CN107717196A - Automatic soldering device for auto parts and components - Google Patents
Automatic soldering device for auto parts and components Download PDFInfo
- Publication number
- CN107717196A CN107717196A CN201610654655.XA CN201610654655A CN107717196A CN 107717196 A CN107717196 A CN 107717196A CN 201610654655 A CN201610654655 A CN 201610654655A CN 107717196 A CN107717196 A CN 107717196A
- Authority
- CN
- China
- Prior art keywords
- welding
- soldering device
- automatic
- automatic soldering
- components
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/10—Spot welding; Stitch welding
- B23K11/11—Spot welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/30—Features relating to electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/30—Features relating to electrodes
- B23K11/31—Electrode holders and actuating devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/30—Features relating to electrodes
- B23K11/31—Electrode holders and actuating devices therefor
- B23K11/318—Supporting devices for electrode holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/006—Vehicles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a kind of automatic soldering device for auto parts and components, including base, and it is supported on the workbench above base, the frock clamp for fixing auto parts and components to be welded is provided with workbench, welding equipment is provided with above frock clamp, welding equipment is connected with servomotor, servomotor is connected with programmable logic controller (PLC), servomotor described in PLC controls is three-dimensional mobile to drive welding equipment to carry out, so as to carry out automatic welding to auto parts and components.The automatic soldering device for auto parts and components of the present invention can effectively reduce the cost put into auto parts and components automatic welding production process, while cut down artificial, raising Product jointing efficiency by using multiaxis automatic displacement resistance welding techniques.
Description
Technical field
The invention belongs to welding technology field, more particularly to a kind of automatic soldering device for auto parts and components.
Background technology
At present, on the welding production line of auto parts and components, mainly using resistance spot welding technique, carried out manually using artificial
Welding carries out automatic welding using robot.
Electric resistance welding is to apply pressure by electrode after workpiece is combined, and utilizes contact surface of the electric current by joint and proximity
The method that resistance heat caused by domain is welded.Electric resistance welding flows through resistance caused by work piece interface and adjacent domain using electric current
Fuel factor is heated to fusing or mecystasis, is allowed to form metal combination.Electric resistance welding method mainly has four kinds, i.e., spot welding,
Seam weld, projection welding, butt welding.Electric resistance welding has that effect is high, saves labour, finished product good integrity, save material, to reduce cost etc. excellent
Point.
However, in existing manually welding and robot automatic welding technique, following deficiency is primarily present, such as
Manually welding labor intensity is big, and welding stability is poor, and the maintenance cost of robot automatic welding and manufacturing cost are high,
For many enterprises, the pressure of infusion of financial resources is very big.
Thus, needed badly in this area be related to it is a kind of both meet automatic welding, while significantly reduce maintenance cost and manufacture
The automatic soldering device of cost, to improve the efficiency welded in automobile manufacturing process and reduce the welding cost in automobile making.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of welding that can auto parts and components be carried out with automatic welding and filled
Put.
To achieve the above object, the concrete technical scheme of the automatic soldering device for auto parts and components of the invention is such as
Under:
A kind of automatic soldering device for auto parts and components, including base, and the workbench being supported on above base, the work
Make to be provided with the frock clamp for fixing auto parts and components to be welded on platform, welding is provided with above the frock clamp
Equipment, welding equipment are connected with servomotor, and servomotor is connected with programmable logic controller (PLC), programmable logic controller (PLC) control
It is three-dimensional mobile to drive welding equipment to carry out to make the servomotor, so as to carry out automatic welding to auto parts and components.
Further, lifting body is provided with below workbench, lifting body can rise zero, automobile on frock clamp
Part, auto parts and components are separated from automatic soldering device with facilitating.
Further, there is welding gun and welding gun modified gear, welding equipment is by welding gun modified gear with watching on welding equipment
Motor is taken to be connected.
Further, welding equipment support is provided with the workbench, welding equipment is fixed on welding equipment support.
Further, guide rail is provided with the workbench, the bottom of welding equipment support is arranged in guide rail, welding equipment
Support is connected by shaft coupling with servomotor, and servomotor drives welding equipment support to move by shaft coupling.
Further, damper is provided between the frock clamp and workbench, between frock clamp and workbench
Damping effect is provided.
Further, the damper is damping spring, and damping spring is vertically provided between frock clamp and workbench.
Further, it is characterised in that the facility switching for closing automatic soldering device is additionally provided with the base.
Further, including multiple automatic soldering devices being sequentially connected, and it is arranged on anti-on the outside of automatic soldering device
Jube is protected, the plurality of automatic soldering device being sequentially connected is connected with programmable logic controller (PLC), and by FPGA
The integrated control of controller.
Further, being set up in the automatic welding production system, above automatic soldering device has for shifting zero, automobile
The transfer device of part.
The automatic soldering device for auto parts and components of the present invention by using multiaxis automatic displacement resistance welding techniques,
The cost put into auto parts and components automatic welding production process can be effectively reduced, while cuts down artificial, raising product
Welding efficiency;For conplane solder joint, welding gun can simultaneously be welded using more, improve production efficiency.It is in addition, of the invention
Automatic soldering device relative to robot automatic welding technique, there is the advantages of equipment is compact and flexible, and input cost is low.
Brief description of the drawings
Fig. 1 is the front view of the automatic soldering device for auto parts and components of the present invention;
Fig. 2 is the top view of the automatic soldering device for auto parts and components of the present invention;
Fig. 3 is auto parts and components main part to be welded;
Fig. 4 a-4b are the auxiliary that tape welding is connected on auto parts and components main part;
Fig. 5 is the auto parts and components being welded;
Fig. 6 is by the automatic welding workshop formed for the automatic soldering device of auto parts and components of the present invention;
Fig. 7 is that the auto parts and components transfer device above automatic soldering device is erected in Fig. 6.
Embodiment
In order to be best understood from the purpose of the present invention, structure and function, below in conjunction with the accompanying drawings, automobile to be used for the present invention
The automatic soldering device of parts is described in further detail.
As shown in Figure 1-2, the automatic soldering device 100 for auto parts and components of the invention includes base 1, base 1
Upper support has workbench, and frock clamp 2 is provided with workbench, and frock clamp 2 is used to fix auto parts and components to be welded
6, the top of frock clamp 2 is provided with welding equipment 7, has welding gun and welding gun modified gear 9, welding equipment 7 on welding equipment 7
It is connected by welding gun modified gear 9 with servomotor 5, servomotor 5 is connected with programmable logic controller (PLC), FPGA control
Device control servomotor 5 processed can drive welding equipment 7 three-dimensional(Three axles)It is mobile, to carry out automatic welding to auto parts and components 6.
As in Figure 3-5, auto parts and components 6 include auto parts and components main part 61 and auto parts and components auxiliary 62a, 62b.Vapour
Car parts main part 61 can be gear box casing or other existing accessories, and auto parts and components auxiliary 62a, 62b can be
Gearbox manipulates reinforcing plate or passage closure plate or other existing accessories.
Further, welding equipment support 8 is provided with the workbench of automatic soldering device 100, welding equipment 7 is fixed on weldering
Connect on equipment supporter 8.Guide rail 3, the bottom installation of welding equipment support 8 are additionally provided with the workbench of automatic soldering device 100
In guide rail 3, welding equipment support 8 is connected by shaft coupling 4 with servomotor 5, when welding equipment support 8 is needed along workbench
During transverse shifting, servomotor 5 drives welding equipment support 8 to move by shaft coupling 4, so as to drive welding equipment 7 move compared with
Big distance.
Further, lifting body 10 is provided with below workbench, lifting body 10 is preferably several and is arranged on work
Below clamps, lifting body 10 can rise the auto parts and components on frock clamp, to facilitate auto parts and components from automatic welding
Separated on connection device.After auto parts and components are taken out, lifting body 10 moves back down to original position.
Damper, such as damping spring are provided between frock clamp 2 and workbench, when being fixed with auto parts and components 6
When frock clamp 2 is supported on the table, damper can provide damping effect, especially in frock clamp 2 or other portions
When part moves, to reduce the adverse effect that mobile or vibrations butt welding machine is brought.
In addition, being additionally provided with facility switching on base 1, facility switching is used to close automatic soldering device 100, to stop welding
Machine operates.
After the automatic soldering device 100 for starting the present invention, position that welding gun is set according to PLC program, automatic running is gone forward side by side
Row welding, is back to original position automatically after the completion of welding.Thus, compared with robotic welding technology, of the invention is used for automobile zero
The automatic soldering device 100 of part has the characteristics of more compact and flexible using multiaxis automatic displacement electric welding technology.For comparing
Carefully and neatly done product parts, welding efficiency are very high.
On the other hand, as shown in fig. 6, showing the automatic welding production system being made up of above-mentioned automatic soldering device 100,
The automatic welding production system includes multiple stations.For example, automatic welding production system includes five stations set gradually,
Wherein the first station and second station are the welding post for welding of automotive parts auxiliary;3rd station is with tipper
Station turning, the tipper 200 be used for overturn auto parts and components;Four, the 5th stations are used for zero, automobile after upset
Part carries out enhancing and gets welding ready.In the automatic welding production system, automatic soldering device 100 is by programmable logic controller (PLC) collection
Into control, each automatic soldering device 100 completes the welding of a procedure, so as to form overall welding production line.
Further, the periphery of automatic welding production system has protection jube, protects on jube and sets safe grating, to prevent
Only staff is unauthorized entry into workspace, or under special circumstances plant-wide emergency shutdown equipment to protect staff.
Further, as shown in fig. 7, in automatic welding production system, the top of automatic soldering device 100, which is set up, to be had for automobile
The transfer device 300 of parts, crawl arm and mobile device is provided with transfer device 300, the crawl arm of transfer device 300 is grabbed
Moved after taking fixed car parts along support, auto parts and components are transferred on other stations.
It is appreciated that the present invention is described by some embodiments, and what those skilled in the art knew, do not taking off
In the case of from the spirit and scope of the present invention, various changes or equivalence replacement can be carried out to these features and embodiment.Separately
Outside, under the teachings of the present invention, these features and embodiment can be modified with adapt to particular situation and material without
The spirit and scope of the present invention can be departed from.Therefore, the present invention is not limited to the particular embodiment disclosed, and is fallen with
Embodiment in the range of claims hereof belong to the present invention protect in the range of.
Claims (10)
1. a kind of automatic soldering device for auto parts and components, it is characterised in that including base(1), and it is supported on base(1)
The workbench of top, it is provided with for fixing auto parts and components to be welded on the workbench(6)Frock clamp(2), institute
State frock clamp(2)Top be provided with welding equipment(7), welding equipment(7)With servomotor(5)It is connected, servomotor(5)
It is connected with programmable logic controller (PLC), servomotor described in PLC controls(5)To drive welding equipment(7)Enter
Row is three-dimensional mobile, so as to auto parts and components(6)Carry out automatic welding.
2. automatic soldering device according to claim 1, it is characterised in that lifting body is provided with below workbench
(10), lifting body(10)The auto parts and components on frock clamp can be risen(6), to facilitate auto parts and components(6)From automatic
Separated on welder.
3. automatic soldering device according to claim 1, it is characterised in that welding equipment(7)It is upper that there is welding gun and welding gun
Modified gear(9), welding equipment(7)Pass through welding gun modified gear(9)With servomotor(5)It is connected.
4. automatic soldering device according to claim 1, it is characterised in that welding equipment branch is provided with the workbench
Frame(8), welding equipment(7)It is fixed on welding equipment support(8)On.
5. automatic soldering device according to claim 4, it is characterised in that be provided with guide rail on the workbench(3), weldering
Connect equipment supporter(8)Bottom be arranged on guide rail(3)In, welding equipment support(8)Pass through shaft coupling(4)With servomotor(5)
It is connected, servomotor(5)Pass through shaft coupling(4)Drive welding equipment support(8)It is mobile.
6. automatic soldering device according to claim 1, it is characterised in that the frock clamp(2)Between workbench
Damper is provided with, to provide damping effect between frock clamp and workbench.
7. automatic soldering device according to claim 6, it is characterised in that the damper is damping spring, damping bullet
Spring is vertically provided between frock clamp and workbench.
8. according to the automatic soldering device any one of claim 1-7, it is characterised in that the base(1)On also set
It is equipped with the facility switching for closing automatic soldering device.
9. a kind of automatic welding production system for including any one of foregoing automatic soldering device, it is characterised in that including multiple suitable
Secondary connected automatic soldering device, and be arranged on the protection jube on the outside of automatic soldering device, it is plurality of to be sequentially connected
Automatic soldering device is connected with programmable logic controller (PLC), and by the integrated control of programmable logic controller (PLC).
10. automatic welding production system according to claim 9, it is characterised in that in the automatic welding production system,
The transfer device having for shifting auto parts and components is set up above automatic soldering device(300).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610654655.XA CN107717196A (en) | 2016-08-10 | 2016-08-10 | Automatic soldering device for auto parts and components |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610654655.XA CN107717196A (en) | 2016-08-10 | 2016-08-10 | Automatic soldering device for auto parts and components |
Publications (1)
Publication Number | Publication Date |
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CN107717196A true CN107717196A (en) | 2018-02-23 |
Family
ID=61199539
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201610654655.XA Pending CN107717196A (en) | 2016-08-10 | 2016-08-10 | Automatic soldering device for auto parts and components |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102189320A (en) * | 2010-03-12 | 2011-09-21 | 富港电子(东莞)有限公司 | Automatic spot welding system |
CN102513673A (en) * | 2011-12-12 | 2012-06-27 | 上海航天设备制造总厂 | Resistance spot welding machine tool for gantry type solar array |
CN102513677A (en) * | 2011-12-30 | 2012-06-27 | 长城汽车股份有限公司 | Four-axis linkage automatic spot welding machine |
CN104227213A (en) * | 2014-09-25 | 2014-12-24 | 苏州金鸿顺汽车部件有限公司 | Automatic spot welding equipment |
CN105033432A (en) * | 2015-08-11 | 2015-11-11 | 江苏文光模具技术有限公司 | Multipoint continuous spot welding device and process |
CN204913176U (en) * | 2015-07-24 | 2015-12-30 | 柳州职业技术学院 | Welding automatic production line's turning device |
CN205869695U (en) * | 2016-08-10 | 2017-01-11 | 广州恒申智能化设备有限公司 | A automatic welder for automobile parts |
-
2016
- 2016-08-10 CN CN201610654655.XA patent/CN107717196A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102189320A (en) * | 2010-03-12 | 2011-09-21 | 富港电子(东莞)有限公司 | Automatic spot welding system |
CN102513673A (en) * | 2011-12-12 | 2012-06-27 | 上海航天设备制造总厂 | Resistance spot welding machine tool for gantry type solar array |
CN102513677A (en) * | 2011-12-30 | 2012-06-27 | 长城汽车股份有限公司 | Four-axis linkage automatic spot welding machine |
CN104227213A (en) * | 2014-09-25 | 2014-12-24 | 苏州金鸿顺汽车部件有限公司 | Automatic spot welding equipment |
CN204913176U (en) * | 2015-07-24 | 2015-12-30 | 柳州职业技术学院 | Welding automatic production line's turning device |
CN105033432A (en) * | 2015-08-11 | 2015-11-11 | 江苏文光模具技术有限公司 | Multipoint continuous spot welding device and process |
CN205869695U (en) * | 2016-08-10 | 2017-01-11 | 广州恒申智能化设备有限公司 | A automatic welder for automobile parts |
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Application publication date: 20180223 |
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