 204 enters sealing link,
Cover strip part 402 is accurately stacked in the carrier band position directly above of part 204 by guide-localization component 404, then will be heated
Good push type broach is pressed on cover strip key, after waiting cover strip part 402 together with the sealing completely of carrier band part 204, unclamps push type broach.Carry part
The lattice of 204 stepping one simultaneously carry out counting processing, and the carrier band part 204 of completion sealing part, which is fed to, to be recorded in the module of strips 204, by
Record the motor of strips 204 and enclosed part 204 is carried, complete a sealing process.If element numeration device has reached setting
Numerical value, then system can automatically into magnetic tape trailer seal link, a number of magnetic tape trailer be added to the carrier band part 204 sealed
On, after being fully completed, tape cell 70 is cut in startup, and carrier band part 204 is blocked, completes a sealing process.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
All any modification, equivalent and improvement made within refreshing and principle etc., should be included in the scope of the protection.